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TECHNOLOGY THIS SPECIALIZED

CAN’T MEET ALL REQUIREMENTS.

(3)

3.5

3.5

5.0

5.0

7.5

7.5

3.5

2091 Series

3.5

2091 Series

5.0

2092 Series

5.0

2092 Series

7.5

2092 Series

7.5

2092 Series

CONTENTS

pico

MAX

®

Pin spacing: 3.5 mm/0.138 in; 5.0 mm/0.197 in; 7.5 mm/0.295 in

Versatile Pluggable Connectors for a Wide Range of Applications

Standard Female Connectors

14 – 17

Male Headers with Solder Pins

18 – 20

Standard Male Connectors

22 – 23

Female Headers with Solder Pins

24 – 25

Panel Feedthrough Male Connectors

26 – 27

System Description

2 – 8

Handling

9 – 13

Description and Handling

54 – 57

Standard Female Connectors

28 – 31

Male Headers with Solder Pins

32 – 34

Standard Male Connectors

36 – 37

Female Headers with Solder Pins

38 – 39

Panel Feedthrough Male Connectors

40 – 41

Standard Female Connectors

42 – 45

Male Headers with Solder Pins

46 – 48

Standard Male Connectors

50 – 51

Female Headers with Solder Pins

52 – 53

pico

MAX

®

eCOM

Pin spacing: 3.5 mm/0.138 in; 5.0 mm/0.197 in; 7.5 mm/0.295 in

The Easiest Way to Make PCBs Pluggable

Standard Pluggable Female Headers

for Direct Soldering to PCB

58 – 59

Standard Pluggable Female Headers

for Direct Soldering to PCB

62 – 63

Accessories

64 – 68

Technical Section

70 – 77

Index of Item Numbers

78 – 79

WAGO Offices

80 – 83

Standard Pluggable Female Headers

(4)

2

PACKED WITH INNOVATION,

picoMAX

®

SHOULD BE MUCH

BIGGER.

BUT IT ISN’T.

The Pluggable Connection System

pico

MAX

®

The

picoMAX

®

pluggable connection system has an innovative,

highly compact

design:

Reduces space by up to 30%

Minimal space requirements when mated

The female connector is fully shrouded by the male header’s housing.

The

picoMAX

®

design yields extremely short female connectors.

Male headers are equipped with an integrated locking latch.

The

very short contact bridge

separates the termination unit from the header pin.

This

extremely short current path

minimizes contact resistance.

picoMAX

®

is the only pluggable connection system that makes double use of the contact force of

a single

stainless steel spring (CrNi)

:

For clamping the conductor

and

connecting the header pin.

The combination of our special design, the

innovative Spring Pressure Connection Technology

and

(5)

3

Straight or angled, E-Cu,

tin-plated solder pins for both

wave and THR soldering

Test port

High-alloy,

stain-less steel (CrNi)

clamping spring

Electrolytic copper

(E-Cu), tin-plated

contact bridge

Original size:

3.5 mm pin spacing

Push-button

Male locking latch

Gripping plate

with sliding connector

release

Female locking latch

Protected by patent No. EP1850418A2

(6)

4

®

The Pluggable Connection System

pico

MAX

VIBRATION-PROOF UP TO 20 g. NO PLUGGABLE

CONNECTOR CAN BE SO SAFE.

YES IT CAN.

The

picoMAX

®

pluggable connection system has an innovative,

extremely vibration-proof

design:

The protruding

locking latch

of the male header

interlocks

with the

locking latch

of the female

connector, for a secure connection. This allows the female connector to be

automatically locked in

place

, while being almost fully shrouded by the male header.

The clamping point of the terminated conductor and the contact point of the inserted header pin are

virtually opposite each other. This unique configuration provides

uniform mass distribution

, making

picoMAX

®

connectors ideal for vibration-prone applications. Essentially, the

contact force

between

conductor, contact bridge and header pin is

automatically adjusted

.

This also allows

picoMAX

®

wire-to-board connections to achieve high contact reliability when

subjected to vibrations of

up to 20 g

based on IEC 60068-2-6.

Mass concentration of conductor, contact bridge and header pin within the pin housing turns

(7)

5

Contact bridge

Female locking latch

Male locking latch

E-Cu, tin-plated

header pin

Protected by patent No. EP1850418A2

(8)

6

®

The Pluggable Connection System

pico

MAX

WITH SO MANY COMBINATION POSSIBILITIES,

picoMAX

®

MUST BE DIFFICULT TO USE.

BUT IT ISN’T.

The

picoMAX

®

pluggable connection system is intuitive and easy to use — worldwide:

Fast conductor termination

Push-in termination of solid or ferruled conductors

Easy push-button actuation

Integrated locking latches

Prevent accidental disconnection of male header and female connector

Easy disconnection

Using convenient unlocking tool for applications without gripping plate

Via easy-to-use sliding connector release on gripping plate

Efficient testing

Via test port, parallel to conductor entry

Even when mated

Assembling connectors without losing any poles

Within a male header’s housing

Easy panel feedthrough connections

(9)

7

Test port, parallel

to conductor entry

Integrated locking latch

Integrated push-button

Gripping plate with sliding

connector release for fast and

tool-free disconnection

Protected by patent No. EP1850418A2

(10)

8

The Pluggable Connection System

pico

MAX

®

“Wire-to-Board”

“Board-to-Wire”

“Wire-to-Wire”

pico

MAX

®

eCOM

(11)

9

Inside

(unlocked)

Outside

Combination Overview for Male and Female Connectors/Headers

Pin Spacing: 3.5 mm/0.138 in; 5.0 mm/0.197 in; 7.5 mm/0.295 in

picoMAX

®

Pluggable Connectors

Disconnection: Open locking latches via unlocking tool.

Male Connectors/Headers

Header with straight

solder pins

Header with angled

solder pins

Standard connector and

integrated release lever

Panel feedthrough connector

Female Connectors/

Headers

Standard connector and gripping

plate with sliding

connector

release

Outside

Inside

Standard connector and gripping

plate

Outside

Inside

Standard connector

Outside

Inside

Header with straight solder pins

Outside

Inside

Header with angled solder pins

(12)

10

Male connector

with CAGE CLAMP

®

S

Locking latch with release lever

Touch-proof female header on PCB

Locking latch with release lever

Male connector with

CAGE CLAMP

®

S

Touch-Proof PCB Output: “Board-to-Wire”

“Wire-to-Wire” Flying Lead

Female connector

with CAGE CLAMP

®

S

Optional gripping plate

®

The Pluggable Connection System

(13)

11

Gripping plate with

sliding connector release

Panel feedthrough male

connector with fixing flanges

Panel feedthrough male connector with fixing flanges

Touch-proof PCB output

Female connector

with CAGE CLAMP

®

S

Female connector

with CAGE CLAMP

®

S

Female connector

with CAGE CLAMP

®

S

“Wire-to-Board” Panel Feedthrough

(14)

12

_ _ _ _

>

Inserting fine-stranded conductor into unmated female connector via push-button.

Easy-to-identify PCB inputs and outputs.

“Wire-to-wire” flying leads

Male connectors with snap-in mounting feet for panel mounting.

Male connector with snap-in mounting feet on mounting adapter for DIN 35 rail.

