Installation instructions

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REGISTERED OFFICE

44, av. Lucien Victor Meunier – 33530 BASSENS - FRANCE

Tel. +33 5 57 80 80 80 – Fax +33 5 56 31 61 21 – www.lafon.fr Page : 1/26

APL3

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UPDATE SUMMARY

Version Pages changes Modification designation Date

A All Creation 20/03/13

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REGISTERED OFFICE

GENERAL

I. TECHNICAL DESCRIPTION

1. The unit

Ecran tactile 8.4''

Lecteur de cartes

Lecteur RFID

Lecteur de codes barres

Luxmètre

Sortie ticket

Serrure quart de tour

Joint d'étanchéité

Charnières porte générique

Porte générique

Rail imprimante

Terminal

Light meter 8.4” touch screen Barcode reader Card reader RFID reader Ticket dispenser Generic housing Seal

Four turn lock

Printer rail Generic housing hinges

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REGISTERED OFFICE

Tel. +33 5 57 80 80 80 – Fax +33 5 56 31 61 21 – www.lafon.fr Page : 5/26 2. Dimensions

Automatic unit on Q5XX housing

323

34

5

501,2

Automatic unit on generic housing with printer A

395,6

30

5,

5

464,3

Automatic unit on generic housing with printer B

395,6

30

5,

5

420,7

Weight of unit on generic housing: 10 Kg Weight of unit on Q5XX housing: 14 Kg

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This unit can be fitted with two printers A and B

Printer A specifications:

- Printer speed: 152 mm/sec— Default 127 mm/sec

101.6 mm/sec 76.2 mm/sec - Resolution: 8 dots/mm (203 dpi)

- Maximum print width: 80 mm = 640 pixels - Paper thickness: 0.054 – 0.11 mm

- Roll size: maximum 180 mm diameter

- Production evaluation: 24.0 Volts 2.92 Amps, +5° to +40° C - Maximum output power: 24.0 V x 2.92 A = 70 Watts typical - Printer A weight: 1.42 Kg

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REGISTERED OFFICE

Tel. +33 5 57 80 80 80 – Fax +33 5 56 31 61 21 – www.lafon.fr Page : 7/26 Printer B specifications:

- Maximum printer speed: 250mm/sec - Resolution: 8 dots/mm

- Paper thickness: 65 ± 5 to 145 ± 10 μm - Roll size: maximum 152 mm diameter - Operating voltage range: 21.6 to 26.4V - Printer B weight: 1.35 Kg

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II. WARNINGS

1. Safety advice

Fuel is inflammable and vapour and air mixtures are explosive.

Do not use a flame or heat source within the service station perimeter.

Do not smoke within the service station perimeter.

All interventions on electrical parts must be made by an authorised person.

Fuel is a harmful product. Avoid inhaling fuel and any contact with skin or eyes.

If any part of the body, eyes or clothing comes into contact with fuel, rinse immediately with copious amounts of water.

If you swallow any fuel, consult your doctor immediately.

Fuel is a pollutant and should not be allowed to enter any drains or to contaminate the soil.

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REGISTERED OFFICE

III. ATEX ZONING

All the elements in this kit must be fitted outside the ATEX zone.

Façade péripherique Facade terminal Caisson afficheur

Façade péripherique Façade péripherique Façade terminal Façade terminal 50 200 200 50 200 200 200 200 cloison hydraulique IP23 . Caisson afficheur

Support passage de câble IP 54

Zone 1 Equipement de catégorie 2

Zone 2 Equipement de catégorie 3 Terminal facade Display casing

Peripheral facade

Terminal facade Peripheral facade

Display casing

IP 54 cable passage support IP23 hydraulic

partition

Zone 1 Category 2 equipment Zone 2 Category 3 equipment

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INTEGRATING THE AUTOMATIC UNIT

I. FITTING THE GENERIC HOUSING:

The automation unit on generic housing is compatible with the following elements:

Generic casing Boxter 20 casing

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REGISTERED OFFICE

The automatic unit on a generic housing is fitted in the same way to each of these four elements. All that is required is for the hinges to be fitted using four M6 x 8 screws in the oblong holes intended for this use.

4 Vis M6x8 _{Charnières porte générique}

Porte générique

Points de fixation

Four M6 x 8 screws

Generic housing Generic housing hinges

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Fix each slider to the base plate using four M5 x 12 countersunk head screws and four M5 nuts.

The oblong holes on the base plate allow the depth to be adjusted more accurately.

There are two sliders per side.

II. Q5XX KIT

First stage: Fitting the sliders to the base plate.

Plateau Glissières

4 Vis M5x12 tête fraisée

4 écrous M5

Second stage: Fitting the base plate into the casing.

