POSIDRIVE MDS 5000 Mounting Instructions

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POSIDRIVE

®

MDS 5000

Mounting Instructions

CONNECTION

MOUNTING

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Table of Contents

Mounting Instructions MDS 5000

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STÖBER ANTRIEBSTECHNIK

Table of Contents

1. Introduction ... 1

1.1 Welcome ... 1

1.2 Questions and Ideas ... 1

1.3 Approvals and Certifications ... 1

2. Notes on Safety ... 2

2.1 Software ... 6

2.2 Presentation of notes on safety ……... 7

3. Technical Data ... 8

3.1 General Data of the Inverters ... 8

3.1.1 Transportation, Storage and Operating Environment . 8 3.1.2 Device Features ……….…... 8

3.1.3 Weight ……….… 9

3.2 Electrical Data of the Inverters ... 10

3.2.1 Size 0 (BG 0): MDS 5007 to MDS 5015 …... 10

3.2.2 Size 1 (BG 1): MDS 5022 and MDS 5075 …..……….. 11

3.2.3 Size 2 (BG 2): MDS 5110 and MDS 5150 ……… 12

3.2.4 Size 3 (BG 3): MDS 5220 to MDS 5450 …... 13

3.2.5 Derating by Increasing the Switching Frequency …… 14

3.3 Dimensions of the Inverters ……... 15

3.3.1 Size 0 to Size 2: MDS 5007 to MDS 5150 ………... 15

3.3.2 Size 3: MDS 5220 to MDS 5450 ……….…..…. 16

3.4 Braking Resistors ………..…... 17

3.4.1 FZMU, FZZM (Protection Rating IP 20) ……….…... 17

3.4.2 VHPR (Protection Rating IP 54) …………..……… 18

3.4.3 FZZT, FZDT and FGFT ……….…... 20

3.4.4 Bottom Brake Resistor RB 5000 (Protection Rating IP 54) ………….…... 21

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5. Connection ……….………... 39

5.1 Overview of the Terminals ... 39

5.2 EMC connection ... 41

5.3 X10: 230 V/400 V Power ... 42

5.4 X11: 24 V Power ………... 45

5.5 X1: Enable and Ready-to-Run Relay ... 47

5.6 X20: Motor ………... 48

5.7 X12: Safe Torque Off (option) ………..… 50

5.8 X2: Motor Temperature Sensor, Motor Halting Brake ………. 50

5.9 X21: Braking Resistor ………... 54

5.10 X22: DC Link Coupling ………... 55

5.11 X100-X103: Analog and Binary Signals ………... 59

5.12 Encoder ………... 65

5.12.1 X4 ………...…... 65

5.12.2 X120 ………..……….…..…. 68

5.12.3 X140 ……….…..……….…... 71

5.12.4 Binary Input (BE) Encoder ……….…... 75

5.13 Feldbus ………...……….…... 78 5.13.1 X200: CANopen ………...…... 78 5.13.2 X200: PROFIBUS ………..….…. 79 5.13.3 X200, X201: EtherCAT ………...…... 80 5.14 X3: PC, USS ………….………... 81 5.15 Cables ………...……….…... 82 5.15.1 Motor Cables ………...…... 82 5.15.2 Encoder Cables ………...…. 83

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Questions and Ideas

If you have questions about the technology which have not been answered in this document, please contact:

Telephone: +49 (0) 7231 582-1187 Email: [email protected]

If you have questions about the documentation or training programs, please contact: Email: [email protected]

1.3 Approvals

and

Certifications

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Notes on Safety

Mounting Instructions SDS 5000

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2 Notes

on

Safety

When in operation, inverters from STÖBER ANTRIEBSTECHNIK GmbH + Co. KG may have energized or rotating parts depending on their protection rating. Surfaces may heat up. For these reasons, comply with the following:

• The safety notes listed in the following sections and points • The technical rules and regulations

In addition, always read the mounting instructions and the short commissioning instructions. STÖBER ANTRIEBSTECHNIK GmbH + Co. KG accepts no liability for damages caused by non-adherence to the instructions or applicable regulations. Subject to technical changes to improve the devices without prior notice.

This documentation is purely a product description. It does not represent promised properties in the sense of warranty law.

Component part of the product

The technical documentation is a component part of a product.

• Since the technical documentation contains important information, always keep it handy in the vicinity of the device until the machine is disposed of.

• If the product is sold, disposed of, or rented out, always include the technical documentation with the product.

Operation in accordance with its intended use

In the sense of DIN EN 50178 (previously VDE 0160), the POSIDRIVE®_{FDS 5000 and MDS 5000 and}

the POSIDYN®_{SDS 5000 model series represent the electrical equipment of power electronics for the}

control of power flow in high-voltage current systems. They are designed exclusively to power: • Servo motors (MDS 5000, SDS 5000)

• Asynchronous motors (FDS 5000, MDS 5000 and SDS 5000)

Operation for purposes other than the intended use include the connection of other electrical loads! Before the manufacturer is allowed to put a machine on the market, he must have a danger analysis prepared as per machine guideline 98/37/EG. This analysis establishes the dangers connected with the use of the machine. The danger analysis is a multi-stage, iterative process. Since this

documentation cannot begin to provide sufficient insight into the machine guidelines, please carefully study the latest standards and legal situation yourself. After the drive controller has been installed in machines, it cannot be commissioned until it has been determined that the machine complies with the regulations of EG guideline 98/37/EG.

Ambient conditions

Model series POSIDRIVE®_{FDS 5000 and MDS 5000 and POSIDYN}®_{SDS 5000 are products of the}

restricted sales class as described in IEC 61800-3. This product may cause high-frequency interference in residential zones and the user may be asked to take suitable measures.

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Notes on Safety

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02

The inverters are not designed for use in public low-voltage networks which power residential areas. High-frequency interference must be expected when the inverters are used in such a network. The inverters are only intended for use in TN networks.

The inverters are only designed for use on supply current networks which can delivery at the most a maximum of symmetrical rated short circuit current at 480 Volts as per the following table:

Device family Size Max. symmetrical rated short circuit current

FDS 5000, MDS 5000, SDS 5000 BG 0 and BG 1 5000 A BG 2 5000 A MDS 5000 SDS 5000 _{BG 3} _{10000 A}

Install the inverter in a switching cabinet in which the permissible ambient temperature is not exceeded (see mounting instructions).

The following applications are prohibited: • Use in potentially explosive areas

• Use in environments with harmful substances as per EN 60721 (e.g., oils, acids, gases, fumes, powders, irradiation)

• Use with mechanical vibration and impact stresses which exceed the information in the technical data of the mounting instructions

Implementation of the following applications is only permitted when STÖBER ANTRIEBSTECHNIK GmbH + Co. KG has been contacted first for permission:

• Use in non-stationary applications

Qualified personnel

Since the drive controllers of the model series POSIDRIVE®_{FDS 5000, POSIDRIVE}®_{MDS 5000 and}

POSIDYN®_{SDS 5000 may harbor residual risks, all configuration, transportation, installation and}

commissioning tasks including operation and disposal may only be performed by trained personnel who are aware of the possible risks.

