Advanced Materials. Marine. Selector guide

(1)

Créa

tion :

ZYGMUND

- www

.zygmund.fr

For plug, mould, finished parts

and repairs, Huntsman Advanced

Materials enhances value to

customers by providing new

patented technologies, together

with high quality and reliable

products. Since the 1950’s we

have been the preferred partner of

both designers and ship builders

involved in the manufacture of

small leisure craft, power boats

and large luxury vessels. Our

advanced composite and tooling

materials, stereolithography

products and adhesives have

proven their reliability in the most

arduous of marine conditions.

EUROPE / MIDDLE EAST

Huntsman Advanced Materials (Switzerland) GmbH Klybeckstrasse 200 CH-4057 Basel • Switzerland Tel + 41 61 966 33 33 Fax + 41 61 966 33 34

AMERICAS

Huntsman Advanced Materials Americas Inc

Americas Customer Service Center 10003 Woodloch Forest Drive The Woodlands • Texas 77380 • USA Tel +1 281 719 6000

Fax +1 281 719 6416 Fax +1 713 235 6416

ASIA / PACIFIC

Huntsman Advanced Materials Shibakoen Ridge Bldg. 3F • 1-8-21 Shibakoen Minato-ku Tokyo 105-0011 • Japan Tel + 813 5403 8195 Fax + 813 5403 8186 E-mail: [email protected]

While all the information and recommendations in this publication are to the best of our knowledge, information and belief accurate at the date of publication, nothing herein is to be construed as a warranty, express or otherwise.

In all cases, it is the responsibility of the user to determine the applicability of such information and recommendations and the suitability of any product for its own particular purpose. The sale of products referred to in this publication is subject to the general terms and conditions of sale of Huntsman Advanced Materials (Europe) BVBA or of its afﬁ liated companies.

Aradur®_{, Araldite}®_{, Ren}®_{, RenCast}®_{, RenGel}®_, RenLam®_{, RenP aste}®_{, RenPIM}®_{, RenShape}®_and Arathane®_{are registered trademarks of Huntsman} Corporation or an afﬁ liate thereof in one or more, but not all, countries.

www.huntsman.com/marine

Marine

Advanced Materials

(2)

Design

Stereolithography

• Very high accuracy rapid prototyping directly from CAD to part using laser cured technology

Product designation

Colour

Viscosity Flexural Modulus _StrengthTensile Elongation _{at Break} _{Izod Impact}Notched HDT

Comments

Conditions 28°C RT RT 0.46 (1.8) MPa

Norm ATSM D-790 ASTM D-638 ASTM D-638 ASTM D-256 ASTM D-648

Unit (mPa.s) (MPa) (MPa) (%) (J/m) (°C)

For use on SLA®_{3500, SLA}®_{5000, SLA}®_{7000, Viper si2}TM_{(solid state laser)}

General purpose

RenShape®_{SL 7510} Clear

amber 400 2 400 44-57 10-14 32-37

51-58 (47-49)

Accurate general purpose SL material with high throughput

amber 430 1 400-1 600 27-37 12-21 28-39

48-50

(43-58) PP like parts with high durability

RenShape®_{SL 7580} _White ₅₈₀ _{2 400} ₅₃ ₁₁ ₃₄ 63

(52)

ABS like with good temperature performance

amber 270 2 600-3 400 59 4 21 78

High temperature resistance, HDT reaches 250°C after suitable post cure

Investment casting

amber 240 2 300-2 700 41-47 10-18 37-58

62 (-)

Highly accurate, dimensionally stable for Quickcast™ patterns HDT : Heat Deﬂ ection Temperature • RT : Room Temperature = 23±2°C

Modeling boards

Colour

Density Hardness Compres. _Strength Compres._Modulus

Coefﬁ cient of Thermal Expansion HDT Comments Conditions 1.8 MPa

Norm ISO 868 ISO 604 ISO 604 ISO 11359 ISO 75 Unit (g/cm3₎ _{(Shore D)} _(MPa) _(MPa) ₍₁₀-6_K-1₎ _(°C)

Polyurethane boards • A range of different density boards for styling, pattern and mould fabrication and support structures

RenShape®_{BM 5108} _White _0.08 _{_} _{_} _{_} _{_} _{_} _{Very low density PU foam}

RenShape®_{BM 5025} _Apricot _0.24 _{_} _3.7 ₁₄₀ _60-70 ₆₀

Styling master models, prototypes, supporting structures, negative moulds for netsize casting

RenShape®_{BM 5185} _Apricot _0.5 _{_} _10-15 _500-600 _60-65 _60-70

RenShape®_{BM 5460} _Brown _0.70 _{60-65 20-25} _910-960 _50-55 _75-80

Epoxy board • Optimum chemical, mechanical and temperature resistance for direct tooling applications

RenShape®_{BM 5055} _Green _0.75 ₇₅ _50-55 _{2 300-2 400} _35-45 _135-140 Lay up tools for prepregs, vacuum

forming moulds HDT : Heat Deﬂ ection Temperature

Board bonding adhesives

Colour Type

Mix Ratio Density Pot Life Clamping Time

Recommended Use

Conditions RT / 250 ml

Norm

Unit (pbw) (g/cm3₎ _(min) _(hr)

A range of adhesives enabling boards to be bonded into large shapes or structures

RenCast®_{FC 52 Polyol /}

FC 52 Isocyanate Cream PU 100:100 1.0 5 4 Polyurethane boards RenPaste®_{SV 427-2 /}

Ren®_{HY 5162} Brown Epoxy 100:35 0.7 20 12 Polyurethane boards

RenPaste®_{SV 36 /}

Ren®_{HY 5162} White Epoxy 100:35 0.7 45 12 Polyurethane boards

RenGel®_{SW 18 /}

Ren®_{HY 2404} Green Epoxy 100:20 1.3 10 1 Epoxy boards

RenGel®_{SW 18 /}

RT : Room Temperature = 23±2°C

Advanced Materials dedicated to the Marine Industry • Additional products and systems are available on request.