Pole marking via factory direct printing. Inserting fine-stranded conductor into mated female

con-nector via push-button.

Inserting solid and ferruled conductors via push-in termina-tion.

CAGE CLAMP® S

clamps the following copper conductors:

solid stranded

fine-stranded, also with tinned single strands

Handling

picoMAX

®

Pin Spacing: 3.5 mm/0.138 in; 5.0 mm/0.197 in; 7.5 mm/0.295 in

(15)

13

__>

__>

!

2

1

_>

Male header mated to a female connector with grip-ping plate and sliding connector release.

Pull on both unlocking tool and conductors to remove female connector from male header.

Coding a female connector (via coding key carrier and two keys for female connector, see symbol).

Coding a male header (via coding key carrier and two keys for male header, see symbol).

Unlocking tool may be suspended on wire harness for storage.

Disconnecting female connector via sliding connector release. 1 Push down sliding connector release (gripping plate)

to open the locking latch.

2 Pull out female connector from male header.

Disconnecting female connector via unlocking tool. Plug unlocking tool into the male locking latch.

Insert unlocking tool until it hits backstop. Wedge opens locking latches.

fine-stranded, tip-bonded

fine-stranded, with ferrule (gastight crimped)

Push down sliding connector

release (gripping plate) to

open locking

(16)

14

10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 3.5 mm 0.138 in Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 160 V 160 V 320 V Rated surge voltage 2.5 kV 2.5 kV 2.5 kV Nominal current 10 A 10 A 10 A Approvals per UL/CSA* Use group UL 1059 B C D

Rated voltage – – –

Nominal current UL – – – Nominal current CSA – – –

Material data:

Material group I

Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0

Lower/Upper limit temperature –60 °C / +100 °C

Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (ECu)

Contact plating tin-plated

Approvals are available online at: www.wago.com *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11

Conductor data:

Connection technology CAGE CLAMP® S

Conductor size: solid 0.2 – 1.5 mm2

Conductor size: fine-stranded 0.2 – 1.5 mm2

Conductor size: fine-stranded 0.25 – 0.75 mm2 (with insulated ferrule)

Conductor size: fine-stranded 0.25 – 1.5 mm2 (with uninsulated ferrule)

AWG 24 – 14 14: THHN, THWN

Strip length 8 – 9 mm / 0.31 – 0.35 in

Standard Female Connectors

picoMAX

®

3.5

Universal connection for all conductor types

Simple, push-in termination of solid and ferruled conductors

Ability to wire while mated or unmated

Testing port parallel to conductor entry – tip contact

Integrated locking latches prevent accidental disconnection

Accessories for picoMAX®: Page:

Operating tools 64 Direct printing 68 Gripping plates 65 Coding pins 66 Test pin 64 Derating Curve

Ambient operating temperature in °C Current in A

Conductor rated current

2-,6-, 12-pole

2091-1122 female connector with 2091-1402 male header Pin spacing: 3.5 mm / Conductor size: 1.5 mm2 “f-st”

Based on: EN 60512-5-2 / Reduction factor: 0.8

For additional derating curves, see page 71.

The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN

(17)

3.5

15

L <_____ _____> A B 3,5 <____1,75 ___> D < ______ ______> 1,1 <_ _ > 10,3 <9,5> < > __> 1,1 E < > ØC<___ > 14 < __> < 13

Standard Female Connectors

picoMAX

®

3.5

With gripping plate and sliding connector

release

Pin spacing: 3.5 mm / 0.138 in

Types of assembly

with male headers/connectors

0.2 – 1.5 mm

2

AWG 24 – 14

160 V/2.5 kV/2 10 A

Pole No. Item No. Pack. Unit Female connector with gripping plate and sliding connector release, light gray

 2 2091-1102/002-000 100  3 2091-1103/002-000 100  4 2091-1104/002-000 100  5 2091-1105/002-000 50  6 2091-1106/002-000 50  8 2091-1108/002-000 50 10 2091-1110/002-000 50 12 2091-1112/002-000 50

L = pole no. x pin spacing Male header mated to a female connector with gripping plate and sliding connector release.

Push down sliding connector release (gripping plate) to open the locking latch.

Pull out female connector with gripping plate from male header.

!

Gripping plate dimensions (in mm):

Pole No. A B C D E  2  6 2.00 – 17 –  3  6 2.25 – 17 –  4  6 2.25 – 17 –  5 13 2.25 3.0 20 5  6 13 2.25 3.0 20 5  8 13 5.75 3.0  20 5 10 27 2.25 4.2 25 8 12 27 5.75 4.2 25 8

Header with straight solder pins

Header with angled solder pins

Standard connector

Panel feedthrough connector

(18)

16

L <_____ _____> A B D < _____ _____> 3,5 1,75 <____ ___> < < E < > ØC <_ __ > <_ _ 14 <_ _ __> 13 < __ __> 1,1 > 10,3 < > 9,5 < > __>1,1

Standard Female Connectors

picoMAX

®

3.5

With gripping plate

Pin spacing: 3.5 mm / 0.138 in

Types of assembly

with male headers/connectors

0.2 – 1.5 mm

2

AWG 24 – 14

160 V/2.5 kV/2 10 A

Pole No. Item No. Pack. Unit Female connector with gripping plate,

light gray  2 2091-1102 100  3 2091-1103 100  4 2091-1104 100  5 2091-1105 50  6 2091-1106 50  8 2091-1108 50 10 2091-1110 50 12 2091-1112 50

L = pole no. x pin spacing

!

Gripping plate dimensions (in mm):

Pole No. A B C D E  2  3 2.00 – 17 –  3  6 2.25 – 17 –  4  6 2.25 – 17 –  5 13 2.25 3.0 20 5  6 13 2.25 3.0 20 5  8 13 5.75 3.0  20 5 10 27 2.25 4.2 25 8 12 27 5.75 4.2 25 8

Inside

Outside

Disconnection: Open locking latches via unlocking tool.

Product Accessories Page Unlocking tool

64 (2092-1630)

Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header’s locking latch.

Insert unlocking tool until it hits backstop. Wedge opens locking latch.

Pull on both unlocking tool and conductors to remove female connector from male header.

Header with straight solder pins

Header with angled solder pins

Standard connector

(19)

3.5

17

L <_____ _____> <__<__ __>1314__> 3,5 <____1,75 ___> 1,1 <__ > 10,3 < > 9,5 < > __> 1,1

Standard Female Connectors

picoMAX

®

3.5

Pin spacing: 3.5 mm / 0.138 in

Types of assembly

with male headers/connectors

0.2 – 1.5 mm

2

AWG 24 – 14

160 V/2.5 kV/2 10 A

Pole No. Item No. Pack. Unit Female connector, light gray  2 2091-1122 200  3 2091-1123 200  4 2091-1124 200  5 2091-1125 200  6 2091-1126 100  8 2091-1128 100 10 2091-1130 100 12 2091-1132 100

L = pole no. x pin spacing

!

Inside

Outside

Disconnection: Open locking latches via unlocking tool.

Product Accessories Page Unlocking tool

64 (2092-1630)

Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header’s locking latch.

Insert unlocking tool until it hits backstop. Wedge opens locking latch.

Pull on both unlocking tool and conductors to remove female connector from male header.

