FULLY INTEGRATED COOLING SYSTEMS 2013

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INSPIRED BY COMFORT

FOR REFRIGERATED VEHICLES

FULLY INTEGRATED

COOLING SYSTEMS

2013

ENGINEERED IN GERMANY

Specialists in

refrigeration and air

conditioning

for over 35 years

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Backed by over 35 years of

experience in vehicle air

conditioning, Dometic

WAECO is recognised in

the industry as an expert in its fi eld.

Our track record

spans many innovations, including the design of fully

integrated cooling systems for refrigerated vehicles. We

have distributed these systems, put a country-wide,

certiﬁ ed service network in place, and are now set to

produce them under the

WAECO Frigo

brand.

The WAECO Frigo cooling concept was created in

cooperation with TWK Karlsruhe, a testing and

qualiﬁ cation centre and Germany’s leading institute for

optimised vehicle cooling systems. It covers all industry

demands placed on retroﬁ

t cooling systems. We

exclusively use ﬁ rst-class quality components – optimised

for the best performance by manufacturers who are also

well known in the OEM business, such as SPAL (for fans)

and Valeo (for compressors). WAECO Frigo was designed

as a modular system. Universal basic components give

specialist installers all the ﬂ exibility they need.

NEW!

WAECO Frigo cooling systems

Precision cooling from the specialist

Cooling with nothing on the roof –

customised to suit the freight and

the vehicle

ENGINEERED IN GERMANY

The transport of temperature-sensitive freight is a demanding logistic task subject to strict legal regulations. It calls for a vehicle that is

equipped to take perishable foodstuﬀ s, medicines or blood donations from one place to another with one-degree accuracy. The modular

WAECO Frigo system provides highly reliable cooling solutions for all commonly used refrigerated vehicles. The entire refrigeration system

is integrated in the vehicle where it takes up little space – and without the roof-mounted structure you typically have with other manufacturers’

systems.

It takes just a few easy steps to create a customised precision cooling system. You start by specifying the type of vehicle, the size

of the load compartment and the required temperature conditions. We then put together the modules to suit your specifi cations. If

required, we add optional features such as a stationary cooling system to be operated from the control panel.

Up to 30%

more cooling

performance!

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3 Cooling with nothing on the roof –

customised to suit the freight and

the vehicle

Fully integrated cooling

Optional:

hot gas defrosting system

Optional:

stationary cooling system

Certifi ed cooling solution for

mobile operation

Forwarders of food products and other temperature-sensitive

freight are familiar with the strict legal requirements. They are

responsible for maintaining a continuous cold chain right through

to the consumer. No problem, the integrated cooling systems

from air conditioning specialist WAECO are a hundred percent

reliable. The systems are ATP-approved and certiﬁ ed according to

DIN 8958 (Testing of cooling equipment for insulated means of

transportation). This gives your customers the peace of mind of

knowing they are transporting their freight correctly and

impec-cably.

WAECO Frigo cooling systems give you the unique beneﬁ t of fully

integrated installation. The evaporator unit is mounted to the

ceiling of the cargo compartment. So it’s never in the way, neither

during loading and unloading, nor during clean-up. And, unlike

with other systems, there are no roof-mounted parts. That means:

No problems going where there are headroom restrictions

(e.g. in underground car parks)

More safety if the vehicle has to swerve (its centre of gravity

remains unchanged)

No need for a roof cut-out: the vehicle body rigidity is fully

retained; no enhanced risk of corrosion

No aﬀ ect on the vehicle’s appearance and aerodynamics

Long downtimes because the evaporator is iced up and has to be

defrosted? – Not any more, if your refrigerated vehicle is equipped

with the optional hot gas defrosting system.

Here’s how it works: The refrigerant circulating between the

compressor and the evaporator is heated up and quickly defrosts

the evaporator. This means the vehicle is soon ready for service

again and the evaporator can operate at full capacity.

This optional feature can be used to optimises the logistic chain.

