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Princeton University Microgrid

IDEA evolvingENERGY Conference

Toronto, Canada

28th – 30th October 2014

Edward “Ted” Borer, PE

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Overview

Campus Energy Demands

Energy Plant Equipment

Combined Heat and Power Production

Plant Economic Dispatch

Historic & Projected Emissions

Solar PV

“Microgrid” issues

Water Sources & Use

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Energy Demands at Princeton

> 180 Buildings Academic Research Administrative Residential Athletic

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Energy Equipment & Peak Demands

Electricity

Rating Peak Demand

(1) Gas Turbine Generator

15 MW

27 MW

Solar Photovoltaic System

5 MW

Steam Generation

(1) Heat Recovery Boiler 180,000 #/hr

(2) Auxiliary Boilers @ 150 ea.

300,000 #/hr

240,000 #/hr

Chilled Water Production

(3) Steam-Driven Chillers 10,100 Tons

(5) Electric Chillers

10,700 Tons

13,800 Tons

(1) Thermal Storage Tank 40,000 Ton-hours

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Plant Energy Balance

Campus Energy Users Chilled Water & Thermal Storage Systems Gas Turbine & HRSG Duct Burner & HRSG Auxiliary Boilers PSEG Electricity Natural Gas #2 Diesel Fuel Oil Electricity Steam Chilled Water Biodiesel Fuel Oil Backpressure Turbines Solar PV Electricity

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Chiller Cooling Tower Hot Cool Warm vapor Thermal Storage Tank

Cold water To HTX or tank ~ 32° F

Warm water from HTX or tank ~ 56° F

Plate & Frame Heat Exchanger Warm water from Campus ~ 58° F Cold water To Campus ~ 34° F

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Princeton Chilled Water Use

Campus Chilled Water Production, June 2002

0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000 20,000 22,000

10-Jun 11-Jun 12-Jun 13-Jun

T o ta l C h il le d W a te r F lo w 0 10 20 30 40 50 60 70 80 90 100 110 O u td o o r T e m p e ra tu re Total Flow, gpm Outdoor Temp

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Princeton Summer Steam Use

0 20 40 60 80 100 120 140 160

22-Jun 23-Jun 24-Jun 25-Jun 26-Jun 27-Jun

Steam Flow, M#/hr

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Gas Turbine Power Turbine Gearbox Electric Generator

Hot exhaust Gas CO Catalyst AC Electricity Steam Air Feed Water Heat Recovery Boiler Exhaust Gas Fuel & Water

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How Much More Efficient is

Combined Heat & Power?

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Princeton Power Demand

With Cogen Dispatch To Minimize Cost

-2 0 2 4 6 8 10 12 14 16 18 20

08 Jul 05 08 Jul 05 09 Jul 05 09 Jul 05 10 Jul 05 10 Jul 05 11 Jul 05

Me g a w a tts . Generation Campus Demand Power Purchase

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Princeton Economic Dispatch System

ICETEC

PJM Electric Price NYMEX gas, diesel, biodiesel prices Current Campus Loads Weather Prediction Production Equipment Efficiency & Availability “Business Rules” Historical Data Generate/Buy/Mix

Preferred Chiller & Boiler Selections

Preferred Fuel Selections

ICAP & Transmission

Warnings Operating Display Historical Trends Live feedback to Icetec Operator Action Biodiesel REC value

& CO2 value

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Previous Energy Saving Projects

Cogeneration Plant

Lighting Retrofits

VFDs

Premium Efficiency Motors

Central EMS

“Vending Misers”

Monitor “Sleep” Mode

Condensate Recovery

Energy Guidelines

Backpressure Turbines

Reverse Osmosis

Cooling Tower

Chemistry

High Efficiency Chillers

Hybrid Vehicle

LCD Monitors

Building Heat Recovery

Thermal Energy

Storage

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Backpressure Turbines

 Heating steam is produced and distributed at 200 PSIG on campus. The pressure must be reduced to less than 15 PSIG when it enters a building. Pressure

reduction is normally done by using control valves. Backpressure turbines reduce pressure and use that energy to turn small steam-turbine-generators.

 Princeton installed two backpressure turbines in Dillon Gym.

 They make 540 kilowatts at full power – i.e., power for several buildings.

 $243,000 “Smart Start” grant for the use of new technology.

 Estimate $188,000 annual savings,

 < 4 year payback.

 Avoids 1270 metric tons of CO2 per year.

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Data Center Absorption Chiller

600 tons of cooling using

only “waste” exhaust heat

from a 1.9 megawatt

gas-fired reciprocating engine.

It is the most efficient of it’s

type in the world.

Princeton’s will be the first

gas-engine & absorption

chiller combination used at a

data center.

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Reduced Chilled Water Use

1 2 3 4 5 6 7 8 9 10 0 5 10 15 20 25 30 35 40 Camp u s F loo r A rea ( S q .Ft .) Mi lli on s A n n u al Ch ille d W ater Use (T o n -Ho u rs) Mi lli on s Year

Princeton University Chilled Water Load Growth

Chilled Water Bldg Sq.Ft.