Header with straight solder pins

Header with angled solder pins

Standard connector

(20)

18

10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 3.5 mm 0.138 in Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 160 V 160 V 320 V Rated surge voltage 2.5 kV 2.5 kV 2.5 kV Nominal current 10 A 10 A 10 A Approvals per UL/CSA** Use group UL 1059 B C D

Rated voltage – – –

Nominal current UL – – – Nominal current CSA – – –

Male Headers with Solder Pins

picoMAX

®

3.5

Accessories for picoMAX®: Page:

Coding pins 66

Horizontal or vertical PCB mounting via straight or angled solder

pins

Assembly of female connectors without loss of poles, allowing

dif-ferent functions to be divided within one male header

Coding pins inserted into the header interface prevent mismating,

allowing subsequent coding in panel feedthrough applications

Female connector is almost fully shrouded by the male header,

providing vibration-resistance up to 20 g*

Solder pin data for THT (wave soldering):

Solder pin: length/width 3.6 mm / 1.0 mm Ø Solder pin: drilled hole diameter 1.2+0.1 mm

The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN

EN 61984. When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated.

Solder pin data for THR***(reflow soldering):

Solder pin: length/width 2.4 mm / 1.0 mm Ø Solder pin: metal-plated hole 1.2+0.1 mm Ø

For THR soldering, see page www.wago.com *Testing based on IEC 60068-2-6 **UL/CSA approval pending ***For THR soldering, see page 69 For more technical information, see Full Line Catalog, Volume 2, Section 11

Material data:

Material group I

Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0

Lower/Upper limit temperature –60 °C / +100 °C Contact material Electrolytic copper (ECu)

Contact plating tin-plated

Derating Curve

Ambient operating temperature in °C Current in A

Conductor rated current

2-,6-, 12-pole

2091-1122 female connector with 2091-1402 male header Pin spacing: 3.5 mm / Conductor size: 1.5 mm2 “f-st”

Based on: EN 60512-5-2 / Reduction factor: 0.8

(21)

3.5

19

L <______ ______> 13,4 < > 15,5 <_ _ __> 3,5 2,75 <__ ___> 17,5 <_ _ __> 12,4 < > <_ _ > A 3,05 14,7max __> 0,8 16,5 <__ __> 12,6min L <______ ______> 16,5 <_ _ __> 13,4 < > 15,5 <_ _ __> 17,5 A <_ _ __> > 3,5 <____2,75 ___> 3,05___> 12,4 < >

Male Headers with Solder Pins

picoMAX

®

3.5

With angled solder pins

Pin spacing: 3.5 mm / 0.138 in

160 V/2.5 kV/2 10 A

Types of assembly

with female connectors

Pole No. Item No. Pack. Unit Male header with angled solder pins,

light gray  2 2091-1422 200  3 2091-1423 200  4 2091-1424 200  5 2091-1425 200  6 2091-1426 100  8 2091-1428 100 10 2091-1430 100 12 2091-1432 100

With straight solder pins

Pin spacing: 3.5 mm / 0.138 in

160 V/2.5 kV/2 10 A

Pole No. Item No. Pack. Unit Male header with straight solder pins,

light gray  2 2091-1402 200  3 2091-1403 200  4 2091-1404 200  5 2091-1405 200  6 2091-1406 100  8 2091-1408 100 10 2091-1410 100 12 2091-1412 100

L = (pole no. x pin spacing) + 2 mm A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin)

Item no. suffix for colored THR version:

light gray . . . . - . . . . /200-000 Ordering example:

THR male header with straight solder pins, THR male headers with solder pins in tape-and-reel 3.5 mm pin spacing, 8-pole, light gray: packaging available upon request 2091-1408/200-000

Standard connector and gripping plate with sliding connector release

Standard connector

Standard connector and gripping plate

(22)

20

<_ > 3 L <_____ _____> 16,5 <_ _> 13,4 < > 15,5 <_ _> 17,5 A <_ _ __> > 3,5 <___2,75 ___> 3,5 > 7 > 12,4 < > < 6 > <_ _ > <_ _ <____ 2,6 > <_ _ 2,6 L2 2,1 3,8 < __> L1 <_______ _______> <___L___>6 < 3,5 2,75 <___ ___> <_ _ > 3,5 L2 <____ ____> 7 < > 12,4 ( ) < _> 13,4 ( ) 15,5 < > 17,5 < > <_ > 6 __> < <_ _ > 2,6 <_ _ > 2,6 2,1 L1 <____ ____> 3,8 <___ > 16,5 < > 14,7 < > __> 0,8 A 12,6

Male Headers with Solder Pins and Fixing Flanges

picoMAX

®

3.5

L = (pole no. x pin spacing) + 2 mm L1 = (pole no. x pin spacing) + 7.8 mm

L2 = (pole no. x pin spacing) + 6.8 mm

A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin)

With straight solder pins

and fixing flanges

Pin spacing: 3.5 mm / 0.138 in

160 V/2.5 kV/2 10 A

Pole No. Item No. Pack. Unit Male header with straight solder pins

and fixing flanges, light gray

2 2091-1402/005-000 200 3 2091-1403/005-000 200 4 2091-1404/005-000 200 5 2091-1405/005-000 200

With angled solder pins

and fixing flanges

Pin spacing: 3.5 mm / 0.138 in

160 V/2.5 kV/2 10 A

Types of assembly

with female connectors

Pole No. Item No. Pack. Unit Male header with angled solder pins

and fixing flanges, light gray

2 2091-1422/005-000 200 3 2091-1423/005-000 200 4 2091-1424/005-000 200 5 2091-1425/005-000 200

Item no. suffix for colored THR version:

light gray . . . . - . . . . /205-000 Ordering example:

THR male header with straight solder pins THR male headers with solder pins in tape-and-reel and fixing flanges, 3.5 mm pin spacing, packaging available upon request 5-pole, light gray: 2091-1405/205-000

Disconnection: Open locking latches via unlocking tool.

Standard connector and gripping plate with sliding connector release

Standard connector

(23)

3.5

(24)

22

10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 Technical data: Pin Spacing 3.5 mm 0.138 in Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 160 V 160 V 320 V Rated surge voltage 2.5 kV 2.5 kV 2.5 kV Nominal current 10 A 10 A 10 A Approvals per UL/CSA* Use group UL 1059 B C D

Rated voltage – – –

Nominal current UL – – – Nominal current CSA – – –

Approvals are available online at: www.wago.com *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11 Conductor data:

Connection technology CAGE CLAMP® S

Conductor size: solid 0.2 – 1.5 mm2

Conductor size: fine-stranded 0.2 – 1.5 mm2

Conductor size: fine-stranded 0.25 – 0.75 mm2 (with insulated ferrule)

Conductor size: fine-stranded 0.25 – 1.5 mm2 (with uninsulated ferrule)

AWG 24 – 14 14: THHN, THWN

Strip length 8 – 9 mm / 0.31 – 0.35 in

Standard Male Connectors

picoMAX

®

3.5

Universal connection for all conductor types

Simple, push-in termination of solid and ferruled conductors

Easy-to-use design does not require specialty tools

Testing port parallel to conductor entry – tip contact

For “wire-to-wire” and “board-to-wire” connections

Integrated release lever

Also available with gripping plates

The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN

EN 61984. When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated.