Plateau

4 Vis sans tête M8

2 Goujons M5 2 Ecrous M5

Fit the base plate into the casing using two M5 socket pins and two nuts.

The four headless M8 screws on the base plate should now be used to adjust the stability and level of the casing.

The sliders are hidden on this drawing to enhance visibility. Sliders

Four M5 x 12 countersunk head screws

Base plate

Four M5 nuts

Two M5 nuts Base plate

Four M8 headless screws

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REGISTERED OFFICE

Third stage: Fitting the automatic unit on Q5xx housing to the sliders 4 Vis M6 Tête fraisée

Glissières

Porte QXX

III. GLOBALSTAR KIT

Fitting the Globalstar interface to the distributor:

The interface is fitted to the standard Globalstar automation unit casing. First stage: Positioning the interface

Retour caisson Appuis interface

4 Goujons M6

Position the interface by suspending it on the casing flange using its supports.

Four M6 countersunk head screws

Sliders

QXX port

Interface support

Case flange

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Second stage: Fixing the interface in the casing

Ecrou papillon et rondelles M6 Traverse gauche

Traverse droite Ecrou papillon et rondelles M6

Fix the two cross-members (left and right) from the interior of the casing using the interface's M6 socket pins with nuts and washers (one smooth washer and one serrated washer)

The interface is ready for the automation units to be fitted. (see A) M6 butterfly nut and washer

M6 butterfly nut and washer Left cross-member

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REGISTERED OFFICE

IV. BOXTER 20 KIT

First stage: Fitting the casing to the distributor

Caisson APL3 B20 Tête afficheur

Trous clés Vis M6

Passage de câble

Second stage: Fitting the air blades

Picots de positionnement _{Lame d'air}

Lame d'air en position

Lame d'air Vis M5

The blades are positioned between the casing and hydraulic part of the distributor. They are slid under the casing until they clip onto the positioning spurs.

The blade is then fixed in position from the interior of the casing using two CHC M5 screws.

The casing is fixed to the head using six CHC M6 screws. These are partly pre-tightened in the inserts in the metal sheet. The casing is then positioned using the key holes and the screws fully tightened once it is in position.

Display head APL3 B20 casing Cable passage M6 screw Key holes M5 screws Air blade Positioning spurs

Air blade in position Air blade

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V. VEGA 710 AND 760 KIT

710 Spacer 760 Spacer

First stage: Positioning the spacer on the distributor column

The spacers (710 and 760) are used to replace the existing spacers and are fitted to the distributor using four CHC M8 screws.

Points de fixation sur la colonne Vis M8M8 screw

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REGISTERED OFFICE

Second stage: Fixing the generic casing to the spacer.

The two cables (power supply and network) should first be passed through the gland boxes intended for this purpose and attached to the casing.

The casing is fixed to the spacer using six CHC M8 screws. These are partly pre-tightened in the inserts in the metal sheet.

The casing is then brought into position using the key holes and the screws fully tightened once it is in position.

Vis M8

Trous clés

Presses étoupe

The interface is ready for the automation units to be fitted. (see A). Gland box

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INSTALLATION INSTRUCTIONS

Reference: 17682751

Date: 28/05/2013 Version A1

VI. FREE-STANDING MODEL KIT

First stage: Fixing the base to the ground

The base is attached to the ground using four M10 - M16 socket pins.

COUPE A-A

108 R 9 8 380 200 90

Second stage: Fitting the strengthener to the base

Pied

Renfort Capot Vis M6

Ecrou M6

Once the base is fixed to the ground, the strengthener has to be fitted (with the flange upwards) using four M6 bolts.

The cover is then slid vertically along the base until it clips into the strengthener.

It is fixed in position by four M6 screws. M6 nut Hood Base M6 nut Strengthener

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REGISTERED OFFICE

Third stage: Fitting the generic casing to the upright

The two cables (power supply and network) should first be passed through the gland boxes intended for this purpose and attached to the casing.

The casing is fixed to the base using six CHC M8 screws.

These are partly pre-tightened in the inserts in the metal sheet.

The casing is then brought into position using the key holes and the screws fully tightened once it is in position.

Trous clé

Vis M8

Presse étoupe

The interface is ready for the automation units to be fitted. (see A). Gland box

Key holes

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VII. CABLING

The following drawing should be used for cabling the APL3 and the different components of the ALIM CHAUFFERETTE SWITCH APL3 kit:

17681580 SCHEMA CABLAGE CONNEXION ALIMENTATION APL3. (wiring diagram for connecting the APL3 power supply)

To fix these different components: the heater and thermostat must be within the APL3 casing on the existing pins so that the hot air is not blown directly onto the thermal paper.