The vehicle can be loaded (or remain loaded) on the eve of

deli-very and is ready to set oﬀ in the morning. There’s no need for any

stationary intermediate storage.

The second compressor required for stationary cooling is installed

in the driver’s cabin under the seats. Mains hook-up is via a

230-volt socket integrated in the front bumper. As the

compo-nents of the refrigeration system are operated by the vehicle‘s

own electrical system during stationary operation, we have added

a high-quality IU0U charger to maintain a proper battery charge.

Evaporator module Neatly integrated: control element with vehicle-speciﬁ c console (optional)._{The current cargo department temperature is always in view for the driver.}

ATP

+ DIN 8958

certifi ed

in compliance with HACCP requirements

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WAECO Frigo systems consist of several components,

some of which are optional. The core component of each

system is the evaporator, which is selected to suit the

application and the cooling capacity and determines the

choice of the other basic components (condenser,

compressor).

The modular design of the system facilitates installation

and customising. It takes only between 8 and 12 hours‘

work to ﬁ t the basic components. Then the system can be

adjusted to the speciﬁ c requirements of the vehicle.

Here are the most signifi cant benefi ts:

As the evaporator is installed inside the vehicle, neither

its appearance nor its aerodynamics are aﬀ ected.

No problems with headroom restrictions.

More safety if the vehicle has to swerve, because the

vehicle‘s centre of gravity has not been raised by an

additional weight on the roof top.

No loss of the vehicle rigidity and no need for

additi-onal corrosion prooﬁ ng, because neither the roof

trusses nor roof panels have to be cut through.

Customised cooling

with a modular system

WAECO Frigo adds safety to your refrigerated vehicle

Hot gas defrosting

optional

Compressor

Stationary cooling (under the bench

seat)

Compressor

Mobile cooling (in the engine compartment)

Cold store

Residual heat gets absorbed Evaporator Residual heat Residual heat Residual heat Refrigerant, gaseous Refrigerant, fluid Console optional Control unit Condenser 230 volts

Heat is emitted to the atmosphere

More info

for

WAECO Frigo

module system

see price and

pro-gramm overview

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5 Components to be combined as required

Evaporator

2500

Evaporator

3500

Evaporator

4500

Condenser

Size 1

Condenser

Size 2

Condenser

Size 2

Stationary cooling system, hot gas defrosting, other accessories

optional

Compressor

Vehicle-specifi c

engine mounting kit

Hose

Performance, effi ciency, durability, ease of installation

and ease of maintenance: these are the requirements

to be met by the designers of fully integrated cooling

systems.

WAECO Frigo systems owe their excellent cooling

performance to a

multi-point injection system

and the

use of evaporators with optimised capacity. The

multi-point injection system ensures that the refrigerant is evenly

distributed in the evaporator. This, in turn, results in a

homogenous evaporation process and improves the

cooling performance.

Another beneﬁ cial detail is the

fi lter drier with the

integrated sight glass

, which makes it easy to monitor the

ﬁ ll level and condition of the refrigerant. A single glance on

the sight glass is enough to know when the drier needs to

be replaced. Damage to the system or downtimes can be

eﬀ ectively avoided.

Quality is also the hallmark of the stationary cooling

system. WAECO is the only manufacturer to oﬀ er a

splash-proof 230-volt connection

to be ﬁ tted on the bumper, a

patented solution from DEFA.

Unique technical details

WAECO Frigo excels with quality

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Condenser 3500/4500 Condenser 2500 15 7 660/900/1000 500 Control unit Evaporator 3500/4500 Evaporator 2500 Dimensions (mm)