Personnel must have the qualifications required for the job. The following table lists examples of occupational qualifications for the jobs:

Activity Possible occupational qualifications

Transportation and storage Worker skilled in storage logistics or comparable training

Configuration • Graduate engineer (electro-technology or

electrical power technology)

• Technician (m/f) (electro-technology)

Installation and connection Electronics technician (m/f)

Commissioning (of a standard application) • Technician (m/f) (electro-technology) • Master electro technician (m/f)

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Notes on Safety

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STÖBER ANTRIEBSTECHNIK power technology)

Operation • Technician (m/f) (electro-technology)

• Master electro technician (m/f)

Disposal Electronics technician (m/f)

In addition, the valid regulations, the legal requirements, the reference books, this technical documentation and, in particular, the safety information contained therein must be carefully:

• read

• understood and • complied with.

Transportation and storage

Immediately upon receipt, examine the delivery for any transportation damages. Immediately inform the transportation company of any damages. If damages are found, do not commission the product. If the device is not to be installed immediately, store it in a dry, dust-free room. Please see the mounting instructions for how to commission an inverter after it has been in storage for a year or longer.

Installation and connection

Installation and connection work are only permitted after the device has been isolated from the power! The accessory installation instructions allow the following actions during the installation of accessories:

• The housing of the MDS 5000, SDS 5000 and FDS 5000 in the upper slot can be opened. • The housing of the MDS 5000 and SDS 5000 in the bottom slot can be opened.

Opening the housing in another place or for other purposes is not permitted.

Use only copper lines. For the line cross sections to be used, see table 310-16 of the NEC standard for 60 o_{C or 75}o_C.

Protect the device from falling parts (pieces of wire, leads, metal parts, and so on) during installation or other tasks in the switching cabinet. Parts with conductive properties inside the inverter can cause short circuits or device failure.

The motor must have an integrated temperature monitor with basic isolation in accordance with EN 61800-5-1 or external motor overload protection must be used.

The permissible protection class is protective ground. Operation is not permitted unless the protective conductor is connected in accordance with the regulations.

Comply with the applicable instructions for installation and commissioning of motor and brakes.

Commissioning, operation and service

Remove additional coverings before commissioning so that the device cannot overheat. During installation, provide the free spaces specified in the mounting instructions to prevent the inverter from overheating.

The housing of the drive controller must be closed before you turn on the supply voltage. When the supply voltage is on, dangerous voltages can be present on the connection terminals and the cables and motor terminals connected to them. Remember that the device is not necessarily de-energized after all indicators have gone off.

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Notes on Safety

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• Opening the housing

• Connecting or disconnecting the connection terminals • Installing accessories

Proceed as shown below to perform these tasks: 1. Disable the enable (X1).

2. Turn off the supply voltage (power pack and controller power supply as well as any auxiliary voltages for encoder, brake, etc.).

3. Protect the supply voltages from being turned on again. 4. Wait 5 minutes (time the DC link capacitors need to discharge). 5. Determine isolation from the voltage.

6. Short circuit the network input and ground it. 7. Cover the adjacent, voltage-carrying parts. You can then start your work on the drive controller.

Repairs may only be performed by STÖBER ANTRIEBSTECHNIK GmbH + Co. KG. Send defective devices together with a fault description to:

STÖBER ANTRIEBSTECHNIK GmbH + Co. KG Abteilung VS-EL

Kieselbronner Str. 12 75177 Pforzheim GERMANY

Disposal

Please comply with the latest national and regional regulations!

Dispose of the individual parts separately depending on their nature and currently valid regulations such as, for example:

• Electronic scrap (PCBs) • Plastic • Sheet metal • Copper • Aluminum Residual dangers

The connected motor can be damaged with certain settings of drive controllers. • Longer operation against an applied motor halting brake

• Longer operation of self-cooled motors at slow speeds

Drives can reach dangerous excess speeds (e.g., setting of high output frequencies for motors and motor settings which are unsuitable for this). Secure the drive accordingly.

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Notes on Safety

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2.1 Software

Using the POSITool software

The POSITool software package can be used to select the application and adjust the parameters and signal monitoring of the 5th generation of STÖBER inverters. The functionality is specified by selecting an application and transmitting these data to an inverter.

The program is the property of STÖBER ANTRIEBSTECHNIK GmbH + Co. KG and is copyrighted. The program is licensed for the user.

The software is only provided in machine-readable form.

STÖBER ANTRIEBSTECHNIK GmbH + Co. KG gives the customer a non-exclusive right to use the program (license) provided it has been legitimately obtained.

The customer is authorized to use the program for the above activities and functions and to make copies of the program, including a backup copy for support of this use, and to install same.

The conditions of this license apply to each copy. The customer promises to affix the copyright notation to each copy of the program and all other property notations.

The customer is not authorized to use, copy, change or pass on/transmit the program for purposes other than those in these regulations. The customer is also not authorized to convert the program (i.e., reverse assembly, reverse compilation) or to compile it in any other way. The customer is also not authorized to issue sublicenses for the program, or to rent or lease it out.

Product maintenance

The obligation to maintain refers to the two latest program versions created by STÖBER ANTRIEBSTECHNIK GmbH + Co. KG and approved for use.

STÖBER ANTRIEBSTECHNIK GmbH + Co. KG will either correct program errors or will provide the customer with a new program version. This choice will be made by STÖBER ANTRIEBSTECHNIK GmbH + Co. KG. If, in individual cases, the error cannot be immediately corrected, STÖBER ANTRIEBSTECHNIK GmbH + Co. KG will provide an intermediate solution which may require the customer to comply with special operation regulations.

A claim to error correction only exists when the reported errors are reproducible or can be indicated with machine-generated outputs. Errors must be reported in a reconstructable form and provide information which is useful to error correction.

The obligation to correct errors ceases to exist for such programs which the customer changes or edits in any way unless the customer can prove that such action is not the cause of the reported error. STÖBER ANTRIEBSTECHNIK GmbH + Co. KG will keep the respective valid program versions in an especially safe place (fireproof data safe, bank deposit box).

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Notes on Safety

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2.2

Presentation of notes on safety

Notice

means that property damage may occur if the stated precautionary measures are not taken.

Caution

with warning triangle means that minor injury may occur if the stated precautionary measures are not taken.

Warning

means that there may be a serious danger of death if the stated precautionary measures are not taken.

Danger

means that serious danger of death exists if the stated precautionary measures are not taken.

Information

indicates important information about the product or a highlighted portion of the documentation which requires special attention.