Accessories for picoMAX®: Page:

Operating tools 64 Direct printing 68 Gripping plates 65 Coding pins 66 Test pin 64 Material data: Material group I

Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0

Lower/Upper limit temperature –60 °C / +100 °C

Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (ECu)

Contact plating tin-plated

Derating Curve

Ambient operating temperature in °C Current in A

Conductor rated current

2-,6-pole

2091-1126 female connector with 2091-1526/002-000 male connector Pin spacing: 3.5 mm / Conductor size: 1.5 mm2 “f-st”

Based on: EN 60512-5-2 / Reduction factor: 0.8

(25)

3.5

23

L <____ ____> 3,5 <___2,75 __> 9 R ( )( ) 25,9 <____ ____> __>2,1 15,9 < > 11,6 2 ( < ) < __> 3,1 3,1 <_ _ > E< > ØC <_ __ > D <_ __ ___> L <____ ____> 3,5 <____2,75 __> 9 R ( )( ) 25,9 < ____ __>2,1 11,6 2 ( ) < 15,9 < > ____> 3,1 L 28 <____ ____>___>3,5 <____2,75 9 R ( )( ) <_____13,5 _____> << > __>2,1 < __>3,3 15,9 < > < > 4,5 11,6 2 ( < ) > 7 7 < < ____> Ø1,4 3,5 <___ > 2 <_ > 7 ( )( )7 3,5 <__ > Ø3,5 +0,1 < ______ > Ø1,5 +0,1 < ______ > Ø3, 5 +0,1 < ______ >

Standard Male Connectors

picoMAX

®

3.5

Pin spacing: 3.5 mm / 0.138 in

With gripping plate

Pin spacing: 3.5 mm / 0.138 in

With snap-in mounting feet

Pin spacing: 3.5 mm / 0.138 in

0.2 – 1.5 mm

2

AWG 24 – 14

0.2 – 1.5 mm

2

AWG 24 – 14

0.2 – 1.5 mm

2

AWG 24 – 14

160 V/2.5 kV/2 10 A

160 V/2.5 kV/2 10 A

160 V/2.5 kV/2 10 A

L = (pole no. x pin spacing) + 2 mm Even pole number R = (L – 9 mm) : 2 Odd pole number R = (L – 12.5 mm) : 2

Drilled hole pattern for panel mounting

2-pole

3 or more poles

!

Product Accessories Page Mounting adapter for DIN 35 rail,

3 or more poles (209-189) 66 Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Male connector,

light gray

Male connector with gripping plate, light gray

Male connector with snap-in mounting feet, for 0.6 – 1.2 mm plate thickness,

light gray

2 2091-1522/002-000 200 2 2091-1502/002-000 200 2 2091-1522/020-000 200 4 2091-1524/002-000 200 4 2091-1504/002-000 100 4 2091-1524/020-000 200 6 2091-1526/002-000 100 6 2091-1506/002-000 50 6 2091-1526/020-000 100 8 2091-1528/002-000 100 8 2091-1508/002-000 50 8 2091-1528/020-000 100

Gripping plate dimensions (in mm):

Pole No. A B C D E

2 6 3 – 17 –

4  6 3.25 – 17 –

6 13 3.25 3 20 5

8 13 6.75 3 20 5

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24

10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 Technical data: Pin Spacing 3.5 mm 0.138 in Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 160 V 160 V 320 V Rated surge voltage 2.5 kV 2.5 kV 2.5 kV Nominal current 10 A 10 A 10 A Approvals per UL/CSA* Use group UL 1059 B C D

Rated voltage – – –

Nominal current UL – – – Nominal current CSA – – –

Female Headers with Solder Pins

picoMAX

®

3.5

Horizontal or vertical PCB mounting via straight or angled solder pins

Touch-proof PCB outputs

Easy-to-identify PCB inputs and outputs

Coding pins available

Accessories for picoMAX®: Page:

Coding pins 66

Solder pin data for THT (wave soldering):

Solder pin: length/width 3.6 mm / 0.4 x 0.9 mm Solder pin: drilled hole diameter 1.1+0.1 mm

Solder pin data for THR** (reflow soldering):

Solder pin: length/width 2.4 mm / 0.4 x 0.9 mm Solder pin: metal-plated hole 1.1 +0.1 mm Ø

The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN

EN 61984. When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated.

Approvals are available online at: www.wago.com *UL/CSA approval pending **For THR soldering, see page 69 For more technical information, see Full Line Catalog, Volume 2, Section 11

Material data:

Material group I

Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0

Lower/Upper limit temperature –60 °C / +100 °C Contact material Copper alloy Contact plating tin-plated

Derating Curve

Ambient operating temperature in °C Current in A

Conductor rated current 6-pole

2091-1326 female header with 2091-1526/002-000 male connector Pin spacing: 3.5 mm / Conductor size: 1.5 mm2 “f-st”

Based on: EN 60512-5-2 / Reduction factor: 0.8

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3.5

25

10,5 > < <____ _____>L 13 A _> >< _ __> <> <__< > 3,5 __> <___1,75 6 1,1 0,4 L <_____ _____> 10,5 A ( ) 13 <_ _> > 13,6 < > < __> 1,1 28 <______ ______> 10,2 ( ) __> 2,8 3,5 __> <__ 1,75

Female Headers with Solder Pins

picoMAX

®

3.5

With straight solder pins

Pin spacing: 3.5 mm / 0.138 in

With angled solder pins

Pin spacing: 3.5 mm / 0.138 in

Types of assembly

with male connectors

160 V/2.5 kV/2 10 A

160 V/2.5 kV/2 10 A

L = pole no. x pin spacing A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin)

Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Female header with straight solder pins,

light gray

Female header with angled solder pins, light gray

2 2091-1302 200 2 2091-1322 200

4 2091-1304 200 4 2091-1324 200

6 2091-1306 100 6 2091-1326 100

8 2091-1308 100 8 2091-1328 100

Item no. suffix for colored THR version:

light gray . . . . - . . . . /200-000 Ordering example:

THR female header with straight solder pins, THR female headers with solder pins in tape-and-reel 3.5 mm pin spacing, 8-pole, light gray: packaging available upon request 2091-1308/200-000

Standard connector

Panel feedthrough connector

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26

10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 Technical data: Pin Spacing 3.5 mm 0.138 in Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 160 V 160 V 320 V Rated surge voltage 2.5 kV 2.5 kV 2.5 kV Nominal current 10 A 10 A 10 A Approvals per UL/CSA* Use group UL 1059 B C D

Rated voltage – – –

Nominal current UL – – – Nominal current CSA – – –

Approvals are available online at: www.wago.com *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11

Panel Feedthrough Male Connectors with Fixing Flanges

picoMAX

®

3.5

Accessories for picoMAX®: Page:

Operating tools 64

Coding pins 66

Test pin 64

Male connectors for screw mounting in device or enclosure panels

External plug-in connection to standard female connector via

inte-grated locking latches

Internal plug-in connection to female header with solder pins or

standard female connector

Fixing flanges also suitable for panel mounting

The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN

EN 61984. When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated.

