Passion Pro parts catalogue

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PARTS CATALOGUE

Passion PRO (Special Edition)

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E-1

CYLINDER HEAD COVER/INLET PIPE

Service Item F.R.T.

COVER, CYLINDER HEAD 0.3

GASKET CYLINDER HEAD COVER --

COVER,'R' CYLINDER HEAD SIDE 0.1

COVER,'L' CYLINDER HEAD SIDE 0.2

SPARK PLUG 0.1

INSULATOR, CARBURETTOR 0.2

PIPE, INLET 0.3

BOM Of Group Number: E-1 Model :: Passion PRO (Special Edition)

Ref No. Part Number Description Req.

1 12301-KWA-900 COVER, CYLINDER HEAD, BLACK 1

2 12331-KWA-900 COVER 'R' CYLINDER HEAD SIDE(BLACK) 1

3 12341-KWA-900 COVER 'L' CYLINDER HEAD SIDE 1

4 12361-035-000 CAP, TAPPET ADJUSTING HOLE 2

5 12391-GW8-681 GASKET, CYLINDER HEAD COVER 1

6 12394-GW8-681 GASKET ‘R’ CYL. HEAD SIDE COVER 1

7 12395-GW8-681 GASKET ‘L’ CYL. HEAD SIDE COVER 1

8 16201-KWB-920 GASKET INLET PIPE 1

9 16211-459-750 INSULATOR, CARBURETTOR 1

10 17110-KCC-870 PIPE, COMP. 1

11 18655-KWA-940 STAY,A1 TUBE 1

12 90201-GF6-000R NUT, CAP, 7 MM 4

(3)

E-1

CYLINDER HEAD COVER/INLET PIPE

COVER, CYLINDER HEAD 0.3

GASKET CYLINDER HEAD COVER --

COVER,'R' CYLINDER HEAD SIDE 0.1

COVER,'L' CYLINDER HEAD SIDE 0.2

SPARK PLUG 0.1

INSULATOR, CARBURETTOR 0.2

PIPE, INLET 0.3

21 96001-06025-00 BOLT, FLANGE, SH. 6 X 25 2

(4)

E-2

CYLINDER/ CYLINDER HEAD

CYLINDER 1.2

GASKET, CYLINDER 1.1

HEAD COMP., CYLINDER 1.6

(INC. REAMING) --

GUIDE, VALVE --

(ADD 0.3 FOR EACH) --

(EXC.VALVE REFACING) --

(ADD MORE 0.2 IF PERFORMED) --

GASKET CYLINDER HEAD 0.9

BOLT, STUD, 6×32 0.3

1 12101-KWA-930 CYLINDER 1

2 12191-KRS-C10 GASKET, CYLINDER 1

3 12200-KWA-930 HEAD COMP., CYLINDER 1

4 12237-GB4-305 GUIDE,IN. VALVE 1

5 12245-GB4-305 GUIDE, EXH. VALVE 1

6 12251-KST-942 GASKET, CYLINDER HEAD 1

7 18640-KCC-940 PIPE, COMP. AIR FEED 1

8 18645-MT4-730 GASKET, AIR FEED PIPE 1

9 90033-041-020 BOLT, STUD, 6 X 32 2

10 90081-GFP-900 BOLT, SOCKET FLANGE 6×23 2

11 90701-GF6-000 PIN, DOWEL, 8 X 14 4

12 91305-028-150 `O'- RING, 9 X1.6 2

(5)

E-3

CAM SHAFT / VALVE

CAMSHAFT COMP 0.7

ARM, VALVE ROCKER 1.1

(ONE OR ALL) --

VALVE 1.4

(INC. REFACING) --

(EXC.VALVE GUIDE REPLACEMENT) --

SPRING, VALVE INNER 1.2

(INC. RELATIVE PART) --

1 12209-GB4-685 SEAL, VALVE STEM 2

2 14100-KST-941 CAM SHAFT COMP. 1

3 14430-KST-940 ARM COMP., VALVE ROCKER 2

4 14451-KST-940 SHAFT, ROCKER ARM 2

5 14711-GN5-910L VALVE INLET 1

6 14721-GF6-010L VALVE EXHAUST 1

7 14751-GBG-900 SPRING, VALVE OUTER 2

8 14761-GBG-900 SPRING, VALVE INNER 2

9 14771-GB4-680 RETAINER, VALVE SPRING 2

10 14775-MA6-000 SEAT, VALVE SPRING OUTER 2

11 14781-MA6-000 COTTER, VALVE 4

12 90012-333-000R SCREW, TAPPET ADJUSTING 2

(6)