CAUTION

WARNING

DANGER

NOTICE

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Technical Data

Mounting Instructions for MDS 5000

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STÖBER ANTRIEBSTECHNIK

3 Technical

Data

Product key

3.1

General Data of the Inverters

3.1.1 Transportation,

Storage and Operating Environment

Ambient temperature during operation

0 °C to 45 °C for rated data

Up to 55 °C with power reduction, 2.5 %/K

Temperature during storage/transportation

−20 °C to +70 °C

Maximum change: 20 K/h

Humidity Relative humidity: 85 %, no condensation

Installation altitude

Up to 1000 m above sea level without restrictions 1000 to 2000 m above sea level with power reduction, 1.5 %/100 m

Degree of soil Degree of soil: 2 as per EN 50178

Ventilation Built-in fan

Vibration (operation) 5 Hz ≤ f ≤ 9 Hz: 0.35 mm 9 Hz ≤ f ≤ 200 Hz: 1 m/s Vibration (transportation) 5 Hz ≤ f ≤ 9 Hz: 3.5 mm 9 Hz ≤ f ≤ 200 Hz: 10 m/s 200 Hz ≤ f ≤ 500 Hz: 15 m/s

3.1.2 Device

Features

Protection rating IP 20

Interference suppression EN 61800-3, interference emission, class C3

High-voltage category III as per EN 61800-5-1

MDS 5075

5th generation

Power: 075 = 7.5 kW Designation

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Technical Data

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3.1.3 Weight

Weight Device

Without Packaging [kg] With Packaging [kg] MDS 5007 MDS 5008 MDS 5015 2,2 3,2 MDS 5040 MDS 5075 3,8 5,1 MDS 5110 MDS 5150 5,0 6,1 MDS 5220 11,8 13,6 MDS 5370 MDS 5450 13,2 15,0

If you order an inverter with accessory parts, the weight increases by the following amounts: • Accessory parts for higher option (fieldbus): 0.1 kg

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Technical Data

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STÖBER ANTRIEBSTECHNIK

3.2

Electrical Data of the Inverters

3.2.1

Size 0 (BG 0): MDS 5007 to MDS 5015

Device MDS 5007/L MDS 5008/L MDS 5015/L ID no. 44556 44557 44558 Recommended motor power 0.75 kW 0.75 kW 1.5 kW Input voltage (L1–N) 1 x 230 V +20 %/−40 % 50/60 Hz (L1–L3) 3 x 400 V, +32 %/−50 %, 50 Hz (L1–L3) 3 x 480 V, +10 %/−58 %, 60 Hz Output frequency 0 to 400 Hz Output voltage 0 to 230 V 0 to 400 V

Operation with servo motor (control type servo)

Rated current IN 3 x 3 A 3 x 1.5 A 3 x 3 A

Imax 250 % for 2 s; 200 % for 5 s

Switching frequency 8 kHz (adjustable up to 16 kHz with derating, see chap. 3.2.5)

Operation with asynchronous motor (control types V/f, SLVC, VC)

Rated current IN 3 x 4 A 3 x 2.1 A 3 x 4 A

Imax 180 % for 5 s; 150 % for 30 s

Power loss at IA = IN 80 W 65 W 90 W Power loss at IA = 0 A1 max. 30 W High-voltage limit value 440 V 830 V Switch-on threshold Brake chopper 400 V to 420 V 780 V to 800 V Switch-off voltage Brake chopper 360 V to 380 V 740 V to 760 V RBr min 100 Ω 200 Ω External braking resistor PBr max 1.6 kW 3.2 kW

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Technical Data

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3.2.2

Size 1 (BG 1): MDS 5022 and MDS 5075

Device MDS 5040 MDS 5075 ID no. 44560 44561 Recommended motor power 4.0 kW 7.5 kW Input voltage (L1–L3) 3 x 400 V, +32 %/−50 %, 50 Hz (L1–L3) 3 x 480 V, +10 %/−58 %, 60 Hz Output frequency 0 to 400 Hz Output voltage 0 to 400 V

Operation with servo motor (control type servo)

Rated current IN 3 x 6 A 3 x 10 A

Imax 250 % for 2 s; 200 % for 5 s

Imax 180 % for 5 s; 150 % for 30 s

Switching frequency 4 kHz (adjustable up to 16 kHz with derating, see chap. 3.2.5) Power loss at IA = IN 170 W 200 W Power loss at IA = 0 A1 Max. 30 W High-voltage limit value 830 V Switch-on threshold Brake chopper 780 V to 800 V Switch-off voltage Brake chopper 740 V to 760 V RBr min 100 Ω 47 Ω External braking resistor PBr max 6.4 kW 13.6 kW

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Technical Data

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3.2.3

Size 2 (BG 2): MDS 5110 and MDS 5150

Device MDS 5110 MDS 5150 ID no. 44562 44563 Recommended motor power 11 kW 15 kW Input voltage (L1–L3) 3 x 400 V, +32 %/−50 %, 50 Hz (L1–L3) 3 x 480 V, +10 %/−58 %, 60 Hz Output frequency 0 to 400 Hz Output voltage 0 to 400 V

Operation with servo motor (control type servo)

Imax 250 % for 2 s; 200 % for 5 s

Imax 180 % for 5 s; 150 % for 30 s

Switching frequency 4 kHz (adjustable up to 16 kHz with derating, see chap. 3.2.5) Power loss at IA = IN 220 W 280 W Power loss at IA = 0 A1 Max. 30 W High-voltage limit value 830 V Switch-on threshold Brake chopper 780 V to 800 V Switch-off voltage Brake chopper 740 V to 760 V RBr min 22 Ω External braking resistor PBr max 29.1 kW

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Technical Data

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3.2.4

Size 3 (BG 3): MDS 5220 to MDS 5450

Device MDS 5220/L MDS 5370/L MDS 5450/L ID no. 44564 44566 44567 Recommended motor power 22 kW 37 kW 45 kW Input voltage (L1–L3) 3 x 400 V, +32 %/−50 %, 50 Hz (L1–L3) 3 x 480 V, +10 %/−58 %, 60 Hz Output frequency 0 to 400 Hz Output voltage 0 to 400 V

Betrieb mit Servomotor (Steuerart Servo)

Rated current IN 3 x 30 A 3 x 50 A 3 x 60 A

Imax 250 % for 2 s; 200 % for 5 s

Betrieb mit Asynchronmotor (Steuerarten U/f, SLVC, VC)

Rated current IN 3 x 44 A 3 x 70 A 3 x 85 A

Imax 180 % for 5 s; 150 % for 30 s

Switching frequency 4 kHz (adjustable up to 16 kHz with derating, see chap. 3.2.5) Power loss

at IA = IN Approx. 350 W Approx. 600 W Approx.1000 W

Power loss at IA = 0 A1 max. 55 W High-voltage limit value 830 V Switch-on threshold Brake chopper 780 V to 800 V Switch-off voltage Brake chopper 740 V to 760 V Internal braking resistor 30 Ω: 100 W / max. 21 kW RBr min 15 Ω External braking resistor PBr max 42 kW

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Technical Data

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STÖBER ANTRIEBSTECHNIK

3.2.5 Derating

by

Increasing the Switching Frequency

Based on the switching frequency, the following values of the output currents result. Remember that only 8 kHz and 16 kHz can be set for control type servo.