However, if there is not enough space in the casing, the cables are long enough to permit the DIN rail with the power supply and switch and the rail with the condensers to be installed in the distributor's head.

It is possible to fit the 24 V power supply flat or on its edge depending on the available space.

The APL3 uses a 230 V AC power supply and consumes a maximum of 204 W for 2 faces (maximum current: 1.5 A).

Example of an installation in a generic housing:

Alimentation

Switch

Chaufferette

Condensateurs

Hygrothermostat

Power supply Heater Condensers

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REGISTERED OFFICE

Vue arrière de l'automate sur porte générique

Point de fixation de la tresse de masse

The ground strap is fixed on a hinge pin of the generic door and on a pin available inside the casing.

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VIII. END OF LIFE

The components must be consigned to companies that are specialised in eliminating and recycling industrial waste, in particular:

Packaging:

The packaging consists of biodegradable cardboard that can be consigned to companies that recover cellulose.

Metallic parts:

Metallic parts, such as ports and the supports in the various integration kits, whether painted or in stainless steel, are normally recycled by companies specialised in scrap metal processing.

Electrical and electronic components:

Components such as the terminal, the printer or the power supply kit are considered as electrical and electronic equipment waste and must be eliminated by companies specialised in recycling electronic components.

Other parts:

Other parts, such as pipes, rubber seals and plastic parts, must be consigned to companies specialised in treating industrial waste.

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REGISTERED OFFICE

IX. COMMERCIAL OPTIONS

1. Door opening limitation device Point de Fixation

sur la porte

Point de Fixation sur l'interface

2. Generic casing cover

A finishing top cover is available for the generic casing on a stand.

Chapeau caisson générique

Points de fixation du chapeau

The door opening limitation device is fixed to the free part of the locking pin between the two hinges on the generic door on one side and to the free pin on the interface or casing on the other side.

The cover is fixed using the holes located on the top of the casing.

The adhesive film must be removed first before positioning it on the top of the casing and tightening the nuts. Fixing point on door Fixing point on interface Generic casing top

Casing top fixing points

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3. Generic pedestal raiser Points de fixation du rehausseur au sol Points de fixation du pied au réhausseur Pied

4. Generic casing strengthener

Renfort caisson générique (X 2)

Point de fixation

The strengthener is fixed using the M8 screws that are used to fix the casing to its support.

The raiser is attached to the ground at four points.

The pedestal is fixed to the raiser by four M10 screws.

The raiser allows the pedestal to be raised by up to 10 cm.

Pedestal

Points for fixing pedestal to raiser Points for fixing raiser to ground

Generic casing strengthener (x 2)

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REGISTERED OFFICE

Tel. +33 5 57 80 80 80 – Fax +33 5 56 31 61 21 – www.lafon.fr Page : 25/26 5. Barcode reader

Two different bar code readers are available: 1D and 2D.

1D bar code reader 2D bar code reader

Support lecteur 1D Lecteur 1D

Ecrous M4 de fixation Ecrous M4 de fixation

Support lecteur 2D Lecteur 2D

Both readers are attached to the frame of the generic door using the two M4 pins intended for this purpose.

Points de fixation du lecteur code barre

Vue arrière de l'automate sur porte générique

The bar code reader's cable must be connected to the automation unit's IJ8 terminal. Fixing points for

bar code reader

Rear view of automation unit on generic door

1D reader

2D reader

1D reader support 2D reader support

M4 fixing nuts M4 fixing nuts

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6. APLS/E card camera

Pièce de jonction

Carte Camera

Bandeau luxmètre

The optional camera is fixed to the interface using four screws.

This is done by removing the terminal's interface then

removing the luminous strip and fitting the card camera.

It is fitted between the interface and the strip.

The camera cable is connected to the MJ20 terminal.

Interface part

Card camera

Installation instructions

APL3

UPDATE SUMMARY

CONTENTS

GENERAL

I. TECHNICAL DESCRIPTION

Ecran tactile 8.4''

Lecteur de cartes

Lecteur RFID

Lecteur de codes barres

Luxmètre

Sortie ticket

Serrure quart de tour

Joint d'étanchéité

Charnières porte générique

Porte générique

Rail imprimante

Terminal

II. WARNINGS

III. ATEX ZONING

INTEGRATING THE AUTOMATIC UNIT

I. FITTING THE GENERIC HOUSING:

II. Q5XX KIT

III. GLOBALSTAR KIT

IV. BOXTER 20 KIT

V. VEGA 710 AND 760 KIT

VI. FREE-STANDING MODEL KIT

COUPE A-A

Trous clé

Vis M8

Presse étoupe

VII. CABLING

Alimentation

Switch

Chaufferette

Condensateurs

Hygrothermostat

VIII. END OF LIFE

IX. COMMERCIAL OPTIONS