Reduce your total design and acquisition
costs with highly-tailored solutions for
ANY
APPLICATION IN ANY MARKET.
Jane Fischetti
GM Proprietary Products Division
Let us design the perfect interconnect solution for you.
Our application engineers have delivered thousands of
unique solutions by leveraging more than sixty years
of connector experience and ten years of custom cable
assemblies. Benefit from our collective knowledge,
proven process and high-quality materials. Choose your
own level of interaction - we can show you how to build
your assembly or we can just build it for you. We are ready
to solve your design challenges!
Why Engineered Solutions Group (ESG)?
We deliver highly-tailored solutions to meet your precise needs
and reduce your total cost of design and acquisition.
COMPLETE END-TO-END SOLUTIONS
S U P P O R T Y O U R D E S I G N C Y C L E
• Engage with you as early as possible in the design cycle.
• Give you access to engineers across the globe so you can meet face-to-face with someone who truly understands your needs.
• Provide design tools and a structured methodology that will address reliability, reduce assembly time, minimize tooling costs and propose parts that are cost-effective and readily available, all without sacrificing performance.
• Bring world-class expertise and cutting-edge tools to accelerate the design cycle and offload a significant portion of the design effort.
• Not everyone is a cable expert – WE ARE – Let us take on your cable design task – You do what you do best.
P R O T E C T Y O U R S U P P LY C H A I N
• Give you what you need, not simply what is in stock. We build virtually all of our products to order from component parts.
• Deliver highly-tailored connectors in forty-eight hours, and power supplies in five days, regardless of order quantity
• Reduce the risk of holding inventory, which in turn provides flexibility when requirements change.
• Minimize lead-time. With typical lead-times of eight to twenty weeks for connectors and twelve to twenty-six weeks for power supplies, we make the large inventory investments that truly protect the supply chain, even in bad times.
• Ensure an uninterrupted supply of material by bonding only the components needed to build the finished goods.
• Insulate you from Engineering Change Notices (ECN). Designs evolve, and the required parts can change. With an in-house store, every finished good in the supply chain could be made instantly obsolete, turning your potential savings into higher costs.
• Isolate you from supplier quality issues. When lead-times for replacement parts are ten to twenty-six weeks, the last thing you can afford is to find bad parts on your factory floor.
E N G I N E E R I N G C A PA B I L I T I E S
DESIGN TESTING & QUALITY PRODUCT & ASSEMBLY
Pre-engineered, tested design platforms Test fixtures are built for each project Twelve production lines
Pro-E and Solid Edge modeling CableScan 512 tester on each line – continuity testing for every assembly Schleuniger PowerStrip 9550 - Cut and strip machine for shielded and complex multi- conductor applications
Custom cable construction Cirris Touch 1 Ultra Tester Six semi-automatic crimp machines
Connector application experts IPC/WHMA-A-620 and J-STD-001 certified application specialists on the floor building
cable assemblies and certified trainers on staff 4600 watt AMTI Conveyor Shrink oven.
ITAR compliant processes and procedures ISO 9001:2008 Three automated Insertion Machines (Sure-Seal)
PEI will create a custom production drawing and build a First article for your approval
Two 35 ton Newbury Mold Presses
with modular tooling to overmold
all standard Amphenol, Deutsch and
ITT Cannon connectors in most shell
sizes in heavy duty or low profile
AT NO EXTRA CHARGE TO YOU!
Quick response to design changes with a tightly controlled engineering change process
Moldman 8000 low pressure machine to overmold miniature precision connectors
Small volume trial service program available for proof of concept
OUR CAPABILITIES
PEI-GENESIS ENGINEERED SOLUTIONS GROUP
CAN PROVIDE COMPLETE SOLUTIONS FOR ALL
OF YOUR INTERCONNECT NEEDS.
RoHS
Compliant
CERTIFICATION
ISO
PROVEN PROCESS
HOW DO WE ENSURE TOP-QUALITY
PRODUCTS AND ASSEMBLIES?
