Workshop Solutions ENGINE SERVICE TOOLS.

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®

Workshop Solutions

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Sykes-Pickavant has been at the forefront of providing specialist Workshop Solutions for

Vehicle Servicing, for more than 75 years, and this latest catalogue brings you up to date

solutions for the 21st century workshop and the vehicle problems faced every day – from

basic oil change servicing, through ignition and injection, to complex engine timing solutions.

Sykes-Pickavant believes strongly in providing on-going support for both our products and

our customers, therefore you will find in this catalogue comprehensive spare parts and

applications information, and we always encourage and welcome our customers to contact

us for further advice whenever necessary. You can contact Sykes-Pickavant for Technical

Help concerning any of the products in this catalogue:

Phone : +44 (0) 1922 702222

e-mail: [email protected]

Fax : +44 (0) 1922 702223

web: www.sykes-pickavant.com

Sykes-Pickavant encourages Safety In The Workplace, and has introduced this range

of Safety Footwear for the benefit of our Automotive End-User customers:

Safe yet Stylish for the modern Technician – three styles to choose from

COMPREHENSIVE INFORMATION IS SUPPLIED WITH EVERY SP ENGINE TIMING KIT

• OEM Part No • Installation Drawing • Component ID • Applications by Engine Code • Tool Control System •

Ref. OEM Ref. Description

A - SP 23164-05 KM 933 Timing Adjustment Wrench

B - SP 23164-06 KM 933 Timing Adjustment Bracket Assembly.

C - SP 23164-07 KM 927 Injection Pump Setting Pin.

Model Engine Engine Code Std Kit. Alt. Kit

Vectra-B 1.8/2.0 X18XE1/X18XE/Z18XE/X20XEV 07753000 07753100

Vectra-C 1.9DCDTI Z19DT/Z19DTH 07751200

Vectra-C 2.0D/DT/2.2DTI Y20DTH/Y22DTR 07753000 07753300 Vectra-C 1.6/1.8 Z16XE/Z18XE/Z18XEL 07753000 07753100

Timing Kit Applications

SPARE PARTS & OEM X-REF

COMPONENT ID DRAWING IN EVERY KIT

INSTALLATION DRAWING & INSTRUCTIONS

APPLICATIONS

TOOL CONTROL SYSTEM

Hiker Waterproof Safety Workboots

Oil & Heat Resistant Sole Steel Toe Cap & Mid-Sole Waterproof Leather Uppers Sizes: UK 7 - 12

SPWF5P-SIZE

Crankshaft locking Tool

Timing Kit Component ID

Safety Trainers

Oil & Heat Resistant Soles Steel Toe Cap & Mid-Sole

Sizes: UK 7 - 12

SPW303-SIZE

Trekker Safety Workboots

Oil Resistant Soles Steel Toe Cap & Mid-Sole Anti-static

Sizes: UK 7 - 12 SPWF50-SIZE

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1

• Valve Spring Compressors...2 – 4

• Valve Fitting & Removal Tools...3

• Cylinder Head & Piston Tools...5

• Ignition & Injection Tools...6

• Oxygen Sensor Tools...7

• Cooling, Exhaust & Alternator Tools...8

• Oil & Fuel Filter Removal Tools...9

• Transmission Tools...10 – 11

• Vehicle Protection...11

• Timing Belt & Pulley Tools ...12 - 13

• Diesel Injector Removers...14 - 15

• Diesel Injector Tools...16

• Diesel Glow Plug Tools...17

• Engine Timing & Locking Tools

(full applications table – refer pp 42 – 43)

Alfa Romeo...18 - 19

BMW...20 - 21

Chrysler...21

Fiat...22 - 23

Ford...24 - 25

GM Vauxhall / Opel...26 - 28

Iveco...28

Jaguar ...29

Land Rover...29

Mercedes...30

Mazda...30

Mini...30

Nissan... 30

PSA Peugeot / Citroen...31 - 33

Renault...33 - 35

Rover... 35 - 36

Saab...36

VAG Audi / Seat / Skoda / VW ...37 - 40

Volvo...41

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Heavy Duty Valve Spring Compressor for use on Commercial Vehicle

and Off-Road Engine Vehicles

Suitable for use on a wide range of medium and heavy commercial vehicles, buses, agricultural, marine and industrial plant engines

Reinforced frame made from rust-proofed steel Geared hand wheel adjustment

• Supplied with straight & cranked off-set jaws

Spares Parts :

03801100 Straight Jaws 03801200 Cranked Jaws

VALVE SPRING COMPRESSORS

Valve Spring Compressor - Heavy Duty

03800000

Technical: Valve Spring Compressors

A Jaw B Throat mm mm 03800000 Min Max Offset 75 165 245 Straight 95 186 245 03950000 35 142 150 66021000 70 135 150 66043000 63 129 158

Dimensions quoted are with tool fully compressed.

For the removal of valves on multivalve petrol & diesel engines

Reinforced frame made from rust-proofed steel

• Supplied with 25mm & 30mm & valve spring adaptors Spare Parts and Optional adaptors :

03950100 Multivalve VSC adaptor - 30mm 03950200 Multivalve VSC adaptor - 25mm

03950400 Multivalve VSC adaptor - restricted access & BMW 03950500 Mutlivalve VSC adaptor - 21mm VAG & motorcycle

Valve Spring Compressor - Multivalve engines

03950000

Valve spring compressor for OHC

petrol & diesel engines.

Will also fit a wide variety of smaller OHV engines Cam action provides parallel lift

Open collet type jaw provides good visibility for difficult access applications

Valve Spring Compressor OHC engines

66043000

For the removal of valves on small / medium OHV engines

Cam action provides parallel lift Automatic locking action

• Supplied with straight adjustable width jaws

Spare Parts :

03851100 Replacement jaws for 66021000 OHV VSC

Valve Spring Compressor - Small / Medium OHV engines

66021000

2

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VALVE SPRING COMPRESSORS

'Valvemaster' Valve Service Centre

03990000

Air-assisted Valve Spring Compressing system

• Allows valve spring and stem seal work, without the need to remove the cylinder head

• Universal Mounting brackets for use on a wide variety of OHC & OHV petrol & diesel engines

• Reversible, multi-position lever arm and precise height adjustment for maximum flexibility

• Supplied on storage panel c/w vinyl overlay & hook / clip set

Air Holding Adaptor

03965000

14 / 18mm spark plug port adaptor c/w std airline connection

• Creates cylinder pressure which holds the valve in position whilst the spring is removed

Contents 03990000

03960100 Adjustable Support Pillars (2) & Beam 03960800 Lever Arm

03950100 502 /504 /505 Valve Spring Adaptors (4) 03965000 Air Holding Adaptor

03970000 Valve Stem Seal Pliers 03980000 Valve Stem Seal Installer Set 67000600 Telescopic Magnetic Pick-up Tool

Valve Stem Seal Pliers

03970000

Specially shaped long reach tips shaped for improved grip • Range from 7mm upwards

Valve Stem Seal Installer Kit

03980000

Set of drive collets and pilots to accurately install valve stem seals without damaging the seal or the spring

Telescopic Magnetic Pick-Up Tool

67000600

To aid in the removal of valve collets - extends up to 490mm

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4 VALVE SPRING COMPRESSORS

Pneumatic Valve Spring Compressor

03995000

Valve Grinding Sticks

Wooden handled valve sticks for grinding and lapping valves

Valve Grinding Stick

66090200

Large 32mm cup diameter, ideal for HGV, agricultural and industrial plant engines

Single-ended valve grinding stick 32mm x 224mm

Valve Grinding Stick

66090300

Medium cupsize single-ended valve grinding stick, ideal for cars and light commercial vehicles

Valve Grinding Stick

66090400

Small cup size single-ended valve grinding stick, ideal for cars, motorcycles and generator engines

Valve Grinding Stick

66090500

Small / medium cup size double-ended valve grinding stick Double-ended valve grinding stick 19 / 22mm x 224mm • Air Operated Valve Spring Compressor

• Universal tool for removing and installing engine valves on modern petrol and diesel engines

• Specifically designed for modern engines with 4 or 5 valves per cylinder • Practical and simple to use

• Huge time savings over traditional manual valve spring compressors particularly on modern engines

