TECHNOLOGY THIS SPECIALIZED
CAN’T MEET ALL REQUIREMENTS.
3.5
3.5
5.0
5.0
7.5
7.5
3.5
2091 Series
3.5
2091 Series
5.0
2092 Series
5.0
2092 Series
7.5
2092 Series
7.5
2092 Series
CONTENTS
pico
MAX
®
Pin spacing: 3.5 mm/0.138 in; 5.0 mm/0.197 in; 7.5 mm/0.295 in
Versatile Pluggable Connectors for a Wide Range of Applications
Standard Female Connectors
14 – 17
Male Headers with Solder Pins
18 – 20
Standard Male Connectors
22 – 23
Female Headers with Solder Pins
24 – 25
Panel Feedthrough Male Connectors
26 – 27
System Description
2 – 8
Handling
9 – 13
Description and Handling
54 – 57
Standard Female Connectors
28 – 31
Male Headers with Solder Pins
32 – 34
Standard Male Connectors
36 – 37
Female Headers with Solder Pins
38 – 39
Panel Feedthrough Male Connectors
40 – 41
Standard Female Connectors
42 – 45
Male Headers with Solder Pins
46 – 48
Standard Male Connectors
50 – 51
Female Headers with Solder Pins
52 – 53
pico
MAX
®
eCOM
Pin spacing: 3.5 mm/0.138 in; 5.0 mm/0.197 in; 7.5 mm/0.295 in
The Easiest Way to Make PCBs Pluggable
Standard Pluggable Female Headers
for Direct Soldering to PCB
58 – 59
Standard Pluggable Female Headers
for Direct Soldering to PCB
62 – 63
Accessories
64 – 68
Technical Section
70 – 77
Index of Item Numbers
78 – 79
WAGO Offices
80 – 83
Standard Pluggable Female Headers
2
PACKED WITH INNOVATION,
picoMAX
®
SHOULD BE MUCH
BIGGER.
BUT IT ISN’T.
The Pluggable Connection System
pico
MAX
®
The
picoMAX
®pluggable connection system has an innovative,
highly compact
design:
●
Reduces space by up to 30%
●
Minimal space requirements when mated
●
The female connector is fully shrouded by the male header’s housing.
The
picoMAX
®design yields extremely short female connectors.
Male headers are equipped with an integrated locking latch.
The
very short contact bridge
separates the termination unit from the header pin.
This
extremely short current path
minimizes contact resistance.
picoMAX
®is the only pluggable connection system that makes double use of the contact force of
a single
stainless steel spring (CrNi)
:
For clamping the conductor
and
connecting the header pin.
The combination of our special design, the
innovative Spring Pressure Connection Technology
and
3
Straight or angled, E-Cu,
tin-plated solder pins for both
wave and THR soldering
Test port
High-alloy,
stain-less steel (CrNi)
clamping spring
Electrolytic copper
(E-Cu), tin-plated
contact bridge
Original size:
3.5 mm pin spacing
Push-button
Male locking latch
Gripping plate
with sliding connector
release
Female locking latch
Protected by patent No. EP1850418A2
4
®
The Pluggable Connection System
pico
MAX
VIBRATION-PROOF UP TO 20 g. NO PLUGGABLE
CONNECTOR CAN BE SO SAFE.
YES IT CAN.
The
picoMAX
®pluggable connection system has an innovative,
extremely vibration-proof
design:
The protruding
locking latch
of the male header
interlocks
with the
locking latch
of the female
connector, for a secure connection. This allows the female connector to be
automatically locked in
place
, while being almost fully shrouded by the male header.
The clamping point of the terminated conductor and the contact point of the inserted header pin are
virtually opposite each other. This unique configuration provides
uniform mass distribution
, making
picoMAX
®connectors ideal for vibration-prone applications. Essentially, the
contact force
between
conductor, contact bridge and header pin is
automatically adjusted
.
This also allows
picoMAX
®wire-to-board connections to achieve high contact reliability when
subjected to vibrations of
up to 20 g
based on IEC 60068-2-6.
Mass concentration of conductor, contact bridge and header pin within the pin housing turns
5
Contact bridge
Female locking latch
Male locking latch
E-Cu, tin-plated
header pin
Protected by patent No. EP1850418A2
6
®
The Pluggable Connection System
pico
MAX
WITH SO MANY COMBINATION POSSIBILITIES,
picoMAX
®
MUST BE DIFFICULT TO USE.
BUT IT ISN’T.
The
picoMAX
®pluggable connection system is intuitive and easy to use — worldwide:
Fast conductor termination
●
Push-in termination of solid or ferruled conductors
●Easy push-button actuation
Integrated locking latches
●
Prevent accidental disconnection of male header and female connector
Easy disconnection
●
Using convenient unlocking tool for applications without gripping plate
●Via easy-to-use sliding connector release on gripping plate
Efficient testing
●
Via test port, parallel to conductor entry
●Even when mated
Assembling connectors without losing any poles
●
Within a male header’s housing
Easy panel feedthrough connections
7
Test port, parallel
to conductor entry
Integrated locking latch
Integrated push-button
Gripping plate with sliding
connector release for fast and
tool-free disconnection
Protected by patent No. EP1850418A2
8
The Pluggable Connection System
pico
MAX
®
“Wire-to-Board”
“Board-to-Wire”
“Wire-to-Wire”
pico
MAX
®eCOM
9
Inside
(unlocked)
Outside
Combination Overview for Male and Female Connectors/Headers
Pin Spacing: 3.5 mm/0.138 in; 5.0 mm/0.197 in; 7.5 mm/0.295 in
picoMAX
®
Pluggable Connectors
Disconnection: Open locking latches via unlocking tool.
Male Connectors/Headers
Header with straight
solder pins
Header with angled
solder pins
Standard connector and
integrated release lever
Panel feedthrough connector
Female Connectors/
Headers
Standard connector and gripping
plate with sliding
connector
release
Outside
Inside
Standard connector and gripping
plate
Outside
Inside
Standard connector
Outside
Inside
Header with straight solder pins
Outside
Inside
Header with angled solder pins
10
Male connector
with CAGE CLAMP
®S
Locking latch with release lever
Touch-proof female header on PCB
Locking latch with release lever
Male connector with
CAGE CLAMP
®S
Touch-Proof PCB Output: “Board-to-Wire”
“Wire-to-Wire” Flying Lead
Female connector
with CAGE CLAMP
®S
Optional gripping plate
®
The Pluggable Connection System
11
Gripping plate with
sliding connector release
Panel feedthrough male
connector with fixing flanges
Panel feedthrough male connector with fixing flanges
Touch-proof PCB output
Female connector
with CAGE CLAMP
®S
Female connector
with CAGE CLAMP
®S
Female connector
with CAGE CLAMP
®S
“Wire-to-Board” Panel Feedthrough
12
_ _ _ _
>
Inserting fine-stranded conductor into unmated female connector via push-button.
Easy-to-identify PCB inputs and outputs.
“Wire-to-wire” flying leads
Male connectors with snap-in mounting feet for panel mounting.
Male connector with snap-in mounting feet on mounting adapter for DIN 35 rail.
Pole marking via factory direct printing. Inserting fine-stranded conductor into mated female
con-nector via push-button.
