Medical Cutting Tools

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LASER

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Since 1966 constant innovation, performance based approach and market recognized and consolidated superior accuracy, achieved in a wide variety of manufacturing applications, have led C.B.Ferrari to a world leading position in high precision 5-Axes CNC machining centers solutions.

Currently C.B.Ferrari operates with two manufacturing fa-cilities in Italy, the second major machine tools manufactu-ring country in Europe and the fourth in the World. 160 skil-led and highly motivated employees, enjoying the homeland long-standing tradition in precision mechanics, design and manufacture all machines in house including electro-spindles and rotary tables, ensuring extraordinary quality and reliabi-lity over the time.

With more than 4300 machines successfully installed wor-ldwide, supported by a close and prompt sales and service network, C.B.Ferrari ensures its customers the ultimate ma-nufacturing support, achieving state-of-the-art results in ter-ms of accuracy and performances.

Dal 1966 la costante innovazione, l’orientamento alle massime prestazioni e l’altissima precisione dei prodotti, riconosciuta e consolidata nel mercato per una vasta gamma di applicazioni, hanno portato C.B.Ferrari a ricoprire una posizione di leader-ship a livello mondiale nella costruzione di centri di lavoro CNC a 5 Assi di alta precisione.

Attualmente C.B.Ferrari opera con due stabilimenti produttivi in Italia, secondo paese in Europa e quarto nel Mondo per la pro-duzione di macchine utensili. 160 dipendenti qualificati e moti-vati, forti di una lunga tradizione nel settore della meccanica di precisione, progettano e producono internamente tutte le parti delle macchine compresi elettro-mandrini e tavole girevoli, ga-rantendo nel tempo una straordinaria qualità e affidabilità. Con oltre 4300 macchine installate con successo in tutto il mondo e l’ausilio di una fitta ed efficiente rete di vendita e di assistenza, C.B.Ferrari assicura ai propri clienti il massimo sup-porto alla produzione, e l’ottenimento di risultati che rappresen-tano lo stato dell’arte in termini di precisione e prestazioni.

■ Aerospace

■ Energy ■

Molds & Dies

■ Automotive ■

Medical

■ Cutting Tools ■

Watch & Jewelry

■ Electronics ■

White Goods

■ Precision Components ■ Worldwide Sales and Service Organization

■ Proprietary Spindles and Dividing Heads Manufacturing and Repair

■ Proprietary CAM and Simulation Software Products ■ Turnkey Projects

■ Machines Demonstration and Time Studies ■ Accuracy and Repeatability Tests

■ Customized Automation Solutions ■ Used Machines Overhauls ■ Training Programs

■ Rete di vendita e assistenza internazionale

■ Produzione e riparazione di elettro-mandrini, divisori e tavole girevoli

■ Software CAM e di simulazione proprietari ■ Progetti chiavi in mano

■ Dimostrazione di macchine, studio ed ottimizzazione dei tempi ciclo

■ Test di precisione e ripetibilità

■ Soluzioni personalizzate di automazione ■ Revisione di macchine usate

■ Corsi di formazione

comprehensive consulting: serviZi oFFerti:

sectors

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APPLICATIONS

mArKing engrAving 3D cutting Drilling welDing scribing

high precision engrAving AnD heAt treAtments

We thank our Key Partner LASAG AG for the photo of applications of this catalog

Ringraziamo la LASAG AG nostro Key-Partner per le foto applicative che sono nel catalogo

