MAPAL
c
Perfe t ly y ours.
MAPAL tool dispensing systems
Dispensing systems for permanent
tool availability on site
MAPAL Toolbase
Our services
Your advantages
Our services
Your advantages
Purchase, leasing or finance Design of the dispensing systems Entry of all master data
Stocking of tools Inventory management Re-grinding management ERP connection
Consignment stock Invoicing 1x per month
Management of articles from third parties
24 hour tool availability Automatic tool dispensing Reduced tool costs
Reduced procurement effort Continuous inventory monitoring Automatic order processing Stock optimisation
Easy to use Cost control
Electronic evaluation feature Multiple supplier capability
MAPAL Toolbase are tool dispensing systems that feature ease of use and high reliability. The dispensing
systems ensure you have a permanent reserve of tools on site and significantly reduce your procurement
effort and tool costs.
MAPAL Toolbase
The dispensing systems provide the highest possible flexibility due to their modular design. All systems are configured to suit your needs. You also profit from the integrated re-grinding management and the resulting reduction in new tool costs. Complete Tool Management or Tool Logistics Services are also part of the services provided by MAPAL.
0 5 10 15 20 25 Simple withdrawal of the required article Article overview
Multi-lingual user prompts
All systems can be combined as required and are speci-fically configured and designed to suit the needs of the customer. Operation is via touchscreen and access can be either by PIN, magnetic card or barcode. Article identification can also be by barcode.
The systems can be purchased or, in conjunction with a Tool Management System, leased or rented. Due to the dependable and innovative technology, as well as due to the application of many years of experience in Tool Management Systems and the development of tool supply concepts, you profit from a well thought-out system that meets all today's requirements for an effective Tool Management. Of course, re-grinding can also be integrated as a pick-up and delivery service. Please contact us for a cost-effectiveness analysis in your organisation.
The MAPAL Tool Management Software offers the ultimate features for your tool management. The main advantages and functions of this software are:
Multi-lingual user prompts Automatic inventory monitoring Multiple supplier capability Comprehensive evaluation features Display of the article as picture or graphic
Withdrawal filter (withdrawal per component possible) Tool life tracking
User-defined article selection Automated online ordering
Management by customer or supplier Re-grinding management
Optional customer-specific interfaces Interface to customer network or ERP systems Manual stock management possible
Software can also be purchased without hardware Management of scrap tools
Consistent Tool Management
MAPAL Toolbase – the Tool Management Software
MAPAL Toolbase - the Systems
The solution for effective tool supply
Password PIN
log on
Potential saving Toolbase with Tool Management
An effective cost saving of up to 18 % after 12 months is not unusual when using MAPAL dispensing systems in combination with MAPAL Tool Management Ser-vices.
Saving (cost per part)
Project start 6 months 12 months
Target Actual Security withdrawal Weight article Flexibility system Re-grinding management Criteria System 1 Dispenser Toolbase AS System 2 Dispenser Toolbase EL System 3 Dispenser Toolbase AL System 4 Dispenser Toolbase EK System 5 Dispenser Toolbase AK System 6 Dispenser Toolbase EM System 7 Dispenser Toolbase Beginner
Selection criteria, tool dispensing systems
highly suitable suitable suitable in some situations
not suitable
The drawers are locked separately and can only be accessed by authorised individuals. The EL series provides an eco-nomical entry to controlled Tool Management. As each employee must logon for a withdrawal, protection is provided against unauthorised or excessive withdrawal. Pre-set tools can also be stocked in an economical and controlled manner. Re-grinding management is possible.
Withdrawal per drawer Drawers electronically locked Compartments are variable
Number of storage locations: dependent on article size Separation material is not included
Number of drawers based on drawer height Drawer height: from 50 mm; at 25 mm spacing Standard dimensions (WxHxD): 717 x 900 x 757 mm
Description of standard version:
The highly flexible and economical solution.
Tools (also pre-set) immediately at hand Reinforced version
for tools
Overview of stock: Bulk containers or ma-gazine compartments Access can be set
individually
Variable article dimensions Light version for
in-dustrial safety articles
Automatic individual withdrawal for compact, robust products. Suitable for various items of equipment, indexable inserts, smaller solid carbide tools and other small parts. The series AS has a capacity for max. 63 different articles.