E-4

CAM CHAIN TENSIONER

SPROCKET, CAM (28T) 0.4

ARM COMP., CAM CHAIN TENSIONER --

ROLLER, CAM CHAIN TENSIONER --

CHAIN, CAM 1.4

PUSH ROD COM., TENSIONER 0.3

ROLLER COM., CAM CHAIN GUIDE 1.0

SPROCKET, CAM CHAIN GUIDE 1.6

SPINDEL, CAM CHAIN GUIDE --

1 14321-GB6-900 SPROCKET, CAM (28T) 1

2 14401-178-000 CHAIN, CAM (84L) 1

3 14500-035-020 ARM COMP. ,CAM CHAIN TENSIONER 1

4 14502-086-000R ROLLER, CAM CHAIN TENSIONER 1

5 14531-035-000 PIVOT, CAM CHAIN TENSIONER 1

6 14541-GB4-680 SPRING, CAM CHAIN TENSIONER 1

7 14550-GB0-910R PUSH ROD, COMP., TENSIONER 1

8 14566-086-030 HEAD, CAM CHAIN TENSIONER, PUSH ROD 1

9 14610-086-000R ROLLER COMP., CAM CHAIN GUIDE 1

10 14615-035-000 PIN, CAM CHAIN GUIDE ROLLER 1

11 14670-035-030L SPROCKET, CAM CHAIN GUIDE 1

12 14675-178-000 SPINDLE, CAM CHAIN GUIDE SPROCKET 1

(7)

E-5

RIGHT CRANKCASE COVER

COVER COMP., ORO CRANK CASE 0.8

GASKET, ORO CRANCK CASE COVER 0.6

LEVER COMP., CLUTCH 0.7

OIL SEAL, 13.8×24×5 --

1 11330-KWA-930 COVER COMP., 'R' CRANK CASE (NH-35M) 1

2 11394-GW8-681 GASKET, ‘R’ CRANK CASE COVER 1

3 15650-KWA-930 GAUGE, OIL LEVEL 1

4 22810-198-000 LEVER COMP.,CLUTCH 1

5 22815-166-000 SPRING, CLUTCH LEVER 1

6 90702-GB6-910 PIN, DOWEL,8 X 12 2 7 91202-302-010 OIL SEAL, 13.8 X 24 X 5 1 8 91303-719-000 O-RING,9 MM 1 9 91307-035-000 O-RING,18 X 3 1 10 96001-06040-00 BOLT, FLANGE, SH. 6 X 40 5 11 96001-06065-00 BOLT, FLANGE, SH. 6 X 65 2 12 96001-06080-00 BOLT, FLANGE, SH. 6 X 80 1

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E-6

CLUTCH

ROTOR, OIL FILTER 0.9

COVER, OIL FILTER ROTOR 0.7

PLATE, OIL SEPARATOR 1.1

OUTER COMP., CLUTCH 1.2

CENTER, CLUTCH 1.2

DISC CLUTCH FRICTION --

(ONE OR ALL) --

( INC. RELATIVE PART) --

PLATE, CLUTCH PRESSURE --

PLATE, CLUTCH LIFTER --

SPRING, CLUTCH (ONE OR ALL) --

1 15431-198-000 ROTOR, OIL FILTER 1

2 15439-198-691 GASKET, OIL FILTER ROTOR 1

3 15441-198-000 COVER, OIL FILTER ROTOR 1

4 15661-198-000 PLATE, OIL SEPARATOR 1

5 22110-KST-940 OUTER COMP., CLUTCH 1

6 22121-198-900 CENTER, CLUTCH 1

7 22201-GF6-000 DISC, CLUTCH FRICTION 4

8 22311-107-000 PLATE, CLUTCH 3

9 22350-115-020 PLATE, CLUTCH PRESSURE 1

10 22361-KST-940 PLATE, CLUTCH LIFTER 1

11 22401-GF6-000 SPRING, CLUTCH 4

12 22847-KCC-900 ROD, CLUTCH LIFTER 1

(9)

E-6

CLUTCH

ROTOR, OIL FILTER 0.9

COVER, OIL FILTER ROTOR 0.7

PLATE, OIL SEPARATOR 1.1

OUTER COMP., CLUTCH 1.2

CENTER, CLUTCH 1.2

DISC CLUTCH FRICTION --

(ONE OR ALL) --

( INC. RELATIVE PART) --

PLATE, CLUTCH PRESSURE --

PLATE, CLUTCH LIFTER --

SPRING, CLUTCH (ONE OR ALL) --

21 90461-GF6-000 WASHER, SPLINE, 17 MM 1

22 91205-350-000 OIL SEAL , 6 X 25 X 6 1

23 93600-05012-1H SCREW, FLAT, 5 X 12 4

24 96001-06020-00 BOLT, FLANGE, SH. 6 X 20 2

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E-7A

LEFT CRANKCASE COVER/A.C. GEN. ASSY. (SELF START)

COVER L., CRANKCASE 0.1

A.C. GEN. ASSY. 0.5

STATOR COMP. --

FLYWHEEL COMP. 0.3

OIL, SEAL 18.9×30×5 --

O-RING 107×2 --

BOM Of Group Number: E-7A Model :: Passion PRO (Special Edition)

