Esterification of acetic acid with ethylene glycol over environmentally benign mixed oxide solid acid catalysts

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Journal of Chemical and Pharmaceutical Research, 2012, 4(6):3031-3035

Research Article

ISSN : 0975-7384

CODEN(USA) : JCPRC5

Esterification of acetic acid with ethylene glycol over environmentally benign

mixed oxide solid acid catalysts

Manohar Basude

Department of Chemistry, Nizam College, Hyderabad, India

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ABSTRACT

Catalysis of several mixed oxide solid acid catalysts for esterification of acetic acid with ethylene glycol has been described. In esterification reaction influence of catalyst amount, reaction time and promoter used in preparation of supported catalysts has been studied. All the supported catalysts were prepared using wet impregnation technique. The X-ray diffraction profiles of zirconia based samples exhibited presence of tetragonal ZrO2 phase. It was testified

that the Mo/ZrO2 catalyst was effective catalyst for esterification of acetic acid with ethylene glycol. Higher activity

of Mo/ZrO2 is attributed to presence of greater amount of tetragonal phase of ZrO2and higher surface acidity.

Key words: Zirconium dioxide; tetragonal phase; esterification; solid acid.

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INTRODUCTION

Environmental protection is global concern. The green chemistry is invention, design and application of chemical products and process to reduce or eliminate the use and generation hazardous substances. The laws governing the emission and their control have become stringent. Economic considerations and environmental evaluations have pushed the chemical industry to adopt new ecofriendly cleaner technologies with minimum disposal [1]. Catalysis in environmental application is attaining greater importance nowadays. Recent developments in heterogeneous catalysis meet the objectives of refining and chemical processes targeted at creating better environment tomorrow. The development of new organic catalytic procedures and catalysts is one of the major goals in the contemporary catalysis research [2].

Esters are useful as solvents, artificial flavors, plasticizers, essences and are perfumery industry. Traditionally esters are prepared using H2SO4 as catalyst [3]. The use of H2SO4 often causes problems such as corrosion and pollution

for environment by producing large amounts of byproducts. In view of environmental concern, there is global effort to replace conventional catalysts by solid acids which are easily separable from products, less toxic and reusable. Esterification is carried out under batch and flow conditions over cerium ammonium nitrate [4], iodine [5], niobium(V)oxide [6], molecular sieves using higher alcohols [7], ionic liquids [8] and heteropolyacids [9]. Promoted metal oxide catalysts offer several advantages over the above catalysts. They are active over wide range of temperatures and more resistant to thermal excursions.

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the yield and selectivity towards the target product. The synthetic method is easy providing zirconia with different degree of acidity depending on reaction requirement, which makes it potential catalyst for industry devoted to organic transformation. Zirconia based solid acid catalysts for catalyzing several reactions is described by Arata and Hino et al [10]. Among solid super acid catalysts reported, sulfated zirconia received much attention due to its high activity to catalyze many reactions at low temperature [11]. It is known that mixed oxides often show enhanced acidity and thermal stability than their constituent single oxides. Therefore we undertook investigations to prepare solid acid catalysts of Nb, Mo or W oxide doped zirconia and comparing the activity of these catalysts with some other mixed oxide catalysts for esterification of ethylene glycol with acetic acid.

EXPERIMENTAL SECTION

2.1. Catalyst preparation

Zirconia based solid acid catalysts were synthesized by precipitation and impregnation method using zirconia source. In the first step zirconium hydroxide was prepared by hydrolyzing salt ZrOCl2.8H2O with aqueous ammonia

solution. In preparation of zirconium hydroxide about 5 gm of ZrOCl2.8H2O (Loba chemie, GR grade) was

dissolved in 40 ml of doubly distilled water. The pH of the solution was 2. Dilute ammonia solution was added slowly until the pH of the solution reached 7 with continuous stirring. The obtained precipitate was washed with distilled water several times until free from chloride ions and dried at 393K for 48 hrs. The oven dried sample was calcined at 873K in flow of oxygen to obtain ZrO2. In the second step impregnation of the molybdate, tungstate and

niobium promoter was carried out by dissolving requisite quantities of corresponding metal precursors in doubly distilled water to which Zr(OH)2 is added and the excess water is evaporated. The obtained samples were oven dried

at 393K for 48 hrs and finally calcined at 873K for 5h in flow of oxygen.

The titania-zirconia (1:1 ratio) mixed oxide was prepared by a homogeneous co precipitation method. In a typical experiment the required quantities of titanium tetrachloride and zirconium oxychloride were dissolved separately in deionized water and mixed together (pH = 2). The resulting solution was neutralized by adding dilute NH4OHdropwise from a burette up to pH 8. The obtained precipitate was washed several times with water until free

from chloride ions, dried at 393K for 16 hrs and calcined at 1023K for 6h in air.

TiO2 is prepared using titanium tetrachloride as the precursor as described above. The desired quantity of niobium

oxide precursor was dissolved in excess water and to which the powdered hydrous titanium oxide was added. The excess water was evaporated on water bath with vigorous stirring. The obtained sample was oven dried at 383K for 12h and calcined at 1023K for 6h in air.

Commercial montimorillonite clay is used.

2.2. Catalyst characterization

A conventional all glass volumetric high vacuum system was used for BET surface area measurements. The BET surface areas were measured by nitrogen physisorption at liquid nitrogen temperature by taking 0.162 nm2 as the area of cross section of N2 molecule. The phase composition of the samples was determined by X-ray diffraction

method. X-ray powder diffractograms were recorded on a Philips pw-1051diffractometer by using Ni-filtered CuKα

radiation.

