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(1)

División Industria

ELECTRICAL ARC FLASH

HAZARD STUDY

APRIL 2008

Industry Division Your success is our aim

(2)

ArcFlash

Estudio de Riesgos

VIDEO – LIBERATION OF ENERGY

(3)

ArcFlash

Estudio de Riesgos

„

Electrical Arch

„

We are exposed?

„

Applicable Regulations

„

Risks

„

Incidents

„

Arc Flash Study

AGENDA

Topics to Covering:

(4)

ArcFlash

Estudio de Riesgos

ArcFlash

What´s this?

Electrical

Accident

Traffic of current

across the body for

ArcFlash

Direct contact

Indirect contact

It is a short circuit across the air, produced when :

„

The insulation between two energized drivers collapses

„

The same between a wire and earth, provoking an explosion for the

liberation of energy

(5)

ArcFlash

Estudio de Riesgos

VIDEO II – ARC in 500 kV

(6)

ArcFlash

Estudio de Riesgos

Accidents of ArcFlash

Where they can happen ?

Distributions

Panels

MV / LV

Center

Center

Control of

Control of

Engines

Engines

Electrical

Electrical

Engines

Engines

Areas

Areas

with

with

high

high

temperatures

temperatures

Areas with

High

High

Risk of Occurrence

Risk of Occurrence

(7)

ArcFlash

Estudio de Riesgos

Our Offer

His Purpose ….

„

To minimize the ocurrence and consequence of accidents

for ArcFlash

„

To determine reliable procedures of operation

„

To define levels of appropiate PPE

„

To normalize a program of permanent training

The

Purpose of

Purpose

Our Study

Our Study

(8)

ArcFlash

Estudio de Riesgos

¿WE ARE EXPOSED?

¿WE ARE

EXPOSED?

(9)

ArcFlash

Estudio de Riesgos

¿WE ARE EXPOSED?

Isn’t this a common situation in your plant?

(10)

ArcFlash

Estudio de Riesgos

¿WE ARE EXPOSED?

Isn’t this a common situation in your plant?

(11)

ArcFlash

Estudio de Riesgos

¿WE ARE EXPOSED?

Isn’t this a common situation in your plant?

Study of Risks

(12)

ArcFlash

Estudio de Riesgos

ARC FLASH REASONS

„

The contact with parts under voltage for fall of tools

„

Insulations fault

„

Overvoltage

„

Dirt

„

Corrosion

„

Condensation

Study of Risks

(13)

ArcFlash

Estudio de Riesgos

NORMS

NORMS

(14)

ArcFlash

Estudio de Riesgos

ARCFLASH

Applicable Regulations

Applicable Regulations

:

Study of Risks

(15)

ArcFlash

Estudio de Riesgos

ARCFLASH

Applicable Regulations

Applicable Regulations

:

„

NFPA 70E Part II Articles 110 and 130

require a flash hazard analysis be performed

to protect qualified electrical personnel

„

National Electrical Code NFPA 70 Article

110.16 requires equipment be marked to warn

personnel of arc flash hazards

(16)

ArcFlash

Estudio de Riesgos

„

OSHA 29CFR1910.269(I)(6) discusses

appropriate PPE apparel to protect against

arc flash hazards

„

The 2004’ s version of IEEE 1584a

provides precise methods for ArcFlash 's

calculation.

„

Procedures and safeties measurements specified

ARCFLASH

Applicable Regulations

Applicable Regulations :

(17)

ArcFlash

Estudio de Riesgos

RISKS

RISKS

(18)

ArcFlash

Estudio de Riesgos

„

Produce thermal energy that is released during a fault

and is a function of:

„

Available fault current and system voltage

„

Distance from fault

„

Clearing time of protective device

„

May generate higher energy at lower system voltages

(due to longer time arc fault current duration)

Electrical Arc Flash Hazards

(19)

ArcFlash

Estudio de Riesgos

TYPES OF RISKS FOR ARC FLASH

There are principally five ways in which an electrical

ArcFlash can to cause damage and even the death:

„

Thermal Risk

„

Risk of Pressure

„

Risk of Hearing

„

Risk for Missiles

„

Risk for Inhalation

(20)

ArcFlash

Estudio de Riesgos

ARCO ELECTRICO

Waves of Pressure

Steam of Copper:

Occurred to

Steam It expands

to factor of

67.000 times

Molten Metal

Intense Light

Warm air

Rapid expansion

20.000 °C

Missil

Waves of sound

Study of Risks

(21)

ArcFlash

Estudio de Riesgos

INCIDENTS of ARCFLASH

INCIDENTS

(22)

ArcFlash

Estudio de Riesgos

(23)

ArcFlash

Estudio de Riesgos

INCIDENT for ARCFLASH

ArcFlash’ s Incident

System of 480Volt

22,600 Amper Symmetrical Current

Panel of Motor’s Control

It comes out of 6 cycles (0.1 sec)

(24)

ArcFlash

(25)

ArcFlash

Estudio de Riesgos

RESULT OF AN ACCIDENT FOR

ARCFLASH

(26)

ArcFlash

Estudio de Riesgos

INCIDENT for ARCFLASH

480 Volt System

22,600 22,600A Symmetrical Current

Panel of Motor’s Control

Limiter equipment with < ½ cycle of operation (.0083 sec).