• Involve you from concept through delivery, with drawing sign-off and first-article approval• Generate and route a step-by-step instruction guide called a CAPI (Custom Assembly Process Instruction) for each build • Conduct multiple verifications and validations throughout the process
• Create test fixtures for each project; additional tests available as required (Hi-Pot, insulation resistance, continuity, etc.) • Respond quickly to design changes thanks to a tightly-controlled engineering change process
REAL CHOICE
1.9 MILLION
CONNECTORS
(CAN BE BUILT IN 48 HOURS)
+
BACC
38999
38999
EXPLOSION PROOF
QUADRAX
MICROS
5015
26482
PUSH-PULL
CABLE DESIGN RECIPES
A
Unshielded with Heat Shrink
Boot or Tubing
B
EMI/RFI Shielded with Heat
Shrink Boot or Tubing
C
Grounded with Heat Shrink
Boot or Tubing
D
Conduit with Heat a Shrink
Boot or Tubing
E
Expanded Braided Sleeve
Protection
F
Unshielded with Cord Grip
G
EMI/RFI Shielded with
Cord Grip
REAL CHOICE
UNLIMITED
POSSIBILITIES
U S E O U R T O O L S
NOT SURE HOW TO START?
EASY-TO-USE TOOLS WITH CLEAR, CONCISE & CONSISTENT INFORMATION
EASY ACCESS TO PART NUMBERING, DIMENSIONS,
PANEL CUT-OUTS, TOOLING & ASSEMBLY
INSTRUCTIONS
TRY BEFORE YOU BUY: PROTOTYPES AVAILABLE 24/7 ONLINE ACCESS: IN-DEPTH PRODUCT INFORMATION, MATING CONNECTORS & ACCESSORIES PLUS ONLINE SHOPPING & ORDER TRACKING AT YOUR
FINGERTIPS PERSONAL, ONE-ON-ONE
SUPPORT FROM EXPERT ENGINEERS
STEP-BY-STEP INSTRUCTIONS ON WHAT
COOKBOOK CABLE
ASSEMBLY
The only “how-to” guide to cable assembly in the industry.
J U S T A D D W I R E O R C A B L E !
• No more guesswork in your selections – pre-tested,
pre-matched components
• One line item for all of the components required to create
an assembly in forty-eight hours
• Simplify your cable assembly build and realize cost reductions
over “standard” options in the marketplace
• Build a straightforward, almost tool-less construction, reducing
your assembly costs
COOKBOOK KIT:
CONNECTOR SOLUTION
GUIDES
S P E C I F Y Y O U R C O N N E C T O R W I T H E A S E
• Streamline the connector specification process
• Walk through part numbering options with easy-to-understand
pictorial charts
• Quickly find accessories specific to each connector series • Easily access assembly instructions
DOME NUT SHIELDING SPRING CORD GRIP BASE CG ENDBELL CONNECTOR
COMPRESSION WASHERS
WANT TO BUILD IT YOURSELF?
Manufacturers
• Amphenol ®
• Anderson Power Products ®
• Bud Industries • C&K • CGE • CINCH ® • Conta-Clip • Conxall • Daniels Tools • Dialight • DSG-Canusa • Eaton • Elpac by ICCNexergy™
• Emerson Network Power™
• E-T-A ® • Excelsys • Flexa • Friwo ® ** • FTZ • Glenair ®* • HARTING ** • HellermannTyton
• Integrated Power Designs- IPD
• ITT Cannon • ITT Cannon RF • LEMO ® ** • Matrix • Polamco • PMA • Pyle-National • RAFI • Standard-K ® • Sunbank
• Sure Seal Connections ®
• Switchcraft ® • TE/Deutsch ® • TechFlex • Tri-Star • UNIMAX • VEAM • VEAM TEC • Zippertubing Co.