To obtain more detailed data about these products, please use our product ﬁ nder tool by visiting the website www.huntsman.com/advanced_materials and download the Technical Data Sheets which are of interest or contact us at [email protected]

GL

Adhesive systems

Structural adhesives for parts assembly with composite, plastics and metals

Colour

Mix Ratio Gap Filling Pot Life Recommended_{Cure Schedule} Lap Shear _Strength _{Cured Tg}Typical

Comments

Conditions RT / 100 g DSC, 10K/min

Norm IEC 1006

Unit (pbw) (mm) (min) (N/mm2₎ _(°C)

Epoxy adhesives

Araldite®₂₀₁₁ _{Pale yellow} _100:100 _0-2 ₁₀₀ 48 hr @ RT or

3 hr @ 40°C 26 (alu) 45

Tough general purpose epoxy adhesive. Cartridge and bulk packs

Araldite®₂₀₁₂ _{Pale yellow} _100:100 _0-2 ₄ 2 hr @ RT or

1 hr @ 40°C 18 (alu)

-Rapid cure genereal purpose epoxy adhesive. Cartridge and bulk packs

Araldite®₂₀₁₃ Metallic

grey 100:60 0-5 50-80

24 hr @ RT or

1 hr @ 60°C 22 (alu)

-Toughened epoxy suitable for dissimilar substrates. Cartridge and bulk packs

Araldite®₂₀₁₅ _Neutral _100:100 _0-10 _30-40 24 hr @ RT or

1 hr @ 60°C 18 (alu) 65

Toughened gap ﬁ lling epoxy for GRP and SMC bonding. Cartridge and bulk packs

Araldite®_{420 A / B} _{Dark green} _100:40 _0-2 ₆₀ 7 days @ RT or

4 hr @ 70°C 35 (alu) 40

Tough epoxy adhesive with high shear and peel strength. Cartridge and bulk packs Araldite®_{AV 4076-1 /} Hardener HV 5309-1 Neutral 100:116 0-10 60 7 days @ RT or 4 hr @ 60°C 13 (laminate failure) 78

Toughened epoxy. Bulk packs Resin XD 4734 / Hardener XD 4735 Green 100:33 0-20 120 7 days @ RT or 4 hr @ 70°C 13

(laminate failure) 70 Bulk packs

Methacrylate adhesive

Araldite®₂₀₂₂ _Beige _100:94 _0-4 ₁₀ 30 min @ RT or

12 min @ 60°C

13

(laminate failure)

-Rapid curing tough adhesive, very little surface preparation. Cartridge and bulk packs

Polyurethane adhesive

Arathane®_{4497 PO /} 3304 IS Beige 100:40 0-5 9 3 hr @ RT or 45 min @ 40°C 13 (laminate failure) 50

Rapid curing PU system. Bulk packs

RT : Room Temperature = 23±2°C • Bond strength depends on surface treatment prior to bonding Germanischer Lloyd approved

(3)

Design

Stereolithography

• Very high accuracy rapid prototyping directly from CAD to part using laser cured technology

Colour

Viscosity Flexural Modulus _StrengthTensile Elongation _{at Break} _{Izod Impact}Notched HDT

Comments

Conditions 28°C RT RT 0.46 (1.8) MPa

Norm ATSM D-790 ASTM D-638 ASTM D-638 ASTM D-256 ASTM D-648

Unit (mPa.s) (MPa) (MPa) (%) (J/m) (°C)

For use on SLA®_{3500, SLA}®_{5000, SLA}®_{7000, Viper si2}TM_{(solid state laser)}

General purpose

amber 400 2 400 44-57 10-14 32-37

51-58 (47-49)

Accurate general purpose SL material with high throughput

amber 430 1 400-1 600 27-37 12-21 28-39

48-50

(43-58) PP like parts with high durability

RenShape®_{SL 7580} _White ₅₈₀ _{2 400} ₅₃ ₁₁ ₃₄ 63

(52)

ABS like with good temperature performance

amber 270 2 600-3 400 59 4 21 78

High temperature resistance, HDT reaches 250°C after suitable post cure

Investment casting

amber 240 2 300-2 700 41-47 10-18 37-58

62 (-)

Highly accurate, dimensionally stable for Quickcast™ patterns HDT : Heat Deﬂ ection Temperature • RT : Room Temperature = 23±2°C

Modeling boards

Colour

Density Hardness Compres. _Strength Compres._Modulus

Coefﬁ cient of Thermal Expansion HDT Comments Conditions 1.8 MPa

Norm ISO 868 ISO 604 ISO 604 ISO 11359 ISO 75 Unit (g/cm3₎ _{(Shore D)} _(MPa) _(MPa) ₍₁₀-6_K-1₎ _(°C)

Polyurethane boards • A range of different density boards for styling, pattern and mould fabrication and support structures

RenShape®_{BM 5108} _White _0.08 _{_} _{_} _{_} _{_} _{_} _{Very low density PU foam}

RenShape®_{BM 5025} _Apricot _0.24 _{_} _3.7 ₁₄₀ _60-70 ₆₀

RenShape®_{BM 5185} _Apricot _0.5 _{_} _10-15 _500-600 _60-65 _60-70

RenShape®_{BM 5460} _Brown _0.70 _{60-65 20-25} _910-960 _50-55 _75-80

Epoxy board • Optimum chemical, mechanical and temperature resistance for direct tooling applications