Specific individual withdrawal per article 3 x 3 containers on 7 levels (max. 63 spiral coils) Number of storage locations: dependent on article size Max. 1,260 articles (20 per spiral coil)
Separation material is not included Max. weight per triple container is 15 kg
Standard dimensions (WxHxD): 995.1 x 1,835 x 882 mm
Description of standard version:
The solution for compact, robust tools.
MAPAL Toolbase – electronically locked drawer cabinet dispenser EL
MAPAL Toolbase – automatic spiral dispenser AS
All systems can be combined as required and are specifically adapted to suit the needs of the customer. On request we would be pleased to prepare you a detailed quotation.
All systems can be combined as required and are specifically adapted to suit the needs of the customer. On request we would be pleased to prepare you a detailed quotation.
Different drawer sizes Ideal for articles of
the same size
Double protection
For articles that require increased access restriction. The drawer and also the individual compartments can be locked electronically. Most suitable for measuring equipment or other high value articles such as PCD blades or tools.
Specific individual withdrawal per compartment 4 x 75 mm and 4 x 100 mm high drawers 8 electronically locked compartments per drawer A total of 64 compartments per system
Standard dimensions (WxHxD): 717 x 900 x 757 mm
Description of standard version:
The optimal storage for high value articles.
Variable compartment separators
Individual com-partment size Delicate articles are
optimally protected
The fully automatic opening drawers only release the re-quired number of articles. Clear overview due to individual compartments for each product stored. Most suitable for compact articles of the same size and also for high value articles. Re-grinding management is possible.
Specific individual withdrawal per article Max. 56 drawers per unit
Number of storage locations: dependent on article size Drawer width: 100 – 200 mm
Drawer height: from 40 mm; at 25 mm spacing Max. weight per drawer is 70 kg
Compartments per drawer: 1 – 24 pieces Separation material is not included
Standard dimensions (WxHxD): 800 x 1,840 x 830 mm
Description of standard version:
The fully automatic solution for
maximum security.
MAPAL Toolbase – automatic drawer dispenser with compartment flaps EK
MAPAL Toolbase – automatic drawer dispenser AL
All systems can be combined as required and are specifically adapted to suit the needs of the customer. On request we would be pleased to prepare you a detailed quotation.
All systems can be combined as required and are specifically adapted to suit the needs of the customer. On request we would be pleased to prepare you a detailed quotation.
MAPAL Toolbase – automatic dispenser with transparent boxes EM
MAPAL Toolbase
–
dispenser
cabinet with pusher mechanism AK
Specific automatic individual withdrawal for compact, robust articles. All articles should be in a stable plastic package that is no larger than (WxHxD) 205 (or 105) x 30 x 30 mm. The series AK has a capacity for 108 different articles, compared to the series AS, which has a capacity for max. 63 different articles. All articles must be the same size per compartment.
Withdrawal per trans-parent box
Easy and cost-effective management of small articles
Specific individual withdrawal per article with pusher mechanism
3 rows of 27 compartments each with (WxHxD) 105 x 30 x 475 mm
1 row of 27 compartments with (WxHxD) 205 x 30 x 475 mm
Number of storage locations: dependent on article size Max. weight per compartment is 10 kg
Standard dimensions (WxHxD): 1,096 x 1,840 x 1,062 mm
Description of standard version:
The fully automatic solution for compact,
robust articles.
The Toolbase EM is excellently suited to the storage and withdrawal of small articles, for instance cartridges, adjusting screws, indexable inserts and C articles. The individual items are stored in locked, transparent boxes and are therefore protected against unauthorised access. Re-grinding management is possible.
Withdrawal per transparent box
6 rows x 6 boxes with (WxHxD) 84 x 64 x 70 mm 3 rows x 5 boxes with (WxHxD) 98 x 97 x 108 mm 2 rows x 4 boxes with (WxHxD) 125 x 127 x 132 mm 1 row x 3 boxes with (WxHxD) 172 x 147 x 150 mm Box sizes are variable
Max. number 16 x 6 transparent boxes = 96 boxes Number of storage locations: dependent on article size Standard dimensions (WxHxD): 750 x 2,000 x 275 mm
Description of standard version:
The simple and cost-effective solution for
small articles and spare parts.
All systems can be combined as required and are specifically adapted to suit the needs of the customer. On request we would be pleased to prepare you a detailed quotation.
Capacity for 108 different articles
Autom. individual withdrawal of the articles in plastic packages for optimal protection
All systems can be combined as required and are specifically adapted to suit the needs of the customer. On request we would be pleased to prepare you a detailed quotation.