PRODUCT LINES
5015• ITT Cannon MIL-DTL-5015
• Amphenol 97 Series
• Amphenol MIL-DTL-5015
• MIL-DTL-5015 Rear Release Crimp
• ITT Cannon CA-Bayonet
• Amphenol GT Series
• Amphenol AC/AC-B Series
• Amphenol Air-LB VG95234
26482
• ITT Cannon KPT/KPSE MIL-DTL-26482 Series I
• Amphenol PT/PT-SE MIL-DTL-26482 Series I
• ITT Cannon PV MIL-DTL-26482 Series II
• Amphenol MIL-DTL-26482 Series II (Matrix)
• Deutsch MIL-DTL-26482 Series II Aluminum
38999
• Deutsch MIL-DTL-38999 Series I (DJT Series)
• ITT Cannon KJL MIL-DTL-38999 Series I
• Amphenol MIL-DTL-38999 Series I / LJT
• Amphenol 38999 Series JN1003/SJT
• ITT Cannon KJ MIL-DTL-38999 Series II
• Amphenol MIL-DTL-38999 Series II / JT
• Deutsch MIL-DTL-38999 Series III Metal (DTS Series,D38999/20,24,26)
• Deutsch MIL-DTL-38999 Series III Composite (ACT Series, D38999/20,24,26)
• ITT Cannon MIL-DTL-38999 Series III
• Amphenol MIL-DTL-38999 Series III TV-CTV Tri-Start
• ITT Cannon Hermetic Class
• Amphenol Hermetic Class
• Deutsch Hermetic Class
39029 Contacts • Amphenol • ITT Cannon • Deutsch • Tri-Star 83513 • CINCH Micro-D 83513
• ITT Cannon Microminiature MIL-DTL-83513
ATEX Explosion-Proof
• Explosion Proof Amphe-EX
• Explosion Proof Star-Line EX
BACC 45 & 63
• Amphenol BACC63 CT/CU & DB/DC / MIL-DTL-38999
• CINCH BACC 45 & 63 MIL-C-26500 (Omega)
• Deutsch EN2997 BACC63 (CM/CN) ESC10 / 983
D-Subminiature
• ITT Cannon Combo-D (D-Subminiature)
• CINCH D-Sub’s/M24308 NM/NMB Space/High Reliability D-Subminiatures
• ITT Cannon D-Subminiatures Space Grade
• ITT Cannon D-Subminiatures & MIL-DTL-24308
• ITTCannon D-Subminiature Filter Connectors
Industrial Automation Connectors
• Amphenol Sine M23 Series
• Amphenol Sine M40 Series
Micro Circular Connectors
• ITT Cannon MKJ
• Amphenol 2M
• Amphenol SCE
Quadrax High-Speed Connectors
• Amphenol
• ITT Cannon
Space Grade (Outgassed)
• ITT Cannon KJA MIL-DTL-38999 Series III
• ITT Cannon PV MIL-DTL-26482 Series II
• Amphenol MIL-DTL-38999 Series III TV-CTV Tri-Start
• ITT Cannon KJ MIL-DTL-38999 Series II
• Amphenol MIL-DTL-38999 Series II / JT
• ITT Cannon KJL MIL-DTL-38999 Series I
• Amphenol MIL-DTL-38999 Series I / LJT
• ITT Cannon NM/NMB Space/High Reliability D-Subminiatures
Product Families
* Stock Only ** North America Only
Accessories & Tools • Amphenol PCD • Conta-Clip • Daniels Tools • DSG-Canusa • Flexa • FTZ • Glenair ® • HellermannTyton • PMA • Polamco • Sunbank • Switchcraft ® Backshells • Amphenol PCD • Glenair ® • HellermannTyton • Polamco • Sunbank Circuit Breakers • E-T-A ® Connectors • Amphenol
• Anderson Power Products
• CINCH ® • FTZ • Glenair ® • HARTING* • ITT Cannon • LEMO ® * • Matrix • Pyle-National • Standard-K ®
• Sure Seal Connections ®
• Switchcraft • TE/Deutsch ® • VEAM Contacts • Amphenol • Glenair ® • ITT Cannon • TE/Deutsch ® • Tri-Star Enclosures • Bud Industries Indicators • Dialight Power Supplies • Elpac by ICCNexergy™