Material data:

Material group I

Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0

Lower/Upper limit temperature –60 °C / +100 °C Contact material Electrolytic copper (ECu) Contact plating tin-plated

Derating Curve

Ambient operating temperature in °C Current in A

Conductor rated current

2-,6-pole

2x 2091-1126 female connector with 2091-1636/024-000 panel feedthrough male connector

Pin spacing: 3.5 mm / Conductor size: 1.5 mm2 “f-st”

Based on: EN 60512-5-2 / Reduction factor: 0.8

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3.5

27

L 6 <___ ___> < 3,5 2,75 ___> <____ L2 <_____ _____> L1 <_____ _____> L1 < > 3,8 < ___> 2,6 < _____> 6 < > 7 < < > 16 2 < > 2,6 < ___ _> < _> 2,2 < ___ ____> > 29 < ____ ____> 12,4 ( ) min L+0,6 < _________> min 13 ( ______> 3,8 < ___> <Ø2,6______ 3,5

Panel Feedthrough Male Connectors with Fixing Flanges

picoMAX

®

3.5

Pin spacing: 3.5 mm / 0.138 in

Types of assembly

with female connectors/headers

Applications

160 V/2.5 kV/2 10 A

L = (pole no. x pin spacing) + 2 mm L1 = (pole no. x pin spacing) + 7.8 mm

L2 = (pole no. x pin spacing) + 6.8 mm

“Wire-to-wire” panel feedthrough connection Notice: Male connectors shall not be live when discon-nected!

“Wire-to-board” panel feedthrough connection

!

Pole No. Item No. Pack. Unit Panel feedthrough male connector with fixing flanges, light gray 2 2091-1632/024-000 100 4 2091-1634/024-000 100 6 2091-1636/024-000 50 8 2091-1638/024-000 50

Inside

Outside

Outside

Outside

Outside

Inside

Inside

Inside

Header with straight or angled solder pins

Outside

Inside

Disconnection: Open locking latches via unlocking tool.

Standard connector and gripping plate with sliding connector release

Standard connector

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28

10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 0.197 in5 mm Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 250 V 320 V 630 V Rated surge voltage 4 kV 4 kV 4 kV Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 1059 B C D

Rated voltage – – –

Nominal current UL – – – Nominal current CSA – – –

Approvals are available online at: www.wago.com *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11

Conductor data:

Connection technology CAGE CLAMP® S

Conductor size: solid 0.2 – 2.5 mm2

Conductor size: fine-stranded 0.2 – 2.5 mm2

Conductor size: fine-stranded 0.25 – 1.5 mm2 (with insulated ferrule)

Conductor size: fine-stranded 0.25 – 2.5 mm2 (with uninsulated ferrule)

AWG 24 – 12 12: THHN, THWN

Strip length 9 – 10 mm / 0.35 – 0.39 in

Standard Female Connectors

picoMAX

®

5.0

Universal connection for all conductor types

Simple, push-in termination of solid and ferruled conductors

Ability to wire while mated or unmated

Testing port parallel to conductor entry – tip contact

Integrated locking latches prevent accidental disconnection

Accessories for picoMAX®: Page:

Operating tools 64 Direct printing 68 Gripping plates 65 Coding pins 66 Test pin 64 Material data: Material group I

Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0

Lower/Upper limit temperature –60 °C / +100 °C

Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (ECu)

Contact plating tin-plated

Derating Curve

Ambient operating temperature in °C Current in A

Conductor rated current

2-,6-,12-pole

2092-1122 female connector with 2092-1402 male header Pin spacing: 5 mm / Conductor size: 2.5 mm2 “f-st”

Based on: EN 60512-5-2 / Reduction factor: 0.8

For additional derating curves, see page 72.

The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN

(31)

5.0

29

L <_______ _______> 2,5 5 <__ _> ØC<___ > D < ______ 16,2 <_ _> 14 _> 1,4 <____ _ 12,3 < > __> 1,1 <_ <__ E < > _> 11,5 < >

Standard Female Connectors

picoMAX

®

5.0

With gripping plate and sliding connector

release

Pin spacing: 5 mm / 0.197 in

Types of assembly

with male headers/connectors

0.2 – 2.5 mm

2

AWG 24 – 12

320 V/4 kV/2 16 A

Pole No. Item No. Pack. Unit Female connector with gripping plate and sliding connector release, light gray

 2 2092-1102/002-000 100  3 2092-1103/002-000 100  4 2092-1104/002-000 100  5 2092-1105/002-000 50  6 2092-1106/002-000 50  8 2092-1108/002-000 50 10 2092-1110/002-000 50 12 2092-1112/002-000 50 L = pole no. x pin spacing

!

Gripping plate dimensions (in mm):

Pole No. A B C D E  2  7 1.5 – 20 –  3 12 1.5 – 20 –  4 12 1.5 – 20 –  5 22 1.5 3. 5 25  9  6 22 1.5 3.5 25  9  8 22 6.5 3.5 25  9 10 42 1.5 5.0 35 19 12 42 6.5 5.0 35 19

Header with straight solder pins

Header with angled solder pins

Standard connector

Panel feedthrough connector

Inside

Outside

Male header mated to a female connector with gripping plate and sliding connector release.

Push down sliding connector release (gripping plate) to open the locking latch.

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30

L <_______ _______> 2,5 5 <__ _> D < ______ E < > ØC<___ > 16,2 <_ _ _> 14 _> 1,4 <____ _ __>1,1 <_ _> <__ 12,3 < >

Standard Female Connectors

picoMAX

®

5.0

With gripping plate

Pin spacing: 5 mm / 0.197 in

Types of assembly

with male headers/connectors

0.2 – 2.5 mm

2

AWG 24 – 12

320 V/4 kV/2 16 A

Pole No. Item No. Pack. Unit Female connector with gripping plate,

light gray  2 2092-1102 100  3 2092-1103 100  4 2092-1104 100  5 2092-1105 50  6 2092-1106 50  8 2092-1108 50 10 2092-1110 50 12 2092-1112 50

L = pole no. x pin spacing

!

Gripping plate dimensions (in mm):

Pole No. A B C D E  2  7 1.5 – 20 –  3 12 1.5 – 20 –  4 12 1.5 – 20 –  5 22 1.5 3.5 25  9  6 22 1.5 3.5 25  9  8 22 6.5 3.5 25  9 10 42 1.5 5.0 35 19 12 42 6.5 5.0 35 19

Header with straight solder pins

Header with angled solder pins

Standard connector

Panel feedthrough connector

Inside

Outside

Disconnection: Open locking latches via unlocking tool.

Product Accessories Page Unlocking tool

64 (2092-1630)

Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header’s locking latch.

Insert unlocking tool until it hits backstop. Wedge opens locking latch.

(33)

5.0

31

L <_______ _______> <__1416,2_>__> 2,5 5 <__ _> 1,4 <__ 12,3 < > __> 1,1 <_

Standard Female Connectors

picoMAX

®

5.0

Pin spacing 5 mm / 0.197 in

Types of assembly

with male headers/connectors

0.2 – 2.5 mm

2

AWG 24 – 12

320 V/4 kV/2 16 A

Pole No. Item No. Pack. Unit Female connector, light gray  2 2092-1122 200  3 2092-1123 200  4 2092-1124 200  5 2092-1125 200  6 2092-1126 100  8 2092-1128 100 10 2092-1130 100 12 2092-1132 100

L = pole no. x pin spacing

!