Switching Frequency (Parameter B24) 4 kHz 8 kHz 16 kHz MDS 5007 4.0 A 3.0 A 2.0 A MDS 5008 2.1 A 1.5 A 1.1 A MDS 5015 4.0 A 3.0 A 2.0 A MDS 5040 10.0 A 6.0 A 3.3 A MDS 5075 16.0 A 10.0 A 5.7 A MDS 5110 22.0 A 14.0 A 8.1 A MDS 5150 32.0 A 20.0 A 11.4 A MDS 5220 44.0 A 30.0 A 18.3 A MDS 5370 70.0 A 50.0 A 31.8 A MDS 5450 85.0 A 60.0 A 37.8 A

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Technical Data

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3.3

Dimensions of the Inverters

3.3.1

Size 0 to Size 2: MDS 5007 to MDS 5150

w b a h1 h2 d1 d2 f e w ESC ESC X3 I/O I/O

Dimensions [mm] Size 0 Size 1 Size 2

h1 300 Height h21 360 Width w 70 105 d1 175 260 260 Inverter Depth d22 193 278 278 Height e 37.5

EMC shield plate

Depth f 40

Vertical distance a 283

Mounting holes

Vertical distance to upper edge b 6

1_h

2 = Height incl. EMC shield plate EM 5000 or brake module BRM 5000 2_d _{= Depth incl. brake resistor RB 5000}

EM 5000 or BRM 5000

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Technical Data

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3.3.2

Size 3: MDS 5220 to MDS 5450

ESC X3 I/O

POSIDRIVE

®

MDS 5000

BRM 5000 d1 c c w g b g g g h1 a Dimensions [mm] Size 3 Height h1 382.5 Width w 190 Inverter Depth d1 276 Vertical distance a 365 Vertical distance to lower edge b 6 Horizontal distance c 150 Mounting holes Horizontal distance to side edge g 20

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Technical Data

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3.4 Braking

Resistors

3.4.1

FZMU, FZZM (Protection Rating IP 20)

Assignment to MDS 5000 FZMU FZZM Type 400x65 600 W 100

Ω

400x65 600 W 30

Ω

400x65 1200 W 30

Ω

400x65 1200 W 20

Ω

ID No. 49010 49011 41642 41650 MDS 5007 X — — — MDS 5008 — — — — MDS 5015 — — — — MDS 5040 X — — — MDS 5075 X — — — MDS 5110 — X X — MDS 5150 — X X — MDS 5220 — X — X MDS 5370 — X — X MDS 5450 — X — X

Dimensions and data

Type FZMU 400x65 FZZM 400x65 L x D [mm] 400 x 65 400 x 65 H [mm] 120 120 K [mm] 6.5 x 12 6.5 x 12 M [mm] 430 426 O [mm] 485 446 R [mm] 92 185 U [mm] 64 150 X [mm] 10 10

Thermal time constant

τ

[s] 40.0

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Technical Data

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STÖBER ANTRIEBSTECHNIK R R FZM FZZM L U U O K K K U M M X H ø D

3.4.2

VHPR (Protection Rating IP 54)

Assignment to MDS 5000 VHPR Type VHPR150V 150 W 300

Ω

1 VHPR150V 150 W 100

Ω

VHPR500V 400 W 47

Ω

ID No. 45972 45973 45974 MDS 5007 — X — MDS 5008 X — — MDS 5015 X — — MDS 5040 — X — MDS 5075 — X X MDS 5110 — — X MDS 5150 — — X MDS 5220 — — X MDS 5370 — — X MDS 5450 — — X FZMU FZZM

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Technical Data

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03

Dimensions and data

Type VHPR150V 150 W 300

Ω

VHPR150V 150 W 100

Ω

VHPR500V 400 W 47

Ω

VHPR600V 600 W 100

Ω

L [mm] 212 212 337 420 C [mm] 193±2 193±2 317±2 400±2 B [mm] 40 40 60 60 A [mm] 21 21 31 31 D [mm] 4.3 4.3 5.3 5.3 E [mm] 8 8 11.5 11.5 F [mm] 13 13 19.5 19.5

τ

[s] 46.6 80.1 65.0 40.0

Weight [g] Approx. 310 Approx. 310 Approx. 1020 Approx.1300

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Technical Data

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3.4.3

FZZT, FZDT and FGFT

Assignment to MDS 5000 Type FZZT 400x65 1200 W 20

Ω

FZDT 500x65 2500 W 20

Ω

FGFT 3111202 6000 W 20

Ω

ID no. 41651 41653 41655 MDS 5220 X X X MDS 5370 X X X MDS 5450 X X X

Dimensions and data for FZZT and FZDT

Type FZZT 400x65 FZDT 500x65 L x D [mm] 400 x 65 500 x 65 H [mm] 120 120 K [mm] 6.5 x 12 6.5 x 12 M [mm] 426 526 O [mm] 506 606 R [mm] 185 275 U [mm] 150 240

τ

[s] 30

Weight [kg] Approx. 4.6 Approx. 7.8

R R L U U O K K K U M M 10 ø D FZZT

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Technical Data

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Dimensions and data for FGFT

Type FGFT 3111202

A [mm] 370

B [mm] 395

C [mm] 455

τ

[s] 20

Weight [kg] Approx. 13 490 C A B A Ø10,5 10 ,5 380 38 0 26 0

3.4.4

Bottom Brake Resistor RB 5000 (Protection Rating IP 54)

Assignment to MDS 5000 Type RB 5022 100 W 22

Ω

RB 5047 60 W 47

Ω

RB 5100 60 W 100

Ω

RB 5200 40 W 200

Ω

ID no. 45618 44966 44965 44964 MDS 5007 — — X X MDS 5008 — — — X MDS 5015 — — — X MDS 5040 — — X — MDS 5075 — X — — MDS 5110 X — — — MDS 5150 X — — —

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Technical Data

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03

STÖBER ANTRIEBSTECHNIK Dimensions and data

See installation on inverter (chapter 4)!