RenShape®_{BM 5055} _Green _0.75 ₇₅ _50-55 _{2 300-2 400} _35-45 _135-140 Lay up tools for prepregs, vacuum

forming moulds HDT : Heat Deﬂ ection Temperature

Board bonding adhesives

Colour Type

Mix Ratio Density Pot Life Clamping Time

Recommended Use

Conditions RT / 250 ml

Norm

Unit (pbw) (g/cm3₎ _(min) _(hr)

A range of adhesives enabling boards to be bonded into large shapes or structures

RenCast®_{FC 52 Polyol /}

FC 52 Isocyanate Cream PU 100:100 1.0 5 4 Polyurethane boards RenPaste®_{SV 427-2 /}

Ren®_{HY 5162} Brown Epoxy 100:35 0.7 20 12 Polyurethane boards

RenPaste®_{SV 36 /}

Ren®_{HY 5162} White Epoxy 100:35 0.7 45 12 Polyurethane boards

RenGel®_{SW 18 /}

RT : Room Temperature = 23±2°C

GL

Adhesive systems

Structural adhesives for parts assembly with composite, plastics and metals

Colour

Mix Ratio Gap Filling Pot Life Recommended_{Cure Schedule} Lap Shear _Strength _{Cured Tg}Typical

Comments

Conditions RT / 100 g DSC, 10K/min

Norm IEC 1006

Unit (pbw) (mm) (min) (N/mm2₎ _(°C)

Epoxy adhesives

Araldite®₂₀₁₁ _{Pale yellow} _100:100 _0-2 ₁₀₀ 48 hr @ RT or

3 hr @ 40°C 26 (alu) 45

Tough general purpose epoxy adhesive. Cartridge and bulk packs

Araldite®₂₀₁₂ _{Pale yellow} _100:100 _0-2 ₄ 2 hr @ RT or

1 hr @ 40°C 18 (alu)

-Rapid cure genereal purpose epoxy adhesive. Cartridge and bulk packs

Araldite®₂₀₁₃ Metallic

grey 100:60 0-5 50-80

24 hr @ RT or

1 hr @ 60°C 22 (alu)

-Toughened epoxy suitable for dissimilar substrates. Cartridge and bulk packs

Araldite®₂₀₁₅ _Neutral _100:100 _0-10 _30-40 24 hr @ RT or

1 hr @ 60°C 18 (alu) 65

Toughened gap ﬁ lling epoxy for GRP and SMC bonding. Cartridge and bulk packs

Araldite®_{420 A / B} _{Dark green} _100:40 _0-2 ₆₀ 7 days @ RT or

4 hr @ 70°C 35 (alu) 40

Tough epoxy adhesive with high shear and peel strength. Cartridge and bulk packs Araldite®_{AV 4076-1 /} Hardener HV 5309-1 Neutral 100:116 0-10 60 7 days @ RT or 4 hr @ 60°C 13 (laminate failure) 78

Toughened epoxy. Bulk packs Resin XD 4734 / Hardener XD 4735 Green 100:33 0-20 120 7 days @ RT or 4 hr @ 70°C 13

(laminate failure) 70 Bulk packs

Methacrylate adhesive

Araldite®₂₀₂₂ _Beige _100:94 _0-4 ₁₀ 30 min @ RT or

12 min @ 60°C

13

(laminate failure)

-Rapid curing tough adhesive, very little surface preparation. Cartridge and bulk packs

Polyurethane adhesive

Arathane®_{4497 PO /} 3304 IS Beige 100:40 0-5 9 3 hr @ RT or 45 min @ 40°C 13 (laminate failure) 50

Rapid curing PU system. Bulk packs

RT : Room Temperature = 23±2°C • Bond strength depends on surface treatment prior to bonding Germanischer Lloyd approved

(4)

Tooling materials

Master model / Plug

Product designation Colour Mix Ratio Recommended Cure Schedule Density Hardness Coefﬁ cient of Thermal Expansion HDT Compres. Strength Flexural Strength Comments Conditions RT RT 1.8 MPa

Norm ISO 868 ISO 11359 ISO 75 ISO 604 ISO 178

Unit (pbw) (g/cm3₎ _{Shore D} ₍₁₀-6_K-1₎ _(°C) _(MPa) _(MPa)

Seamless modeling paste • A range of machine applied epoxy pastes for rapid CAD/ CNC tooling

Resin XD 4601-1/ Hardener XD 4601-1 Light brown 100:100 Machinable in 1-2 days 40 40 106 (7 days) 45 8 6.5

Low density paste for styling models, easy to work with hand tools RenPaste®_{SV 4503-1 /} Ren®_{HV 4503-1} Brown 100:100 Machinable after 1 day 0.75 55 101 (3 days) 42 12 11 Low exotherm for application to 40 mm, optimum dimensional stability Resin XD 4618-1 / Hardener XD 4618-1 Light grey 100:50 Machinable after 2 days 0.95 70 50 (7 days) 47 51 29 Excellent cost / performance balance for production of large parts

HDT : Heat Deﬂ ection Temperature • RT : Room Temperature = 23±2°C

Mould production for wet lay-up or RTM processes

(heat resistant to 120°C)

Colour

Mix Ratio Pot Life Demould

Time Density Hardness HDT

Comments

Conditions RT / 250 ml 1.8 MPa

Norm ISO 868 ISO 75

Unit (pbw) (min) (hr) (g/cm3₎ _{(Shore D)} _(°C)