• Supplied with adaptors to cover a wide range of spring diameters • 19.8, 24.5, 25, 25.5, 27, 29, 32, 34, 41, 50mm

• CE approved

• Supplied in storage case

Product demonstration video available at www.sykes-pickavant.com

• Specifications :

• Dimensions : 330 x 170mm clearance

• Air Supply pressure : min 6bar ( 90psi ) / max 10bar ( 150psi ) • Force Generated : at 6 bar = 75kg / at 10 bar = 100kg

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5 CYLINDER AND PISTON TOOLS

Cylinder Honing Set (13 - 89mm)

02800000

• Complete honing and deglazing set, for 13 - 89mm diameter cylinder bores • Flexible drive shaft, for use with air or electric drills

• Supplied with a set of medium grade 220 grit stones

• Suitable for use on brake and clutch cylinders, small bore engine cylinders, motorcycle engines etc

Replacement Stone Sets available:

-Reference Grade Grit 02800100 Fine 400 02800200 Medium 220 02800300 Coarse 100

• Each Stone Set consists of:-

3 x 19mm stones / 3 x 29mm stones / 3 x 50mm stones,

and 9 replacement spring clips

Cylinder Honing Tool (50 - 180mm)

02810000

• Large diameter honing and deglazing tool

• Flexible drive shaft, for use with air or electric drills • Supplied with a set of medium grade 220 grit stones

• Suitable for use on large bore engine cylinders from 50 -180mm

Replacement Stone Sets available:-Reference Grade Grit 02810100 Fine 400 02810200 Medium 220 02810300 Coarse 100

• Each Stone Set consists

of:-3 x 100mm stones and of:-3 x replacement cotter pins

Piston Ring Compressor - Ratchet Action

66037000

• Medium capacity piston ring compressor,

• Spring assisted ratchet type lock complete with square drive key • Standard 80mm depth, 57 - 125mm capacity

• Suitable for Cars and Light Commercial Vehicles

Piston Ring Compressor - Ratchet Action

66037300

• Large capacity piston ring compressor • Spring assisted ratchet type lock complete

with square drive key

• Standard 80mm depth, 90 - 175mm capacity • Suitable for Commercial Vehicles,

industrial and agricultural engines

Piston Ring Compressor - Ratchet Action

LARGE CAPACITY, LONG REACH 03220000

• Large capacity, long reach, piston ring compressor • Spring assisted ratchet type lock complete with

Technical: Piston Ring Compressors

Depth Capacity Ø mm

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6 IGNITION & INJECTION TOOLS

Electronic Diesel Injector Removal Sockets

• Hexagonal sockets for removal of the electrical solenoid from modern diesel injectors • 1/2” sq dr. x 78mm length

01512500

25mm Hex – Siemens Injectors - 2.0 HDi (DW Series) - As found on PSA, Ford, Toyota etc

01512700

27mm Hex – Siemens Piezo Injectors – 2.0 HDi Piezo (DW Series) - As found on PSA etc

01512900

29mm Hex – Bosch type injectors – Bosch CDi / HDi engines

01513000

30mm Hex – Bosch type injectors – Bosch Renault / Nissan 1.9dCi

Spark Plug Thread Chasers

01410000 - 14mm 01440000 - 10 / 12mm

Cleans and reforms threads in cylinder heads 01440000

Professional Feeler Gauges

01640000 - 26 blades cranked

• Thickness range 0.005mm - 0.762mm

• 45° angle off-set allows for use where access is restricted

01640000 01410000

Set of 4 specialist Diesel Injector Sockets - 1/2” sq.dr

Diesel Injector Socket Set

01520000

Size (mm) Depth (mm) 22 80 22 100 27 80 28 80 25mm 27mm 29mm 30mm

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7 OXYGEN SENSOR TOOLS

• Suitable for both heated and unheated oxygen sensors • 1/2" sq. dr. x 22mm slotted deep socket

Oxygen (Lambda) Sensor Socket

01650000

• Swivel Handled 22mm Socket Wrench for Lambda Sensor removal • Double sided (hex / bi-hex) 22mm socket

• Ideal for restricted access applications • Handle Length 250mm

Oxygen (Lambda) Sensor Socket Wrench

01659000

• Clean and restore threads on Oxygen (Lambda) Sensor fittings

01410500 - Lambda Sensor Thread Restorer - M18 x 1.5

01410600 - Lambda Sensor Thread Restorer - M12 x 1.25

Oxygen (Lambda) Sensor Thread Restorers

A special Reamer, Tap, and Thread Inserts to repair the damaged internal threads when refitting Oxygen / Lambda Sensors

• For M18 x 1.5 oxygen / lambda sensor thread applications • Supplied in storage case with 5 - M18 x 1.5 thread inserts • Replacement M18 x 1.5 inserts available

Oxygen Sensor Thread Repair Kit

01412500

• Set of 7 specialist sockets for the removal and installation of all common sizes of Oxygen Sensors and

Pressure / Vacuum Sensors & Switches

Oxygen (Lambda) Sensor Socket Set

01690000

Part No. Size(mm) Depth (mm) Slot (mm) Offset (mm)

1 01690100 29 90 8 2 01690200 22 90 21 3 01690300 27 85 27(window) 4 01690400 22 80 8 5 01690500 1 1/16 75 6 01690600 22 50 10 30 7 01690700 22 30 8 55 1 6 7 2 3 4 5

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8 COOLING, EXHAUST AND ALTERNATOR TOOLS

Ratcheting Hose Clamp Plier Set (3)

03579500

Set of three Ratcheting Hose Clamp pliers - small / medium / large

Patented ratcheting mechanism, provides secure and safe locking and release Ideal for radiator hoses, fuel lines, brake and vacuum hoses

Swivel jaws provide parallel clamping for improved grip

Locking ratchet mechanism prevents accidental damage to hoses.

Exhaust Pipe Cutter

02180000

• Chain type pipe cutter, ideal for use with exhausts • Suitable for aluminium, copper, brass, steel • Capacity - 28 - 68mm diameter

Alternator Combination Socket Set – 12 pce

01675000

• Special set of Spline & Torx Socket Bits for the removal of Bosch type alternator free-wheel drive pulleys

• Locks the alternator, allowing the central locking bolt of the pulley to be released • Set contains both standard length and short length versions, for ease of access • Selection of 33 tooth reaction nuts, and additional adaptors, widens the applications

range available for this set

• BMW / Ford / GM / Mercedes / Renault / VAG – with Bosch type alternators

Applications :

M10 x 110mm BMW, Ford, GM, Mercedes, Porsche, Renault, VAG T50 x 110mm Mercedes A Class, Renault DCi

M10 x 64mm BMW, Ford, GM, Mercedes, Porsche, Renault, VAG • Without the need to remove the radiator T50 x 64mm Mercedes A Class, Renault DCi

• Without the need to remove the radiator

M10 x 110mm with 28mm Hex Cap for Renault M10 x 64mm with 28mm Hex Cap for Renault

• Without the need to remove the radiator

Spare part :

• Replacement chain available (ref. 02180100)

03110000 - 32mm 03120000 - 36mm

• For removing thermo viscous fan hubs • 32mm - applications - Ford / BMW • 36mm – applications – Ford / GM

• Cranked with slim profile for ease of access

Viscous Fan Hub Spanners

Size Drive Length M10 1/2’ sq 110mm T50 1/2’ sq 110mm M10 10mm hex 75mm M8 10mm hex 75mm T50 10mm hex 75mm T40 10mm hex 75mm H10 10mm hex 75mm H8 10mm hex 75mm

Specifications

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9 OIL FILTER TOOLS

Heavy Duty Strap Wrench

015500V2

• Multipurpose, heavy duty strap wrench, ideal for HGV oil filter removal, and industrial applications

• Capacity - up to 275mm diameter Spare Part:

Replacement strap available (015512V2)

Heavy Duty Chain Type Oil

Filter Remover

03890000

• Heavy duty leaf type chain • Capacity - up to 150mm diameter

• Ideal for HGV, plant and industrial applications, as well as Cars / LCV's etc

• 1" hex or 1/2" sq. dr

Adjustable Oil Filter Remover

03810000

Swivel Jaw Filter Remover

03850000

• Spider-type wrench, c/w geared legs which automatically tighten as the force is applied