Type RB 5022 100 W 22

Ω

RB 5047 60 W 47

Ω

RB 5100 60 W 100

Ω

RB 5200 40 W 200

Ω

Height x width x depth [mm] 300 x 94 x 300 x 62 x 18 300 x 62 x 18 300 x 62 x 18 Drilling template

corresponds to size: Size 2 Size 1 Size 0 and 1 Size 0

τ

[s] 8 8 8 6

Weight [g] Approx. 640 Approx. 460 Approx. 440 Approx. 440

Length of cable [mm] 250 250 250 250

3.5 Output

Derater

Technical data

Danger of fire! Use of the output deraters outside the rated specifications (cable length, current, frequency, etc.) may cause the derater to overheat.

Always operate the deraters at the most at the rated specifications.

Danger of machine standstill! The motor temperature sensor evaluation is malfunctioning due to cable capacities.

If you use cables which are longer than 50 m and the cables are not from STÖBER ANTRIEBSTECHNIK GmbH & Co. KG, the cores for the motor temperature sensor and the brake must be separate (maximum length: 100 m).

WARNING

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Technical Data

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03

Technical data Type MDB-G0 UL 3x4-3000 MDB-G1 UL 3x16-900 MDB-G2 UL 3x32-500 ID no. 49935 49936 49937

Size Size 0 Size 1 Size 2

Voltage range 3 x 0 to 500 V

Frequency range 0 to 150 Hz

Operation with servo motor (control type servo control)

Rated current 8 kHz 3 A 10 A 20 A

Max. overload 8 kHz 250 % for 2 s, 200 % for 5 s

Max. motor voltage 1.0 kV

Max. dU/dt 3.5 kV/µsec

Rated current 4 kHz 4 A 16 A 32 A

Max. overload 4 kHz 180 % for 5 s, 150 % for 30 s

Max. motor voltage 1.4 kV

Max. dU/dt 3 kV/µsec

Type MDB-G0 UL 3x4-3000 MDB-G1 UL 3x16-900 MDB-G2 UL 3x32-500

Max. permissible cable length

with output derater 100 m

Ambient temperature 45 °C

Design open

Power loss 15 W 40 W 80 W

Connections Screw-type terminals

Max. line cross section /mm² 4 4 6

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Technical Data

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STÖBER ANTRIEBSTECHNIK Dimensions Type MDB-G0 UL 3x4-3000 MDB-G1 UL 3x16-900 MDB-G2 UL 3x32-500 L [mm] 95 125 155 H [mm] 110 160 185 B [mm] 66 71 91 N1 [mm] 62,5 100 130 N2 [mm] 40 55 71 Ø D [mm] 5,8 5 8 Screwed glands M5 M4 M7 Connection [mm²] 4 4 16 Weight [kg] 2 3 6

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4 Installation

This chapter will give you information about installation. This includes:

• Installation of the inverter in the switching cabinet

• Installation of accessories on or in the inverter

Danger of injury/death and property damage due to electric shock!

Before installing accessories, turn off all voltage supplies! Then wait 5 minutes for the DC link capacitors to discharge. Never begin with accessory installation until after this!

4.1

Installation of the Inverter in the Switching Cabinet

Danger of property damage from incorrect installation of the devices!

It is essential to comply with the following installation instructions to avoid damage to the devices.

• The inverters must be installed in the switching cabinet (protection rating IP 20).

• The installation site must be free of dust, corrosive fumes and all kinds of liquids (as per degree of soil 2 in accordance with EN 60204/EN 50178).

• The installation site must be free of atmospheric moisture.

• Avoid condensation (e.g., use anti-condensation heating elements).

• Use mounting plates with conductive surfaces (e.g., unpainted) for EMC considerations.

• Secure the inverters to the mounting plate with M5 screws.

• The inverters must be installed vertically:

NOTICE

WARNING

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STÖBER ANTRIEBSTECHNIK

• Avoid installation above heat-generating devices:

• Provide the minimum free space required so that enough air can circulate.

A

B

C C

Min. free space

[dimensions in mm] A Upwards B Downwards C Sidewards Size 0 – size 2 100 100 5 Size 0 – size 2

With EMC shield plate or BRM 5000

100 120 5

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4.2 Accessories

4.2.1

Installation of Bottom Brake Resistor

Danger of injury/death and property damage due to electric shock!

Prerequisites:

• You have bored the holes for threaded bolts (as per chapter 3.3) in the switching cabinet where the inverter is to be installed. The threaded bolts are included with the bottom brake resistor.

You will need the following for installation.

• The threaded bolts included with the bottom brake resistor

• The screws and washers included with the bottom brake resistor

• A Phillips screwdriver

Installation of the bottom brake resistor

1. Secure the bottom brake resistor to the mounting panel of the switching cabinet with the threaded bolts:

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STÖBER ANTRIEBSTECHNIK 2. Place the inverter on the guide rails:

3. Press the inverter downwards on the guide rails:

4. Secure the inverter to the threaded bolts with the screws and washers:

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4.2.2

Installation of EMC Shield Plate or Brake Module on the Inverter

Danger of injury/death and property damage due to electric shock!

The inverter controls a 24 V brake with brake module BRM 5000. You can use the EM 5000 accessory if you want to connect EMC shielding with the inverter housing. Mechanically BRM 5000 and EM 5000 are the same accessory parts. Installation is also the same for both accessory parts. But please remember that installation of the accessory for size 0, 1 and 2 inverters is not the same as for size 3 inverters.

Prerequisites:

• You have already installed the inverter in the switching cabinet (sizes 0 to 2). You will need:

• A tool to unscrew the mounting screw (size 3: Phillips screw driver).

Installation of an EM 5000 or BRM 5000 on a MDS 5000 (size 0, 1 or 2)

1. Remove the bottom mounting screw and washers from the inverter:

2. Slide the component into the openings at a slight angle:

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STÖBER ANTRIEBSTECHNIK 3. Press the back of the component onto the wall of the switching cabinet:

4. Secure the component to the switching cabinet and inverter with the mounting screw and the washers:

Ö

You have now installed the accessory.

Installation of an EM 5000 or BRM 5000 on a MDS 5000 (size 3)

1. Remove the mounting screw and washers from the front of the inverter:

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04

3. Secure the component to the device with the mounting screw and the washers:

Ö

You have now installed the accessory.

4.2.3

Installation of the Terminal Accessories

Danger of injury/death and property damage due to electric shock!

Danger of property damage due to electrostatic discharge, among others!

Provide suitable protective measures while handling open PCBs (e.g., ESD clothing, environment free of dirt and grease). Do not touch the gold contact surfaces.

You will need one of the following accessory parts before you can connect binary and analog signals to the inverter:

• SEA 5001, ID no. 49576

• REA 5000, ID no. 44570

Imprecise motor control due to the lack of resolver data offset after replacement of accessory part REA 5000 (up to HW 18 status).

Replace this accessory part (up to HW 18 status) and then perform action B40 Phasetest. This offsets the resolver data. Starting with status HW 19, this is no longer necessary.