Header with straight solder pins

Header with angled solder pins

Standard connector

Panel feedthrough connector

Inside

Outside

Disconnection: Open locking latches via unlocking tool.

Product Accessories Page Unlocking tool

64 (2092-1630)

Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header’s locking latch.

Insert unlocking tool until it hits backstop. Wedge opens locking latch.

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32

10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 0.197 in5 mm Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 250 V 320 V 630 V Rated surge voltage 4 kV 4 kV 4 kV Nominal current 16 A 16 A 16 A Approvals per UL/CSA** Use group UL 1059 B C D

Rated voltage – – –

Nominal current UL – – – Nominal current CSA – – –

Male Headers with Solder Pins

picoMAX

®

5.0

Accessories for picoMAX®: Page:

Coding pins 66

Horizontal or vertical PCB mounting via straight or angled solder

pins

Assembly of female connectors without loss of poles, allowing

dif-ferent functions to be divided within one male header

Coding pins inserted into the header interface prevent mismating,

allowing subsequent coding in panel feedthrough applications

Female connector is almost fully shrouded by the male header,

providing vibration-resistance up to 20 g*

Solder pin data for THT (wave soldering):

Solder pin: length/width 3.6 mm / 1.4 mm Ø Solder pin: drilled hole diameter 1.6+0.1 mm

Solder pin data for THR** (reflow soldering):

Solder pin: length/width 2.4 mm / 1.4 mm Ø Solder pin: metal-plated hole 1.6+0.1 mm Ø

Approvals are available online at: www.wago.com *Testing based on IEC 60068-2-6 **UL/CSA approval pending ***For THR soldering, see page 69 For more technical information, see Full Line Catalog, Volume 2, Section 11

Material data:

Material group I

Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0

Lower/Upper limit temperature –60 °C / +100 °C Contact material Electrolytic copper (ECu)

Contact plating tin-plated

Derating Curve

Ambient operating temperature in °C Current in A

Conductor rated current

2-,6-,12-pole

2092-1122 female connector with 2092-1402 male header Pin spacing: 5 mm / Conductor size: 2.5 mm2 “f-st”

Based on: EN 60512-5-2 / Reduction factor: 0.8

For additional derating curves, see page 72.

The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN

(35)

5.0

33

L <_________ _________> 18,6 <_ __ ___> 15,4 <_ _> 17,9 <_ __ __ _> 19,5 A <___ ___> > 5 3,6< _> 3,35___> 14,4 <_ _> L <_________ _________> 15,4 <_ _> 17,9 <___ ___> 5 3,6__> <_ 19,5 <_ __ __ _> 14,4 <_ _> <_ _ > A 3,35 16,7 < max __> 1,2 18,6 <__ __> 14,2min >

Male Headers with Solder Pins

picoMAX

®

5.0

With angled solder pins

Pin spacing: 5 mm / 0.197 in

320 V/4 kV/2 16 A

Types of assembly

with female connectors

Pole No. Item No. Pack. Unit Male header with angled solder pins,

light gray  2 2092-1422 200  3 2092-1423 200  4 2092-1424 200  5 2092-1425 200  6 2092-1426 100  8 2092-1428 100 10 2092-1430 100 12 2092-1432 100

With straight solder pins

Pin spacing: 5 mm / 0.197 in

320 V/4 kV/2 16 A

Pole No. Item No. Pack. Unit Male header with straight solder pins,

light gray  2 2092-1402 200  3 2092-1403 200  4 2092-1404 200  5 2092-1405 200  6 2092-1406 100  8 2092-1408 100 10 2092-1410 100 12 2092-1412 100

L = (pole no. x pin spacing) + 2.2 mm A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin)

Item no. suffix for colored THR version:

light gray . . . . - . . . . /200-000 Ordering example:

THR male header with straight solder pins, THR male headers with solder pins in tape-and-reel 5 mm pin spacing, 8-pole, light gray: packaging available upon request 2092-1408/200-000

Standard connector and gripping plate with sliding connector

release

Standard connector

Standard connector and gripping plate

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34

L 6 <________ ________> < 16,8 <_ _ __> 13,6 <_ _> 16,1 <_ _ __ > 19,5 A <_ _ __> > 5 <3,6 _> 7 > 14,4 < > 6 <_ _ > 2,1 <_ _ > 2,6 L1 <__________ __________> 3,8< > < 2,6 > <_ _ L2 <_________ _________> <__ > 3,4 < __>3,5 L 6 <______ ______> < 5 3,6 <_ __> <_ _ > 3,5 L2 <_______ _______> 7 < > 14,4 ( ( ) < __> 2,6 __> < <_ _ > 2,6 2,1 L1 <_______ _______> 3,8 <___ > 15,4 < > 17,9 <_ _> 19,5 <_ _> <_ > 6 18,6 <_ _> 16,7 < > __> 1,2 _> A 14,2

Male Headers with Solder Pins and Fixing Flanges

picoMAX

®

5.0

L = (pole no. x pin spacing) + 2.2 mm L1 = (pole no. x pin spacing) + 8 mm

L2 = (pole no. x pin spacing) + 7 mm

A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin)

With straight solder pins

and fixing flanges

Pin spacing: 5 mm / 0.197 in

320 V/4 kV/2 16 A

Pole No. Item No. Pack. Unit Male header with straight solder pins

and fixing flanges, light gray

2 2092-1402/005-000 200 3 2092-1403/005-000 200 4 2092-1404/005-000 200 5 2092-1405/005-000 200

With angled solder pins

and fixing flanges

Pin spacing: 5 mm / 0.197 in

320 V/4 kV/2 16 A

Types of assembly

with female connectors

Pole No. Item No. Pack. Unit Male header with angled solder pins

and fixing flanges, light gray

2 2092-1422/005-000 200 3 2092-1423/005-000 200 4 2092-1424/005-000 200 5 2092-1425/005-000 200

Item no. suffix for colored THR version:

light gray . . . . - . . . . /205-000 Ordering example:

THR male header with straight solder pins THR male headers with solder pins in tape-and-reel and fixing flanges, 5 mm pin spacing, packaging available upon request 5-pole, light gray: 2092-1405/205-000

Standard connector and gripping plate with sliding connector

release

Standard connector

Standard connector and gripping plate

(37)

5.0

(38)

36

10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 0.197 in5 mm Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 250 V 320 V 630 V Rated surge voltage 4 kV 4 kV 4 kV Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 1059 B C D

Rated voltage – – –

Nominal current UL – – – Nominal current CSA – – –

Approvals are available online at: www.wago.com *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11 Conductor data:

Connection technology CAGE CLAMP® S

Conductor size: solid 0.2 – 2.5 mm2

Conductor size: fine-stranded 0.2 – 2.5 mm2

Conductor size: fine-stranded 0.25 – 1.5 mm2 (with insulated ferrule)

Conductor size: fine-stranded 0.25 – 2.5 mm2 (with uninsulated ferrule)

AWG 24 – 12 12: THHN, THWN

Strip length 9 – 10 mm / 0.35 – 0.39 in

Standard Male Connectors

picoMAX

®

5.0

Universal connection for all conductor types

Simple, push-in termination of solid and ferruled conductors

Easy-to-use design does not require specialty tools

Testing port parallel to conductor entry – tip contact

For “wire-to-wire” and “board-to-wire” connections

Integrated release lever

Also available with gripping plates

Accessories for picoMAX®: Page:

Gripping plates 65

Coding pins 66

Test pin 64

Material data:

Material group I

Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0

Lower/Upper limit temperature –60 °C / +100 °C

Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (ECu)

Contact plating tin-plated

Derating Curve

Ambient operating temperature in °C Current in A

Conductor rated current 6-pole

2092-1126 female header with 2092-1526/002-000 male connector Pin spacing: 5 mm / Conductor size: 2.5 mm2 “f-st”

Based on: EN 60512-5-2 / Reduction factor: 0.8

For additional derating curves, see page 72.