• Capacity - 62 to 93mm diameter • 3/8" sq. dr

c/w with adaptor for 1/2 sq.dr. / 19mm hex

• 90° swivel hinged jaws • Jaws swivel a full 90° giving flexible access to filters with even the most awkward access. • Poly grip handles

• Suitable for all types of filters • Filter diameter 57 – 120mm

Fuel Filter Remover

03900000

Fuel Filter Remover for GM Vauxhall / Opel / Saab • Two piece tool for removal of Diesel Fuel Filters • Equivalent to manufacturer’s own GM OEM Tool

EN-46784-010 + EN-46784-020 • Suitable for

:-Astra H / Vectra C / Zaffira with 1.9CDTi engines Saab 1.9TD engines

Alfa / Fiat 1.9JTD engines

Strap Type Oil Filter Remover

03860000

• Multipurpose strap wrench, ideal for car oil filter removal

• Double ended 13/16" hex c/w 3/8" & 1/2" sq. dr

Spare Part :

Replacement strap available (03860500)

Adjustable Band Type Oil Filter

Removers

03840000 Car / LCV - 65 – 100mm diameter 03830000 LCV / HGV - 110 – 155mm diameter • Band type, adjustable,

non-stretch steel band with die-cast screw mechanism

Spare Part :

Replacement bands available :

03840100 – Car / LCV 03830100 – LCV / HGV

Heavy Duty Oil Filter Remover

03818000

• Suitable for oil filters 80 – 120mm diameter • 3/8 sq. drive , c/w 1/2” sq drive adaptor 03819500

• Suitable for oil filters 95 – 165mm diameter • 1/2” sq. drive

• Professional tools – Heavy Duty construction

• Heavy Duty Three-legged self-gripping design

• Heavy Duty gear mechanism for longer life

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10 TRANSMISSION TOOLS

Universal Flywheel Puller

08510100

• Universal Puller for flywheels with threaded holes, and with a pitch circle (or spread) diameter of 42 - 108mm

• Combination 2 / 3 way pulling beam

• Contains both Imperial (3/8" UNF) and Metric (M10) threaded pulling rods • Ideal for use on Rover Mini and Metro models with Verto flywheel & clutch

Spare Parts :

08512500 Pulling Rod 3/8”UNF - set of 3 08512600 Pulling Rod M10 - set of 3 08512300 Force Screw 100mm reach

Mini Flywheel Puller

66030000

• Specialist flywheel remover for Mini / Metro models

• Supplied with both imperial (3/8" UNF) and Metric (M10) threaded pulling rods • For Mini / Metro models with both traditional, and later (Verto) type clutches • 80 - 110mm spread - 3 way pulling beam

Spare Parts :

08512500 Pulling Rod 3/8”UNF - set of 3 08512600 Pulling Rod M10 - set of 3

Dual Mass Flywheel – Special Tool

081100SP

Developed in conjunction with LUK, to allow accurate testing of the DMF unit, whilst it is still mounted on the vehicle, with the gear box removed

• Dual Mass Flywheels (DMF) are fitted to many modern vehicles: Cars, Vans and Trucks

• DMF units are designed to dampen out unwanted engine vibration, particularly important on modern High Speed diesel engines • By dampening unwanted vibration, engine and transmission components can be made lighter, in order to maximise the higher

power outputs available from the modern diesel engine

• DMF units are designed to last the life of 2 clutch units, assuming correct vehicle usage and normal load conditions • The special DMF tool will allow the user to assess the condition of the DMF unit, prior to fitting a new clutch

• The DMF kit comes complete with all the components required to test the DMF including the LUK specific DMF Data, instructional CD and Data Wheel which are vital to the correct operation of the kit

• Measures both the radial and lateral movement of the 2 components of the DMF

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TRANSMISSION TOOLS & VEHICLE PROTECTION

11 Universal Engine & Gearbox Support

38360000

• Designed to support the engine or gearbox when the engine bracket has been removed •eg - when replacing timing belts, drive belts, water pumps etc

• Removes the need for using cranes, transmission jacks etc • Universal tool designed for all makes of vehicle

• No need for costly model specific brackets

• The unit is suspended from the chassis via the support hooks, the engine / gearbox is supported by the support pad, and is counter-balanced against the underside of the vehicle by the support arms • Fully adjustable in all dimensions

• Extension : min 630mm / max 960mm • Support plate adjustment : 190mm

Product demonstration video available at www.sykes-pickavant.com

Heavy Duty Wing Covers

05150000 - Protective Wing Cover - Standard Size

dimensions : 800 x 600mm

05350000 - Protective Magnetic Wing Cover – Large

Protective Wing Cover c/w Tool Storage pocket. dimensions : 1050 x 600mm

c/w tool storage pocket.

Manufactured from heavy duty vinyl cloth, with a soft, non-scratch backing Wing covers have sewn-in magnets around the edge, to secure them in position Designed to protect paintwork from dirt and accidental scratches

Protective Seat Cover

05160000

100% Nylon Seat Cover for protection of seats during service / maintenance work Grease and water resistant

Fully washable

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12 CAM BELT & PULLEY TOOLS

Pulley Holding Tools

07740500 - V Belt Pulley Holding Tool

07741000 - Grooved Pulley Holding Tool

• Ideal tools for holding belt pulleys when removing or replacing the pulleys on water pumps, alternators, power steering pumps etc

• Can also be used to rotate camshafts and crankshafts during engine timing service work

• The hold is tighter than with a normal strap wrench, therefore these tools can also be used to remove oil & fuel filters where access permits

Cam Belt Pulley Puller

07742000

• Removes pulleys by using the holes in the pulley, to avoid risk of damage • Special compact design allows for

in-situ use

• Adjustable legs allow for variable diameters of pulley

Ribbed Pulley Puller

07742500

• Adjustable 2 leg Puller for removing automotive pulleys • Puller grips on the grooves of the pulley wheel

• Suitable for pulley diameters 40 – 155mm

Timing Belt Tension Gauge

316600V2

• For accurate tensioning of timing belts, minimising the risk of premature failure due to incorrect belt tension

• Features remote gauge for ease of access, with oil filled piston

• Gauge scale in Kg as recommended by VM's. Supplied with calibration strip

• Suitable for use on all Timing Belts, V Belts, Industrial Belts up to 12mm thick

Specification

Handle length: 365mm Belt length: 800mm

Specification

Spread: 40 - 70mm Reach: 40mm Diameter: 90mm

Specification

Spread: 130 – 155mm Reach: 115 mm

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CAM BELT & PULLEY TOOLS

13 Flexible Auxiliary Drive Belt Fitting Tool

07740000

• Designed to assist in the fitting of new style alternator / air-con / power steering drive belts, which have no load adjustment mechanism, and are designed to be “stretched” into place

• Guides the belt into the correct position, whilst turning the crankshaft pulley by hand

• Steel guide pins help lock the tool in situ, whilst the alloy body guides the belt over the edge of the pulley, and supports the load on the belt during the fitting process

Timing Pulley Polygonal Wrench Set

07743000

Stretch Belt Fitting Tools – Dual Size Pulleys

07744400

• Stretch Belt Tool for Double Pulley applications

• Specially designed two-piece tool for installing stretch belts on double pulleys where the two pulleys are of different diameters • Allows the belt to be installed in one operation

• Ideal tool for Ford Focus applications with double pulley

• Set of 9 polygonal ( bi-hex ) wrenches and extension handle,

for releasing the bolts used on Timing, Tensioner, and Auxiliary Pulleys

• Wrench sizes

:-12mm, 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm curved 15mm straight wrench – ideal for Ford Mondeo applications

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14 INJECTOR REMOVAL

Diesel Injector Puller

085700V2

Diesel Injector Puller + New M17 adaptor

Injector key Injector impact adaptor

Heavy Duty Slide Hammer Kit c/w Injector Removal Adaptor Set • Designed for use with Common Rail Diesel Engines

• Heavy Duty Slide Hammer (10lbs / 4.5kg) for fast and effective removal of stubborn injectors

• Bosch injector removal adaptor ( M20 x M17 x 1.0 ) • Delphi injector removal adaptor ( M20 x M14 x 1.5 ) • Injector dismantling tool ( M10 x 1/2” with hole ) • Slide hammer adaptor with locknut ( M20 x 5/8”UNF )

• Dismantling tool for removing internal parts of the injector where necessary.