• REA 5001, ID no. 49854

• XEA 5001, ID no. 49015

Installation is the same for all four accessory parts. You will need:

• A Phillips screwdriver

• The screws which are pre-mounted on the accessory

NOTICE

WARNING

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STÖBER ANTRIEBSTECHNIK Installation of an SEA 5001, REA 5000, REA 5001 or XEA 5001 in an MDS 5000

1. Unlock the snap catch on the inverter cover:

2. Lift up the upper end of the cover from the inverter:

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4. Insert the accessory part at a slant with the gold contacts in front. The gold contacts must be in front of the black terminal block.

5. Slide the gold contacts into the black connector.

6. Secure the accessory part to the inverter with the mounting screws:

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STÖBER ANTRIEBSTECHNIK

4.2.4

Installation of CANopen, PROFIBUS or EtherCAT Accessories

Danger of injury/death and property damage due to electric shock!

Danger of property damage due to electrostatic discharge, among others !

Provide suitable protective measures while handling open PCBs (e.g., ESD clothing, environment free of dirt and grease). Do not touch the gold contact surfaces.

You will need the following accessories for the connection of EtherCAT, CANopen or PROFIBUS.

• CANopen: CAN 5000

• PROFIBUS: DP 5000

• EtherCAT: ECS 5000

The accessory part is installed above the inverter's display.

You will need the following for installation of CAN 5000 or DP 5000.

• A TX10 Torx screwdriver

• A pair of pliers

• Hexagon socket wrench, 4.5 mm

NOTICE

WARNING

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Installation of a CAN 5000 or DP 5000 in an MDS 5000

1. Remove the mounting screws and take off the cover plate:

2. Remove the metal plate punch-out with a pair of pliers:

3. Remove the screws from the option board:

4. From below, thread the sub D plug connector of the PCB through the metal plate:

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STÖBER ANTRIEBSTECHNIK 6. Guide the option board into the inverter so that the gold contacts slide into the black connector.

7. Secure the metal plate to the inverter with the mounting screws:

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You will need the following for the installation of an ECS 5000:

• A TX10 Torx screwdriver; a Phillips screwdriver

• Following covering plate which is included with the ECS 5000 accessory:

• The screw with locking disk which is included with the ECS 5000 accessories.

Installation of an ECS 5000 in an MDS 5000

1. Remove the mounting screws and take off the cover plate:

2. From below, guide the RJ45 plug connector of the PCB through the metal plate which is included with accessory ECS 5000:

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STÖBER ANTRIEBSTECHNIK 4. Guide the option board into the inverter so that the gold contacts slide into the black connector:

5. Secure the metal plate on the PCB with the included screws:

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5 Connection

5.1

Overview of the Terminals

Front and top of the device

X10 - 230 V/400 V power X12 ASP 5001 (option) X3 PC, USS X11 - 24 V power X200, X201 Fieldbus accessory • CAN 5000 • DP 5000 • ECS 5000 X100 – X103C Accessory terminals: • SEA 5001 • REA 5000 • REA 5001 • XEA 5001 X1 Enable, ready- to-run relay

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STÖBER ANTRIEBSTECHNIK Bottom of the device:

Size BG3:

X11 - 24 V power X12 ASP 5001 (option) X2 Motor temperature sensor,

brake X22 DC link X20 Motor X21 Braking resistor X20 Motor, DC link, braking resistor X10 400 V power X4 Encoder BRM 5000: X302 BRM 5000: X301 BRM 5000: X300

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5.2 EMC

connection

Information

This chapter contains general information on EMC-suitable installation. These are only recommendations.

• Install power line, motor cable and signal lines separately from each other (e.g., in separate cable ducts).

• Use only shielded cables for the motor cable. See also chapter 5.15.

• If the brake line is installed together with the motor cable, the brake line must be shielded separately.

• Apply the shield of the motor cable over a large surface and in the immediate vicinity of the inverter. Use the EMC shield plate EM 5000 or the mechanically identical BRM 5000 brake module.

• Shield the cable for the connection of a brake resistor if the cable is longer than 30 cm. In this case apply the shield over a large surface in the immediate vicinity of the inverter.

• With asynchronous machines, apply the shield over a large surface to the terminal block. Use high-strength screw connections, for example.

• Connect the shield of the control lines on one side to the reference ground of the source (e.g., the PLC or CNC).

Information

Depending on the application, the ambient conditions and the legal requirements, measures in addition to this recommendations may be required.

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STÖBER ANTRIEBSTECHNIK

5.3

X10: 230 V/400 V Power

Terminal description – single-phase power connection MDS 5007

Pin1 Designation Function Data

nc Plastic dummy plug —

L1 Input voltage 230 V +20 %/-55 % 50/60 Hz N Neutral conductor — L1 N PE PE Protective conductor —

Terminal description – three-phase power connection sizes 0, 1 and 2

Pin 1 _Designation _Function _Data

L1 L2 L3 Input voltage 3 x 400 V +32 %/-50 % 50 Hz or 3 x 480 V +10 %/-42 % 60 Hz Size 0 L 1 L 2 L 3 P E Size 1 L 1 L 2 L 3 P E Size 2 L 1 L 2 L 3 P E PE Protective conductor —

Terminal description – three-phase power connection – size 3

Pin 1 Designation Function Data

L1 L2 L3 Input voltage 3 x 400 V +32 %/-50 % 50 Hz or 3 x 480 V +10 %/-42 % 60 Hz L1 L2 L3 PE PE Protective _conductor —

Minimum tightening torque Mmin – screw-type terminals

Size Size 1 Size 2 Size 3

Unit [Nm] [lb-in] [Nm] [lb-in] [Nm] [lb-in]

Mmin 0.5 4.4 1.2 11 2.5 22

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05

Maximum conductor cross section

Size Size 0 Size 1 Size 2 Size 3

Cross section [mm2] 2.5 4 6 35

(without core end sleeve)

Power fuse

Use line circuit breakers with tripping characteristic C as per EN 60898. For UL conformance, use fuses of the class RK1 (e.g., Bussmann KTS-R-xxA/600 V).

Type Power Fuse

MDS 5007 1 x 10 AT MDS 5008 3 x 6 AT MDS 5015 3 x 10 AT MDS 5040

3 x 16 AT;

for UL-compliant use: 3 x 15 AT MDS 5075 3 x 20 AT MDS 5110 3 x 35 AT MDS 5150 3 x 50 AT MDS 52201 3 x 50 A gG MDS 53702 MDS 54502 3 x 80 A gG

RCD (Residual Current Protective Devices)

Network phases and neutral conductors are connected with the protective conductor via Y capacitors. When network voltage is applied, a leakage current flows over these capacitors to the protective conductor. The greatest leakage current occurs during a malfunction (asymmetric feedin via only one phase) and during power-on (sudden change in voltage). The maximum leakage current due to asymmetric power feedin is 40 mA (network voltage of 400 V) for MDS inverters.

