Turnaround and
Maintenance
For us, safety is more than a core value. It’s a way of life. We are all accountable - safety is first and fore-most in everything we do.
We know that zero is possible. It’s a journey that has no destination: only success marked by every safe man-hour of work. Every day, we demonstrate the Matrix Service commitment to achieving an injury- and incident-free safety record. It’s a winning proposition for all of our stakeholders – our employees, our customers and our investors. Matrix Safe – a cultural mindset
Reliably providing quality
turnaround and maintenance
services safely
When it comes to daily on-site maintenance services, nobody delivers like Matrix Service. We serve clients in the refinery, petrochemical, chemical and power generation sectors throughout the United States and Canada. We’re also proud of the reputation we’ve earned for outstanding turnaround/outage services to meet demanding schedules and tight budgets.
The single most important key to our success is our people. They are our most valuable resource. Their dedication and commitment have built our reputation for quality, safety and reliability. Everyone at Matrix Service shares our vision of being a world-class provider of services and products to our industrial clients. This vision, and our core values continue to shape our culture and increase our commitment to providing dependable turnaround and maintenance services.
Quality Assurance and Quality Control
Our quality assurance/quality control (QA/QC) program is essential to pro-viding quality products and services to our clients. This program sets the high standards that assure our work meets or exceeds all applicable codes and requirements. Matrix Service sup-ports our commitment to quality with experienced inspectors, trained and certified in accordance with organi-zations that govern the maintenance, repair and fabrication of equipment in the industries we serve.
Matrix Service has developed a detailed quality management systems manual and ASME quality control systems manual that govern our performance.
These quality assurance manuals help control the quality of shop and field fabrication, andassembly and repairs to boilers, power piping and pressure ves-sels and ensure code compliance. Matrix Service maintains ASME S, U, U2 and P code stamps, as well as NBIC R stamp. Our Quality Control manuals detail procedures and guidelines for civil, structural, mechanical, welding, elec-trical, testing, painting and insulation services.
In addition to the QA/QC manuals, Matrix Service has more than 500 established weld procedures and the capability to produce new procedures as needed. We also maintain a com-puter-generated welder database to minimize unnecessary retesting of established welders and to record each welder’s capabilities.
Fabrication
With more than 150,000 square feet of fully equipped fabrication facili-ties conveniently located throughout the United States, Matrix Service has what it takes to meet the turn-around and maintenance needs of our clients. Matrix Service fabrica-tion facilities specialize in steel, steel plate, vessel and pipe fabrication. Our advanced equipment includes plate rolls, presses, angle rolls, punch presses, burning machines, beveling equipment, positioners and welding equipment. We can also set up on-site fabrication facilities for specific proj-ects or to help meet maintenance and turnaround needs.
Matrix Service uses an integrated cost tracking and reporting system allow-ing us to provide accurate schedule updates and cost reporting, by day or by shift. Our system provides daily time sheets costed by work order as required. These reports help the proj-ect team quickly and efficiently adapt to any changes in scope.
• Heavy lifts • Constructability support • Piping installation • Structural erection/modification • Planning and scheduling • Cost control • Blinding • Exchangers • Exchanger slab management • Towers and vessels • Tray installation and repair • Fin fan re-tube and repair • Valve replacement • ASME code work • Industrial cleaning • QA/QC and safety services • Procurement • Subcontractor management Turnaround services include:
Turnaround Services
Effective shutdown and turnaround management is vital to the success of every industrial facility. Our goal is to complete every turnaround or outage safely, on time and within budget.
We have the experience to execute multi-ple turnaround projects of varying degrees of complexity, ranging from a single unit to an entire plant. Our turnarounds are executed by an experienced team of proj-ect managers and field supervisors who expect the unexpected and solve prob-lems through constructability/design reviews, planning, project controls, appropriate staffing, equipment and material procurement, outsourcing and subcontractor management. We provide our personnel with the most advanced specialty equipment to minimize cost and maximize time savings, including truck mounted bun-dle extractors, tube rolling equipment, remote operated aerial extractors, Carey Lifts, straddle carriers and other spe-cialized equipment.