Surface coats • High performance epoxy tooling brush gelcoats

RenGel®_{SW 18 /}

Ren® HY 2404 Green 100:20 10-15 12 1.3 85-90 85

High gloss, excellent styrene resistance

RenGel® _{SW 18 /}

Ren®_{HY 5159} Green 100:16 25 12 1.3 85-90 100

Resin XD 4615 /

Ren®_{HY 5159} Black 100:15 25 12 1.3 85-90 120 High temperature resistance

Coupling Coat P99 /

Ren® _{HY 5159} Grey 100:11 30 12 1.5 90 120

Recommended for optimum bonding between gelcoats and a range of backing resins HDT : Heat Deﬂ ection Temperature • RT : Room Temperature = 23±2°C

Parts production (following)

Casting systems

Product designation Colour

Mix Ratio Pot Life Recommended_{Cure Schedule} Density HDT Viscosity _ThicknessLayer Compres. _Strength _StrengthFlexural

Comments

Norm ISO 75 ISO 604 ISO 178

Unit (pbw) (min) (g/cm3₎ _(°C) _(mPa.s) _(mm) _(MPa) _(MPa)

Epoxy casting systems • Performance casting systems offering optimal mechanical and chemical performance for highly durable tooling

RenCast®_{CW 2215 /} Ren®_{HY 5160} Yellow 100:20 120 7 days @ RT or 14 hr @ 40°C 1.6 50-55 4000 <80 80-90 65-75 Adjustable reactivity, low temperature cure, lower temperature resistance RenCast® _{CW 2215 /} Ren®_{HY 5161} Yellow 100:20 45 7 days @ RT or 14 hr @ 40°C 1.6 55-60 5000 <20 80-90 60-70 Adjustable reactivity, low temperature cure, lower temperature resistance RenCast®_{CW 2215 /} Ren®_{HY 5162} Yellow 100:20 25 7 days @ RT or 14 hr @ 40°C 1.6 60-65 5000 <10 80-90 60-70 Adjustable reactivity, low temperature cure, lower temperature resistance RenCast®_CW 5156-1 / Ren®_{HY 5158} Grey 100:8 60 14 hr gradually to 120°C 1.6 110 -130 30 000 <80 140-145 72-77 High temperature performance, high compressive strength

Polyurethane casting systems • An economic range of casting products where strength and durability are less critical

RenCast®_{FC 50} Isocyanate / FC 50 Polyol White 100:20 4-5 7 days @ RT 1.6 95 1800 <10 75 45-50 Pre-ﬁ lled polyurethane system with fast demould time RenCast®_{FC 52} Isocyanate / FC 52 Polyol / DT 082

Beige 100:100:300 10 7 days @ RT 1.6 85-90 Paste <100 38 26

Variable ﬁ ller content for large castings HDT : Heat Deﬂ ection Temperature • RT : Room Temperature = 23±2°C

Parts In Minutes

Product

Colour

time Max. Layer Thickness HDT Flex. Modulus Tensile strength Comments Conditions RT / 100 g RT 1.8 MPa

Norm ISO 75 ISO 178 ISO 527

Unit (pbw) (s) (min) (mm) (°C) (MPa) (MPa)

Injection systems for very rapid production of prototypes and parts with thermoplastic like properties

RenPIM®_{5212 A /}

5212 B Neutral 100:60 100-120 15-20 4 55-65 650 15-25

Flexible, pigmentable, properties simulate HDPE

RenPIM®_{5214 A /} 5214 B Beige 100:80 60-80 10-15 4 120 1775 30-50 High temperature resistance, pigmentable, simulates PP / ABS RenPIM®_{5216 A/} 5216 Neutral 100:80 40-60 15-20 5 75-80 1200 30-35

Toughened, high impact resistance, pigmentable, simulates PP / ABS HDT : Heat Deﬂ ection Temperature • RT : Room Temperature = 23±2°C

(5)

Tooling materials

Master model / Plug

Product designation Colour Mix Ratio Recommended Cure Schedule Density Hardness Coefﬁ cient of Thermal Expansion HDT Compres. Strength Flexural Strength Comments Conditions RT RT 1.8 MPa

Norm ISO 868 ISO 11359 ISO 75 ISO 604 ISO 178

Unit (pbw) (g/cm3₎ _{Shore D} ₍₁₀-6_K-1₎ _(°C) _(MPa) _(MPa)

Seamless modeling paste • A range of machine applied epoxy pastes for rapid CAD/ CNC tooling

Resin XD 4601-1/ Hardener XD 4601-1 Light brown 100:100 Machinable in 1-2 days 40 40 106 (7 days) 45 8 6.5

Low density paste for styling models, easy to work with hand tools RenPaste®_{SV 4503-1 /} Ren®_{HV 4503-1} Brown 100:100 Machinable after 1 day 0.75 55 101 (3 days) 42 12 11 Low exotherm for application to 40 mm, optimum dimensional stability Resin XD 4618-1 / Hardener XD 4618-1 Light grey 100:50 Machinable after 2 days 0.95 70 50 (7 days) 47 51 29 Excellent cost / performance balance for production of large parts

HDT : Heat Deﬂ ection Temperature • RT : Room Temperature = 23±2°C

Mould production for wet lay-up or RTM processes

(heat resistant to 120°C)

Colour

Time Density Hardness HDT

Comments

Norm ISO 868 ISO 75

Unit (pbw) (min) (hr) (g/cm3₎ _{(Shore D)} _(°C)