If RCD circuit breakers are necessary, the problem of power-on and off can be alleviated by using selective RCD circuit breakers (switch-off delay) or RCD circuit breakers with increased tripping current (e.g., 300 or 500 mA). Only all-current sensitive RCD circuit breakers may be used. Operation of several devices on one RCD circuit breaker is not recommended.

1_{Operation with power commutating inductors and power fuses for operating class gG (full-range fuses}

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05

STÖBER ANTRIEBSTECHNIK Forming

Danger of property damage due to long storage time!

Capacitors are installed in the inverter. These capacitors must be formed after being stored for a year or more. If forming is not performed, there is a threat of substantial property damage when the inverter is turned on.

For forming requirements, see the following diagram.

1 0,5 0 0 25 50 75 100 2 4 6 8

Storage time 1–2 years: Before enabling, apply voltage for one hour. Storage time 2–3 years: Before enabling, form as per curve.

Storage time ≥ 3 years: Before enabling, form as per curve. Storage time under 1 year: No action required

Time [h] Power voltage

[%]

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5.4

X11: 24 V Power

Connection of 24 V to X11 is required for powering the control part.

Danger of damage to the device due to overload !

If the 24 V power is looped through, a max. of four devices may be powered on one line.

Information

Remember that, with size BG 3 devices, the control unit is also powered via the DC link. If, with these inverters, only the 24 V power is switched off, the control electronics are initially still powered via the DC link and continue to run. This can cause problems if the control electronics evaluate the signals of devices which are powered externally and their power is switched off with the 24 V of the inverter (e.g., limit switch).

Terminal description – size 0, size 1 and size 2

Pin1 Designation Function Data

+ + 24 V + + 24 V

Auxiliary voltage (PELV)

for powering the control electronics

UE = 20.4–28.8 V

IE max = 1.5 A

– GND

+

– GND

Reference potential for +24 V —

Terminal description – size 3

+ + 24 V Auxiliary voltage (PELV)

UE = 20.4–28.8 V

IE max = 1.5 A

– GND Reference potential for +24 V —

+ + 24 V Auxiliary voltage (PELV)

UE = 20.4–28.8 V

IE max = 1.5 A

+

– GND Reference potential for +24 V —

1_{View of terminal}

NOTICE

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STÖBER ANTRIEBSTECHNIK Example of connection

If the 24 V power is looped through, a max. of four devices may only be powered on one line.

For conformity with UL, a 4-A delayed fuse must be used on the 24 V incoming line. The fuse must be approved as per UL 248.

Size 0, size 1 and size 2

+ 4AT _+ _ X11 AC 24V Size 3 4AT + _ + _ X11 AC 24V

Example of the connection of two devices + + 4AT _ _ + + _ _ X11 X11 AC 24V MDS 5000 MDS 5000 MDS 5000 MDS 5000

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5.5

X1: Enable and Ready-to-Run Relay

Use the enable signal to enable the power pack of the inverter.

The ready-to-run relay indicates that the control electronics are ready for operation. Closed means that there are no malfunctions.

Terminal description

1 Contact 1

2 Contact 2

Ready-to-run relay

Umax = 30 V

Imax = 1.0 A

Life expectancy (number of switching operations):

• Mechanical: min. of 5,000,000 switching operations

• At 24 V/1A (ohmic load): 300,000 switching operations 3 GND 1 2 3 4 4 + Input

Enable of the power pack High level ≥12 V Low level < 8 V IE max = 16 mA UE max = 30 V Example of connection 1 3 GND 2 E1 4 A1 X1

AC

24V

-+

1_{View of terminal} Ready-to-run relay Enable SPS MDS 5000

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5.6

X20: Motor

For all devices of the MDS 5000 series, connect the motor to terminal X20. Remember that with size 3 the braking resistor and the DC link are also connected to terminal X20. Also remember the maximum motor cable lengths in accordance with the following table:

Max. cable length

Size Size 0 to Size 2 Size 3

Without output derater 50 m 100 m

With output derater 100 m —

Terminal description – size 0, size 1 and size 2

Pin1 Designation Function

U Motor connection, phase U

V Motor connection, phase V

W Motor connection, phase W

Size 0 U V W P E Size 1 U V W P E Size 2 U V W P E PE Protective conductor

Terminal description – size 3 (with braking resistor and DC link connection)

RB- RB+

Braking resistor connection (see chapter 5.9)

W Motor connection, phase W

V Motor connection, phase V

U Motor connection, phase U

ZK- Reference potential for DC link

ZK+ + Potential of DC link RB-RB + W V U Z K -Z K+ PE PE Protective conductor

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Size Size 1 Size 2 Size 3

Unit [Nm] [lb-in] [Nm] [lb-in] [Nm] [lb-in]

Mmin 0.5 4.4 1.2 11 2.5 22

Cross section [mm2_] _{2.5 4 6} 35

Example of connection U V W PE X20 PES PES

M

3~

PES: HF shield connection via large-surface connection to PE

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STÖBER ANTRIEBSTECHNIK

5.7

X12: Safe Torque Off (option)

The description of the "safe torque off" safety function is not part of these mounting instructions. If you are going to use this safety function, you will need the ASP 5001 option. It is essential to read and comply with the ASP 5001 operating instructions (ID 442181) which apply to this option.

5.8

X2: Motor Temperature Sensor, Motor Halting Brake

Connect the motor temperature sensor and motor halting brake to terminal X2. The MDS 5000 can activate a motor halting brake. The motor temperature sensors protect the motor winding from thermal damage. You can connect PTC resistors to the MDS 5000. PTC resistors are temperature-dependent, semi-conductor resistors which suddenly expand the ohmic resistance to many times its nominal value when the rated tripping temperature is reached. You can connect up to six PTC resistors in series to an MDS 5000. You can include the lines of the PTC resistors in the motor cable for up to 50 m.

Information

Remember that PTC resistor evaluation is always active on the inverter. When operation is permitted without PTC resistor, pin 1 and pin 2 must be jumpered on X2. If the terminals have not been jumpered when the inverter is turned on, a malfunction will be triggered.

Terminal description – X2

Pin1 Function Data

1 2 Brake Max. • 250 VAC/5 A • 30 VDC/5 A (ohm. load) • 30 VDC/0.3 A (ind. load) UL: • 30 VDC/3 A (ohm. load) TA = 1 ms Switching time: 15 ms

Number of switching operations: • Mecanical 30 000 000 • 100 000 at 250 VAC/0.6 A (ohm. load) • 300 000 at 30 VDC/0.3 A (ohm. load) 3 1 2 3 4 4 Temperature sensor

Max. 6 Temperature sensor (series connection), max. cable length: 50 m

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Connection of a 24 V motor halting brake and the temperature sensor with BRM 5000

You can use the optional braking module BRM 5000 to connect a 24 V motor halting brake to the MDS 5000.