Inserting solid and ferruled conductors via push-in termina-tion.
CAGE CLAMP® S
clamps the following copper conductors:
solid stranded
fine-stranded, also with tinned single strands
Handling
picoMAX
®
Pin Spacing: 3.5 mm/0.138 in; 5.0 mm/0.197 in; 7.5 mm/0.295 in
13
__>
__>
!
2
1
_>
Male header mated to a female connector with grip-ping plate and sliding connector release.
Pull on both unlocking tool and conductors to remove female connector from male header.
Coding a female connector (via coding key carrier and two keys for female connector, see symbol).
Coding a male header (via coding key carrier and two keys for male header, see symbol).
Unlocking tool may be suspended on wire harness for storage.
Disconnecting female connector via sliding connector release. 1 Push down sliding connector release (gripping plate)
to open the locking latch.
2 Pull out female connector from male header.
Disconnecting female connector via unlocking tool. Plug unlocking tool into the male locking latch.
Insert unlocking tool until it hits backstop. Wedge opens locking latches.
fine-stranded, tip-bonded
fine-stranded, with ferrule (gastight crimped)
Push down sliding connector
release (gripping plate) to
open locking
14
10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 3.5 mm 0.138 in Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 160 V 160 V 320 V Rated surge voltage 2.5 kV 2.5 kV 2.5 kV Nominal current 10 A 10 A 10 A Approvals per UL/CSA* Use group UL 1059 B C DRated voltage – – –
Nominal current UL – – – Nominal current CSA – – –
Material data:
Material group I
Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0
Lower/Upper limit temperature –60 °C / +100 °C
Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (ECu)
Contact plating tin-plated
Approvals are available online at: www.wago.com *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11
Conductor data:
Connection technology CAGE CLAMP® S
Conductor size: solid 0.2 – 1.5 mm2
Conductor size: fine-stranded 0.2 – 1.5 mm2
Conductor size: fine-stranded 0.25 – 0.75 mm2 (with insulated ferrule)
Conductor size: fine-stranded 0.25 – 1.5 mm2 (with uninsulated ferrule)
AWG 24 – 14 14: THHN, THWN
Strip length 8 – 9 mm / 0.31 – 0.35 in
Standard Female Connectors
picoMAX
®
3.5
●
Universal connection for all conductor types
●
Simple, push-in termination of solid and ferruled conductors
●Ability to wire while mated or unmated
●
Testing port parallel to conductor entry – tip contact
●Integrated locking latches prevent accidental disconnection
Accessories for picoMAX®: Page:
Operating tools 64 Direct printing 68 Gripping plates 65 Coding pins 66 Test pin 64 Derating Curve
Ambient operating temperature in °C Current in A
Conductor rated current
2-,6-, 12-pole
2091-1122 female connector with 2091-1402 male header Pin spacing: 3.5 mm / Conductor size: 1.5 mm2 “f-st”
Based on: EN 60512-5-2 / Reduction factor: 0.8
For additional derating curves, see page 71.
The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN
3.5
15
L <_____ _____> A B 3,5 <____1,75 ___> D < ______ ______> 1,1 <_ _ > 10,3 <9,5> < > __> 1,1 E < > ØC<___ > 14 < __> < 13Standard Female Connectors
picoMAX
®
3.5
With gripping plate and sliding connector
release
Pin spacing: 3.5 mm / 0.138 in
Types of assembly
with male headers/connectors
0.2 – 1.5 mm
2AWG 24 – 14
160 V/2.5 kV/2 10 A
Pole No. Item No. Pack. Unit Female connector with gripping plate and sliding connector release, light gray
2 2091-1102/002-000 100 3 2091-1103/002-000 100 4 2091-1104/002-000 100 5 2091-1105/002-000 50 6 2091-1106/002-000 50 8 2091-1108/002-000 50 10 2091-1110/002-000 50 12 2091-1112/002-000 50
L = pole no. x pin spacing Male header mated to a female connector with gripping plate and sliding connector release.
Push down sliding connector release (gripping plate) to open the locking latch.
Pull out female connector with gripping plate from male header.
!
Gripping plate dimensions (in mm):
Pole No. A B C D E 2 6 2.00 – 17 – 3 6 2.25 – 17 – 4 6 2.25 – 17 – 5 13 2.25 3.0 20 5 6 13 2.25 3.0 20 5 8 13 5.75 3.0 20 5 10 27 2.25 4.2 25 8 12 27 5.75 4.2 25 8
Header with straight solder pins
Header with angled solder pins
Standard connector
Panel feedthrough connector
16
L <_____ _____> A B D < _____ _____> 3,5 1,75 <____ ___> < < E < > ØC <_ __ > <_ _ 14 <_ _ __> 13 < __ __> 1,1 > 10,3 < > 9,5 < > __>1,1Standard Female Connectors
picoMAX
®
3.5
With gripping plate
Pin spacing: 3.5 mm / 0.138 in
Types of assembly
with male headers/connectors
0.2 – 1.5 mm
2AWG 24 – 14
160 V/2.5 kV/2 10 A
Pole No. Item No. Pack. Unit Female connector with gripping plate,
light gray 2 2091-1102 100 3 2091-1103 100 4 2091-1104 100 5 2091-1105 50 6 2091-1106 50 8 2091-1108 50 10 2091-1110 50 12 2091-1112 50
L = pole no. x pin spacing
!
Gripping plate dimensions (in mm):
Pole No. A B C D E 2 3 2.00 – 17 – 3 6 2.25 – 17 – 4 6 2.25 – 17 – 5 13 2.25 3.0 20 5 6 13 2.25 3.0 20 5 8 13 5.75 3.0 20 5 10 27 2.25 4.2 25 8 12 27 5.75 4.2 25 8
Inside
Outside
Disconnection: Open locking latches via unlocking tool.
Product Accessories Page Unlocking tool
64 (2092-1630)
Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header’s locking latch.
Insert unlocking tool until it hits backstop. Wedge opens locking latch.
Pull on both unlocking tool and conductors to remove female connector from male header.
Header with straight solder pins
Header with angled solder pins
Standard connector
3.5
17
L <_____ _____> <__<__ __>1314__> 3,5 <____1,75 ___> 1,1 <__ > 10,3 < > 9,5 < > __> 1,1Standard Female Connectors
picoMAX
®
3.5
Pin spacing: 3.5 mm / 0.138 in
Types of assembly
with male headers/connectors
0.2 – 1.5 mm
2AWG 24 – 14
160 V/2.5 kV/2 10 A
Pole No. Item No. Pack. Unit Female connector, light gray 2 2091-1122 200 3 2091-1123 200 4 2091-1124 200 5 2091-1125 200 6 2091-1126 100 8 2091-1128 100 10 2091-1130 100 12 2091-1132 100
L = pole no. x pin spacing
!
Inside
Outside
Disconnection: Open locking latches via unlocking tool.
Product Accessories Page Unlocking tool
64 (2092-1630)
Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header’s locking latch.
Insert unlocking tool until it hits backstop. Wedge opens locking latch.
Pull on both unlocking tool and conductors to remove female connector from male header.