To notice that the exhaust will have to be kept in the range

of limit of current

INCIDENT for ARCFLASH

(27)

ArcFlash

(28)

ArcFlash

Estudio de Riesgos

VIDEO

ARC FLASH ’s INCIDENT

(29)

ArcFlash

Estudio de Riesgos

VIDEO

(30)

ArcFlash

Estudio de Riesgos

AGENDA

ARC FLASH

STUDY

Study of Risks

(31)

ArcFlash

Estudio de Riesgos

WHAT IS A STUDY OF RISK FOR ARC FLASH?

Definition:

„

The NFPA 70E defines a study of

risks for ArcFlash as :

“A study where is investigated the potential exhibition

of a workman to the energy caused by an electrical

arch

¾

To anticipate injuries ,

With the aim of:

¾

To determine sure procedures of operation ,

¾

Levels of appropriate PPE .”

(32)

ArcFlash

Estudio de Riesgos

WHAT IS THE MINIMAL DISTANCE OF

PROTECTION ?

Definition:

„

The NFPA 70E defines a minimal distance of protection as:

Distance, from the critical point, inside which a

Distance, from the critical point, inside which a

person can suffer burns of second degree due to

person can suffer burns of second degree due to

an accident for Arc Flash

an accident for Arc Flash

.

.

(33)

ArcFlash

Estudio de Riesgos

PPE as cal/cm

2

PPE Selection

Range of Calculated Incident Energy (cal/cm²)

Clothing

Class No. Clothing Description, (No. of Layers)

Total Weight (oz/yd²) 0 – 2 0 Untreated Cotton (1) 4.5 – 7

2 - 5 1 FR Shirt and Pants (1) 4.5 - 8 5 - 8 2A Cotton Underwear plus FR Shirt and Pants (2) 9 - 12 5 - 16 2B FR Underwear plus FR Shirt and Pants (2) 10 - 14 8 - 25 3 Cotton Underwear plus FR Shirt and Pants plus

FR Coverall (3) 16 - 20 25 - 40 4 Cotton Underwear plus FR Shirt and Pants plus

Double Layer Switching Coat (4) 24 - 30 Protective Clothing Guidelines, from “Predicting Incident Energy to Better Manage the Electric Arc Hazard on

600-V Power Distribution Systems,” Table III, IEEE Transactions on Industry Applications, Jan./Feb. 2000 Proposed Protective Clothing Classes FR Clothing System

(34)

ArcFlash

Estudio de Riesgos

Flash hazard label

(one per analysis point)

(35)

ArcFlash

Estudio de Riesgos

Customer to Provide:

„

One line diagram of power delivery

system

„

Current copy of power system short

circuit study and coordination study

„

Single point of contact to establish each

analysis point with our power systems

engineer

„

Input on typical working distances

desired for each location or default to

applicable standards

„

Purchase order authorizing Siemens to

proceed

Electrical Arc Flash Hazard Study

(36)

ArcFlash

Estudio de Riesgos

SUMMARY

Siemens Solutions

:

Step #2:

The short circuit study of the energy system.

Step #3:

Analysis of the current state of the protection system

Step #4: Coordination study of the protection system.

Step #1:

Generation/Review of unifilar complete of the plant

Step #5:

Electrical Arc Flash Hazard Study.

Step #6:

Identify equipment locations that exceed available

PPE ratings

Step #7:

Presentation of the Program of Electrical Security

Study of Risks

(37)

ArcFlash

Estudio de Riesgos

Sample of Customer Deliverable :

Electrical Arc Flash Hazard Study

Arc Energy calculations

Example Customer

Summary of Incident Energy Calculations

Incident Energy in cal/cm2 and Working Distance

Marzo 18, 2004 Voltage Normal Operation Normal Operation Working Distance Arc Flash Boundary

Location kV J/cm2 cal/cm2 inches feet

12.47 kV Main Switchgear 12,47 129,2 30,9 36,0 84,5

Unit Sub #1 480 V Main Breaker 0,48 474,4 113,4 24,0 43,9

Unit Sub #1 480 V Bus 0,48 55,3 13,2 24,0 10,2

MCC A 0,48 84,1 20,1 12,0 5,6

MCC B 0,48 64,5 15,4 12,0 4,7

Panel 16 0,48 52,5 12,5 12,0 4,2

(38)

ArcFlash

Estudio de Riesgos

Electrical Arc Flash Hazard Study

Study of Risks

Customer Benefits

„

Reduced risk of employee injury or death due to arc flash

hazards

„

Possible revisions to customer system protection to limit

equipment damage

„

Provides critical safety information for subcontractors

entering facility

„

Possible reduction in workers compensation and

insurance claims

„

Demonstrates company effort to satisfy OSHA and NFPA

regulations

(39)

ArcFlash

Estudio de Riesgos

A BENEFICIAL RELATION

Thank you very much for your attention

.

(40)

ArcFlash

Estudio de Riesgos

ENERGY CONTACTS in

ARGENTINA – Arc Flash

Pablo Donajger

[email protected]

0054 - 011 - 4738 7333

Pablo David

[email protected]

0054 – 011 - 4738 7209

Study of Risks

References

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