Surface coats • High performance epoxy tooling brush gelcoats

RenGel®_{SW 18 /}

Ren® HY 2404 Green 100:20 10-15 12 1.3 85-90 85

RenGel® _{SW 18 /}

Ren®_{HY 5159} Green 100:16 25 12 1.3 85-90 100

Resin XD 4615 /

Ren®_{HY 5159} Black 100:15 25 12 1.3 85-90 120 High temperature resistance

Coupling Coat P99 /

Ren® _{HY 5159} Grey 100:11 30 12 1.5 90 120

Recommended for optimum bonding between gelcoats and a range of backing resins HDT : Heat Deﬂ ection Temperature • RT : Room Temperature = 23±2°C

Parts production (following)

Casting systems

Product designation Colour

Mix Ratio Pot Life Recommended_{Cure Schedule} Density HDT Viscosity _ThicknessLayer Compres. _Strength _StrengthFlexural

Comments

Norm ISO 75 ISO 604 ISO 178

Unit (pbw) (min) (g/cm3₎ _(°C) _(mPa.s) _(mm) _(MPa) _(MPa)

Epoxy casting systems • Performance casting systems offering optimal mechanical and chemical performance for highly durable tooling

RenCast®_{CW 2215 /} Ren®_{HY 5160} Yellow 100:20 120 7 days @ RT or 14 hr @ 40°C 1.6 50-55 4000 <80 80-90 65-75 Adjustable reactivity, low temperature cure, lower temperature resistance RenCast® _{CW 2215 /} Ren®_{HY 5161} Yellow 100:20 45 7 days @ RT or 14 hr @ 40°C 1.6 55-60 5000 <20 80-90 60-70 Adjustable reactivity, low temperature cure, lower temperature resistance RenCast®_{CW 2215 /} Ren®_{HY 5162} Yellow 100:20 25 7 days @ RT or 14 hr @ 40°C 1.6 60-65 5000 <10 80-90 60-70 Adjustable reactivity, low temperature cure, lower temperature resistance RenCast®_CW 5156-1 / Ren®_{HY 5158} Grey 100:8 60 14 hr gradually to 120°C 1.6 110 -130 30 000 <80 140-145 72-77 High temperature performance, high compressive strength

Polyurethane casting systems • An economic range of casting products where strength and durability are less critical

RenCast®_{FC 50} Isocyanate / FC 50 Polyol White 100:20 4-5 7 days @ RT 1.6 95 1800 <10 75 45-50 Pre-ﬁ lled polyurethane system with fast demould time RenCast®_{FC 52} Isocyanate / FC 52 Polyol / DT 082

Beige 100:100:300 10 7 days @ RT 1.6 85-90 Paste <100 38 26

Variable ﬁ ller content for large castings HDT : Heat Deﬂ ection Temperature • RT : Room Temperature = 23±2°C

Parts In Minutes

Product

Colour

time Max. Layer Thickness HDT Flex. Modulus Tensile strength Comments Conditions RT / 100 g RT 1.8 MPa

Norm ISO 75 ISO 178 ISO 527

Unit (pbw) (s) (min) (mm) (°C) (MPa) (MPa)

Injection systems for very rapid production of prototypes and parts with thermoplastic like properties

RenPIM®_{5212 A /}

5212 B Neutral 100:60 100-120 15-20 4 55-65 650 15-25

Flexible, pigmentable, properties simulate HDPE

RenPIM®_{5214 A /} 5214 B Beige 100:80 60-80 10-15 4 120 1775 30-50 High temperature resistance, pigmentable, simulates PP / ABS RenPIM®_{5216 A/} 5216 Neutral 100:80 40-60 15-20 5 75-80 1200 30-35

Toughened, high impact resistance, pigmentable, simulates PP / ABS HDT : Heat Deﬂ ection Temperature • RT : Room Temperature = 23±2°C

(6)

High temperature tool production

(heat resistant to 180°C)

Colour

Mix Ratio Viscosity Pot Life Demould Time Post Cure Density Tg

Comments

Conditions RT RT / 250 ml DSC, 10 K/min

Norm IEC 1006

Unit (pbw) (mPa.s) (hr) (hr) (g/cm3₎ _(°C)

Surface coats • High temperature epoxy tooling brush gelcoats

RenGel®_{SW 5200 /}

Ren®_{HY 5158} Black 100:12.5 Thixotropic 2

7 days @ RT or 14 hr @ 40°C 14 hr stepwise to 160°C 1.6 160-170

For prepreg tooling. Very high temperature performance achieved following suitable post cure. Shore D hardness 90

RenGel®_{SW 5200 /}

Ren®_{HY 5213} Black 100:16 Thixotropic 4.5

7 days @ RT or 14 hr @ 40°C 14 hr stepwise to 180°C 1.6 185

Backing structure • High temperature epoxy resin systems

RenLam®_{LY 5210 /} Ren®_{HY 5212} Amber 100:40 2 000 12 24 hr @ RT + 12 hr @ 40°C 14 hr stepwise to 180°C 1.1 190

For prepreg tooling. Very high temperature performance achieved following suitable post cure

RenLam®_{LY 5210 /} Ren®_{HY 5213} Amber 100:32 1 800 3 3-4 days @ RT or 14 hr @ 40°C 14 hr stepwise to 180°C 1.1 180

For prepreg tooling. Very high temperature performance achieved following suitable post cure RT : Room Temperature = 23±2°C

Parts production

Epoxy systems for composites

Product designation Pot Life

Gelation start in thin layer Recommended Cure Schedule Mix Viscosity Tg Max Flexural Strength Ultimate Flexural Elongation K1C G1C Comments Conditions RT / 100 g RT DSC, 10K/min Norm IEC 1006