W
NE
Toolbase Beginner 48 Toolbase Beginner 76 Toolbase Beginner 44 Toolbase Beginner 33
The standard version of Toolbase Beginner is a cost-effective dispensing system with 48 individually lockable plastic boxes. The Beginner software is included in the delivery, you can purchase the full version optionally. Regrinding
Management is possible.
Withdrawal per box
4 rows of each 12 boxes (WxHxD): 162 x 66 x 400 mm Number of storage locations: dependent on article size Standard dimensions (WxHxD): 717 x 1,100 x 725 mm
Description of standard version:
The cost-effective solution for a
efficiently Tool Management.
MAPAL Toolbase – Beginner
All systems can be combined as required and are specifically adapted to suit the needs of the customer. On request we would be pleased to prepare you a detailed quotation.
Withdrawal per box
W
NE
NEW
Toolbase Beginner 48 (standard version)
: 717 x 1,100 x 725 mm 4 rows of each 12 boxes ( ): 162 x 66 x 400 mm Inside dimension of each box ( ): 145 x 55 x 375 mm Standard dimensions (WxHxD)
WxHxD WxHxD
Toolbase Beginner 76
: 717 x 1,550 x 725 mm 4 rows of each 19 boxes ( ): 162 x 66 x 400 mm Inside dimension of each box ( ): 145 x 55 x 375 mm Standard dimensions (WxHxD)
WxHxD WxHxD
Toolbase Beginner 44
: 723 x 1,550 x 640 mm 4 rows of each 11 boxes ( ): 162 x 115 x 500 mm Inside dimension of each box ( ): 142 x 105 x 470 mm Standard dimensions (WxHxD)
WxHxD WxHxD
Toolbase Beginner 33
: 802 x 1,550 x 640 mm 3 rows of each 11 boxes ( ): 243 x 115 x 480 mm Inside dimension of each box ( ): 226 x 105 x 450 mm Standard dimensions (WxHxD)
WxHxD WxHxD
PC module with touch monitor integrated into the dispensing system
Barcode reader Trackball keyboard SPC control TMS user software
PC cabinet attachment with a drawer and touch monitor
Barcode reader Trackball keyboard SPC control TMS user software
Control panel with integrated PC and touch monitor
On request with plug-in preparation for drawer cabinet dispensers EL or EK (900 mm high) Barcode reader
Drawer with trackball keyboard SPC control
PC module with touch monitor integrated into the cabinet Barcode reader Trackball keyboard SPC control TMS user software Free-standing PC Touch monitor Barcode reader
Standard keyboard and mouse SPC control
TMS user software
Control is integrated into the dispensing system
Standard dimensions:
Height touch monitor: 391 mm
PC cabinet attachment with drawer (WxHxD): 717 x 280 x 757 mm
TMS user software
Standard dimensions control panel (WxHxD): 785 x 1,840 x 830 mm
Additional information: PC and keyboard must be housed by the customer in a suitable cabinet. The touch terminal and the barcode scanner are to be connected to the PC by the customer.
Standard height touch monitor: 391 mm
Control integrated into the cabinet
All systems can be combined as required and are specifically adapted to suit the needs of the customer. It is possible to connect up to 10 dispensing systems to one control. The Tool Management Software can be purchased separately from hardware. Manual stock management is also possible.
Control for dispenser AS:
Control EL (universally applicable):
Control for dispenser AL, dispenser EL and dispenser EK:
Control for dispenser AK:
Control manual stores (universally applicable):
MAPAL provides perfect engineering for your entire machining process. From the pilot phase through design, planning and procurement of components, to start-up, MAPAL provides appropriate, cost-effective services. You receive support during the manufacturing process and optimisation is continuous. Services from MAPAL perfectly matched to your needs.
MAPAL Customer Services
Complete Process Management
MAPAL - Complete Process Management
Machining process
Machining process
MAPAL Customer Services
Engineering
Optimisation
Logistics
Management
MAPAL tool dispensing systems
Contact MAPAL Toolbase®: Phone +49 (0) 7361 585-3323 [email protected] MAPAL Präzisionswerkzeuge Dr. Kress KG
P.O. Box 1520 D-73405 Aalen
Phone +49 (0) 7361 585-0 Fax +49 (0) 7361 585-150 [email protected] www.mapal.com
c
Perfe t ly y ours.