1 11341-KWA-941 COVER 'L' CRANK CASE 1

2 11360-KWA-930 COVER RR L CRANK CASE 1

3 11395-GBJ-731 GASKET L CRANK CASE COVER 1

4 31100-KWA-941 A.C. GEN. ASSY. 1

5 31110-KWA-941 FLYWHEEL COMP. 1

6 31120-KWA-931 STATOR COMP. 1

7 32961-KST-940 CLAMPER ACG CORD 1

8 32981-GB4-780 GORMMET NEUTRAL SWITCH CORD 1

9 90083-KVH-900 BOLT, KNOCK, 5 MM 2

10 90084-KWA-930 CAP 14 MM 1

11 90087-KWA-930 CAP 30MM 1

12 90410-HC4-000 WASHER ,10MM 1

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E-7A

LEFT CRANKCASE COVER/A.C. GEN. ASSY. (SELF START)

A.C. GEN. ASSY. 0.5

STATOR COMP. --

FLYWHEEL COMP. 0.3

OIL, SEAL 18.9×30×5 --

O-RING 107×2 --

BOM Of Group Number: E-7A Model :: Passion PRO (Special Edition)

21 96001-06050-00 BOLT, FLANGE, SH. 6 X 50 1

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E7B

STARTING CLUTCH

A.C. GEN. ASSY. 0.5

STATOR COMP. --

FLYWHEEL COMP. 0.3

OIL, SEAL 18.9×30×5 --

O-RING 107×2 --

BOM Of Group Number: E7B Model :: Passion PRO (Special Edition)

1 11321-KWA-940 PLATE OIL SEPARATE 1

2 28101-KWA-940 CHAIN STARTING 1

3 28102-KWA-940 GUIDE STARTER CHAIN 1

4 28103-GB4-700 PROTECTOR STARTER CHAIN 1

5 28110-KWA-940 SPROCKET COMP., STARTING 1

6 28117-KFL-850 SET PLATE STARTING SPROKET 1

7 28120-KWA-942 OUTER COMP. STARTING CLUTCH 1

8 90085-KWA-940 BOLT, SOCKET 6MM 3

9 91201-GBG-900 OIL SEAL 30×42×4.5 1

10 91204-GBG-850 OIL SEAL 18.9×28×5 1

11 91301-035-000 O RING, 107 X2 1

12 91317-171-000 O RING, 6 X 1.7 2

(13)

E-7C

LEFT CRANK CASE COVER / AC GEN. ASSY.

A.C. GEN. ASSY. 0.5

STATOR COMP. --

FLYWHEEL COMP. 0.3

OIL, SEAL 18.9×30×5 --

O-RING 107×2 --

BOM Of Group Number: E-7C Model :: Passion PRO (Special Edition)

1 31201-KG8-004 BUSH SET 1

2 31202-GB2-700L SPROCKET 1

3 31204-KG8-004 BRUSH, SPRING 2

4 31205-KWA-941 PACKING 1

5 31208-KWA-941 MOTOR ONLY 1

6 31210-KWA-941 MOTOR UNIT STARTER 1

7 31211-KWA-941 CASE 'A' FRONT 1

8 31213-GB4-701L GEAR COMP., DRIVEN 1

9 32410-KWA-941 SUB HARNESS 'A' 1

10 91308-GB4-701L O-RING A 1 11 91309-GB2-701L O-RING B 1 12 93892-04006-08L SCREW, WASH., 4X6 1 13 93892-05030-08L SCREW, WASH., 5X30 4 14 94510-12000L CIRCLIP, EXTERNAL, 12 MM 1 15 96001-06045-00 BOLT, FLANGE, SH. 6 X 45 3

(14)

E-8

CRANK CASE /OIL PUMP

CRANK CASE COMP., 'R' 4.0

GASKET, CRANK CASE 3.6

CRANK CASE COMP., 'L' 4.4

SCREEN OIL FILTER 0.6

BOLT,CYLINDER STUD 1.1

PUMP ASSY., OIL --

(INC RELATIVE PART) --

1 11100-KWA-900 CRANK CASE COMP., 'R'(BLACK) 1

2 11191-GW8-681 GASKET CRANK CASE 1

4 11200-KWA-940 CRANK CASE COMP. LEFT 1

5 15100-KCC-900 PUMP ASSY.,OIL 1

6 15119-178-000 GASKET, OIL PUMP BODY 1

7 15384-178-000 PIVOT, OIL PUMP 1

8 15421-035-010 SCREEN, OIL FILTER 1

9 16236-045-010 CLAMPER, OVER FLOW PIPE 1

10 17371-KWA-940 TUBE BREATHER 1

11 90031-GF6-000R BOLT 'A', CYLINDER STUD, 6 X 198 X 7 2 12 90032-GF6-000R BOLT 'B', CYLINDER STUD, 6 X 205.5 X 7 2

13 90407-259-000 PACKING,DRAIN COCK, 12.5 X 20 1

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E-8

CRANK CASE /OIL PUMP

CRANK CASE COMP., 'R' 4.0

GASKET, CRANK CASE 3.6

CRANK CASE COMP., 'L' 4.4

SCREEN OIL FILTER 0.6

BOLT,CYLINDER STUD 1.1

PUMP ASSY., OIL --

22 96001-06060-00 BOLT, FLANGE, SH. 6 X 60 2

(16)