WAECO Frigo

30° Ext 0 °C

Mobile cooling

m³

m³/h

consumption

Current

A

0 °C

+ 6 °C

+ 12 °C

2500

1.680 W

2.000 W

2.360 W

5

780 22 A

3500

2.230 W

2.675 W

3.155 W

12

1.140 27 A

4500

2.525 W

2.860 W

3.370 W

18

1.560 31 A

Refrigerant

R134a

WAECO Frigo

30° Ext 0 °C

Stationary cooling

m³

m³/h

consumption

Current

A

0 °C

+ 6 °C

+ 12 °C

2500

1.430 W

1.700 W

2.000 W

5

780 25 A

3500

1.900 W

2.270 W

2.680 W

12

1.140 36 A

4500

2.145 W

2.430 W

2.860 W

18

1.560 40 A

Refrigerant

R134a

Mobile operation

Stationary operation

ATP

ATP is an international agreement that covers the rules and standards for the transportation of perishable

foodstuﬀ s. In essence, ATP deﬁ nes the technical requirements to the special equipment used for

cross-border carriage of foodstuff s. Strictly defi ned type approvals or individual testing are used to fi nd out

whether a speciﬁ c cooling system is suitable for food transport according to ATP. The ﬁ ndings are

documented in a test protocol.

DIN 8958

DIN 8958 deﬁ nes the technical requirements to cooling equipment used in insulated means of transportation. It also describes

the test methods to be applied to measure the system’s performance. The standard considers the various types of cooling

equipment.

HACCP

„HACCP stands for “Hazard Analysis Critical Control Points”, a quality management concept for the production of foodstuﬀ s.

During production, the quality of foodstuﬀ s can be impaired by biological, physical or chemical hazards. The HACCP system

helps identify the critical points in the manufacturing process and have them under control. As a result,

health risks for consumers can be systematically avoided. HACCP is integrated in European Council

Directive 93/43/EEC as a preventive system for food hygiene.

in com_{pliance with HACCP requirem}ents

Approvals at a glance

HACCP

Guidelines

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7 Mobile operation

Dometic GROUP

is a customer-driven, world-leading provider

of leisure products for the RV, automotive, truck and marine

markets. We supply the industry and aftermarket with a

complete range of air conditioners, refrigerators, awnings,

cookers, sanitation systems, lighting, mobile power equipment,

comfort and safety solutions, windows, doors and other

equipment that make life more comfortable away from home.

Dometic GROUP supplies a wide range of workshop equipment

for service and maintenance of built-in air conditioners.

Dometic GROUP also provides specially designed refrigerators

for hotel rooms, oﬃ ces, wine storage and transport and storage

of medical products.

Our products are sold in almost 100 countries and are produced

mainly in wholly-owned production facilities around the world.

Fancy more …?

More products. More catalogues.

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≥ Fully automatic A/C service

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≥ Refrigerant analysis function

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Your dealer:

GERMANY

Dometic WAECO International GmbH Hollefeldstraße 63 D-48282 Emsdetten Tel +49 (0) 2572 879-0 Fax +49 (0) 2572 879-300 Mail info@dometic-waeco.de Net www.dometic-waeco.de AUSTRALIA

Dometic Australia Pty. Ltd. 1 John Duncan Court Varsity Lakes QLD 4227 Tel +61 7 55076000 Fax +61 7 55076001 Mail sales@dometic-waeco.com.au AUSTRIA Dometic Austria GmbH Neudorferstrasse 108 A-2353 Guntramsdorf Tel +43 2236 908070 Fax +43 2236 90807060 Mail info@waeco.at BENELUX Dometic Benelux B.V. Ecustraat 3 NL-4879 NP Etten-Leur Tel +31 76 5029000 Fax +31 76 5029090 Mail info@dometic.nl

Dometic Branch Office Belgium Zinkstraat 13 B-1500 Halle Tel +32 2 3598040 Fax +32 2 3598050 Mail info@dometic.be BRAzIL

Dometic DO Brasil LTDA Avenida Paulista 1754, conj. 151 SP 01310-920 Sao Paulo Tel +55 11 3251 3352 Tel +55 11 3251 3362 Mail info@dometic.com.br DENMARK

Dometic Denmark A/S Nordensvej 15, Taulov DK-7000 Fredericia Tel +45 75585966 Fax +45 75586307 Mail info@waeco.dk NEW zEALAND