Terminal description – X300 on BRM 5000

Connect the 24 V power supply of the braking module to terminal X300.

Pin1 Designation Function Data

+ 24 V Feedin for brake control UE = 24 V, -0% ... +5% IE max = 2.5 A

+

– GND Reference potential for 24 V —

Terminal description – X301 on BRM 5000

Connect the motor halting brake and the motor temperature sensor to terminal X301.

Pin1 Designation Function Data

1 GND Reference potential for Pin 2 —

2 Brake Control brake UA = 24 V, -0% ... +5%,

IA max = 2.5 A 3 PTC 1 2 3 4 4 PTC Temperature sensor

Max. 6 Temperature sensor, max. cable lenth: 50 m

Terminal description – X302 on BRM 5000

Connect terminal X302 to terminal X2 on the inverter.

5 PTC Temperature sensor, connect with pin 4 on X2

6 PTC Temperature sensor, connect with pin 3 on X2

7 Brake Control brake, connect with pin 2 on X2

56

7

8

8 Brake Control brake, connect with pin 1 an X2

Information

Remember that one LED is installed on the brake module. These LED indicate the status of the brake control:

- LED on: brake output, energized (active) - LED off: brake output, not energized (inactive)

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STÖBER ANTRIEBSTECHNIK Example of connection with BRM 5000 for 24 V brake

Example of connection with interface relay for 230 V AC brakes

1 8 1 2 7 2 3 6 3 4 0 V 24 V 5 4 X2 X302 X301 BRM 5000

M

3~

+ _ X300 + - 1 2 3 4 0 V 24 V N L3 L2 L1 X2

M

3~

+ -

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Example of connection with powerbox

Motor temperature sensor cable in the resolver cable for SDS 4000

If you replace an SDS 4000 with an MDS 5000, the lines of the motor temperature sensor are installed in the resolver cable which is already being used. In this case, you will need the REA 5000 accessory which has a resolver interface which is compatible with the SDS 4000 (see chapter 5.11). The signal of the motor temperature sensor is output on the REA 5000 on interface X141. In this case, connect X141 with X2.

Terminal description – X141 Example of connection of X141 and X2

Pin1 Function 1 2 Temperature sensor 1_{View of terminal} 3 1 1 4 2 2 X2 X141 MDS 5000 REA 5000 1 2 3 4 N L3 L2 L1 X2

M

3~

+

PBox

Circuit breaker 1 A, tripping characteristic B + -

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5.9

X21: Braking Resistor

An external braking resistor may be necessary during generating operation. For the technical data on the braking resistors, see chapter 3. The braking resistor is connected to terminal X20 on size 3 versions (chapter 5.6). The connection example applies similarly.

Terminal description – size 0 to size 2

RB Size 0 R B R B Size 1 R B R B Size 2 R B R B RB Connection of braking resistor

Size Size 1 Size 2

Unit [Nm] [lb-in] [Nm] [lb-in]

Mmin 0.5 4.4 1.2 11

Cross section [mm2] 2.5 4 6 35

Example of connection

Use a shielded cable for cables longer than 30 cm between braking resistor and device.

RB RB X21 PES PES MDS 5000

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5.10 X22: DC Link Coupling

Information

Remember that the DC link coupling described here can only be used with the device families MDS 5000, SDS 5000 and FDS 5000.

When you have axes in your system which operate in combination and are continuously regenerative and motor-driven, the DC link coupling may offer advantages. The DC link coupling takes the excess power and offers it to other axes as drive power instead of converting it into heat via a braking resistor. Remember that you will need a braking resistor to absorb the power peaks when all drives in the DC link coupling brake at the same time.

Danger of device damage! When single-phase and three-phase devices are coupled, the single-phase devices will be destroyed.

Only use three-phase devices for the DC link coupling!

Danger of device damage! If one device within the DC link coupling fails, then the complete DC link coupling must disconnect from the power since the other devices of the DC link coupling may also be damaged.

For this reason, use the wiring of the ready-to-run relays shown in the section on the principal circuit diagram (X1.1 and X1.2). If one device fails, replace all devices of a group.

Information

Remember that the parameter A38 DC power-input must be set before the DC link coupling can function correctly.

Group 1: A38 = 0: inactive

Groups 2 and 3: A38 = 1: active

See the description of the parameter.

DANGER

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STÖBER ANTRIEBSTECHNIK Size 0, Size 1 and Size 2

Pin1 Designation Function

-U -U

Reference potential for DC link +U Size 0 -U -U + U + U Size 1 -U -U + U + U Size 2 -U -U + U + U +U + Potential of DC link

Size 3: For connection to terminal X20, see chapter 5.6

Principal circuit diagram

The following circuit diagram shows the principal circuit diagram of the DC link coupling. The inverters can be linked together in up to three groups. The table on the next page shows the possible

combinations. The combination determines the types of power fuses and the DC link fuse.

Figure 5.1 Principal circuit diagram of the DC link coupling

1 _{With size-3 MDS 5000 and SDS 5000 devices: X20, terminals ZK+, ZK-}

2 _{Dimension the braking resistor in accordance with the braking performance of the DC link coupling}

and the technical data of the device.

3_{Use line circuit breakers with tripping characteristic C as per EN 60898. To conform with UL}

specifications, use class RK1 fuses (e.g., Bussmann KTS-R-xxA/600 V). MDS/FDS SDS MDS/FDSSDS MDS/FDSSDS MDS/FDSSDS MDS/FDSSDS MDS/FDSSDS MDS/FDSSDS X10 X10 X10 X10 X10 X10 X10 X1 X1 X1 X1 X1 X1 X1 X221 _X221 _X221 _X22 _X22 _X22 _X22 U+ RB RB U- U+U- U+U- U+U- U+U- U+U- U+ U-12 12 12 12 12 12 12 L1 L2 L3 PE BTB 2 Group 1 Group 2 Group 3 Power fuse3 DC link fuse Potential-free

signal contact must be integrated in the circuit breaker of the controller.

Braking

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Combinations

The following table shows the possible combinations for the DC link coupling. A total of 15 combinations are available.

Example: Combination no. 7

Combination no. 7 lets you combine one size 1 inverter in group 1 with two size 0 devices in group 2. There is no group 3. The power fuse must have a rated current of 20 A. The groups are separated via the type-1 DC link fuse. Wait three minutes before you turn on the devices of the DC link coupling again.

"Switch-

On

Again" Time [min

] 1 5 5 3 3 4 3 2 2 2 2 2 2 2 1 Group 3 MDS/FDS/SDS Size0 — — — — — — — — — — 2 — — — 1 — — DC _Link _Fuse — — —