E-9

CRANK SHAFT/ PISTON

CRANKSHAFT COMP. 4.0

RING SET PISTON 1.3

PISTON --

PIN PISTON 1.2

ROD, CONNECTING (ACTUAL TIME) --

BEARING, RADIAL BALL 6304 4.2

1 13000-KWA-940 CRANK SHAFT COMP. 1

2 13011-KCC-942 RING SET, PISTON (STD) 1

13012-KCC-942 RING SET, PISTON (0.25) 1

13013-KCC-942 RING SET, PISTON (0.50) 1

13014-KCC-942 RING PISTON (0.75) 1

13015-KCC-942 RING SET PISTON (1.00) 1

3 13101-KCC-901 PISTON (STD) 1 13102-KCC-315 PISTON (0.25) 1 13103-KCC-315 PISTON (0.50) 1 13104-KCC-315 PISTON (0.75) 1 13105-KCC-315 PISTON (1.00) 1 4 13111-087-000 PIN, PISTON 1

(17)

E-9

CRANK SHAFT/ PISTON

CRANKSHAFT COMP. 4.0

RING SET PISTON 1.3

PISTON --

PIN PISTON 1.2

ROD, CONNECTING (ACTUAL TIME) --

BEARING, RADIAL BALL 6304 4.2

91103-GF6-000R BEARING, CONNECTING ROD (WHITE) 1

(18)

E-10

TRANSMISSION

MAIN SHAFT 3.8

(INCLUDING RELATIVE PART) --

COUNTER SHAFT --

(WHEN SERVICING COMP., UNIT) --

F.R.T IS 4.0 --

SPROCKET DRIVE 0.2

1 23211-GF6-000 MAIN SHAFT (11T) 1

2 23221-GF6-000 COUNTER SHAFT 1

3 23421-GB4-770 GEAR, COUNTER SHAFT LOW (35T) 1

4 23422-GB4-770 BUSH, 20 X 9 1

5 23431-GN5-910 GEAR, MAIN SHAFT SECOND (17T) 1

6 23441-GB4-770 GEAR, COUNTER SHAFT SECOND (29T) 1

7 23451-GK4-760 GEAR, MAIN SHAFT THIRD (21T) 1

8 23461-GK4-760 GEAR, COUNTER SHAFT THIRD (26T) 1

9 23471-GN5-910 GEAR, MAIN SHAFT FOURTH (24T) 1

10 23481-HF7-000 GEAR, COUNTER SHAFT FOURTH (23T) 1

11 23801-178-000 SPROCKET, DRIVE, (14T) 1

12 23802-040-000 PLATE, DRIVE SPROCKET FIXING 1

(19)

E-10

TRANSMISSION

MAIN SHAFT 3.8

COUNTER SHAFT --

(WHEN SERVICING COMP., UNIT) --

F.R.T IS 4.0 --

SPROCKET DRIVE 0.2

21 91203-GB5-760 OIL SEAL, 17 X 29 X 5 1

22 92000-06008-0H BOLT HEX., 6 X 8 2

23 96100-60010-00 BEARING , RADIAL BALL , 6001 1

24 96100-62010-00 BEARING, RADIAL BALL, 6201 1

(20)

E-11

KICK STARTER

PINION KICK STARTER 3.7

SPINDEL KICK STARTER --

SPRING KICK STARTER 1.1

1 28211-GF6-000 PINION ,KICK STARTER 1

2 28221-198-010 RATCHET,KICK STARTER 1

3 28251-GF6-000 SPINDLE, KICK STARTER 1

4 28253-397-000 SPRING, KICK STARTER RATCHET 1

5 28254-198-000 RETAINER, RATCHET SPRING 1

6 28256-198-000 PLATE ,RATCHET GUIDE 1

7 28261-198-000 SPRING, KICK STARTER 1

8 28262-198-000 RETAINER, KICK SPRING 1

9 90452-115-000 WASHER ,17MM 1

10 90454-107-000 WASHER ,THRUST, 20MM 1

11 90601-459-000 CIRCLIP, 20 MM 2

12 94510-16000 CIRCLIP, EXTERNAL, 16 MM 1

(21)