Header with straight solder pins
Header with angled solder pins
Standard connector
18
10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 3.5 mm 0.138 in Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 160 V 160 V 320 V Rated surge voltage 2.5 kV 2.5 kV 2.5 kV Nominal current 10 A 10 A 10 A Approvals per UL/CSA** Use group UL 1059 B C DRated voltage – – –
Nominal current UL – – – Nominal current CSA – – –
Male Headers with Solder Pins
picoMAX
®
3.5
Accessories for picoMAX®: Page:
Coding pins 66
●
Horizontal or vertical PCB mounting via straight or angled solder
pins
●
Assembly of female connectors without loss of poles, allowing
dif-ferent functions to be divided within one male header
●
Coding pins inserted into the header interface prevent mismating,
allowing subsequent coding in panel feedthrough applications
●
Female connector is almost fully shrouded by the male header,
providing vibration-resistance up to 20 g*
Solder pin data for THT (wave soldering):
Solder pin: length/width 3.6 mm / 1.0 mm Ø Solder pin: drilled hole diameter 1.2+0.1 mm
The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN
EN 61984. When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated.
Solder pin data for THR***(reflow soldering):
Solder pin: length/width 2.4 mm / 1.0 mm Ø Solder pin: metal-plated hole 1.2+0.1 mm Ø
For THR soldering, see page www.wago.com *Testing based on IEC 60068-2-6 **UL/CSA approval pending ***For THR soldering, see page 69 For more technical information, see Full Line Catalog, Volume 2, Section 11
Material data:
Material group I
Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0
Lower/Upper limit temperature –60 °C / +100 °C Contact material Electrolytic copper (ECu)
Contact plating tin-plated
Derating Curve
Ambient operating temperature in °C Current in A
Conductor rated current
2-,6-, 12-pole
2091-1122 female connector with 2091-1402 male header Pin spacing: 3.5 mm / Conductor size: 1.5 mm2 “f-st”
Based on: EN 60512-5-2 / Reduction factor: 0.8
3.5
19
L <______ ______> 13,4 < > 15,5 <_ _ __> 3,5 2,75 <__ ___> 17,5 <_ _ __> 12,4 < > <_ _ > A 3,05 14,7max __> 0,8 16,5 <__ __> 12,6min L <______ ______> 16,5 <_ _ __> 13,4 < > 15,5 <_ _ __> 17,5 A <_ _ __> > 3,5 <____2,75 ___> 3,05___> 12,4 < >Male Headers with Solder Pins
picoMAX
®
3.5
With angled solder pins
Pin spacing: 3.5 mm / 0.138 in
160 V/2.5 kV/2 10 A
Types of assembly
with female connectors
Pole No. Item No. Pack. Unit Male header with angled solder pins,
light gray 2 2091-1422 200 3 2091-1423 200 4 2091-1424 200 5 2091-1425 200 6 2091-1426 100 8 2091-1428 100 10 2091-1430 100 12 2091-1432 100
With straight solder pins
Pin spacing: 3.5 mm / 0.138 in
160 V/2.5 kV/2 10 A
Pole No. Item No. Pack. Unit Male header with straight solder pins,
light gray 2 2091-1402 200 3 2091-1403 200 4 2091-1404 200 5 2091-1405 200 6 2091-1406 100 8 2091-1408 100 10 2091-1410 100 12 2091-1412 100
L = (pole no. x pin spacing) + 2 mm A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin)
Item no. suffix for colored THR version:
light gray . . . . - . . . . /200-000 Ordering example:
THR male header with straight solder pins, THR male headers with solder pins in tape-and-reel 3.5 mm pin spacing, 8-pole, light gray: packaging available upon request 2091-1408/200-000
Standard connector and gripping plate with sliding connector release
Standard connector
Standard connector and gripping plate
20
<_ > 3 L <_____ _____> 16,5 <_ _> 13,4 < > 15,5 <_ _> 17,5 A <_ _ __> > 3,5 <___2,75 ___> 3,5 > 7 > 12,4 < > < 6 > <_ _ > <_ _ <____ 2,6 > <_ _ 2,6 L2 2,1 3,8 < __> L1 <_______ _______> <___L___>6 < 3,5 2,75 <___ ___> <_ _ > 3,5 L2 <____ ____> 7 < > 12,4 ( ) < _> 13,4 ( ) 15,5 < > 17,5 < > <_ > 6 __> < <_ _ > 2,6 <_ _ > 2,6 2,1 L1 <____ ____> 3,8 <___ > 16,5 < > 14,7 < > __> 0,8 A 12,6Male Headers with Solder Pins and Fixing Flanges
picoMAX
®
3.5
L = (pole no. x pin spacing) + 2 mm L1 = (pole no. x pin spacing) + 7.8 mm
L2 = (pole no. x pin spacing) + 6.8 mm
A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin)
With straight solder pins
and fixing flanges
Pin spacing: 3.5 mm / 0.138 in
160 V/2.5 kV/2 10 A
Pole No. Item No. Pack. Unit Male header with straight solder pins
and fixing flanges, light gray
2 2091-1402/005-000 200 3 2091-1403/005-000 200 4 2091-1404/005-000 200 5 2091-1405/005-000 200
With angled solder pins
and fixing flanges
Pin spacing: 3.5 mm / 0.138 in
160 V/2.5 kV/2 10 A
Types of assembly
with female connectors
Pole No. Item No. Pack. Unit Male header with angled solder pins
and fixing flanges, light gray
2 2091-1422/005-000 200 3 2091-1423/005-000 200 4 2091-1424/005-000 200 5 2091-1425/005-000 200
Item no. suffix for colored THR version:
light gray . . . . - . . . . /205-000 Ordering example:
THR male header with straight solder pins THR male headers with solder pins in tape-and-reel and fixing flanges, 3.5 mm pin spacing, packaging available upon request 5-pole, light gray: 2091-1405/205-000
Disconnection: Open locking latches via unlocking tool.
Standard connector and gripping plate with sliding connector release
Standard connector
3.5
22
10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 Technical data: Pin Spacing 3.5 mm 0.138 in Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 160 V 160 V 320 V Rated surge voltage 2.5 kV 2.5 kV 2.5 kV Nominal current 10 A 10 A 10 A Approvals per UL/CSA* Use group UL 1059 B C DRated voltage – – –
Nominal current UL – – – Nominal current CSA – – –
Approvals are available online at: www.wago.com *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11 Conductor data:
Connection technology CAGE CLAMP® S
Conductor size: solid 0.2 – 1.5 mm2
Conductor size: fine-stranded 0.2 – 1.5 mm2
Conductor size: fine-stranded 0.25 – 0.75 mm2 (with insulated ferrule)
Conductor size: fine-stranded 0.25 – 1.5 mm2 (with uninsulated ferrule)
AWG 24 – 14 14: THHN, THWN
Strip length 8 – 9 mm / 0.31 – 0.35 in
Standard Male Connectors
picoMAX
®
3.5
●
Universal connection for all conductor types
●
Simple, push-in termination of solid and ferruled conductors
●Easy-to-use design does not require specialty tools
●
Testing port parallel to conductor entry – tip contact
●For “wire-to-wire” and “board-to-wire” connections
●Integrated release lever
●
Also available with gripping plates
The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN
EN 61984. When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated.