3 ■ LASER DIVISION ■ ApplicAtions overview

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EXAMPLES OF

LASER PROCESSING

Material: steel Processing Time: 1 h 30’ Dimensions: 9 x 7.5 mm Depth: 1.4 mm Material: stainless steel Processing Time: 7’ 30” Dimension: D=249x62 mm Thickness: 1.2 mm Sample:s Engraving Material: titanium Processing Time: 3 h 50’ Sphere Diameter: 46 mm Depth: 0.2 mm Material: graphite sandwich Processing Time: 17’ Dimensions: 70 x 70 mm Thickness: 0.8 mm Material: steel Processing Time: 10 h Dimensions: 22 x 39 mm Depth: 1.6 mm 1 1 10 11 12 10 13 13 Material: german silver Processing Time: 5’ 30” Dimensions: 60 x 95 mm Thickness: 0.3 mm

cutting

engrAving

2 3 4 5 7 6 7 8 9 3 4 14 15 15 5 6 8 9

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lAser 513 Standard 1 CNC Axis Z working area X= 100 mm Y= 100 mm Z= 200 mm Dimensions: 700 x 1000 x 930 mm weight: 200 Kg power supply: 230 V ± 10% lAser 813 Standard 3 CNC Axes X, Y, Z working area X= 320 mm Y= 320 mm Z= 320 mm Dimensions: 800 x 1785 x 1675 mm weight: 500 Kg power supply: 230 V ± 10%

LASER 513

LASER 813

solutions STANDARD

STANDARD + 2 Manual Axes STANDARD + 2 CNC Axes SCRIBING

WELDING

MICRO (option 4th_/5th_Axis) NANO-HE (5 Axes + Gonio) versioni

STANDARD

STANDARD + 2 Assi Manuali STANDARD + 2 Assi CNC SCRIBING

WELDING

versioni STANDARD

MICRO (opzione 4o_/5o_Asse) NANO-HE (5 Assi + Gonio)

options

ROTARY TABLE 2 positions ROTARY UNIT 4th_Axis

options

ROTARY TABLE 2 positions CUTTING TABLE with vacuum opZioni

TAVOLA GIREVOLE 2 posizioni Divisore 4o_Asse

opZioni

TAVOLA GIREVOLE 2 posizioni TAVOLA DI TAGLIO con sottovuoto

5 ■ LASER DIVISION ■ lAser 513 / 813

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LASER 1100

◄ Hip joint (drilling) Protesi d’anca (foratura)

► Surgical milling cutter Fresa chirurgica ► Gasket Guarnizione ◄ Sample (Ablation) Esempio (Ablazione) ◄ Mould (engraving) Stampo

► Hip joint (engraving) Protesi d’anca ◄► Samples (Ablation) Esempi (Ablazione lAser 1100 Standard 3 CNC Axes X, Y, Z working area X= 630 mm Y= 250 mm Z= 320 mm Dimensions: 1420 x 1850 x 1960 mm weight: 800 Kg power supply: 400 V ± 10% solutions STANDARD

STANDARD (option 4TH_/5th_Axis) 5 Axes

STANDARD (opzione 4o_/5o_Asse) 5 Assi

options

ROTARY TABLE 2 positions CUTTING TABLE with vacuum

opZioni

TAVOLA GIREVOLE 2 posizioni TAVOLA DI TAGLIO con sottovuoto 6 ■ LASER DIVISION ■ lAser 1100

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◄ Combustion Chamber Camera di Combustione

► Titanium gear for racing Bicycle

Corona dentata in titanio per bicicletta da corsa

► Dentist flexible screwdriver Cacciavite flessibile per dentisti

◄ Elecrical circuit Circuito elettronico

◄ Nozzle - Ugello

► Diesel fuel injector Iniettore per motore diesel

◄ Nozzles - Ugelli ► Sample (Micro-Drilling) Esempio (Micro-Foratura)

LASER 1300/1500

lAser 1300 Standard 3 CNC Axes X, Y, Z working area X= 650 mm Y= 320 mm Z= 320 mm Dimensions: 2160 x 2000 x 2200 mm weight: 4000 Kg power supply: 400 V ± 10% lAser 1500 Standard 3 CNC Axes X, Y, Z working area X= 850 mm Y= 420 mm Z = 420mm Dimensions: 2300 x 2000 x 2200 mm weight: 4500 Kg power supply: 400 V ± 10% solutions STANDARD