• Injector removal adaptors have a special hex design ( M27 ) to allow use of an Impact Wrench to create vibration sufficient to break the injector seal.

• Slide hammer adaptor has a 5/8” UNF internal thread for attaching to slide hammer shaft

• NB – 5/8”UNF is the thread pattern used on both SP slide hammer shafts and the majority of US market slide hammer shafts

• Adaptor kit 08580500 is for users who already possess a slide hammer with a 5/8”UNF threaded shaft

• Alternative thread patterns can be made to order, where necessary – please contact SP Technical Support for further information

Diesel Injector Remover For Common Rail Diesel Engines

08580000

Injector Removal Adaptor Set for Bosch / Delphi Injectors

08580500

INJECTOR REMOVAL

15 Injector Puller - CDi

08550000

Injector Puller - TDi - PD

08560000

Injector Puller for VAG models with TDi – PD systems • Specially designed for TDi-PD systems

• Slide hammer with special PD puller

• Supplied with Vice Clamp suitable for use with traditional injectors also

Spare Parts :

08560100 Slide Hammer Weight 08560200 Shaft

08560300 Handle

08560400 Special Puller PD Systems 08560500 Vice Clamp

Injector Puller for CDi type Injectors

• Injector puller designed for Bosch type ( CDi ) injectors • Slide Hammer with special CDi puller

• Specially designed contact area on the puller, to centre the impact of the slide hammer, maximise the impact force, and minimise the risk of damage

Spare Parts :

08550100 Slide Hammer Assembly 08550200 CDi Injector Puller

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16 DIESEL INJECTOR TOOLS

Injector Seat Cutter Set

01750000

Injector Nozzle Cleaner

01740000

Diesel Injector Seal Extractor

08581000

Kit Contents : Cutter No.1 19mm flat, for Bosch Injectors

•( Mercedes CRD )

Cutter No.2 17mm flat, for Delphi / Bosch Injectors •(BMW/PSA/Renault/Ford ) Cutter No.3 15mm flat, Universal applications Cutter No.4 19mm angled for Fiat / Iveco applications 1 x Pilot Post

1 x T Handle

The Diesel Injector Seat Cutter Set has been specially

designed for the cleaning and / or re-cutting of injector

seats on modern common rail diesel engines.

Injectors can be extremely difficult to remove, due to the build up of carbon deposits and the effects of corrosion. Once they have been removed, by whatever method possible, the injector seat is often in a condition that makes it almost impossible to successfully seat the injector, and there can be a high risk of ‘blow-by’ occurring as a result

( ‘blow-by’ is the leaking of combustion gases from the cylinder, via the injector seat, and can lead to various poor running and starting symptoms, excessive smoke, tar build-up, noise and loss of compression )

The Injector Seat Cutter set, allows the technician to ‘re-face’ the seat, in order for the new or re-conditioned injector to be fitted correctly

(nb it is recommended that re-facing of injector seats is done with the cylinder head removed to avoid the risk of metal filings entering the combustion chamber)

Designed specially to remove the copper injector base seal when it has become stuck in the cylinder head. Traditionally done using a ‘pick’ – this new SP tool allows safe and easy removal without risk of damage to the head. • Simple to use – utilises SP’s well know “split collet” technology to grip

the seal and allow it to be pulled out from the head • Simple adjustment – expands from 6.4mm to 8.0mm

• Speed of use – no more fiddling with picks, hooks etc trying to retrieve stuck seals & washers

• Recommended to be used in conjunction with SP 01750000 Diesel Injector Seat Cutter Set

• Can also be fitted with Split Collet 09581000 ( 8.0 – 11.0mm ) if required

01740000 - Diesel Injector Nozzle Cleaner

• Designed to clean the sealing surface of the injector

• Aluminium body and steel cutter are rotated over the injector nozzle to clean the nozzle surface

• Aluminium body with knurled grip, and 3/8 sq dr for ease of use

01740500 - Aluminium Nozzle Cleaner Body

• For customers who already own the SP01750000 Injector Seat Cutter Set

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GLOW PLUG REMOVAL

17 Vibro Impact Glow Plug Removal Kit

08590000

Glow Plug Removal Kits

Sets of specialist drills and taps for the safe and effective removal of broken / damaged heater plugs.

• Two sets available, covering the most popular sizes of heater plugs ( M8 x 1.0 / M10 x 1.0 )

• Each set contains precision engineered components, allowing for the removal of broken parts, without damaging the engine block, and leaving a clean cut thread for fitting of the replacement heater plug

• Full instruction supplied with each kit

08591000

M8 x 1.0 Set

Specification

Torque Settings : 10, 20, 30, 40 Nm

Air Pressure : 120 psi ( 8 bar )

Air Inlet : 1/4” BSP

08592000

M10 x 1.0 Set

• For the safe and effective removal of 8mm, 10mm, 12mm Glowplugs

• Uses controlled impact torque to create Vibration in order to loosen seized Glowplugs • The Vibro-Impact tool ‘loosens’ the seized Glowplug, making it safe and

easy to remove without the risk of broken plugs, and / or damaged cylinder heads

• Vibro-Impact tool has 4 low-torque settings for controlled torque vibration • Supplied with special long-reach 8, 10, 12mm Glowplug sockets and

Universal Joint for ease of access • This kit is also effective for

• The removal of any small threaded fixings (up to 12mm Thread size) eg :-• Spark Plugs (particularly useful for Ford and Alfa Romeo Twin Spark

engines)

• Exhaust manifold studs • Engine sump fixings

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18 ENGINE TIMING & LOCKING – ALFA ROMEO

Alfa Romeo

Camshaft Locking Tools – these sets of tools are designed for the precise alignment of both inlet and exhaust camshafts, as found on Alfa Romeo and Fiat cars. Each set relates to a specific engine / model and it is necessary to verify the appropriate engine code prior to attempting to fit these tools

SP23110-A Camshaft Locking Tool - V6 engines (4)

Applications : Alfa Romeo 156/166/GTV/SPIDER - 2.5/3.0/3.2 V6 - (97-) Engine codes 2.5 324.01,324.05,342.01,343.01 Engine codes 3.0 161.02,161.05,343.01, Engine codes 3.2 932A.000

SP23110-B Camshaft Locking Tool - Twin Spark 1.8 / 2.0 engines (2)

Applications : Alfa Romeo 145/146 1.8 & 2.0 Twin Spark (96-) 155/156, Spider/GTV 1.8 & 2.0 Twin Spark (96-), Spider/GTV 2.0 16v (95-)

Engine codes 1.8 322.01,322.05,671.06

Engine codes 2.0 162.01,162.02,323.01,323.10,341.03,672.04

SP23110-C Camshaft Locking Tool - Twin Spark – 1.4 / 1.6 engines (2)

Applications : Alfa Romeo 145/146 /147/155 1.4 & 1.6 Twin Spark (96-), 155/156 1.6 Twin Spark (96-) Engine codes 1.4 335.03,

Engine codes 1.6 321.04,372.03,676.01

SP23110-L Camshaft Locking Tool – Alfa 147 105bhp engine (2)

Applications : Alfa Romeo 147 1,6 (105 bHP) (04-) Engine codes 372.03

SP23110-M Camshaft Locking Tool - Alfa 147 120bhp engine (2)

Applications : Alfa Romeo 147/156 1,6 (120 bHP) (04-) Engine codes 321.02,321.03,321.04, 676.01

Balancer Shaft Belt Tensioning Tool

SP23169

For Alfa Romeo 145, 146, 155 2.0 Twin Spark (95-), Spider/GTV 2.0 16V (95-)

Refer to pages 42 – 43 for full Vehicle / Model / Engine Code applications list.