Planning, Scheduling and Cost Control
Successful turnarounds and outages demand careful planning, tracking and accurate cost control. Accurate infor-mation is the key to all planning and scheduling programs. Our primary goal is ensuring that our project team and client work closely together to address variables and agree on timelines. Though our planners and schedulers are proficient in a variety of software programs, P6 is the primary program used on TARS projects.
FCCU-Coker Turnarounds and Revamps
Matrix Service has the experience and in-house resources to plan and execute major capital revamps associated with mechanical turnaround outages. Our project teams specialize in large project mechanical repair and maintenance of units, such as FCCU and coker revamps involving heavy lift top head/cyclone replacements, coke drum repairs and replacements and the installation of coke drum heading devices and valves. Our ability to execute the capital and general maintenance work on a turnkey basis benefits our clients with reduced costs and downtime.
Exchanger Services
Providing comprehensive exchanger services has been the cornerstone of our turnaround and maintenance program since the company was founded. Using the most advanced specialized equipment, our turnaround group continues to exceed our clients' expectations. We have invested heav-ily in equipment in order to safely and efficiently remove, repair or replace and re-install exchangers. This includes truck mounted bundle extractors, remote operated aerial extractors, sophisticated tube rolling and replacement equipment and a variety of torqueing equipment, both pneumatic
Our personnel are committed to
providing outstanding service, while
searching for innovative ways to
improve quality and productivity
safely.
and hydraulic. We have also developed our own bundle slab management system to ensure that our personnel and our cli-ent knows the exact status of every single exchanger and all exchanger components at any given time.
Industrial Cleaning Services
Skilled technicians and state-of-the-art equipment rated for the most rigorous industrial applications help make Matrix Service a top-rated indus-trial cleaning service provider. Our professional technicians efficiently remove buildup from boilers, condens-ers, evaporator tubes, precipitators, process vessels, tanks, process lines, heat exchangers, I.D. and O.D using our top-of-the-line equipment. We are also experienced in cutting door sheets in tanks and vessels, exchanger shells and pipe of various diameters and lengths.
• Routine facility maintenance • Preventative and predictive maintenance • Maintenance and reliability services • Maintenance planning • Boiler repair and maintenance • Tank repair and maintenance • Supplemental maintenance
Maintenance services include: Matrix Service provides comprehensive
maintenance services to the petroleum, petrochemical, chemical and power industries. Services for total plant maintenance, range from general labor to specialized skilled crafts. Our multi-craft workforce includes: riggers, millwrights, pipefitters, welders, laborers, boilermakers, equipment operators and
ironworkers. Many of our maintenance craftsmen and supervisors are
HAZWOPER trained. We also provide cost control, scheduling, estimating, safety, quality control and assurance and purchasing as part of our routine maintenance services.
We recognize the need for flexibil-ity in the services we provide to our maintenance clients. As the on-site maintenance contractor, we tailor our scope of services to meet our cli-ents’ needs. Specific examples of this include warehouse management, ship docking and releasing, grounds main-tenance, safety services or insulation services.
Maintenance Planning
Maintenance planning is a vital part of operating any plant. Many of our clients use computerized maintenance management systems (CMMS) for site maintenance planning, including routine maintenance, preventive main-tenance, condition monitoring and work order systems to support and stream-line maintenance activities. Matrix Service fully understands the need for comprehensive planning, scheduling and work backlog management. We develop and implement programs to interface with owner-controlled main-tenance systems.
Supplemental Maintenance
We can also help when clients need to supplement their operations and maintenance personnel. Specialized work may be needed that is outside the client’s normal scope or that requires additional personnel. We’re able to support jobsites where our role is simply to supplement the cli-ent’s personnel. Whether our clients need maintenance services or capital projects, Matrix Service has the work-force to support both. As a full-service industrial contractor, we understand the need for flexibility in adjusting our workforce to meet our client’s needs.
Maintenance Services
matrixservice.com
1-866-367-6879
Matrix Service is an EEO/Affirmative Action Employer and does not discriminate against any employee or applicant for employment because of race, color, religion, sex, age, disability or national origin.