options

ROTARY TABLE 2 positions CUTTING TABLE with vacuum

options

ROTARY TABLE 2 positions CUTTING TABLE with vacuum opZioni

opZioni

7 ■ LASER DIVISION ■ lAser 1300 / 1500

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LASER 1300

lAser 1300 liQuiD Jet

standard 3 CNC Axes X, Y, Z working area X= 650 mm Y= 320 mm Z= 320 mm Dimensions: 2160 x 2000 x 2200 mm weight: 4000 Kg Power supply: 400 V ± 10% solutions STANDARD

options

ROTARY TABLE 2 positions CUTTING TABLE with vacuum CBF-LJet (nozzle + pump)

opZioni

TAVOLA GIREVOLE 2 posizioni TAVOLA DI TAGLIO con sottovuoto CBF-LJet (ugello + pompa) versioni

STANDARD

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Material: steel

Processing Speed: 58 holes/s

Holes diameter: 0.3 mm

Holes depth: 0.5 mm

Material: inconel 718

Processing Speed: 9 s/hole

Holes diameter: 1.2 mm

Holes depth: 3 mm

Material: Steel Processing Speed: 25 holes/s Holes diameter: 0.3 mm Holes depth: 0.5 mm

welDing

Drilling

Material: stainless steel Processing Speed: 12 s External Diameter: 18 mm Spot size: 1.2 mm 16 17 22 23 24 25 26 27 17 18 16 18 19 20 21 21 9 ■ LASER DIVISION ■ processing overview

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LASER SOURCES

LASAG FLS CL

Pulsed Nd: YAG Laser

Deep penetration welding of challenging materials and material combinations High throughput

High speed SHADOW®_welding

Single shot contour welding Ideal for battery and solar collector

welding

LASAG FLS A

Pulsed Nd: YAG Laser 300 to 600 W output

Engineered for deep penetration cutting and drilling

Excellent beam quality for precision machining

Modular design for high fl exibility New control unit with advanced front

end user interface

Optimized high brightness version with excellent beam quality LASAG KLS 246

Unique for fi ne cutting, precision drilling and scribing Outstanding beam quality at high

peak power

For conventional beam and/or fi ber beam delivery

Optimum fl exibility for a full line of processing and production demands LASAG SLS 200 CL

High precision welding of challenging materials

Excellent pulse to pulse stability down to ± 0.5% through real-time controlled power supply Long pulses up to 200 ms and high

pulse energy, even for SHADOW®

welding

High resolution pulse forming with pulse-on-demand and powerburst features

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LASAG QFS 50

Fiber Laser Processing System For Conrod Scribing OEM version

Scribing of connecting rod eyes of any size

Scribing of complete motor blocks

LASAG QFS 50

Fiber Laser Processing System For Conrod Scribing Stand alone version

Scribing of connecting rod eyes of any size

Scribing of complete motor blocks

Long Pulse Fiber Laser System for Cutting, Welding, Drilling and Scribing

LASAG LFS 150 OEM

Precision cutting of metals and particulary hard materials like Sapphire, PCD, CBN, or Ceramics Precision seam and spot welding with tailored optics or scanner

High aspect ratio drilling and perforation at high productivity

Scribing of brittle materials and ceramics

C.F.L. Lohnerstrasse 24 CH-3602 Thun Phone: +41 33 227 45 45 [email protected] P.O. Box 17 Switzerland Fax: +41 33 227 45 73 www.lasag.ch

LASAG LFS

Long Pulse Fiber Laser System

Precision cutting, drilling and other kinds of micromachining Precision seam and spot welding

with direct beam delivery or scanner High-speed SHADOW®_welding

applications

Various processing heads can be integrated

11 ■ LASER DIVISION ■ lAser sources

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C.B.Ferrari

S.r.l.

mornAgo (vArese)

Via Stazione, 116

21020 Mornago (VA) - ITALY Tel. +39 0331 903524 Fax +39 0331 903642 moDenA Via Curtatona, 21 41126 Modena - ITALY Tel. +39 059 281460 Fax +39 059 280113 www.cbferrari.com [email protected] lAser 001.06.13