Accessories for picoMAX®: Page:
Operating tools 64 Direct printing 68 Gripping plates 65 Coding pins 66 Test pin 64 Material data: Material group I
Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0
Lower/Upper limit temperature –60 °C / +100 °C
Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (ECu)
Contact plating tin-plated
Derating Curve
Ambient operating temperature in °C Current in A
Conductor rated current
2-,6-pole
2091-1126 female connector with 2091-1526/002-000 male connector Pin spacing: 3.5 mm / Conductor size: 1.5 mm2 “f-st”
Based on: EN 60512-5-2 / Reduction factor: 0.8
3.5
23
L <____ ____> 3,5 <___2,75 __> 9 R ( )( ) 25,9 <____ ____> __>2,1 15,9 < > 11,6 2 ( < ) < __> 3,1 3,1 <_ _ > E< > ØC <_ __ > D <_ __ ___> L <____ ____> 3,5 <____2,75 __> 9 R ( )( ) 25,9 < ____ __>2,1 11,6 2 ( ) < 15,9 < > ____> 3,1 L 28 <____ ____>___>3,5 <____2,75 9 R ( )( ) <_____13,5 _____> << > __>2,1 < __>3,3 15,9 < > < > 4,5 11,6 2 ( < ) > 7 7 < < ____> Ø1,4 3,5 <___ > 2 <_ > 7 ( )( )7 3,5 <__ > Ø3,5 +0,1 < ______ > Ø1,5 +0,1 < ______ > Ø3, 5 +0,1 < ______ >Standard Male Connectors
picoMAX
®
3.5
Pin spacing: 3.5 mm / 0.138 in
With gripping plate
Pin spacing: 3.5 mm / 0.138 in
With snap-in mounting feet
Pin spacing: 3.5 mm / 0.138 in
0.2 – 1.5 mm
2AWG 24 – 14
0.2 – 1.5 mm
2AWG 24 – 14
0.2 – 1.5 mm
2AWG 24 – 14
160 V/2.5 kV/2 10 A
160 V/2.5 kV/2 10 A
160 V/2.5 kV/2 10 A
L = (pole no. x pin spacing) + 2 mm Even pole number R = (L – 9 mm) : 2 Odd pole number R = (L – 12.5 mm) : 2
Drilled hole pattern for panel mounting
2-pole
3 or more poles
!
Product Accessories Page Mounting adapter for DIN 35 rail,
3 or more poles (209-189) 66 Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Male connector,
light gray
Male connector with gripping plate, light gray
Male connector with snap-in mounting feet, for 0.6 – 1.2 mm plate thickness,
light gray
2 2091-1522/002-000 200 2 2091-1502/002-000 200 2 2091-1522/020-000 200 4 2091-1524/002-000 200 4 2091-1504/002-000 100 4 2091-1524/020-000 200 6 2091-1526/002-000 100 6 2091-1506/002-000 50 6 2091-1526/020-000 100 8 2091-1528/002-000 100 8 2091-1508/002-000 50 8 2091-1528/020-000 100
Gripping plate dimensions (in mm):
Pole No. A B C D E
2 6 3 – 17 –
4 6 3.25 – 17 –
6 13 3.25 3 20 5
8 13 6.75 3 20 5
24
10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 Technical data: Pin Spacing 3.5 mm 0.138 in Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 160 V 160 V 320 V Rated surge voltage 2.5 kV 2.5 kV 2.5 kV Nominal current 10 A 10 A 10 A Approvals per UL/CSA* Use group UL 1059 B C DRated voltage – – –
Nominal current UL – – – Nominal current CSA – – –
Female Headers with Solder Pins
picoMAX
®
3.5
●
Horizontal or vertical PCB mounting via straight or angled solder pins
●Touch-proof PCB outputs
●
Easy-to-identify PCB inputs and outputs
●Coding pins available
Accessories for picoMAX®: Page:
Coding pins 66
Solder pin data for THT (wave soldering):
Solder pin: length/width 3.6 mm / 0.4 x 0.9 mm Solder pin: drilled hole diameter 1.1+0.1 mm
Solder pin data for THR** (reflow soldering):
Solder pin: length/width 2.4 mm / 0.4 x 0.9 mm Solder pin: metal-plated hole 1.1 +0.1 mm Ø
The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN
EN 61984. When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated.
Approvals are available online at: www.wago.com *UL/CSA approval pending **For THR soldering, see page 69 For more technical information, see Full Line Catalog, Volume 2, Section 11
Material data:
Material group I
Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0
Lower/Upper limit temperature –60 °C / +100 °C Contact material Copper alloy Contact plating tin-plated
Derating Curve
Ambient operating temperature in °C Current in A
Conductor rated current 6-pole
2091-1326 female header with 2091-1526/002-000 male connector Pin spacing: 3.5 mm / Conductor size: 1.5 mm2 “f-st”
Based on: EN 60512-5-2 / Reduction factor: 0.8
3.5
25
10,5 > < <____ _____>L 13 A _> >< _ __> <> <__< > 3,5 __> <___1,75 6 1,1 0,4 L <_____ _____> 10,5 A ( ) 13 <_ _> > 13,6 < > < __> 1,1 28 <______ ______> 10,2 ( ) __> 2,8 3,5 __> <__ 1,75Female Headers with Solder Pins
picoMAX
®
3.5
With straight solder pins
Pin spacing: 3.5 mm / 0.138 in
With angled solder pins
Pin spacing: 3.5 mm / 0.138 in
Types of assembly
with male connectors
160 V/2.5 kV/2 10 A
160 V/2.5 kV/2 10 A
L = pole no. x pin spacing A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin)
Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Female header with straight solder pins,
light gray
Female header with angled solder pins, light gray
2 2091-1302 200 2 2091-1322 200
4 2091-1304 200 4 2091-1324 200
6 2091-1306 100 6 2091-1326 100
8 2091-1308 100 8 2091-1328 100
Item no. suffix for colored THR version:
light gray . . . . - . . . . /200-000 Ordering example:
THR female header with straight solder pins, THR female headers with solder pins in tape-and-reel 3.5 mm pin spacing, 8-pole, light gray: packaging available upon request 2091-1308/200-000
Standard connector
Panel feedthrough connector
26
10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 Technical data: Pin Spacing 3.5 mm 0.138 in Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 160 V 160 V 320 V Rated surge voltage 2.5 kV 2.5 kV 2.5 kV Nominal current 10 A 10 A 10 A Approvals per UL/CSA* Use group UL 1059 B C DRated voltage – – –
Nominal current UL – – – Nominal current CSA – – –
Approvals are available online at: www.wago.com *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11
Panel Feedthrough Male Connectors with Fixing Flanges
picoMAX
®
3.5
Accessories for picoMAX®: Page:
Operating tools 64
Coding pins 66
Test pin 64
●
Male connectors for screw mounting in device or enclosure panels
●External plug-in connection to standard female connector via
inte-grated locking latches
●
Internal plug-in connection to female header with solder pins or
standard female connector
●
Fixing flanges also suitable for panel mounting
The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN
EN 61984. When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated.