Full details of components and fitting instructions can be found on www.sykes-pickavant.com

Exhaust Camshaft Inlet Camshaft

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ENGINE TIMING & LOCKING – ALFA ROMEO

Alfa Romeo 1.9 JTD Series Diesel Engine Timing Kit

07751D00

Alfa Romeo 1.3 JTD / 1.9 JTD Series Diesel Applications –

9 piece set

07751200

Applications:

Alfa, Fiat, Lancia models with 1.9D, 1.9JTD, 1.9TD, 2.4JTD engines

Applications:

16 V Alfa Romeo twin spark engines

The valve advance – retard system (variator) runs off the inlet camshaft and is exposed when replacing the timing belt. The variator often fails, resulting in poor and noisy engine performance. The replacement of this variator is only possible with this socket

Applications:

Diesel Alfa, Fiat, Lancia 1.3JTD / 1.9JTD engines / Opel 1.3CDTi / 1.9CDTi Ref. OEM Ref. Description

A – SP 23061-02 1 860 863 000 Flywheel / Crankshaft Timing Pin

B - SP 23061-03 M8 x 35 Setscrew (2)

C - SP 23061-04 M8 x 40 Setscrew

D - SP 23069-07 1 860 965 000 Camshaft Alignment Pin E - SP23174-03 1 860 905 000/010 Crankshaft Locking Tool and Bolt F - SP23111-06 1 860 898 000 Flywheel Locking Tool

Item OEM Ref. Description

A - 07751102 EN-46781 Crankshaft Timing Pin

B - 07751201 KM 6130 Auxilliary drive belt tensioner holding pin KM 6349

C - 07751202 EN-46785 Crankshaft Alignment Pin c/w retention Spring

D - 07751203 EN-46788 Crankshaft Alignment Tool

E - 07751204 EN-46789 Camshaft Alignment Tool (2)

F - 07751205 EN-46789-100 Camshaft Alignment Screw for use when high pressure pump remains fitted

G - 07751206 1 860 898 000 Flywheel Locking Tool

19

NB – kit ref 07751200 is also suitable for GM 1.3 & 1.9 CDTi applications

Variator Socket

(OEM 1 852 161 000)

07751400

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20 ENGINE TIMING & LOCKING - BMW

BMW Master Kit for Petrol & Diesel

Applications – 9 piece set

07758000

BMW M47 / M57 Diesel Applications – 4 piece set

07758100

BMW Diesel Pump Remover

07758500

BMW Vanos Wrench

07758006

NB – kit ref 07758000 is also suitable for Opel

Omega 2.5D & Range Rover 2.5D applications

A-SP 23048-01 11 2 300 Crankshaft TDC Setting Pin for all engines

B-SP 23048-02 11 2 240 Camshaft Locking Tool – exhaust

C-SP 23048-03 11 3 190 Camshaft Locking Tool

D-SP 23048-04 11 3 320 Camshaft Locking Tool

E-SP 23048-05 11 4 220 Primary Timing Chain Pre-load Tool 11 3 390

F-SP 23048-06 11 5 490 VANOS Unit Engagement Wrench

G-SP 23048-07 Tensioner Pin (2)

A-SP 23048-01 11 2 300 Crankshaft TDC Setting Pin for all engines

B-SP 23048-09 11 6 320 Camshaft Locking Tool

C-SP 23048-10 11 6 322 Locking Clamp

D-SP 23048-11 11 3 340 Tensioner Pin (2)

Applications:

Petrol BMW 1.6i up to 2.8i (M40, M42, M43, M44, M50, M52, M60) Diesel BMW 2.5D (M51) / Opel Omega / Range Rover

Applications:

Diesel BMW 2.0D, 3.0D (320D, 520D, 530D, X3, X5) / LR Freelander TD4 / Rover 75 2.0D

Applications :

BMW:318d/Compact (E46), 320d/td Compact(E46) 330d (E46),

525d (E39), 525d (E60/61)530d, (E39), 530d (E60/61)535d (E60/E61), 730d (E38) X5 3.0d (E53)

Land Rover Freelander (Td4) / Rover 75

NB – kit ref 07758100 is also suitable for Land Rover Freelander TD4 and Rover 75 2.0D applications

This tool is suitable for the safe removal from the pump sprocket, and to retain the position of pump spocket in-situ, whilst the pump is being removed and off the engine. This permits the front sprocket/timing chain alignment to be un-disturbed and remain tensioned, this saving

dismantling time. The tool is designed to fit both in-line and transverse mounted engines

Enables controlled clockwise turning of the exhaust cam sprocket and secondary chain

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ENGINE TIMING & LOCKING – BMW - CHRYSLER

Applications : BMW 316i / 318i ( E46 ) N42 engine

BMW 318i / 320i ( E90 ), Z4 ( E85 ) N46 engine

BMW 1.8 / 2.0 ( N42 & N46 series engines ) Applications – 7 piece set

07758200

BMW MINI 1.6, One, Cooper,

Cooper S - 2001 to 2006

07758300

Chrysler 2.2 / 2.7 CRD

07760000

Part Number OEM Ref. Description

A - 23048-01 11 5 120 Flywheel Timing Pin

B - 23048-12 11 9 190 Flywheel Timing Pin

C - 23048-14 11 9 340 Timing Chain Pre-Tensioning Tool

D - 23048-15 11 9 292 Inlet Camshaft Alignment Tool

E - 23048-16 11 9 350 Sensor Gear Alignment Tool

F - 23048-17 11 9 291 Exhaust Camshaft Alignment Tool

G - 23048-18 11 9 293 Camshaft Alignment Tool Bolt M8 x 25

A 11 8 250 Camshaft Sprocket Holding Tool

B 11 8 370 Engine Support Bracket

C 11 8 240 Tensioner Assembly Tool

A - 23241-01 6015890240008932 Flywheel Plate Locking Tool

c/w Bolts M6 x 90mm. (2)

B - 23241-02 6025890040008933 Flywheel Plate Locking Tool

C - 23241-03 1115890315008929 Camshaft Locking Pin Set (2)

21

MINI Camshaft Sprocket Holding Tool ( A )

Camshaft Locking Pins Inlet Camshaft Alignment Tool ( E )

Applications : PT Cruiser 2.2CRD Jeep Cherokee 2.7CRD

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22 ENGINE TIMING & LOCKING - FIAT

Fiat Group 1.2 16v Petrol Applications – 5 piece set

07751100

Fiat 1.4 12v Petrol Engine Timing Kit

07751A00

Applications : Petrol Alfa / Fiat / Lancia 1.2 16v engines

Applications : Fiat Brava, Bravo

Engine codes 182 A3.000, 182 A5.000 (95-00) Part Number OEM Ref. Description

A - 07751101 1 860 992000 Piston Height Adaptor (2)

B - 07751102 1 860 985000 Camshaft Locking Tools (2)

C - 07751103 1 860 987000 Tension Adjustment Wrench

A - SP 23110-G 1 860 899 000 Camshaft Timing Tool (1) B –SP 23111-07 1 860 901 000 Crankshaft Timing Tool c/w Studs

Fiat 1.6 16v Twin Cam Petrol Engine Timing Kit

07751B00

Applications : Fiat Brava, Bravo, Doblo, Marea, Multipla, Stilo Engine codes 182 A4.000, 182 A6.000 and 182 B6.000

I.D. Part. OEM Ref. Description

A – SP23112 186 0874 000 Camshaft Locking Tools.(A= Inlet, B= Exhaust) B – SP23113 186 0876 000 Tensioning Tool

C - SP23111-04 186 0771 000 Flywheel Locking Tool

Fiat 1.8 16v Petrol Engine Timing Kit

07751C00

Applications : Brava, Bravo, Barchetta, Coupe, Marea

Ref. OEM Ref . I/D Nr. Inlet Exhaust Cylinder Nr. Camshaft Camshaft

A - SP23110 D1 1 860 847 000/1 D1 I 2

A - SP23110 D2 1 860 847 000/2 D2 E 3

B - SP23110 E1 1 860 875 000/1 E1 I 2

B - SP23110 E2 1 860 875 000/2 E2 E 3

C - SP23111-06 1 860 898 000 Flywheel Locking Tool D - SP23169-02 1 860 845 000 Tensioning Tool

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ENGINE TIMING & LOCKING - FIAT

23

Applications: Diesel Alfa / Fiat / Lancia 1.3JTD / 1.9JTD engines / Opel 1.3CDti, 1.9CDTi

Camshaft Alignment Tools (A) NB - kit ref 07751200 is also suitable for

GM 1.3 & 1.9 CDTi applications

A - 07751102 EN-46781 Camshaft Alignment Tool (2)

B - 07751201 KM 6130 Auxilliary drive belt tensioner holding pin KM 6349

C - 07751202 EN-46785 Crankshaft Alignment Pin c/w retention Spring

F - 07751205 EN-46789-100 Camshaft Alignment Screw for use when high pressure pump remains fitted

G - 07751206 1 860 898 000 Flywheel Locking Tool

Fiat Group 1.9 JTD Series Diesel Applications

07751D00

Applications: Alfa, Fiat, Lancia models with 1.9D, 1.9JTD, 1.9TD, 2.4JTD engines

A – SP 23061-02 1 860 863 000 Flywheel / Crankshaft Timing Pin

B - SP 23061-03 M8 x 35 Setscrew (2)

C - SP 23061-04 M8 x 40 Setscrew

D - SP 23069-07 1 860 965 000 Camshaft Alignment Pin E - SP23174-03 1 860 905 000/010 Crankshaft Locking Tool and Bolt F - SP23111-06 1 860 898 000 Flywheel Locking Tool

Fiat / Iveco 2.5/2.8 Timing Tool Kit

07751500

• This kit of tools enables the engine timing position to be held when replacing the timing belt on 2.5D & 2.8D / DT / JTD Engines. • Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner Retaining tool.