Unit (min) (hr) (mPa.s) (°C) (Mpa) (%) (MPa√m)(J/m2₎

Wet lay-up systems

Araldite®_{LY 3505 /} Hardener XB 3403 600-720 14-16 hr 7 days @ RT or 8 hr @ 60°C 300-400 78-83 110-130 10.5-13.0 0.95-1.05 250-280 Laminating system without reactive diluent, adjustable reactivity Araldite®_{LY 3505 /} Hardener XB 3405 26-36 2-3 hr 7 days @ RT or 8 hr @ 60°C 1 000-1 200 87-92 135-155 7.0-9.0 0.80-0.90 150-190 Laminating system without reactive diluent, adjustable reactivity Araldite®_{LY 3297 /} Aradur®₃₂₉₈ 120-135 5-6 hr 7 days @ RT or 8 hr @ 60°C 320-380 90-96 125-130 7.0-8.2 0.85-0.95 215-245

Good cure at RT, good toughness Araldite®_{LY 3297 /} Aradur®₃₂₉₉ 40-50 2.5-3 hr 7 days @ RT or 6 hr @ 80°C 350-400 94-100 123-128 9.0-12.0 0.80-0.90 195-225

Good cure at RT, good toughness Resin XU 3508 / Hardener XB 3403 600-720 -4 hr @ 60 + 8 hr @ 60°C 650-800 70-75 100-125 9.0-11.0 2.10 - 2.30 1250 - 1400

Toughened resin with very high impact strength

Resin XU 3508 / Aradur®₃₄₈₆ 380-480 -4 hr @ 60 + 8 hr @ 60°C 720-860 95-102 110-125 10.0-12.5 2.20 - 2.40 1500 - 1700

Injection / infusion systems

Araldite®_{LY 1564 /}

Hardener XB 3405 50-55

-7 days @ RT or

14 hr @ 40°C 450-480 66-70 130-135 9.0-10.0 - Low temperature cure

Araldite®_{LY 1564 /} Aradur®₃₄₈₆ 560-620 16-19 hr 7 days @ RT or 8 hr @ 60°C 200-300 82-86 118-130 10.5-12.5 0.95-1.05 260-310 Adjustable reactivity Araldite®_{LY 1564 /} Aradur®₃₄₈₇ 130-160 6.5-8 hr 7 days @ RT or 8 hr @ 60°C 220-320 80-84 118-130 10.0-12.0 0.95-1.05 255-305 Adjustable reactivity Araldite®_{LY 1564 /} Aradur®₃₄₁₆ 290-340 -7 days @ RT or 8 hr @ 60°C 200-320 81-87 118-130 10.0-12.0 0.95-1.05 260-310 Adjustable reactivity Araldite®_{LY 1564 /} Aradur®_5003-1 42-52 -7 days @ RT or 8 hr @ 60°C - 108-115 108-118 7.0-9.0 0.90-1.00 230-290 High temperature performance

Repair systems

Resin XB 3517 / Hardener XB 3419 100-130 3-3.5 hr 7 days @ RT or 8 hr @ 60°C ~10 000 81-88 110-120 6.0-7.0 1.85-2.05 850-1050 Thixotropic toughened system with RT cure

Resin XB 3585 /

Hardener XB 3458 14-18 1-2 hr

7 days @ RT or

1 hr @ 60°C >500 110-120 120-140 5.0-7.0

-High reactivity repair system

RT : Room Temperature = 23±2°C •

Fracture Properties (K1C,G1C) CG Method PM 258-0/90 (Bend Notch Test) : K1C(mPa√m): Fracture toughness - G1C(J/m

2_{): Fracture energy}

Germanischer Lloyd approved

GL

Epoxy prepreg systems

Product designation Mix Ratio B-Staging Shelf Life Recommended

Cure Schedule Tg K1C G1C Comments Conditions RT DSC, 10K/min Norm IEC 1006 Unit (pbw) (°C) (MPa√m) (J/m2₎ Araldite®_{LY 556 /} Aradur®_{5021 /} Hardener XB 3403 100:25:12 Chemical B-Stage 24 hr @ RT > 6 weeks 4 hr @ 100°C or 90 min @ 120°C 115-125 0.75-0.85 170-200 Easy B-staging Araldite®_{LY 556 /} Aradur®_{5021 /} Hardener XB 3471 100:25:14 Chemical B-Stage 3 min @ 80-90°C > 3 weeks 4 hr @ 100°C or 90 min @ 120°C 115-125 0.75-0.85 170-205 Sharp B-staging Resin XU 3508 / Aradur®_{5021 /} Hardener XB 3403 100:22:12 Chemical B-Stage 24 hr @ RT > 6 weeks 4 hr @ 100°C or 90 min @ 120°C 110-120 1.80-1.95 950-1150 Toughened prepreg with easy B-staging

Resin XU 3508 / Aradur®_{5021 /} Hardener XB 3471 100:22:14 Chemical B-Stage 3 min @ 80-90°C > 3 weeks 4 hr @ 100°C or 90 min @ 120°C 110-120 1.60-1.70 800-950 Toughened prepreg with sharp B-staging RT : Room Temperature = 23±2°C • Parts should be post cured in order to obtain optimum mechanical properties •

Tooling materials (following)

Mould production for wet lay-up or RTM processes

(heat resistant to 120°C)

Colour

Mix Ratio Pot Life Recommended _{Cure Schedule} Density HDT

Comments

Norm ISO 75

Unit (pbw) (min) (g/cm3₎ _(°C)