Material data:
Material group I
Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0
Lower/Upper limit temperature –60 °C / +100 °C Contact material Electrolytic copper (ECu) Contact plating tin-plated
Derating Curve
Ambient operating temperature in °C Current in A
Conductor rated current
2-,6-pole
2x 2091-1126 female connector with 2091-1636/024-000 panel feedthrough male connector
Pin spacing: 3.5 mm / Conductor size: 1.5 mm2 “f-st”
Based on: EN 60512-5-2 / Reduction factor: 0.8
3.5
27
L 6 <___ ___> < 3,5 2,75 ___> <____ L2 <_____ _____> L1 <_____ _____> L1 < > 3,8 < ___> 2,6 < _____> 6 < > 7 < < > 16 2 < > 2,6 < ___ _> < _> 2,2 < ___ ____> > 29 < ____ ____> 12,4 ( ) min L+0,6 < _________> min 13 ( ______> 3,8 < ___> <Ø2,6______ 3,5Panel Feedthrough Male Connectors with Fixing Flanges
picoMAX
®
3.5
Pin spacing: 3.5 mm / 0.138 in
Types of assembly
with female connectors/headers
Applications
160 V/2.5 kV/2 10 A
L = (pole no. x pin spacing) + 2 mm L1 = (pole no. x pin spacing) + 7.8 mm
L2 = (pole no. x pin spacing) + 6.8 mm
“Wire-to-wire” panel feedthrough connection Notice: Male connectors shall not be live when discon-nected!
“Wire-to-board” panel feedthrough connection
!
Pole No. Item No. Pack. Unit Panel feedthrough male connector with fixing flanges, light gray 2 2091-1632/024-000 100 4 2091-1634/024-000 100 6 2091-1636/024-000 50 8 2091-1638/024-000 50
Inside
Outside
Outside
Outside
Outside
Inside
Inside
Inside
Header with straight or angled solder pins
Outside
Inside
Disconnection: Open locking latches via unlocking tool.
Standard connector and gripping plate with sliding connector release
Standard connector
28
10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 0.197 in5 mm Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 250 V 320 V 630 V Rated surge voltage 4 kV 4 kV 4 kV Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 1059 B C DRated voltage – – –
Nominal current UL – – – Nominal current CSA – – –
Approvals are available online at: www.wago.com *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11
Conductor data:
Connection technology CAGE CLAMP® S
Conductor size: solid 0.2 – 2.5 mm2
Conductor size: fine-stranded 0.2 – 2.5 mm2
Conductor size: fine-stranded 0.25 – 1.5 mm2 (with insulated ferrule)
Conductor size: fine-stranded 0.25 – 2.5 mm2 (with uninsulated ferrule)
AWG 24 – 12 12: THHN, THWN
Strip length 9 – 10 mm / 0.35 – 0.39 in
Standard Female Connectors
picoMAX
®
5.0
●
Universal connection for all conductor types
●
Simple, push-in termination of solid and ferruled conductors
●Ability to wire while mated or unmated
●
Testing port parallel to conductor entry – tip contact
●Integrated locking latches prevent accidental disconnection
Accessories for picoMAX®: Page:
Operating tools 64 Direct printing 68 Gripping plates 65 Coding pins 66 Test pin 64 Material data: Material group I
Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0
Lower/Upper limit temperature –60 °C / +100 °C
Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (ECu)
Contact plating tin-plated
Derating Curve
Ambient operating temperature in °C Current in A
Conductor rated current
2-,6-,12-pole
2092-1122 female connector with 2092-1402 male header Pin spacing: 5 mm / Conductor size: 2.5 mm2 “f-st”
Based on: EN 60512-5-2 / Reduction factor: 0.8
For additional derating curves, see page 72.
The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN
5.0
29
L <_______ _______> 2,5 5 <__ _> ØC<___ > D < ______ 16,2 <_ _> 14 _> 1,4 <____ _ 12,3 < > __> 1,1 <_ <__ E < > _> 11,5 < >Standard Female Connectors
picoMAX
®
5.0
With gripping plate and sliding connector
release
Pin spacing: 5 mm / 0.197 in
Types of assembly
with male headers/connectors
0.2 – 2.5 mm
2AWG 24 – 12
320 V/4 kV/2 16 A
Pole No. Item No. Pack. Unit Female connector with gripping plate and sliding connector release, light gray
2 2092-1102/002-000 100 3 2092-1103/002-000 100 4 2092-1104/002-000 100 5 2092-1105/002-000 50 6 2092-1106/002-000 50 8 2092-1108/002-000 50 10 2092-1110/002-000 50 12 2092-1112/002-000 50 L = pole no. x pin spacing
!
Gripping plate dimensions (in mm):
Pole No. A B C D E 2 7 1.5 – 20 – 3 12 1.5 – 20 – 4 12 1.5 – 20 – 5 22 1.5 3. 5 25 9 6 22 1.5 3.5 25 9 8 22 6.5 3.5 25 9 10 42 1.5 5.0 35 19 12 42 6.5 5.0 35 19
Header with straight solder pins
Header with angled solder pins
Standard connector
Panel feedthrough connector
Inside
Outside
Male header mated to a female connector with gripping plate and sliding connector release.
Push down sliding connector release (gripping plate) to open the locking latch.
30
L <_______ _______> 2,5 5 <__ _> D < ______ E < > ØC<___ > 16,2 <_ _ _> 14 _> 1,4 <____ _ __>1,1 <_ _> <__ 12,3 < >Standard Female Connectors
picoMAX
®
5.0
With gripping plate
Pin spacing: 5 mm / 0.197 in
Types of assembly
with male headers/connectors
0.2 – 2.5 mm
2AWG 24 – 12
320 V/4 kV/2 16 A
Pole No. Item No. Pack. Unit Female connector with gripping plate,
light gray 2 2092-1102 100 3 2092-1103 100 4 2092-1104 100 5 2092-1105 50 6 2092-1106 50 8 2092-1108 50 10 2092-1110 50 12 2092-1112 50
L = pole no. x pin spacing
!
Gripping plate dimensions (in mm):
Pole No. A B C D E 2 7 1.5 – 20 – 3 12 1.5 – 20 – 4 12 1.5 – 20 – 5 22 1.5 3.5 25 9 6 22 1.5 3.5 25 9 8 22 6.5 3.5 25 9 10 42 1.5 5.0 35 19 12 42 6.5 5.0 35 19
Header with straight solder pins
Header with angled solder pins
Standard connector
Panel feedthrough connector
Inside
Outside
Disconnection: Open locking latches via unlocking tool.
Product Accessories Page Unlocking tool
64 (2092-1630)
Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header’s locking latch.
Insert unlocking tool until it hits backstop. Wedge opens locking latch.
5.0
31
L <_______ _______> <__1416,2_>__> 2,5 5 <__ _> 1,4 <__ 12,3 < > __> 1,1 <_Standard Female Connectors
picoMAX
®
5.0
Pin spacing 5 mm / 0.197 in
Types of assembly
with male headers/connectors
0.2 – 2.5 mm
2AWG 24 – 12
320 V/4 kV/2 16 A
Pole No. Item No. Pack. Unit Female connector, light gray 2 2092-1122 200 3 2092-1123 200 4 2092-1124 200 5 2092-1125 200 6 2092-1126 100 8 2092-1128 100 10 2092-1130 100 12 2092-1132 100
L = pole no. x pin spacing
!