• Suitable for use on the following models

:-Model Engine Size Engine Code Year FIAT

Ducato 2.5D 8140.47/67 94-02 Ducato 2.8D/DT/JTD 8140.43/63/43S 97-02

IVECO

Daily/Turbo 2.8D 8140.43S/63 00-05

Model Engine Size Engine Code Year FIAT Ducato 2.3JTD F1AE0481C 02-06 Ducato 3.0JTD F1CE0481D 06-IVECO Daily 2.3JTD F1AE0481A 04-Daily 2.3JTD F1AE0481B

04-Fiat / Iveco 2.3JTD/3.0JTD Timing Tool Kit

07751600

• This kit of tools enables the Locking of the Crankshaft Camshaft and Timing sensor timing position so as to enable timing belt change. • Suitable for use on the following models :-

Fiat Group JTD Series Diesel Applications – 9 piece set

07751200

Tensioner Retaining Tool Flywheel / pump locking pin TDC Timing PIN Camshaft setting pins Crankshaft locking pin Sensor Position

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24 ENGINE TIMING & LOCKING – FORD

Universal Sprocket Holding Wrench

07752400

A multi-application wrench, with variable adjustment. Ideal for holding the sprocket whilst releasing and tightening the fastener which retains the sprocket

Ford Petrol Engine Timing Kit

07752600

Applications : Fiesta, Fusion 1.25/1.4/1.6 ’95 – ‘08 Focus 1.4/1.6/1.8/2.0 ’98 – ‘09 C-Max 1.6 ’03 – ‘09

Mondeo 1.6/1.8/2.0/2.3 ’98 – ‘09 Galaxy, S-Max 2.0/2.3 ’06 – ‘09 Transit 1.8 / 2.3 ’02 – ‘06

Ford Zetec Timing Tool Set – 4 piece set

07752300

Applications: Petrol - 1.25/1.4/1.6/1.8/2.0 16v

• For use on many current Ford models:- -Fiesta, Puma, XR2i 1, 25/1, 4/1.6, -RS1800 1.8 16v -Escort/Orion 1.6 / 1.8 16v -Mondeo 1.6/1.8/2.0 16v -Puma/Focus 1.7 Zetec -Focus 1.4 / 1.6 / 1.8/2.0 16v -Cougar 2.0 16v Zetec -Focus/CMax 1.6 Ti-VCT

NB – kit ref 07752300 is also suitable for Mazda 121 1.25 applications

Ford Diesel Engine Timing Kit

07752700

Applications : Fiesta 1.8D ’96 – ‘02 Focus 1.8D / 2.0D ’98 – ‘09 C-Max 1.8D / 2.0D ’03 – ‘09 Mondeo 1.8D / 2.0D ’00 – ‘09 Transit 1.8D / 2.0D / 2.2D / 2.4D ’00 – ‘09

Full details of components and fitting instructions can be found on www.sykes-pickavant.com

B

C

D

A

I.D OEM Ref. Description

A Ford 303-376 (21-162B) Camshaft Setting Bar

Mazda 49JE01 054

B Ford 303-507 (21-210) Crankshaft TDC Timing Pin

Mazda 49JE01 061

C Ford 303-620 (21-163) Crankshaft TDC Timing Pin

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ENGINE TIMING & LOCKING - FORD

25 Ford Duratorq Diesel Applications

- 9 piece set

07752200

A - SP 23060-02 Camshaft Sprocket Alignment Pin 6mm.

B - SP 23069-04 0194A Crankshaft / Fuel Pump alignment pin 5mm (2)

21-260 303-732

C - SP 23060-11 0194C Flywheel Locking Pin 11mm

21-262 303-734

D - SP 23069-25 0194B Camshaft Sprocket Locking Pin 8mm

21-263 303-735

E - SP 23060-12 21-234 Flywheel Locking Pin 14mm

/251

F - SP 23175-01 Fuel Pump Cover Removal Tool

G - SP 23175-02 303-1151 Locking Tool, Fuel Injection Pump Sprocket H - SP 23002-45 310-083A Key for TX45 Torx fasteners

I - SP 23161-06 Tensioner Pin

Fuel Pump Cover Removal Tool (F)

Injection Pump Sprocket Locking Tool (G)

NB – kit ref 07752200 is also suitable for PSA Group 1.4 / 1.6 HDi applications

A short set of four (4) pins ( ref B,C,D,E above ) is also available – 07752100 – suitable for Ford Duratorq & PSA HDi series

Ford TDCi Timing Tool Set – 7 piece set

07752500

Applications : Ford Diesel 1.8 TDDi / TDCi – 1998 – 2007 – Chain Driven engines Ford Diesel 1.8 TDDi / TDCi - 2003 – 2008 - Belt Driven engines

A - 23054-06 21-162B Camshaft Alignment Plate 303-367

303-376B

B - 23060-S 21-104 Crankshaft TDC Alignment Pin

303-193

C - 23060-03 Camshaft Alignment Pin

D - 23060-10 21-168 Flywheel Locking Tool

303-393

E - 23060-16 21-229 Camshaft Sprocket Puller

303-651

F - 23060-17 23-067 Fuel Sprocket Remover

303-095

G - 23060-18 21-230 Chain Cover Alignment Tool

303-652

Camshaft Sprocket Puller

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26 ENGINE TIMING & LOCKING – GM VAUXHALL / OPEL

GM Vauxhall / Opel Ecotec Series applications – 5 piece set

07753200

Applications: Petrol GM 1.0, 1.2 12v, 1.2, 1.4 16v GM 1.0 (X10XE, Z10XEZ, 10XEP) GM 1.2 (X12XE, Z12XE, Z12XEP) GM 1.4 (Z14XEL, Z14XEP)

A - SP 23164-11 KM 953 Camshaft Timing Tool

B - SP 23164-12 KM 952 Crankshaft Locking Pin

C - SP 23164-14 KM 954 Camshaft Position (CMP) sensor disc setting tool

D - SP 23164-15 KM 955 Tensioner Retaining Pin

E - SP 23164-16 KM 955 Tensioner Retaining Pin

GM Vauxhall / Opel Ecotec Series applications –

4 piece set

07753100

GM 1.6 16v. Astra G / Astra H Timing Tool Set

07753400

Applications: Petrol GM 1.4, 1.6, 1.8, 2.0 Eco-Tec engines

Flywheel Locking Tool (C)

A - SP 23058-01 KM 852 Camshaft Locking Tool

B - SP 23058-02 KM 853 Camshaft Locking Tool

C - SP 23058-03 KM 652 Flywheel locking tool

D - SP 23058-04 KM 911 Flywheel locking tool

Model Engine Size Engine Code Year

Astra-G 1.6 16V Z16XEP 03-06

Astra-H 1.6 16V Z16XEP 04-07

Meriva 1.6 16V Z16LET Z16XEP

05-Zafria-B 1.6 16V Z16XEP

05-Ref. OEM Ref. Description

02301000 KM 800-20 Crankshaft Locking Tool

02302000 KM 800-10 Camshaft Timing Gauge

02305000 KM 800-30 Wedge

02303000 KM 800-2 Camshaft Locking Tool (RED)

02304000 KM 800-1 Camshaft Locking Tool (Green)

Full details of components and fitting instructions can be found on www.sykes-pickavant.com