Backing structure • Performance epoxy resin systems

RenLam®_{CY 219 /}

Ren®_{HY 5160} Pale yellow 100:50 80

7 days @ RT

or 14 hr @ 40°C 1.1 45-50

Adjustable reactivity, good properties with RT cure

RenLam®_{CY 219 /}

7 days @ RT

or 14 hr @ 40°C 1.1 50-55

RenLam®_{CY 219 /}

7 days @ RT

or 14 hr @ 40°C 1.1 55-60

RenLam®_{LY 113 /}

Ren®_{HY 97-1}

Clear to

pale yellow 100:30 80 14 hr up to 120°C 1.1 120 Low viscosity, high temperature resistance

RenLam®_{LV 573-2 /}

Ren®_{HY 2959} Blue grey 100:15 45-60 7 days @ RT 1.2 40-45

Glass ﬁ bre reinforced epoxy paste for hand application. Excellent for tight angles/ complicated shapes

RenLam®_{LV 10 /}

Ren®_{HY 97 blue} Blue grey 100:20 60

14 hr gradually

up to 120°C 0.75 125

High stiffness / low density carbon ﬁ bre reinforced epoxy paste for hand application HDT : Heat Deﬂ ection Temperature • RT : Room Temperature = 23±2°C

(7)

High temperature tool production

(heat resistant to 180°C)

Colour

Mix Ratio Viscosity Pot Life Demould Time Post Cure Density Tg

Comments

Conditions RT RT / 250 ml DSC, 10 K/min

Norm IEC 1006

Unit (pbw) (mPa.s) (hr) (hr) (g/cm3₎ _(°C)

Surface coats • High temperature epoxy tooling brush gelcoats

RenGel®_{SW 5200 /}

Ren®_{HY 5158} Black 100:12.5 Thixotropic 2

7 days @ RT or 14 hr @ 40°C 14 hr stepwise to 160°C 1.6 160-170

RenGel®_{SW 5200 /}

Ren®_{HY 5213} Black 100:16 Thixotropic 4.5

7 days @ RT or 14 hr @ 40°C 14 hr stepwise to 180°C 1.6 185

Backing structure • High temperature epoxy resin systems

RenLam®_{LY 5210 /} Ren®_{HY 5212} Amber 100:40 2 000 12 24 hr @ RT + 12 hr @ 40°C 14 hr stepwise to 180°C 1.1 190

For prepreg tooling. Very high temperature performance achieved following suitable post cure

RenLam®_{LY 5210 /} Ren®_{HY 5213} Amber 100:32 1 800 3 3-4 days @ RT or 14 hr @ 40°C 14 hr stepwise to 180°C 1.1 180

For prepreg tooling. Very high temperature performance achieved following suitable post cure RT : Room Temperature = 23±2°C

Parts production

Epoxy systems for composites

Product designation Pot Life

Gelation start in thin layer Recommended Cure Schedule Mix Viscosity Tg Max Flexural Strength Ultimate Flexural Elongation K1C G1C Comments Conditions RT / 100 g RT DSC, 10K/min Norm IEC 1006

Unit (min) (hr) (mPa.s) (°C) (Mpa) (%) (MPa√m)(J/m2₎

Wet lay-up systems

Araldite®_{LY 3505 /} Hardener XB 3403 600-720 14-16 hr 7 days @ RT or 8 hr @ 60°C 300-400 78-83 110-130 10.5-13.0 0.95-1.05 250-280 Laminating system without reactive diluent, adjustable reactivity Araldite®_{LY 3505 /} Hardener XB 3405 26-36 2-3 hr 7 days @ RT or 8 hr @ 60°C 1 000-1 200 87-92 135-155 7.0-9.0 0.80-0.90 150-190 Laminating system without reactive diluent, adjustable reactivity Araldite®_{LY 3297 /} Aradur®₃₂₉₈ 120-135 5-6 hr 7 days @ RT or 8 hr @ 60°C 320-380 90-96 125-130 7.0-8.2 0.85-0.95 215-245

Good cure at RT, good toughness Araldite®_{LY 3297 /} Aradur®₃₂₉₉ 40-50 2.5-3 hr 7 days @ RT or 6 hr @ 80°C 350-400 94-100 123-128 9.0-12.0 0.80-0.90 195-225

Good cure at RT, good toughness Resin XU 3508 / Hardener XB 3403 600-720 -4 hr @ 60 + 8 hr @ 60°C 650-800 70-75 100-125 9.0-11.0 2.10 - 2.30 1250 - 1400

Resin XU 3508 / Aradur®₃₄₈₆ 380-480 -4 hr @ 60 + 8 hr @ 60°C 720-860 95-102 110-125 10.0-12.5 2.20 - 2.40 1500 - 1700

Injection / infusion systems

Araldite®_{LY 1564 /}

Hardener XB 3405 50-55

-7 days @ RT or

14 hr @ 40°C 450-480 66-70 130-135 9.0-10.0 - Low temperature cure

Araldite®_{LY 1564 /} Aradur®₃₄₈₆ 560-620 16-19 hr 7 days @ RT or 8 hr @ 60°C 200-300 82-86 118-130 10.5-12.5 0.95-1.05 260-310 Adjustable reactivity Araldite®_{LY 1564 /} Aradur®₃₄₈₇ 130-160 6.5-8 hr 7 days @ RT or 8 hr @ 60°C 220-320 80-84 118-130 10.0-12.0 0.95-1.05 255-305 Adjustable reactivity Araldite®_{LY 1564 /} Aradur®₃₄₁₆ 290-340 -7 days @ RT or 8 hr @ 60°C 200-320 81-87 118-130 10.0-12.0 0.95-1.05 260-310 Adjustable reactivity Araldite®_{LY 1564 /} Aradur®_5003-1 42-52 -7 days @ RT or 8 hr @ 60°C - 108-115 108-118 7.0-9.0 0.90-1.00 230-290 High temperature performance