Header with straight solder pins
Header with angled solder pins
Standard connector
Panel feedthrough connector
Inside
Outside
Disconnection: Open locking latches via unlocking tool.
Product Accessories Page Unlocking tool
64 (2092-1630)
Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header’s locking latch.
Insert unlocking tool until it hits backstop. Wedge opens locking latch.
32
10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 0.197 in5 mm Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 250 V 320 V 630 V Rated surge voltage 4 kV 4 kV 4 kV Nominal current 16 A 16 A 16 A Approvals per UL/CSA** Use group UL 1059 B C DRated voltage – – –
Nominal current UL – – – Nominal current CSA – – –
Male Headers with Solder Pins
picoMAX
®
5.0
Accessories for picoMAX®: Page:
Coding pins 66
●
Horizontal or vertical PCB mounting via straight or angled solder
pins
●
Assembly of female connectors without loss of poles, allowing
dif-ferent functions to be divided within one male header
●
Coding pins inserted into the header interface prevent mismating,
allowing subsequent coding in panel feedthrough applications
●
Female connector is almost fully shrouded by the male header,
providing vibration-resistance up to 20 g*
Solder pin data for THT (wave soldering):
Solder pin: length/width 3.6 mm / 1.4 mm Ø Solder pin: drilled hole diameter 1.6+0.1 mm
Solder pin data for THR** (reflow soldering):
Solder pin: length/width 2.4 mm / 1.4 mm Ø Solder pin: metal-plated hole 1.6+0.1 mm Ø
Approvals are available online at: www.wago.com *Testing based on IEC 60068-2-6 **UL/CSA approval pending ***For THR soldering, see page 69 For more technical information, see Full Line Catalog, Volume 2, Section 11
Material data:
Material group I
Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0
Lower/Upper limit temperature –60 °C / +100 °C Contact material Electrolytic copper (ECu)
Contact plating tin-plated
Derating Curve
Ambient operating temperature in °C Current in A
Conductor rated current
2-,6-,12-pole
2092-1122 female connector with 2092-1402 male header Pin spacing: 5 mm / Conductor size: 2.5 mm2 “f-st”
Based on: EN 60512-5-2 / Reduction factor: 0.8
For additional derating curves, see page 72.
The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN
5.0
33
L <_________ _________> 18,6 <_ __ ___> 15,4 <_ _> 17,9 <_ __ __ _> 19,5 A <___ ___> > 5 3,6< _> 3,35___> 14,4 <_ _> L <_________ _________> 15,4 <_ _> 17,9 <___ ___> 5 3,6__> <_ 19,5 <_ __ __ _> 14,4 <_ _> <_ _ > A 3,35 16,7 < max __> 1,2 18,6 <__ __> 14,2min >Male Headers with Solder Pins
picoMAX
®
5.0
With angled solder pins
Pin spacing: 5 mm / 0.197 in
320 V/4 kV/2 16 A
Types of assembly
with female connectors
Pole No. Item No. Pack. Unit Male header with angled solder pins,
light gray 2 2092-1422 200 3 2092-1423 200 4 2092-1424 200 5 2092-1425 200 6 2092-1426 100 8 2092-1428 100 10 2092-1430 100 12 2092-1432 100
With straight solder pins
Pin spacing: 5 mm / 0.197 in
320 V/4 kV/2 16 A
Pole No. Item No. Pack. Unit Male header with straight solder pins,
light gray 2 2092-1402 200 3 2092-1403 200 4 2092-1404 200 5 2092-1405 200 6 2092-1406 100 8 2092-1408 100 10 2092-1410 100 12 2092-1412 100
L = (pole no. x pin spacing) + 2.2 mm A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin)
Item no. suffix for colored THR version:
light gray . . . . - . . . . /200-000 Ordering example:
THR male header with straight solder pins, THR male headers with solder pins in tape-and-reel 5 mm pin spacing, 8-pole, light gray: packaging available upon request 2092-1408/200-000
Standard connector and gripping plate with sliding connector
release
Standard connector
Standard connector and gripping plate
34
L 6 <________ ________> < 16,8 <_ _ __> 13,6 <_ _> 16,1 <_ _ __ > 19,5 A <_ _ __> > 5 <3,6 _> 7 > 14,4 < > 6 <_ _ > 2,1 <_ _ > 2,6 L1 <__________ __________> 3,8< > < 2,6 > <_ _ L2 <_________ _________> <__ > 3,4 < __>3,5 L 6 <______ ______> < 5 3,6 <_ __> <_ _ > 3,5 L2 <_______ _______> 7 < > 14,4 ( ( ) < __> 2,6 __> < <_ _ > 2,6 2,1 L1 <_______ _______> 3,8 <___ > 15,4 < > 17,9 <_ _> 19,5 <_ _> <_ > 6 18,6 <_ _> 16,7 < > __> 1,2 _> A 14,2Male Headers with Solder Pins and Fixing Flanges
picoMAX
®
5.0
L = (pole no. x pin spacing) + 2.2 mm L1 = (pole no. x pin spacing) + 8 mm
L2 = (pole no. x pin spacing) + 7 mm
A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin)
With straight solder pins
and fixing flanges
Pin spacing: 5 mm / 0.197 in
320 V/4 kV/2 16 A
Pole No. Item No. Pack. Unit Male header with straight solder pins
and fixing flanges, light gray
2 2092-1402/005-000 200 3 2092-1403/005-000 200 4 2092-1404/005-000 200 5 2092-1405/005-000 200
With angled solder pins
and fixing flanges
Pin spacing: 5 mm / 0.197 in
320 V/4 kV/2 16 A
Types of assembly
with female connectors
Pole No. Item No. Pack. Unit Male header with angled solder pins
and fixing flanges, light gray
2 2092-1422/005-000 200 3 2092-1423/005-000 200 4 2092-1424/005-000 200 5 2092-1425/005-000 200
Item no. suffix for colored THR version:
light gray . . . . - . . . . /205-000 Ordering example:
THR male header with straight solder pins THR male headers with solder pins in tape-and-reel and fixing flanges, 5 mm pin spacing, packaging available upon request 5-pole, light gray: 2092-1405/205-000
Standard connector and gripping plate with sliding connector
release
Standard connector
Standard connector and gripping plate
5.0
36
10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 0.197 in5 mm Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 250 V 320 V 630 V Rated surge voltage 4 kV 4 kV 4 kV Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 1059 B C DRated voltage – – –
Nominal current UL – – – Nominal current CSA – – –
Approvals are available online at: www.wago.com *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11 Conductor data:
Connection technology CAGE CLAMP® S
Conductor size: solid 0.2 – 2.5 mm2
Conductor size: fine-stranded 0.2 – 2.5 mm2
Conductor size: fine-stranded 0.25 – 1.5 mm2 (with insulated ferrule)
Conductor size: fine-stranded 0.25 – 2.5 mm2 (with uninsulated ferrule)
AWG 24 – 12 12: THHN, THWN
Strip length 9 – 10 mm / 0.35 – 0.39 in
Standard Male Connectors
picoMAX
®
5.0
●
Universal connection for all conductor types
●
Simple, push-in termination of solid and ferruled conductors
●Easy-to-use design does not require specialty tools
●
Testing port parallel to conductor entry – tip contact
●For “wire-to-wire” and “board-to-wire” connections
●Integrated release lever
●
Also available with gripping plates
Accessories for picoMAX®: Page:
Gripping plates 65
Coding pins 66
Test pin 64
Material data:
Material group I
Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0
Lower/Upper limit temperature –60 °C / +100 °C
Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (ECu)
Contact plating tin-plated
Derating Curve
Ambient operating temperature in °C Current in A
Conductor rated current 6-pole
2092-1126 female header with 2092-1526/002-000 male connector Pin spacing: 5 mm / Conductor size: 2.5 mm2 “f-st”
Based on: EN 60512-5-2 / Reduction factor: 0.8
For additional derating curves, see page 72.