E-12

GEAR SHIFT

FOR GEAR SHIFT 3.8

(ONE OR ALL) --

DRUM GEAR SHIFT --

PLATE, SHIFT DRUM STOPPER --

ARM COMP., SHIFT DRUM STOPPER --

SPINDLE COMP. GEAR SHIFT 1.2

CONTACT ASSY. --

NEUTRAL SWITCH 0.2

1 24211-GF6-000R FORK, GEARSHIFT 2

2 24261-121-742 PIN, GEARSHIFT FORK GUIDE 2

3 24263-028-000 CLIP, GEARSHIFT FORK GUIDE PIN 2

4 24301-KWA-930 DRUM GEAR SHIFT 1

5 24411-198-900 PLATE, SHIFT DRUM STOPPER 1

6 24421-200-000 PIN, GEAR SHIFT DRUM 4

7 24425-198-900 PLATE, SHIFT DRUM SIDE 1

8 24430-198-900 ARM COMP. ,SHIFT DRUM STOPPER 1

9 24435-GB4-770 SPRING, GEARSHIFT DRUM STOPPER 1

10 24610-KST-940 SPINDLE COMP., GEAR SHIFT 1

11 24639-035-000L COLLAR 12.2 MM 1

12 24641-041-000 SPRING ,GEAR SHIFT ARM 1

13 24651-035-000L SPRING GEARSHIFT REU 1

14 24652-035-000 PIN, SHIFT RETURN SPRING 1

15 35750-001-000 CONTACT ASSY., NEUTRAL SWITCH 1

16 35753-035-010 ROTOR, NEUTRAL SWITCH 1

17 35755-001-000 PLATE, CONTACT FIXING 1

18 90071-171-000 BOLT, KNOCK ,6MM 1

19 90801-035-000 PLUG, RUBBER, 19MM 1

(22)

E-12

GEAR SHIFT

FOR GEAR SHIFT 3.8

(ONE OR ALL) --

DRUM GEAR SHIFT --

PLATE, SHIFT DRUM STOPPER --

ARM COMP., SHIFT DRUM STOPPER --

SPINDLE COMP. GEAR SHIFT 1.2

CONTACT ASSY. --

NEUTRAL SWITCH 0.2

21 91312-107-000 `O' -RING, 7 X 1.7 1

22 90022-GFP-900 BOLT WASHER 6×16 1

23 96001-06012-00 BOLT,FLANGE,SH,.6 X 12 1

(23)

E-13

CARBURETTOR

NEEDLE SET, JET 0.5

CARBURETTOR ASSY. --

FLOAT SET 0.4

VALVE COMP., FLOAT JET , MAIN --

TOP SET 0.2

CHAMBER SET, FLOAT --

VALVE SET, TROTTLE 0.3

1 16010-KWA-931 GASKET SET 1

2 16012-KWA-931 NEEDLE SET JET 1

3 16013-KRB-901 FLOAT, SET 1

4 16014-KPH-901 TOP SET 1

5 16015-KVW-921 CHAMBER SET, FLOAT 1

6 16016-KPH-651 SCREW SET 'A' 1

7 16022-KWA-931 VALVE SET THROTTLE 1

8 16028-KPH-901 SCREW, SET 1

9 16037-KPH-901 PLATE SET, VALVE 1

10 16060-KWA-933 SWITCH ASSY. THROTTLE 1

11 16075-KTC-901 O-RING 1

12 16076-KPL-901 O-RING 1

13 16100-KWA-935 CARBUTETTOR ASSY. 1

14 16118-KST-901 CAP,CABLE SEALING 1

15 16148-KPL-901 CAP, DUST 1

16 16155-KRS-861 VALVE COMP., FLOAT 1

17 16163-GFP-901 GASKET FLOAT CHAMBER 1

18 16165-KWA-931 HOLDER NEEDLE JET 1

19 16199-KWA-931 TUBE AIR VENT 1

(24)

E-13

CARBURETTOR

NEEDLE SET, JET 0.5

CARBURETTOR ASSY. --

FLOAT SET 0.4

VALVE COMP., FLOAT JET , MAIN --

TOP SET 0.2

CHAMBER SET, FLOAT --

VALVE SET, TROTTLE 0.3

21 93892-04010-10 SCREW, WASH, 4X10 2

22 93892-04014-08 SCREW, WASH, 4 X 14 2

23 95002-02089 CLIP, B1 8 TUBE 2

24 95002-02659 CLIP, B-1, 6.5 TUBE 2

25 95005-35260-50 TUBE 35×170 1

26 99101-KWA-1050 JET, MAIN #105 1

(25)

F-1V

HEAD LIGHT / FR.VISOR

HEAD LIGHT ASSY., 0.1

UNIT, HEADLIGHT --

BULB, HEADLIGHT --

SOCKET ASSY., HEADLIGHT 0.2

SOCKET ASSY., POSITION LIGHT --

STAY HEADLIGHT BRACKET --

PLATE, FR. NUMBER --

PANEL, INNER --

BOM Of Group Number: F-1V Model :: Passion PRO (Special Edition)