The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN

(39)

5.0

37

L <______ ______>5 3,6 <__ _> 12 R ( )( ) 30 <____ ____> __>2,5 18,2 < > 13,6 2,1 ( <_ _ ) < __> 3,2 <_ _ __> ) 3,2 L <______ ______>5 3,6 <__ _> 12 R ( )( ) E < > ØC <_ __ > D < ____ ____> 30 < ____ ____> __>2,5 18,2 < > 13,6 2,1 ( <__ L 32,6 <______ __>5______><___3,6 12 ( )(R) <_____15,9 _____> << > __> 2,5 < __> 3,3 18,2 < > < > 4,5 15,7 2,1 < < _> > > 10 < 10 ( )(10) 5 < > Ø3,5 +0,1 < ______ > Ø3,5 +0,1 < ______>

Standard Male Connectors

picoMAX

®

5.0

Pin spacing: 5 mm / 0.197 in

With gripping plate

Pin spacing: 5 mm / 0.197 in

With snap-in mounting feet

Pin spacing: 5 mm / 0.197 in

0.2 – 2.5 mm

2

AWG 24 – 12

0.2 – 2.5 mm

2

AWG 24 – 12

0.2 – 2.5 mm

2

AWG 24 – 12

320 V/4 kV/2 16 A

320 V/4 kV/2 16 A

320 V/4 kV/2 16 A

L = (pole no. x pin spacing) + 2.2 mm Even pole number R = (L – 12 mm) : 2 Odd pole number R = (L – 17 mm) : 2

!

Product Accessories Page Mounting adapter for DIN 35 rail,

3 or more poles (209-189) 66 Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Male connector,

light gray

Male connector with gripping plate, light gray

Male connector with snap-in mounting feet, for 0.6 – 1.2 mm plate thickness,

light gray 2 2092-1522/002-000 200 2 2092-1502/002-000 100 2 2092-1522/020-000 200 3 2092-1523/002-000 100 3 2092-1503/002-000 100 3 2092-1523/020-000 100 4 2092-1524/002-000 100 4 2092-1504/002-000 50 4 2092-1524/020-000 100 5 2092-1525/002-000 100 5 2092-1505/002-000 50 5 2092-1525/020-000 100 6 2092-1526/002-000 100 6 2092-1506/002-000 50 6 2092-1526/020-000 50

Gripping plate dimensions (in mm):

Pole No. A B C D E 2  7 2.6 – 20 – 3 12 2.6 – 20 – 4 12 2.6 – 20 – 5 22 2.6 3.5 25 9 6 22 2.6 3.5 25 9

Standard male connectors can be combined with any female connectors/headers.

Drilled hole pattern for panel mounting

2-pole

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38

10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 0.197 in5 mm Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 250 V 320 V 630 V Rated surge voltage 4 kV 4 kV 4 kV Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 1059 B C D

Rated voltage – – –

Nominal current UL – – – Nominal current CSA – – –

Female Headers with Solder Pins

picoMAX

®

5.0

Horizontal or vertical PCB mounting via straight or angled solder pins

Touch-proof PCB outputs

Easy-to-identify PCB inputs and outputs

Coding pins available

Accessories for picoMAX®: Page:

Coding pins 66

Solder pin data for THT (wave soldering):

Solder pin: length/width 3.6 mm / 0.4 x 1.3 mm Solder pin: drilled hole diameter 1.5+0.1 mm

Solder pin data for THR** (reflow soldering):

Solder pin: length/width 2.4 mm / 0.4 x 1.3 mm Solder pin: metal-plated hole 1.5+0.1 mm Ø

Approvals are available online at: www.wago.com *UL/CSA approval pending **For THR soldering, see page 69 For more technical information, see Full Line Catalog, Volume 2, Section 11

Material data:

Material group I

Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0

Lower/Upper limit temperature –60 °C / +100 °C Contact material Copper alloy Contact plating tin-plated

Derating Curve

Ambient operating temperature in °C Current in A

Conductor rated current

2-,6-pole

2092-1322 female header with 2092-1522/002-000 male connector Pin spacing: 5 mm / Conductor size: 2.5 mm2 “f-st”

Based on: EN 60512-5-2 / Reduction factor: 0.8

For additional derating curves, see page 72.

The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN

(41)

5.0

39

__> <> <__< > 12,5 > < 15,4 A _> >< _ <______L _______> 5 _> <__2,5 0,4 7,3 1,1 < __> 1,1 11,6 ( ) __>3,8 12,5 A< > > <_______ ________>L 5 __> < 2,5 15,4 <_ _> 15,7 <_ _> 32,6 <_______ _______>

Female Headers with Solder Pins

picoMAX

®

5.0

With straight solder pins

Pin spacing: 5 mm / 0.197 in

With angled solder pins

Pin spacing: 5 mm / 0.197 in

Types of assembly

with male connectors

320 V/4 kV/2 16 A

320 V/4 kV/2 16 A

L = pole no. x pin spacing A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin)

Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Female header with straight solder pins,

light gray

Female header with angled solder pins, light gray 2 2092-1302 200 2 2092-1322 200 3 2092-1303 200 3 2092-1323 200 4 2092-1304 200 4 2092-1324 200 5 2092-1305 100 5 2092-1325 100 6 2092-1306 100 6 2092-1326 100

Item no. suffix for colored THR version:

light gray . . . . - . . . . /200-000 Ordering example:

THR female header with straight solder pins, THR female headers with solder pins in tape-and-reel 5 mm pin spacing, 8-pole, light gray: packaging available upon request 2092-1308/200-000

Standard connector

Panel feedthrough connector

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40

10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 0.197 in5 mm Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 250 V 320 V 630 V Rated surge voltage 4 kV 4 kV 4 kV Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 1059 B C D

Rated voltage – – –

Nominal current UL – – – Nominal current CSA – – –

Approvals are available online at: www.wago.com *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11

Panel Feedthrough Male Connectors with Fixing Flanges

picoMAX

®

5.0

Accessories for picoMAX®: Page:

Operating tools 64

Coding pins 66

Test pin 64

Male connectors for screw mounting in device or enclosure panels

External plug-in connection to standard female connector via

inte-grated locking latches

Internal plug-in connection to female header with solder pins or

standard female connector

Fixing flanges also suitable for panel mounting

Material data:

Material group I

Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0

Lower/Upper limit temperature –60 °C / +100 °C Contact material Electrolytic copper (ECu) Contact plating tin-plated

Derating Curve

Ambient operating temperature in °C Current in A

Conductor rated current 6-pole

2 x 2092-1126 female connector with 2092-1636/024-000 panel feedthrough male connector

Pin spacing: 5 mm / Conductor size: 2.5 mm2 “f-st”

Based on: EN 60512-5-2 / Reduction factor: 0.8

For additional derating curves, see page 72.