The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN
5.0
37
L <______ ______>5 3,6 <__ _> 12 R ( )( ) 30 <____ ____> __>2,5 18,2 < > 13,6 2,1 ( <_ _ ) < __> 3,2 <_ _ __> ) 3,2 L <______ ______>5 3,6 <__ _> 12 R ( )( ) E < > ØC <_ __ > D < ____ ____> 30 < ____ ____> __>2,5 18,2 < > 13,6 2,1 ( <__ L 32,6 <______ __>5______><___3,6 12 ( )(R) <_____15,9 _____> << > __> 2,5 < __> 3,3 18,2 < > < > 4,5 15,7 2,1 < < _> > > 10 < 10 ( )(10) 5 < > Ø3,5 +0,1 < ______ > Ø3,5 +0,1 < ______>Standard Male Connectors
picoMAX
®
5.0
Pin spacing: 5 mm / 0.197 in
With gripping plate
Pin spacing: 5 mm / 0.197 in
With snap-in mounting feet
Pin spacing: 5 mm / 0.197 in
0.2 – 2.5 mm
2AWG 24 – 12
0.2 – 2.5 mm
2AWG 24 – 12
0.2 – 2.5 mm
2AWG 24 – 12
320 V/4 kV/2 16 A
320 V/4 kV/2 16 A
320 V/4 kV/2 16 A
L = (pole no. x pin spacing) + 2.2 mm Even pole number R = (L – 12 mm) : 2 Odd pole number R = (L – 17 mm) : 2
!
Product Accessories Page Mounting adapter for DIN 35 rail,
3 or more poles (209-189) 66 Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Male connector,
light gray
Male connector with gripping plate, light gray
Male connector with snap-in mounting feet, for 0.6 – 1.2 mm plate thickness,
light gray 2 2092-1522/002-000 200 2 2092-1502/002-000 100 2 2092-1522/020-000 200 3 2092-1523/002-000 100 3 2092-1503/002-000 100 3 2092-1523/020-000 100 4 2092-1524/002-000 100 4 2092-1504/002-000 50 4 2092-1524/020-000 100 5 2092-1525/002-000 100 5 2092-1505/002-000 50 5 2092-1525/020-000 100 6 2092-1526/002-000 100 6 2092-1506/002-000 50 6 2092-1526/020-000 50
Gripping plate dimensions (in mm):
Pole No. A B C D E 2 7 2.6 – 20 – 3 12 2.6 – 20 – 4 12 2.6 – 20 – 5 22 2.6 3.5 25 9 6 22 2.6 3.5 25 9
Standard male connectors can be combined with any female connectors/headers.
Drilled hole pattern for panel mounting
2-pole
38
10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 0.197 in5 mm Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 250 V 320 V 630 V Rated surge voltage 4 kV 4 kV 4 kV Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 1059 B C DRated voltage – – –
Nominal current UL – – – Nominal current CSA – – –
Female Headers with Solder Pins
picoMAX
®
5.0
●
Horizontal or vertical PCB mounting via straight or angled solder pins
●Touch-proof PCB outputs
●
Easy-to-identify PCB inputs and outputs
●Coding pins available
Accessories for picoMAX®: Page:
Coding pins 66
Solder pin data for THT (wave soldering):
Solder pin: length/width 3.6 mm / 0.4 x 1.3 mm Solder pin: drilled hole diameter 1.5+0.1 mm
Solder pin data for THR** (reflow soldering):
Solder pin: length/width 2.4 mm / 0.4 x 1.3 mm Solder pin: metal-plated hole 1.5+0.1 mm Ø
Approvals are available online at: www.wago.com *UL/CSA approval pending **For THR soldering, see page 69 For more technical information, see Full Line Catalog, Volume 2, Section 11
Material data:
Material group I
Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0
Lower/Upper limit temperature –60 °C / +100 °C Contact material Copper alloy Contact plating tin-plated
Derating Curve
Ambient operating temperature in °C Current in A
Conductor rated current
2-,6-pole
2092-1322 female header with 2092-1522/002-000 male connector Pin spacing: 5 mm / Conductor size: 2.5 mm2 “f-st”
Based on: EN 60512-5-2 / Reduction factor: 0.8
For additional derating curves, see page 72.
The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN
5.0
39
__> <> <__< > 12,5 > < 15,4 A _> >< _ <______L _______> 5 _> <__2,5 0,4 7,3 1,1 < __> 1,1 11,6 ( ) __>3,8 12,5 A< > > <_______ ________>L 5 __> < 2,5 15,4 <_ _> 15,7 <_ _> 32,6 <_______ _______>Female Headers with Solder Pins
picoMAX
®
5.0
With straight solder pins
Pin spacing: 5 mm / 0.197 in
With angled solder pins
Pin spacing: 5 mm / 0.197 in
Types of assembly
with male connectors
320 V/4 kV/2 16 A
320 V/4 kV/2 16 A
L = pole no. x pin spacing A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin)
Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Female header with straight solder pins,
light gray
Female header with angled solder pins, light gray 2 2092-1302 200 2 2092-1322 200 3 2092-1303 200 3 2092-1323 200 4 2092-1304 200 4 2092-1324 200 5 2092-1305 100 5 2092-1325 100 6 2092-1306 100 6 2092-1326 100
Item no. suffix for colored THR version:
light gray . . . . - . . . . /200-000 Ordering example:
THR female header with straight solder pins, THR female headers with solder pins in tape-and-reel 5 mm pin spacing, 8-pole, light gray: packaging available upon request 2092-1308/200-000
Standard connector
Panel feedthrough connector
40
10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 0.197 in5 mm Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 250 V 320 V 630 V Rated surge voltage 4 kV 4 kV 4 kV Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 1059 B C DRated voltage – – –
Nominal current UL – – – Nominal current CSA – – –
Approvals are available online at: www.wago.com *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11
Panel Feedthrough Male Connectors with Fixing Flanges
picoMAX
®
5.0
Accessories for picoMAX®: Page:
Operating tools 64
Coding pins 66
Test pin 64
●
Male connectors for screw mounting in device or enclosure panels
●External plug-in connection to standard female connector via
inte-grated locking latches
●
Internal plug-in connection to female header with solder pins or
standard female connector
●
Fixing flanges also suitable for panel mounting
Material data:
Material group I
Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0
Lower/Upper limit temperature –60 °C / +100 °C Contact material Electrolytic copper (ECu) Contact plating tin-plated
Derating Curve
Ambient operating temperature in °C Current in A
Conductor rated current 6-pole
2 x 2092-1126 female connector with 2092-1636/024-000 panel feedthrough male connector
Pin spacing: 5 mm / Conductor size: 2.5 mm2 “f-st”
Based on: EN 60512-5-2 / Reduction factor: 0.8
For additional derating curves, see page 72.