1 3310A-KWA-830 LIGHT ASSY., HEAD (W/O BULB) 1

2 33120-KCC-690A UNIT, HEADLIGHT 1

3 33126-KCC-730 RUBBER COVER 1

4 33128-GBL-000 NUT, SPECIAL 1

5 33130-KWA-831 SOCKET COMP., HEAD LIGHT 1

6 33301-KVE-900 BULB, WEDGE BASE (T10, 12V-5W) 1

7 34901-KSP-910 BULB, HEAD LIGHT 1

8 53209-GAH-000 CLIP, HEADLIGHT 2

9 61302-KWA-830 STAY, 'R' FR. SCREEN 1

10 61303-KWA-830 STAY, 'L' FR. SCREEN 1

11 61306-KWA-940 PLUG PANNEL SET 2

12 61311-KWA-830 STAY, FR. VISOR 1

13 61312-149-300 BOOT, HEADLIGHT BRACKET 2

14 6410A-KWA-830 WIND SCREEN SUB ASSY 1

15 64310-198-D20A PLATE, FRONT NUMBER 1

16 64315-KWA-940 STAY FRONT NUMBER PLATE 1

17 64316-KWA-940 STAY FRONT VISOR LOWER 1

18 80101-443-000 RUBBER, RR. FENDER CUSHION 3

19 83400-KWA-700 SET, FR.VISOR 1

(26)

F-1V

HEAD LIGHT / FR.VISOR

HEAD LIGHT ASSY., 0.1

UNIT, HEADLIGHT --

BULB, HEADLIGHT --

SOCKET ASSY., HEADLIGHT 0.2

SOCKET ASSY., POSITION LIGHT --

STAY HEADLIGHT BRACKET --

PLATE, FR. NUMBER --

PANEL, INNER --

21 83405-KWA-830 CUSHION FRONT VISOR 2

22 90101-GJ6-000 BOLT, ADJUST 1

23 90307-GJ6-000 WASHER, LOCK, 6 MM 1

24 90320-GC3-000 NUT, SPRING, M5 2

25 90504-KWA-940 WASHER SCREEN 2

26 91509-GE2-760 SCREW, WASHER, 5 X 11.5 2

27 91509-KWA-830 SCREW, PAN 5X18.5 2

28 93500-05012-0A SCREW PAN, 5 X 12 2

29 93901-44220 SCREW, TAPPING,4X10 6

30 94021-06000-0S NUT, HEX CAP 6MM 2

31 94101-05000 WASHER , PLAIN, 5MM 2

(27)

F-2V

SPEEDOMETER/CABLE/KEY SET

* KEY SET 1.1

* SWITCH ASSY., COMB. & LOCK 0.4

* METER ASSY., COMB. 0.3

* SPEEDOMETER COMP., 0.5

* FUEL METER COMP., --

* CASE, UPPER ASSY., --

* CASE, UNDER ASSY., --

* SOCKET COMP., --

* CABLE ASSY., SPEEDOMETER --

* CABLE, INNER 0.1

1 35010-KWA-930 KEY SET 1

2 35100-KWA-930 SWITCH ASSY., COMB & LOCK 1

3 35121-KWA-930 KEY BLANK NO.1 1

4 35122-KWA-930 KEY BLANK NO.2 1

5 37100-KWA-830 METER ASSY., COMB. 1

6 37100-KWA-870 METER ASSY., COMB. 1

7 37109-KPH-901 CAP 1

8 37210-KWA-831 SPEEDO METER, COMP. 1

9 37211-KWA-831 CASE UPPER ASSY., 1

10 37211-KWA-871 CASE UPPER ASSY., 1

11 37212-KWA-831 CASE UNDER ASSY., 1

12 37214-KV7-671 SCREW, TAPPING, 3 X 12 1

13 37215-MB6-830 CLAMP 1

14 37700-KWA-830 SPEED, SENSOR ASSY. 1

15 44830-KWA-830 CABLE, COMP., SPDMT 1

16 44830-KWA-830A CABLE INNER 1

17 61317-KCC-900 GUIDE `A' 1

18 78135-SN3-003 BULB SOCKET ASSY 1

19 90108-GN2-000 SCREW, WASH., 3 X 10 3

(28)

F-2V

SPEEDOMETER/CABLE/KEY SET

* KEY SET 1.1

* SWITCH ASSY., COMB. & LOCK 0.4

* METER ASSY., COMB. 0.3

* SPEEDOMETER COMP., 0.5

* FUEL METER COMP., --

* CASE, UPPER ASSY., --

* CASE, UNDER ASSY., --

* SOCKET COMP., --

* CABLE ASSY., SPEEDOMETER --

* CABLE, INNER 0.1

21 93903-22480 SCREW TAPPING 3 X 16 1

22 93913-24320 SCREW TAPPING, 4 X 14 8

23 94001-06070-0S NUT, HEX., 6 MM 3

24 94103-06700 WASHER, PLAIN, 6 MM 2

(29)