Repair systems

Resin XB 3517 / Hardener XB 3419 100-130 3-3.5 hr 7 days @ RT or 8 hr @ 60°C ~10 000 81-88 110-120 6.0-7.0 1.85-2.05 850-1050 Thixotropic toughened system with RT cure

Resin XB 3585 /

Hardener XB 3458 14-18 1-2 hr

7 days @ RT or

1 hr @ 60°C >500 110-120 120-140 5.0-7.0

-High reactivity repair system

RT : Room Temperature = 23±2°C •

Germanischer Lloyd approved

GL

Epoxy prepreg systems

Product designation Mix Ratio B-Staging Shelf Life Recommended

Cure Schedule Tg K1C G1C Comments Conditions RT DSC, 10K/min Norm IEC 1006 Unit (pbw) (°C) (MPa√m) (J/m2₎ Araldite®_{LY 556 /} Aradur®_{5021 /} Hardener XB 3403 100:25:12 Chemical B-Stage 24 hr @ RT > 6 weeks 4 hr @ 100°C or 90 min @ 120°C 115-125 0.75-0.85 170-200 Easy B-staging Araldite®_{LY 556 /} Aradur®_{5021 /} Hardener XB 3471 100:25:14 Chemical B-Stage 3 min @ 80-90°C > 3 weeks 4 hr @ 100°C or 90 min @ 120°C 115-125 0.75-0.85 170-205 Sharp B-staging Resin XU 3508 / Aradur®_{5021 /} Hardener XB 3403 100:22:12 Chemical B-Stage 24 hr @ RT > 6 weeks 4 hr @ 100°C or 90 min @ 120°C 110-120 1.80-1.95 950-1150 Toughened prepreg with easy B-staging

Resin XU 3508 / Aradur®_{5021 /} Hardener XB 3471 100:22:14 Chemical B-Stage 3 min @ 80-90°C > 3 weeks 4 hr @ 100°C or 90 min @ 120°C 110-120 1.60-1.70 800-950 Toughened prepreg with sharp B-staging RT : Room Temperature = 23±2°C • Parts should be post cured in order to obtain optimum mechanical properties •

Tooling materials (following)

Mould production for wet lay-up or RTM processes

(heat resistant to 120°C)

Colour

Mix Ratio Pot Life Recommended _{Cure Schedule} Density HDT

Comments

Norm ISO 75

Unit (pbw) (min) (g/cm3₎ _(°C)

Backing structure • Performance epoxy resin systems

RenLam®_{CY 219 /}

7 days @ RT

or 14 hr @ 40°C 1.1 45-50

RenLam®_{CY 219 /}

7 days @ RT

or 14 hr @ 40°C 1.1 50-55

RenLam®_{CY 219 /}

7 days @ RT

or 14 hr @ 40°C 1.1 55-60

RenLam®_{LY 113 /}

Ren®_{HY 97-1}

Clear to

pale yellow 100:30 80 14 hr up to 120°C 1.1 120 Low viscosity, high temperature resistance

RenLam®_{LV 573-2 /}

Ren®_{HY 2959} Blue grey 100:15 45-60 7 days @ RT 1.2 40-45

Glass ﬁ bre reinforced epoxy paste for hand application. Excellent for tight angles/ complicated shapes

RenLam®_{LV 10 /}

Ren®_{HY 97 blue} Blue grey 100:20 60

14 hr gradually

up to 120°C 0.75 125

High stiffness / low density carbon ﬁ bre reinforced epoxy paste for hand application HDT : Heat Deﬂ ection Temperature • RT : Room Temperature = 23±2°C

(8)

Créa

tion :

ZYGMUND

- www

.zygmund.fr

For plug, mould, finished parts

and repairs, Huntsman Advanced

Materials enhances value to

customers by providing new

patented technologies, together

with high quality and reliable

products. Since the 1950’s we

have been the preferred partner of

both designers and ship builders

involved in the manufacture of

small leisure craft, power boats

and large luxury vessels. Our

advanced composite and tooling

materials, stereolithography

products and adhesives have

proven their reliability in the most

arduous of marine conditions.

EUROPE / MIDDLE EAST

Huntsman Advanced Materials (Switzerland) GmbH Klybeckstrasse 200 CH-4057 Basel • Switzerland Tel + 41 61 966 33 33 Fax + 41 61 966 33 34

AMERICAS

Huntsman Advanced Materials Americas Inc

Americas Customer Service Center 10003 Woodloch Forest Drive The Woodlands • Texas 77380 • USA Tel +1 281 719 6000

Fax +1 281 719 6416 Fax +1 713 235 6416

ASIA / PACIFIC

Huntsman Advanced Materials Shibakoen Ridge Bldg. 3F • 1-8-21 Shibakoen Minato-ku Tokyo 105-0011 • Japan Tel + 813 5403 8195 Fax + 813 5403 8186 E-mail: [email protected]

While all the information and recommendations in this publication are to the best of our knowledge, information and belief accurate at the date of publication, nothing herein is to be construed as a warranty, express or otherwise.

In all cases, it is the responsibility of the user to determine the applicability of such information and recommendations and the suitability of any product for its own particular purpose. The sale of products referred to in this publication is subject to the general terms and conditions of sale of Huntsman Advanced Materials (Europe) BVBA or of its afﬁ liated companies.

Aradur®_{, Araldite}®_{, Ren}®_{, RenCast}®_{, RenGel}®_, RenLam®_{, RenP aste}®_{, RenPIM}®_{, RenShape}®_and Arathane®_{are registered trademarks of Huntsman} Corporation or an afﬁ liate thereof in one or more, but not all, countries.