The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN
5.0
41
L 6 <____ ____> < 5 3,6 __> <____ L2 <______ ______> L1 <______ ______> L1 < > 3,8 < ___> 2,6 < _____> 6 < > 7 < > 21 1,6 <_ _> 2,6 < ___ _> < __> 2,6 < ___ > 33,4 < _____ _____> 14,4 ( ) min L+0,6 < _________> min 15 ( ______> 3,8 < ___> <Ø2,6______ < ____> 3,5Panel Feedthrough Male Connectors with Fixing Flanges
picoMAX
®
5.0
Pin spacing: 5 mm / 0.197 in
Types of assembly
with female connectors/headers
Applications
320 V/4 kV/2 16 A
L = (pole no. x pin spacing) + 2.2 mm L1 = (pole no. x pin spacing) + 8 mm
L2 = (pole no. x pin spacing) + 7 mm
“Wire-to-wire” panel feedthrough connection Notice: Male connectors shall not be live when discon-nected!
“Wire-to-board” panel feedthrough connection
!
Pole No. Item No. Pack. Unit Panel feedthrough male connector with fixing flanges, light gray 2 2092-1632/024-000 100 3 2092-1633/024-000 100 4 2092-1634/024-000 50 5 2092-1635/024-000 50 6 2092-1636/024-000 50
Inside
Outside
Outside
Outside
Outside
Inside
Inside
Inside
Outside
Inside
Disconnection: Open locking latches via unlocking tool.
Header with straight or angled solder pins Standard connector and gripping plate with sliding connector release
Standard connector
42
10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 7.5 mm 0.295 in Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 400 V 630 V 1000 V Rated surge voltage 6 kV 6 kV 6 kV Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 1059 B C DRated voltage – – –
Nominal current UL – – – Nominal current CSA – – –
Approvals are available online at: www.wago.com *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11
Conductor data:
Connection technology CAGE CLAMP® S
Conductor size: solid 0.2 – 2.5 mm2
Conductor size: fine-stranded 0.2 – 2.5 mm2
Conductor size: fine-stranded 0.25 – 1.5 mm2 (with insulated ferrule)
Conductor size: fine-stranded 0.25 – 2.5 mm2 (with uninsulated ferrule)
AWG 24 – 12 12: THHN, THWN
Strip length 9 – 10 mm / 0.35 – 0.39 in
Standard Female Connectors
picoMAX
®
7.5
●
Universal connection for all conductor types
●
Simple, push-in termination of solid and ferruled conductors
●Ability to wire while mated or unmated
●
Testing port parallel to conductor entry – tip contact
●Integrated locking latches prevent accidental disconnection
Accessories for picoMAX®: Page:
Operating tools 64 Direct printing 68 Gripping plates 65 Coding pins 66 Test pin 64 Material data: Material group I
Insulation materialInsulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0
Lower/Upper limit temperature –60 °C / +100 °C
Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (ECu)
Contact plating tin-plated
Derating Curve
Ambient operating temperature in °C Current in A
Conductor rated current 4-pole
2092-3124 female connector with 2092-3404 male header Pin spacing: 7.5 mm / Conductor size: 2.5 mm2 “f-st”
Based on: EN 60512-5-2 / Reduction factor: 0.8
For additional derating curves, see page 73.
The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN
7.5
43
E < > <_ 14 __> _> _> <_ 16,2 L <_________ _________> 2,5 7,5 <__ ___> D < ______ ______> 1,4 <_ _ 11,5 <12,3> < > __>1,1 ØC<___ >Standard Female Connectors
picoMAX
®
7.5
With gripping plate and sliding connector
release
Pin spacing: 7.5 mm / 0.295 in
Types of assembly
with male headers/connectors
0.2 – 2.5 mm
2AWG 24 – 12
630 V/6 kV/2 16 A
Pole No. Item No. Pack. Unit Female connector with gripping plate and sliding connector release, light gray
2 2092-3102/002-000 100 3 2092-3103/002-000 100 4 2092-3104/002-000 100 5 2092-3105/002-000 100 L = (pole no. – 1) x pin spacing + 5 mm
!
Gripping plate dimensions (in mm):
Pole No. A B C D E 2 7 2.75 – 20 – 3 12 4 – 20 – 4 – 5 22 2.75 3.5 25 9
Inside
Outside
Male header mated to a female connector with gripping plate and sliding connector release.
Push down sliding connector release (gripping plate) to open the locking latch.
Pull out female connector with gripping plate from male header.
Header with straight solder pins
Header with angled solder pins
Standard connector
44
E > < L <_________ _________> 2,5 7,5 <__ ___> ØC<___ > D < ______ ______> 11,5 <<12,3> 16,2 <_ _ _> 14 __> 1,4 <_ _ > 12,3 < > __>1,1 <__Standard Female Connectors
picoMAX
®
7.5
With gripping plate
Pin spacing: 7.5 mm / 0.295 in
Types of assembly
with male headers/connectors
0.2 – 2.5 mm
2AWG 24 – 12
630 V/6 kV/2 16 A
Pole No. Item No. Pack. Unit Female connector with gripping plate,
light gray
2 2092-3102 100
3 2092-3103 100
4 2092-3104 100
5 2092-3105 100
L = (pole no. – 1) x pin spacing + 5 mm
!
Gripping plate dimensions (in mm):
Pole No. A B C D E 2 7 2.75 – 20 – 3 12 4 – 20 – 4 – 5 22 2.75 3.5 25 9
Inside
Outside
Disconnection: Open locking latches via unlocking tool.
Product Accessories Page Unlocking tool
64 (2092-1630)
Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header’s locking latch.
Insert unlocking tool until it hits backstop. Wedge opens locking latch.
Pull on both unlocking tool and conductors to remove female connector from male header.
Header with straight solder pins
Header with angled solder pins
Standard connector
7.5
45
L <_________ _________> <__16,214__>__> 2,5 7,5 <__ ___> 1,4 <__ > 12,3 < > __> 1,1 <__Standard Female Connectors
picoMAX
®
7.5
Pin spacing: 7.5 mm / 0.295 in
Types of assembly
with male headers/connectors
0.2 – 2.5 mm
2AWG 24 – 12
630 V/6 kV/2 16 A
Pole No. Item No. Pack. Unit Female connector, light gray 2 2092-3122 100 3 2092-3123 100 4 2092-3124 100 5 2092-3125 100
L = (pole no. – 1) x pin spacing + 5 mm
!
Inside
Outside
Disconnection: Open locking latches via unlocking tool.
Product Accessories Page Unlocking tool
64 (2092-1630)
Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header’s locking latch.
Insert unlocking tool until it hits backstop. Wedge opens locking latch.
Pull on both unlocking tool and conductors to remove female connector from male header.
Header with straight solder pins
Header with angled solder pins
Standard connector