F-3

HANDLE LEVER/SWITCH/CONTROL CABLE

CABLE COMP., THROTTLE 0.3

CABLE COMP., CLUTCH 0.2

SWITCH ASSY., WINKER 0.5

SWITCH ASSY., FR. STOP --

CABLE COMP., FR. BRAKE --

GRIP COMP., ORO HANDLE 0.6

GRIP OLO HANDLE 0.6

HOUSING UPPER, THROTTLE --

HOUSING UNDER, THROTTLE --

BRACKET ORO HANDLE LEVER --

BRACKET OLO HANDLE LEVER --

COVER ORO HANDLE LEVER --

BOM Of Group Number: F-3 Model :: Passion PRO (Special Edition)

1 17910-KWA-940 CABLE COMP. THROT. 1

2 22870-KWA-940 CABLE COMP. CLUTCH 1

3 22871-116-670 BOOT, CLUTCH CABLE 1

4 32161-404-000 BAND B-1,WIRE 2

5 35150-KWA-841 SWITCH ASSY. START 1

6 35200-KWA-831 SWITCH ASSY., WINKER 1

7 35330-413-000 SW. COMP., FR. LEVER 1

8 35152-KWA-841 SWITCH ASSY., FR. STOP 1

9 45450-KCC-710 CABLE COMP., FR. BRAKE 1

10 53140-KWA-830 GRIP COMP., 'R 1

11 53166-KWA-830 GRIP 'L' HANDLE 1

12 53167-GE4-000 HOUSING UNDER,THROTTLE 1

13 53168-KWA-841 HOUSING UP., THROTTLE 1

14 53171-198-900 BRACKET 'R' HANDLE LEVER 1

15 53171-KCC-900 COVER 'R' HANDLE LEVER 1

16 53172-KTC-920 BRACKET, `L' HANDLE LEVER 1

17 53175-KVH-850 LEVER COMP., 'R' STEERING HANDLE 1

18 53178-KVH-850 LEVER COMP., 'L' STEERING HANDLE 1

19 53179-KTC-900 COVER 'L' HANDLE LEVER 1

(30)

F-3

HANDLE LEVER/SWITCH/CONTROL CABLE

CABLE COMP., THROTTLE 0.3

CABLE COMP., CLUTCH 0.2

SWITCH ASSY., WINKER 0.5

SWITCH ASSY., FR. STOP --

CABLE COMP., FR. BRAKE --

GRIP COMP., ORO HANDLE 0.6

GRIP OLO HANDLE 0.6

HOUSING UPPER, THROTTLE --

HOUSING UNDER, THROTTLE --

BRACKET ORO HANDLE LEVER --

BRACKET OLO HANDLE LEVER --

COVER ORO HANDLE LEVER --

21 88114-198-D10 CAP, LOCK NUT 2

22 88115-KTR-900 BOOT, MIRROR UPPER 2

23 88120-KWA-700 MIRROR ASSY. L BACK (PFW) 1

24 90003-KCC-840 BOLT, ADPT.10MM 2

25 90114-310-000 BOLT, HANDLE LEVER PIVOT 1

26 90201-MW3-620 NUT, HEX., 10MM 2 27 93500-05020-0G SCREW, PAN, 5 X 20 2 28 93500-05022-1G SCREW, PAN, 5 X 22 2 29 94001-06000-0S NUT, HEX., 6 MM 2 30 94050-06000 NUT, FLANGE, 6 MM 2 31 96001-06025-07 BOLT, FLANGE, SH. 6 X 25 2

(31)

F-4

HANDLE PIPE/ TOP BRIDGE

PIPE STEERING HANDLE 0.5

BRIDGE COMP., FROK TOP --

HOLDER, HANDLE PIPE UNDER 0.2

1 53100-KWA-940 PIPE STEERING HNDL. 1

2 53131-KWA-940 HOLDER HANDLE UP 1

3 53132-124-000 HOLDER, HANDLE PIPE UNDER 2

4 53133-198-900 RUBBER, HANDLE CUSHION UPPER 2

5 53134-028-000 RUBBER, HANDLE CUSHION UNDER 2

6 53135-198-900 WASHER, HANDLE CUSHION 2

7 53136-198-900 PLATE, HANDLE CUSHION 2

8 53230-KST-950 BRIDGE COMP., FORK TOP 1

9 90102-KVN-900 BOLT, SP. FLANGE SOCKET 6 X 22 4

10 90304-KSP-900 NUT, STEERING STEM 1

11 90304-KST-942 NUT FLG.PT 10MM 2

12 90503-KTR-900 WASHER, STEERING STEM 1

(32)