2.3. General procedure for esterification

A mixture of acid (1g), alcohol (excess) and catalyst (0.1g) was heated at 358K for 6h in round bottom flask provided with condenser. After completion of the reaction conversion and selectivity are determined quantitatively by using gas chromatography with 10% OV-17 column and FID detector and qualitatively by NMR. After completion of the reaction catalyst was filtered, NaHCO3 solution was added to the filtrate and extracted with ether.

The organic layer was dried with (anhydrous) Na2SO4 concentrated and chromatographed on SiO2.

RESULTS AND DISCUSSION

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compared to W and Nb incorporation. All the promoted catalysts exhibit higher surface area than that of ZrO2. This

can be attributed to formation of Mo-O-Zr linkage resulting in formation of porous material [14].

Acidity of promoted ZrO2 catalyst is owing to an electron deficient state formed by the introduction of promoter

cations Mo, W and Nb into ZrO2 lattice. This is further supported by IR spectra of the above catalysts where pure

ZrO2 shows the presence of Lewis acidic sites and incorporation of promoter into zirconia lattice creates Bronsted

acidic sites. The lattice defects caused by the incorporation of promoter in the Zr+4sites appear to enhance the number and strength of the Lewis acidic sites of the catalyst. The ammonia-TPD results revealed that there are two types of different acid sites on all the investigated samples. The total amount of ammonia desorbed in the case of Mo-promoted samples was observed to be higher than that of W-promoted sample. It appears from ammonia-TPD results that molybdate promoters exhibit a strong influence on the surface acidity of zirconia [15].

The result of esterification of acetic acid with ethylene glycol over solid acid catalysts is given in Table 1. Among the catalysts studied, Mo/ ZrO2 showed highest conversion and selectivity to glycol acetate. The conversion was low

for other catalysts understudy showing the influence of acidity. The conversion was found to decrease from 63% to 17.9% for other catalysts attributed to influence of acidity of the catalysts on esterification of acetic acid.

Table 1Surface area, acidity of various catalysts and yield of glycol acetate

catalyst Conversion% of acetic acid Selectivity% of glycol acetate Yield 0f glycol acetate Surface area (m2g-1)

Zro2 21 100 21 42

9%Nb/ Zro2 19.9 100 19.9 32

9%W/ Zro2 22.9 100 22.9 35

9%Mo/ Zro2 63 100 63 94

9%Nb/ Tio2 30.8 100 30.8 51

Tio2--Zro2 17.7 100 17.7 161

Na-Montmorillonite 18 100 18 -

0 10 20 30 40 50 60 70

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5

time (hrs)

c

o

n

v

e

rs

io

n

% ZrO2

Mo/ZrO2 W/ZrO2 Nb/ZrO2 Nb/TiO2

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Incorporation of Mo promoter into zirconia lattice increases the Lewis acidic sites and strength of the Lewis acid sites in addition to this creates Bronsted acidic sites. Incorporation of W and Nb of same amount into zirconia lattice and calcination at the same temperature is carried out for comparison. Under similar conditions for these catalysts formation of tetragonal phase is low, surface area of the catalyst is decreasing and surface acidity also decreasing. This can be attributed to decrease in conversion of acetic acid from Mo/ ZrO2 to Nb/ ZrO2. .For comparison sake

9%Nb/ TiO2 is also used. Esterification over this catalyst is found to be higher than on 9% Nb/ ZrO2 this might be

due to increase in surface acidity as Nb is incorporated in to TiO2 which creates defects.

The effect of catalyst in synthesis of glycol acetate has been studied by esterification over all catalysts by taking 0.05 and 0.1 g of each of the catalysts and refluxing up to 4 h. It has been observed that there is marginal increase in the yield of glycol acetate by increasing the amount of catalyst by two fold. In figure 1 conversion of acetic acid with respect to time is given for esterification reaction over several promoted zirconia catalysts is given. It is observed that with the increase in time there is increase in conversion of acetic acid and reaches maximum value after 4 h for all catalysts. Catalyst separated from reaction mixture and dried in oven for several hours. The catalyst was reused for several times and it was found that there is no loss in activity.

CONCLUSION

The following conclusions can be drawn from the study

• The zirconia sample calcined at 873 0K consists of mixture of monoclinic ZrO2 phase and tetragonal phase.

• Incorporation of promoter showed significant influence on the physico chemical properties of zirconia. Incorporation of promoter transforms almost completely monoclinic phase of ZrO2 in to tetragonal phase.

Surface area of Mo promoted ZrO2 catalyst is higher than pure ZrO2 and for Nb, W promoted ZrO2 catalyst surface

area is less than pure ZrO2 catalyst.

Mo/ ZrO2 is found to be active and selective in the formation of glycol acetate

Incorporation of any promoter leads to formation of tetragonal phase but higher activity is observed for Mo promoted catalyst this may be probably due to higher acidity of this catalyst. Further studies are essential to determine the exact nature of acidic sites present on these oxides. Although much about generation of active sites and role of redox properties of the promoter incorporated in to ZrO2 is unresolved, the catalytic activity is

reasonably good.

Acknowledgment

Thanks are due to Dr. B. Mahipal Reddy, Deputy Director, Indian Institute of Technology, Hyderabad for his constant encouragement and support in carrying out this work. Author thanks UGC for financial assistance.

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Figure

Table 1Surface area, acidity of various catalysts and yield of glycol acetate

Table 1Surface

area, acidity of various catalysts and yield of glycol acetate p.3
Figure 1. conversion v/s reaction time plot for esterification  of acetic acid with ethylene glycol over zirconia based catalysts

Figure 1.

conversion v/s reaction time plot for esterification of acetic acid with ethylene glycol over zirconia based catalysts p.3

References