Dometic New zealand Ltd. 26 Cashew Street NZ-Grenada North Wellington 6440 Tel +64 4 232 3898 Fax +64 4 232 3878 Mail customerservices@dometic.co.nz NORWAY Dometic Norway AS Skolmar 24 N-3232 Sandefjord Tel +47 33428450 Fax +47 33428459 Mail firmapost@dometic.no POLAND

Dometic Poland Sp. z o.o ul. Puławska 435A PL-02-801 Warszawa Tel +48 22 414 3200 Fax +48 22 414 3201 Mail info@dometic.pl RUSSIA Dometic RUS LLC Komsomolskaya square 6 – 1 RU-107140 Moscow Tel +7 495 780 79 39 Fax +7 495 916 56 53 Mail info@dometic.ru SINGAPORE Dometic Pte Ltd

18 Boon Lay Way 06-140 Trade Hub 21 Singapore 609966

Tel +65 6795 3177 Fax +65 6862 6620 Mail dometic@dometic.com.sg SLOVAKIA

Dometic Slovakia s.r.o Tehelná 8 SK-98601 Filakovo Tel +421 47 4319 100 Fax +421 47 4319 144 Mail dometic@dometic.sk SOUTH AFRICA Dometic (Pty) Ltd. Regional Office

South Africa & Sub-Saharan Africa P.O. Box 2562 2008 Bedfordview Tel +27 11 4504978 Fax +27 11 4504976 Mail info@dometic.co.za SPAIN Dometic Spain S.L.

Avda. Sierra del Guadarrama, 16 E-28691 Villanueva de la Cañada Madrid Tel +34 902 111 042 Fax +34 900 100 245 Mail info@dometic.es SWEDEN Dometic Scandinavia AB Gustaf Melins gata 7 S-421 31 Västra Frölunda Tel +46 31 7341100 Fax +46 31 7341101 Mail info@dometicgroup.se SWITzERLAND Dometic Switzerland AG Riedackerstrasse 7a CH-8153 Rümlang Tel +41 44 8187171 Fax +41 44 8187191 Mail info@dometic-waeco.ch UNITED ARAB EMIRATES Dometic Middle East FzCO P.O. Box 17860

S-D 6, Jebel Ali Freezone Dubai Tel +971 4 883 3858 Fax +971 4 883 3868 Mail info@dometic.ae UNITED KINGDOM Dometic UK Ltd.

Dometic House, The Brewery, Blandford St. Mary Dorset DT11 9LS Tel +44 844 626 0133 Fax +44 844 626 0143 Mail automotive@dometic.co.uk FINLAND Dometic Finland OY Mestarintie 4 FIN-01730 Vantaa Tel +358 20 7413220 Fax +358 9 7593700 Mail info@dometic.fi FRANCE

Dometic France SAS ZA du Pré de la Dame Jeanne B.P. 5 F-60128 Plailly Tel +33 3 44633525 Fax +33 3 44633518 Mail automotive@dometic.fr HONG KONG

Dometic Group Asia Pacific Suites 2207-11, 22/F, Tower 1 The Gateway, 25 Canton Road Tsim Sha Tsui, Kowloon Tel +852 2 4611386 Fax +852 2 4665553 Mail info@waeco.com.hk ITALY Dometic Italy S.r.l. Via Gazzani, 8/2

I-40012 Calderara di Reno (BO) Tel +39 0543 754901 Fax +39 0543 754983 Mail vendite@dometic.it JAPAN Dometic KK Maekawa-Shibaura, Bldg. 2 2-13-9 Shibaura Minato-ku Tokyo 108-0023 Tel +81 3 5445 3333 Fax +81 3 5445 3339 Mail info@dometic.jp MEXICO Dometic AB

Circuito Médicos No. 6 Local 1 Colonia Ciudad Satélite CP 53100 Naucalpan de Juárez Estado de México Tel +52 55 5374 4108 Tel +52 55 5374 4106 Fax +52 55 5393 4683 Mail info@dometic.com.mx