The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN

(43)

5.0

41

L 6 <____ ____> < 5 3,6 __> <____ L2 <______ ______> L1 <______ ______> L1 < > 3,8 < ___> 2,6 < _____> 6 < > 7 < > 21 1,6 <_ _> 2,6 < ___ _> < __> 2,6 < ___ > 33,4 < _____ _____> 14,4 ( ) min L+0,6 < _________> min 15 ( ______> 3,8 < ___> <Ø2,6______ < ____> 3,5

Panel Feedthrough Male Connectors with Fixing Flanges

picoMAX

®

5.0

Pin spacing: 5 mm / 0.197 in

Types of assembly

with female connectors/headers

Applications

320 V/4 kV/2 16 A

L = (pole no. x pin spacing) + 2.2 mm L1 = (pole no. x pin spacing) + 8 mm

L2 = (pole no. x pin spacing) + 7 mm

“Wire-to-wire” panel feedthrough connection Notice: Male connectors shall not be live when discon-nected!

“Wire-to-board” panel feedthrough connection

!

Pole No. Item No. Pack. Unit Panel feedthrough male connector with fixing flanges, light gray 2 2092-1632/024-000 100 3 2092-1633/024-000 100 4 2092-1634/024-000 50 5 2092-1635/024-000 50 6 2092-1636/024-000 50

Inside

Outside

Outside

Outside

Outside

Inside

Inside

Inside

Outside

Inside

Disconnection: Open locking latches via unlocking tool.

Header with straight or angled solder pins Standard connector and gripping plate with sliding connector release

Standard connector

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42

10 20 30 40 50 60 70 80 90 100105 0 5 10 15 20 25 Technical data: Pin Spacing 7.5 mm 0.295 in Ratings per IEC/EN 60664-1 Overvoltage category III III II Pollution degree 3 2 2 Rated voltage 400 V 630 V 1000 V Rated surge voltage 6 kV 6 kV 6 kV Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 1059 B C D

Rated voltage – – –

Nominal current UL – – – Nominal current CSA – – –

Approvals are available online at: www.wago.com *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11

Conductor data:

Connection technology CAGE CLAMP® S

Conductor size: solid 0.2 – 2.5 mm2

Conductor size: fine-stranded 0.2 – 2.5 mm2

Conductor size: fine-stranded 0.25 – 1.5 mm2 (with insulated ferrule)

Conductor size: fine-stranded 0.25 – 2.5 mm2 (with uninsulated ferrule)

AWG 24 – 12 12: THHN, THWN

Strip length 9 – 10 mm / 0.35 – 0.39 in

Standard Female Connectors

picoMAX

®

7.5

Universal connection for all conductor types

Simple, push-in termination of solid and ferruled conductors

Ability to wire while mated or unmated

Testing port parallel to conductor entry – tip contact

Integrated locking latches prevent accidental disconnection

Accessories for picoMAX®: Page:

Operating tools 64 Direct printing 68 Gripping plates 65 Coding pins 66 Test pin 64 Material data: Material group I

Insulation materialInsulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0

Lower/Upper limit temperature –60 °C / +100 °C

Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (ECu)

Contact plating tin-plated

Derating Curve

Ambient operating temperature in °C Current in A

Conductor rated current 4-pole

2092-3124 female connector with 2092-3404 male header Pin spacing: 7.5 mm / Conductor size: 2.5 mm2 “f-st”

Based on: EN 60512-5-2 / Reduction factor: 0.8

For additional derating curves, see page 73.

The picoMAX® pluggable connection system includes connectors without breaking capacity in accordance with DIN

(45)

7.5

43

E < > <_ 14 __> _> _> <_ 16,2 L <_________ _________> 2,5 7,5 <__ ___> D < ______ ______> 1,4 <_ _ 11,5 <12,3> < > __>1,1 ØC<___ >

Standard Female Connectors

picoMAX

®

7.5

With gripping plate and sliding connector

release

Pin spacing: 7.5 mm / 0.295 in

Types of assembly

with male headers/connectors

0.2 – 2.5 mm

2

AWG 24 – 12

630 V/6 kV/2 16 A

Pole No. Item No. Pack. Unit Female connector with gripping plate and sliding connector release, light gray

 2 2092-3102/002-000 100  3 2092-3103/002-000 100  4 2092-3104/002-000 100  5 2092-3105/002-000 100 L = (pole no. – 1) x pin spacing + 5 mm

!

Gripping plate dimensions (in mm):

Pole No. A B C D E 2  7 2.75 – 20 – 3 12 4 – 20 – 4 – 5 22 2.75 3.5 25 9

Inside

Outside

Male header mated to a female connector with gripping plate and sliding connector release.

Push down sliding connector release (gripping plate) to open the locking latch.

Pull out female connector with gripping plate from male header.

Header with straight solder pins

Header with angled solder pins

Standard connector

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44

E > < L <_________ _________> 2,5 7,5 <__ ___> ØC<___ > D < ______ ______> 11,5 <<12,3> 16,2 <_ _ _> 14 __> 1,4 <_ _ > 12,3 < > __>1,1 <__

Standard Female Connectors

picoMAX

®

7.5

With gripping plate

Pin spacing: 7.5 mm / 0.295 in

Types of assembly

with male headers/connectors

0.2 – 2.5 mm

2

AWG 24 – 12

630 V/6 kV/2 16 A

Pole No. Item No. Pack. Unit Female connector with gripping plate,

light gray

 2 2092-3102 100

 3 2092-3103 100

 4 2092-3104 100

 5 2092-3105 100

L = (pole no. – 1) x pin spacing + 5 mm

!

Gripping plate dimensions (in mm):

Pole No. A B C D E 2  7 2.75 – 20 – 3 12 4 – 20 – 4 – 5 22 2.75 3.5 25 9

Inside

Outside

Disconnection: Open locking latches via unlocking tool.

Product Accessories Page Unlocking tool

64 (2092-1630)

Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header’s locking latch.

Insert unlocking tool until it hits backstop. Wedge opens locking latch.

Pull on both unlocking tool and conductors to remove female connector from male header.

Header with straight solder pins

Header with angled solder pins

Standard connector

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7.5

45

L <_________ _________> <__16,214__>__> 2,5 7,5 <__ ___> 1,4 <__ > 12,3 < > __> 1,1 <__

Standard Female Connectors

picoMAX

®

7.5

Pin spacing: 7.5 mm / 0.295 in

Types of assembly

with male headers/connectors

0.2 – 2.5 mm

2

AWG 24 – 12

630 V/6 kV/2 16 A

Pole No. Item No. Pack. Unit Female connector, light gray  2 2092-3122 100  3 2092-3123 100  4 2092-3124 100  5 2092-3125 100

L = (pole no. – 1) x pin spacing + 5 mm

!

Inside

Outside

Disconnection: Open locking latches via unlocking tool.

Product Accessories Page Unlocking tool

64 (2092-1630)

Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header’s locking latch.

Insert unlocking tool until it hits backstop. Wedge opens locking latch.

Pull on both unlocking tool and conductors to remove female connector from male header.

Header with straight solder pins

Header with angled solder pins

Standard connector

References

Related documents