GM V6 2.5 / 3.0 Petrol Engine Timing Kit

07753500

Applications : GM Vectra / Omega / Calibra C25XE/ X25XE / X30XE GM Saab 2.5V6 / 3.0V6

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27 ENGINE TIMING & LOCKING – GM VAUXHALL / OPEL

GM 1.3 CDTi / 1.9 CDTi Diesel Engine Timing Kit –

9 piece set

07751200

Applications : Diesel GM Vauxhall / Opel 1.3 CDTi, 1.9CDTi engines

Camshaft Alignment Tools (A) NB – kit ref 07751200 is also suitable for Fiat / Alfa 1.3 & 1.9 JTD applications

A - 07751102 EN-46781 Camshaft Alignment Tool (2)

B - 07751201 KM 6130

KM 6349 Auxilliary drive belt tensioner holding pin C - 07751202 EN-46785 Crankshaft Alignment Pin c/w retention Spring

F - 07751205 EN-46789-100 Camshaft Alignment Screw for use when high pressure pump remains fitted G - 07751206 1 860 898 000 Flywheel Locking Tool

GM Vauxhall / Opel Diesel applications –

5 piece set

07753300

Applications: Diesel GM 2.0D/2.2D Astra H & Vectra C

A - SP 23164-05 KM 933 Timing Adjustment Wrench

B - SP 23164-06 KM 933 Timing Adjustment Bracket Assembly

C - SP 23164-07 KM 927 Injection Pump Setting Pin

D - SP 23164-08 KM 929 Flywheel Locking Pin

E - SP 23164-09 KM 932 Camshaft Timing Tool

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28 ENGINE TIMING & LOCKING – GM – IVECO

GM 1.9 / 2.2 / 2.5 TDi Diesel Engine Kit - 11 piece set

07755200

Applications: Vauxhall / Opel Vivaro & Movano 1.9 / 2.2 / 2.5TDi Diesel

GM Omega 2.5 D

07758000

Applications : Vauxhall / Opel Omega 2.5D with BMW 2.5D ( M51 ) engine

Refer to page 20 for full kit content details

Iveco Engine Timing Tool Kit 2.5D / 2.8D

07751500

• This kit of tools enables the engine timing position to be held when replacing the timing belt on 2.5D & 2.8D / DT / JTD Engines. • Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner Retaining tool

• Suitable for use on the following models :-Ref. OEM Ref. Description

A - SP 23164-18 Mot 1536 Flywheel setting pin

KM 6203

B - SP 23164-19 Mot 1537 Camshaft Locking Tool - Exhaust

KM 6204

C - SP 23164-19E Locking screw M8 x 60 mm (2)

D - SP 23164-20 Mot 1534 Camshaft Locking Tool - Inlet KM 6205

E - SP 23164-17 Mot 1538 Hi-Pressure Fuel Pump Pulley Locking Pin

I - SP 23054-04 Mot 1489 Crankshaft timing pin

J - SP 23061-08 Tensioning screw M6 x 45 mm

K - SP 23069-23 Mot 1054 Flywheel locking pin

L - SP 23069-25 Mot 1430 Camshaft timing pin

M - SP 23069-59 Mot 1543 Tension Pre-setting Tool. _{Exhaust Camshaft Locking Tool (B)}

NB – kit ref 07755200 is also suitable for Nissan 1.5 dCi, Nissan Interstar / Primastar 1.9 / 2.2 / 2.5 dCi & Renault 1.5 / 1.9 / 2.2 dCi applications

Model Engine Size Engine Code Year

FIATDucato 2.5D 8140.47/67 94-02

FIATDucato 2.8D/DT/JTD 8140.43/63/43S 97-02

IVECODaily/Turbo 2.8D 8140.43S/63 00-05

Iveco Timing Tool Kit 2.3JTD / 3.0JTD

07751600

• This kit of tools enables the Locking of the Crankshaft Camshaft and Timing sensor timing position so as to enable timing belt change • Suitable for use on the following models

:-Model Engine Size Engine Code Year

FIATDucato 2.3JTD F1AE0481C 02-06

FIATDucato 3.0JTD F1CE0481D

06-IVECODaily 2.3JTD F1AE0481A

04-IVECODaily 2.3JTD F1AE0481B

04-IVECODaily 3.0JTD F1CE0481A

04-Refer to pages 42 – 43 for full Vehicle / Model / Engine Code applications list.

Full details of components and fitting instructions can be found on www.sykes-pickavant.com

Tensioner Retaining Tool Flywheel / pump locking pin TDC Timing PIN Camshaft setting pins Crankshaft locking pin Sensor Position Locking Pin

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29 ENGINE TIMING & LOCKING – JAGUAR – LAND ROVER

Jaguar TDV6 Engine Timing Kit

07754200

A-SP 23048-01 11 2 300 Crankshaft TDC Setting Pin for all engines.

B-SP 23048-09 11 6 320 Camshaft Locking Tool C-SP 23048-10 11 6 322 Locking Clamp. D-SP 23048-11 11 3 340 Tensioner Pin (2)

Applications : Jaguar Diesel TDV6 engine

S Type TD V6 with either automatic or manual tensioners

Contents :

• Flywheel Locking Tool for Automatic Tensioners • Flywheel Locking Tool for Manual Tensioners • Camshaft Sprocket Aligning Tool

• Camshaft Sprocket Timing Pins

NB – kit ref 07754200 is also suitable for LR and PSA TDV6 applications

NB – kit ref 07754200 is also suitable for Jaguar and PSA TDV6 applications

Land Rover Freelander 2.0D TD4 Engine Timing Kit –

4 piece set

07758100

Land Rover 2.5 D

07758000

Land Rover 2.7 D TDV6

07754200

Applications : Land Rover Freelander TD4

Rover 75 2.0D with BMW 2.0D Engine

Applications : Range Rover 2.5D with BMW 2.5D ( M51 ) engine

Applications : Land Rover Discovery 2.7TDV6, Range Rover & Sport TDV6

Contents :

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30 ENGINE TIMING & LOCKING – MERCEDES – MINI - NISSAN

Mazda 1.25 Petrol Engine Kit

07752300

BMW MINI 1.6, One, Cooper, Cooper S - 2001 to 2006

07758300

Nissan Diesel Engine Timing Kit

07755200

Mercedes Petrol & Diesel Engine Timing Kit

07760000

Applications : Mercedes Petrol : C, E, SLK Class models – 1.8, 2.0, 2.3 Mercedes Diesel : CDi engines 2.0, 2.2, 2.7, 3.3, 4.0

D / DT engines 2.0, 2.2, 2.5, 2.9, 3.0

Applications: Mazda 121 – 1.25 Petrol Engine

Applications : Nissan 1.5dCi , 1.9dCi, 2.2dCi Car and Light Commercial applications with Renaullt dCi series diesel engine

NB – kit ref 07755200 is also suitable for GM Vauxhall / Opel 2.2 & 2.5TDi applications NB – kit ref 07760000 is also suitable for Chrysler 2.2 & 2.7 CRD engines - refer p21

NB – kit ref 07752300 is also suitable for Ford Zetec & VCT applications

A - 23241-01 6015890240008932 Flywheel Plate Locking Tool c/w Bolts M6 x 90mm. (2) B - 23241-02 6025890040008933 Flywheel Plate Locking Tool C - 23241-03 1115890315008929 Camshaft Locking Pin Set (2)

A 11 8 250 Camshaft Sprocket Holding Tool

B 11 8 370 Engine Support Bracket

C 11 8 240 Tensioner Assembly Tool

MINI Camshaft Sprocket Holding Tool ( A )

Full details of components and fitting instructions can be found on www.sykes-pickavant.com

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31 ENGINE TIMING & LOCKING – PSA ( PEUGEOT / CITROEN )

PSA Group Petrol Engine Timing Kit – 16 piece set

07754300

I.D Part OEM Ref. Description

A – SP 23053 0132-X, 4507-TJ, 9767.89 Tensioning Tool

B – SP 23055-01 4507-TA, 4507-TJ Crankshaft Locking Pin

C – SP 23055-02 0132-R, 0153-AE Camshaft Alignment Pin (2)

D – SP 23055-05 0132-QZ Crankshaft Locking Pin

E – SP 23055-06 0189-C Crankshaft Locking Tool

F – SP 23061-02 0153-G, D153-Y, 0153-N, Crankshaft Locking Pin

0188-D, 7004-TG, 7014-TJ, 7017-TR, 9767.34

G – SP 23069-25 0189-B Camshaft Alignment Pin

H – SP 23069-33 0132-AJ2 Camshaft Alignment Pin

I – SP 23069-34 5711-TC Camshaft Alignment Pin

J – SP 23069-36 0189-A Camshaft Alignment Pin

K – SP 23069-37 0189-AZ Camshaft Alignment Pin

M – SP 23069-46 0134-AF, 0134-C Flywheel Locking Tool

N – SP 23069-51 7017-TW Tension Wrench

O – SP 23069-53 0132-AK, 0187-J, 0188-K, Belt Retention Clip 0189-K, 4533-TAD

P – SP 23111-02 0153-A, 6012-T, 9765.54, 9044-T Flywheel Locking Tool

PSA Group Twin Cam Kit – 11 piece set

07754100

A - SP 23055-06 0189-C Flywheel Locking Pin.