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Reduced Annual Steam Energy

1 2 3 4 5 6 7 8 9 10 0 100 200 300 400 500 600 700 800 900 1,000 Camp u s F loo r A rea ( sq.f t.) Mi lli on s A n n u al S tea m Use (lbs) Mi lli on s Fiscal Year

Princeton University Annual Steam Use

Steam Use Floor Area

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Princeton Solar PV

5.3 MW DC

27 Acres

Lease equipment

Own all power and Solar Renewable Energy

Credits from day one

Sell SRECs until system is paid for

Eventually stop selling SRECs and claim all

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Technical Scope

5.3 Megawatts, 8.4 Million KWH/year

Avoid 3091 Metric Tons CO

2

per year

9.4% of CO

2

reduction goal

Retire Solar Renewable Energy Credits (SRECs) and claim

avoided CO

2

from year 9 on.

27 Acres of Overgrown Fields & Lake Dredgings

Connect to Existing Substation under lake and canal via

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0 2 4 6 8 10 12 14 16 18 20 12:00 AM 1:00 AM 2:00 AM 3:00 AM 4:00 AM 5:00 AM 6:00 AM 7:00 AM 8:00 AM 9:00 AM 10:00 AM 11:00 AM 12:00 PM 1:00 PM 2:00 PM 3:00 PM 4:00 PM 5:00 PM 6:00 PM 7:00 PM 8:00 PM 9:00 PM 10:00 PM 11:00 PM M e gawat ts

Main Campus Power, Generated & Purchased During PV System Testing August 30, 2012

Charlton St Import MW Elm Drive Import MW CoGen Output MW

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0 10 20 30 40 50 60 70 80 90 100 0 2 4 6 8 10 12 14 16 18 20 12:00 AM 2:00 AM 4:00 AM 6:00 AM 8:00 AM 10:00 AM 12:00 PM 2:00 PM 4:00 PM 6:00 PM 8:00 PM 10:00 PM 12:00 AM PS EG Loc ation al M ar gi n al Pr ic e & D e liv e ry , $/M WH To tal Cam p u s Im p o rte d Pow e r, M e gawat ts

Purchased Power and Power Price During Solar PV Testing August 30, 2012

Total Campus Import, MW

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Simple Microgrid Concept

Central Utility Power Station KWH Utility Meter Synchronizing Isolation Breaker Local Generator Local Power Demands KWH Utility Meter Isolation Breaker Local Power Demands

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Microgrids Add Reliability

Central Utility Power Station KWH Utility Meter Synchronizing Isolation Breaker Local Generator KWH Utility Meter Isolation Breaker KWH Utility Meter Local Generator KWH Utility Meter Synchronizing Isolation Breaker Local Generator Synchronizing Isolation Breaker

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Microgrid Options

Central Utility Power Station KWH Utility Meter GT, Diesel, Micro-turbine

reciprocating gas engine, solar PV, wind, micro-hydro…

Battery or flywheel Economic Dispatch Synchronizing Isolation Breaker

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Utility Company Power

Feeds To Princeton Campus

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A Few Princeton Campus

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Campus Power During

Hurricane Sandy

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Must Do

For Microgrid Reliability

• Distributed base-load generator(s)

• Ability to run isochronous

• Ability to isolate generator-load combinations

• Skilled, manual, in-person effort, not automatic

• Underground utility distribution

• Black start capability

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Should Do

For Microgrid Reliability

• Fully commission complete systems

• Re-test periodically

• Test using realistic conditions

• Building-level load-shed capability

• Multiple fuel options

• Use emergency response teams periodically

• Plan for human needs

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Less Than You’d Expect

In An Emergency

• 5 MW Solar PV

• Uncontrollable, volatile output

• Off at night and extreme weather

• Utility-interactive inverters – can’t run in isolation

• ½ MW Backpressure Steam Turbines

• Not significant scale

• Not controlled power output

• No black start

• Induction generators – can’t run in isolation

• 5 – 6 MW Emergency generators

• Serve emergency circuits only

• Usually carry much less than design load

• Most can’t be synchronized

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Princeton University Water Use

• 282 million GPY

– NJAW 91%

– Well 9%

• = 775 thousand

gallons per day

• 34% is used in

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Energy Plant Water Use

• 97 million gallons per

year consumption

• Largest users are

cooling towers, then

boilers, then NOx

• Strong summer peak;

over 600k gpd.

2011 Energy Plant Water Uses And Sources

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Water Price Breakdown

• Average ~ 7%/year cost

increase.

• Supply = $3.36/kgal

• Discharge was $7.82/kgal

• New sewer rate of $10.24/ccf

following Township-Borough

merger in 2013, i.e.,

$13.90/1000 gallons

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Initial Concept for Sanitary Water

Recovery System Capacity

• Capacity:

– 400,000 gallons per day

– 146 million gallons annual

• Anticipated annual recovery

– 71 million gallons per year

– 95% of Energy Plant Water Supply

– 49% system utilization factor

• Arts Neighborhood rainwater recovery

– Primarily for storm water mitigation

– 1.2 million gallons per year

– Compatible with, not mutually exclusive of Sanitary Water

Recovery

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Existing & Proposed Concept

Water Flows

• 71 mgy recovered

sanitary water for

use in the energy

plant

• Reduced water

demand and

sanitary discharge

• Reduced water &

sanitary expenses

181 MGY

110 MGY

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Ongoing Opportunities

Retro-commissioning, continuous commissioning

Ground Source Heat Pumps

Variable Frequency Drives

Chilled Water Controls Optimization

Real-time emissions calculation

Energy Star & Smart Start grants as applicable

Use Condensate to pre-heat Domestic Hot Water

CHW-HTW Heat Pumps

Biodiesel

Deep Well Geothermal

Fuel Cells

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References

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