• Emerson Network Power™
• Excelsys
• Friwo ® **
• Integrated Power Designs (IPD)
Switches • C&K • CGE • Eaton • RAFI • UNIMAX • Switchcraft Terminal Blocks • Amphenol PCD • CINCH ® • Conta-Clip
Tubing & Conduit
• DSG-Canusa • Flexa • PMA • TechFlex • Zippertubing Co. • 62IP • 62GB Series • AEX • AIB • AIC • AIT • ARINC 600 • ATEX • BACC45 • BACC47 • BACC63 • BACC66 • BKA • BS 9522 F00 17 • C091 • C146 • C16-3 • CB • CIR Series • CR • CT • DIN 72585 • DIN EN 61984 • ECTA • EEXd IIC-T6 • EN2997 • EN3545 • EN3645 • EN3646 • EN4165 • EN60070-0 • EN60079-1 • EN60601 • IECex • JN1003 • MIL-C-10544 • MIL-DTL-22520 • MIL-DTL-22992 • MIL-I-23053 • MIL-C-23329 • MIL-DTL-24308 • MIL-C-25036 • MIL-C-25516 • MIL-DTL-25955 • MIL-DTL-26482 • MIL-DTL-26500 • MIL-DTL-27599 • MIL-DTL-28748 • MIL-C-28754 • MIL-C-28840 • MIL-PRF-28876 • MIL-C-29504 • MIL-C-39012 • MIL-C-39016 • MIL-C-39029 • MIL-PRF-49142 • MIL-DTL-55116 • MIL-DTL-55181 • MIL-DTL-55302 • MIL-A-55339 • MIL-C-81511 • MIL-C-81659 • MIL-T-81714 • MIL-I-81969 • MIL-DTL-83513 • MIL-DTL-83723 • MIL-DTL-5015 • MIL-I-23053 • MIL-T-29504 • MS18235 • MS18236 • MS18237 • MS18238 • MS24256 • MS25010 • MS25041 • MS25042 • MS25043 • MS25183 • MS25251 • MS25256 • MS25257 • MS25331 • MS25446 • MS27291 • MS27466 • MS27467 • MS27468 • MS27485 • MS27486 • MS27488 • MS27505 • MS27656 • MS3057 • MS3100 • MS3109 • MS3110 • MS3117 • MS3120 • MS3440 Series • MS3450 Series • MS3470 Series • MS90376 • MS90455 • NAS1744 • NAS1745 • NAS1746 • NASA 40M38277 • NASA 40M38298 • NASA 40M39569 • NF F 61030PPS • PT (Pattern 105) • PPM • SCE • SS-*P or SS-*S • UG • VDE 0627 • VDE 0110-1 • VG95234 • VG95328 • VG95343 • VG96912 • VG96929 • WK,GK,SK,NK,FK or LK
Industrial, Commercial and Mil-Specs
Product Type
PRODUCT LINES
* Stock Only ** North America Only
PEI-Genesis has 27 offices in 8 countries and is continuing to grow.
For the location nearest you, visit www.peigenesis.com, call 1-800-642-8750
(in North America) or +44 (0) 844 871 6060 (EMEA), or email: sales@peigenesis.com.
©2013 PEI-Genesis. All rights reserved. PEI-Genesis logo is a trademark of PEI-Genesis. All other trademarks and service marks are the property of their respective owners.
www.peigenesis.com
Who is PEI-Genesis?
PEI-Genesis is one of the world’s fastest assemblers of precision connectors, power supplies and cable
assemblies. From one of the largest component inventories, we develop engineered solutions that support
the military, industrial, medical, aerospace, transportation, and energy sectors worldwide.
PEI-Genesis can build more than twelve million unique connectors from stock at a rate of more than 5,000 per
hour. Using proprietary automation for speed, consistency, and quality, PEI-Genesis can build just one piece or
10,000 pieces with equal ease; built to any standard or customized specification.
Power Headquarters, Bensalem, PA
Corporate Headquarters, Philadelphia, PA