B - SP 23061-12 Flywheel Locking Pin.

C - SP 23061-14 Tensioner Adjusting Tool

D - SP 23061-15 Tensioner Locking Tool

E - SP 23069-04 0132-AB Camshaft Locking Pin 5mm. (2)

4527-T-S2

F - SP 23069-25 0189-B Crankshaft Tming Pin.

G - SP 23069-33 0132.AJ2 Tensioner Setting Pin.

0188-M 4533-TAC2

H - SP 23069-36 0189-A Camshaft Timing Pin.

I - SP 23069-37 0189-AZ Camshaft Timing Pin.

J - SP 23069-38 0189-L Inlet Camshaft Timing Pin (VTC)

K - SP 23069-53 0132.AK/0153-AK Timing Belt Retaining Clip. 0187-J

0188-K/0189-K

Applications : Citroen : C4, C5, C8 – 1.8, 2.0, 2.2 ’00 – ‘09 : Xantia, Xsara, Picasso, XM – 1.8, 2.0 ’95 – ‘07

Peugeot : 206, 306, 307, 406, 407, 607, 806, 807 – 1.8, 2.0. 2.2 ’95 – 09

Applications: Petrol Peugeot 206,307,406,607,806,807 1.8 / 2.0 / 2.2 16v (EW Series) Citroen Xsara / Picasso, C4, C5, C8 1.8 / 2.0 / 2.2 16v (EW Series)

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32 ENGINE TIMING & LOCKING – PSA ( PEUGEOT / CITROEN )

PSA Group Diesel Engine Timing Kit

07754400

PSA Group HDi Diesel - 6 piece set

07753600

Applications : Citroen : Xantia, Xsara, XM, BX, ZX - 1.7, 1.9, 2.1, 2.2, 2.8 - up to 2007

: C15 , Dispatch, Relay, Jumper -1.7, 1.9, 2.1, 2.2, 2.8 – up to 2007 Peugeot : 205, 206, 305, 306, 307, 309,

405, 406, 605, 607, 806, 807 : Boxer, Expert, Partner - 1.8, 1.9, 2.1, 2.2, 2.8 - up to 2007

Applications : Peugeot, Citroen 1.4, 1.6 HDi

NB – kit ref 07753600 is also suitable for Ford 1.4 DCi, and Volvo 1.6D, 1.9TD applications.

I.D Part OEM Ref. Description

A – SP 23061-02 0153-G, 0153-Y, 0153-N, 0188-D, Crankshaft Locking Pin 7004-TG, 7014-TJ, 7017-TR, 9767.34

B – SP 23061-03 M8 x 35 Setscrew (2)

C – SP 23061-04 M8 x 40 Setscrew (1)

D – SP 23061-09 M8 x 80 Setscrew

E – SP 23061-06 7017-TR Flywheel Locking Pin

F – SP 23061-11 0118-X Crankshaft Locking Pin & Spring

G – SP 23069-25 0189-B/0194-B Timing Pin

H – SP 23069-44 0178-E Tension Wrench

I – SP 23069-04 0132-AB, 4527-TS2, 5711.TD, 0194-A Camshaft Timing Pin

J – SP 23069-46 0134-AF, 0134-C Flywheel Locking Tool

K – SP 23101 1 860 638 000 Tension Spacer

L – SP 23111-02 0153-A, 6012-T, 9765.54, 9044-T Flywheel Locking Tool M – SP 23069-53 0132-AK, 0187-J, 0188-K, 0189-K, Belt Retention Clip

4533-TAD

A – SP 23060-11 303-734 Flywheel Locking Pin.

B – SP 23060-12 21-234 Flywheel Locking Pin.

C – SP 23060-14 21-251303-698 Flywheel Locking Pin

D – SP 23061-08 HT Setscrew M6 x 45 mm.

E – SP 23069-04 303-732 Crankshaft / Fuel Pump alignment pin.

F - SP23060-15 303-735 Camshaft Sprocket Locking Pin

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ENGINE TIMING & LOCKING – PSA ( PEUGEOT / CITROEN ) – RENAULT

33 PSA Group V6 Diesel Engine Timing Kit

07754200

PSA Group 2.8HDi Timing Tool Kit

07751500

Renault 2.0 16v Twin Cam Petrol Engine Timing Kit –

2 piece set

07755300

Applications : Peugeot 407, 607, 807 with V6 TD engine Citroen C8 with V6 TD engine

• Suitable for applications with either automatic or manual tensioners

Contents :

NB – kit ref 07754200 is also suitable for LR and Jaguar TDV6 applications

• This kit of tools enables the engine timing position to be held when replacing the timing belt on 2.5D & 2.8D / DT / JTD Engines

• Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner Retaining tool

• Suitable for use on the following models

:-Applications : Renault 2.0 IDE Engines ( F5R )

NB – kit ref 07751500 is also suitable for Renault Trafic & Master, GM Arena & Movano 2.5D, 2.8D applications

Model Engine Size Engine Code Year FIAT Ducato 2.5D 8140.47/67 94-02 Ducato 2.8D/DT/JTD 8140.43/63/43S 97-02 IVECO Daily/Turbo 2.8D 8140.43S/63 00-05 PSA Jumper/Relay 2.8D/HDI/TDI 8140.63/43S 01-06 Boxer 2.8HDI 8140.43S

00-Model Engine Size Engine Code Year

Mégane/Scenic 2,0 IDE F5R 1999-05

Laguna 2,0 IDE F5R 1999-05

A – SP 23069-23 Mot 1054 Crankshaft Timing Pin

A

B

Tensioner Retaining Tool Flywheel / pump locking pin TDC Timing PIN

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34 ENGINE TIMING & LOCKING – RENAULT

Renault Camshaft Sprocket Tool

( 2.0 F4P, F4R engines )

07755400

Renault 2.0 16v Petrol Engine Timing Kit

07755600

Applications : Megane 2, Laguna 2, Scenic 2 Espace, Vel Satis, Trafic

• For use in conjunction with kit ref 07755100, when changing timing belts on 2.0 engines

Applications : Renault Laguna, Safrane

Renault 16v Petrol Engine Timing Kit –

4 piece set

07755100

A - SP 23054-04 Mot 1489 Crankshaft Timing Pin.

B - SP 23069-23 Mot 1054 Crankshaft Timing Pin.

C - SP 23069-52 Mot 1496 Camshaft Setting Tool.

Renault Laguna / Safrane 2,0 16v N7Q 700/704/710/711

Safrane 2,5 20v N7U 700/701

A- SP 23054-03 303-748 Crankshaft aligning tool

B - SP 23054-06 21-162B Camshaft aligning tool

303-376

C – SP 23069-41 Mot.1340 Crankshaft Timing Pin.

D – SP 23069-45 Mot.1348 Tensioning Tool (auxiliary drive belt)

E – SP 23069-47 Mot. 1337 Camshaft Setting Tool

Camshaft Setting Tool (C)

Camshaft Aligning Tool NB – kit ref 07755600 is also suitable for Volvo 1.6, 1.8, & 2.0 Petrol Engine applications

Full details of components and fitting instructions can be found on www.sykes-pickavant.com

Applications: Renault 1.4, 1.6, 1.8, 2.0 16v engines (K4, K4M, F4P, F4R)