F-5

STEERING STEM/ HORN

PIPE STEERING HANDLE 0.5

BRIDGE COMP., FROK TOP --

HOLDER, HANDLE PIPE UNDER 0.2

1 33714-KL3-620 RUBBER, TAIL LIGHT 2

2 38110-KRY-930 HORN COMP. 1

3 38117-KFE-701 COLLAR, HORN SET 1

4 50301-KTR-900 RACE, STEERING BALL 2

5 53200-KST-950 STEM, COMP., STEERING 1

6 53211-268-010 RACE, STEERING TOP CONE 1

7 53212-200-000 RACE, STEERING BOTTOM CONE 1

8 53214-200-000 DUST SEAL, STEERING HEAD 1

9 53215-KTR-900 BALL, ASSY. STEERING 2

10 53221-KTR-900 THREAD, STEERING HEAD TOP 1

11 53222-KTR-900 MUD GUARD, STEERING HEAD TOP 1

12 94101-08800 WASHER PLAIN, 8 MM 1

(33)

F-6

FRONT FENDER

FENDER, FRONT 0.2

1 33741-KAK-971 REFLEX, LEFT FRONT 2

2 45451-KCC-900 GUIDE, FR. FENDER CABLE 1

3 61100-KWA-700 SET, FR FENDER 1

4 61102-KWA-910 PLATE, FRONT FENDER 2

5 90104-KCC-870 SCREW, SPECIAL , 6 X 12 2

6 90501-KCC-870 COLLAR, FR. FENDER SET 2

7 94050-06000 NUT, FLANGE, 6 MM 2

8 95701-06012-08 BOLT, FLANGE, 6 X 12 2

(34)

F-7

FRONT FORK

FORK ASSY. FRONT 0.5

SPRING FRONT CUSHION --

PIPE COMP., FR. FORK 0.8

CASE FR. BOTTOM 0.9

1 51400-KWA-941 FORK ASSY., 'R' FRONT 1

3 51401-KST-941 SPRING, FR. CUSHION 2

4 51403-447-730 JOINT, SPRING 2

5 51403-KCC-900 COLLAR, SPRING 2

6 51410-KWA-941 PIPE COMP. FR. FORK 2

7 51412-KAG-900 SPRING, REBOUND 2

8 51412-KWA-941 RING BACKUP 2

9 51420-KWA-941 CASE COMP. R, FRONT BOTTOM 1

11 51425-KST-901 SEAL, DUST 2

12 51432-KST-901 PIECE, OIL LOCK 2

13 51437-KVN-901 RING, PISTON 2

14 51440-KTR-901 PIPE, SEAT 2

(35)

F-7

FRONT FORK

FORK ASSY. FRONT 0.5

SPRING FRONT CUSHION --

PIPE COMP., FR. FORK 0.8

CASE FR. BOTTOM 0.9

25 91255-KWA-941 SEAL OIL 30×42×11 2

(36)

F-8

FRONT BRAKE PANEL

GEAR SPEEDOMETER 0.3

PINION SPEEDOMETER 0.6

PANNEL SUB COMP., FR. BRAKE 0.4

SHOE COMP BRAKE --

(ONE OR ALL) --

ARM. FR. BRAKE 0.1

1 43125-KTN-701 SHOE COMP., BRAKE 2

1 43125-KRP-981 SHOE COMP., BRAKE 2

2 44805-KTC-900 PINION, SPEEDOMETER 1

3 44806-KST-900 GEAR, SPEEDOMETER 1

4 44809-170-000 WASHER, SPEEDOMETER GEAR 2

5 44810-KTC-900 BUSH, PINION 1

6 45010-KTR-700 PANEL SUB. COMP., FR. BRAKE (MGM) 1

8 45133-KCC-900 SPRING, FR. BRAKE SHOE 2

9 45134-250-000 DUST SEAL, BRAKE CAM 1

10 45141-KTC-900 CAM FR. BRAKE 1

11 45145-096-650 INDICATOR, FR. BRAKE 1

12 45410-KCC-900 ARM, FR. BRAKE 1

(37)

F-9

FRONT WHEEL

Service Item F.R.T. TUBE, TYRE 0.9 TYRE FR. (2.75×18-4 PR) -- AXLE, FR. WHEEL 0.2 HUB FR. WHEEL 2.5

COLLAR FR. AXLE DISTANCE 0.4

BEARING, RADIAL BALL 6301U --

RIM FR. WHEEL 2.2

OIL SEAL, 21×37×7 0.3

2 42712-KCS-920 TUBE, TYRE (2.75 X 18) 1

4 44301-KTR-700 AXLE, FR. WHEEL 1

5 44311-KRC-900 COLLAR, FR. WHEEL SIDE 1

6 44601-KTR-700 WHEEL COMP. FRONT 1

10 44620-400-000 COLLAR, FRONT DISTANCE 1

11 44680-410-000 RETAINER, GEAR BOX 1

13 44711-KFN-850 TYRE, FRONT 1

21 90306-KTE-911 NUT, CASTLE, 12 MM 1

22 91251-KPH-901 OIL SEAL, 21 X 37 X 7 1

(38)

F-10

REAR BRAKE PANEL

PANNEL COMP. RR BREAK 0.5

SHOE COMP BRAKE 0.4

(ONE OR ALL) --

ARM RR. BRAKE 0.1

1 40543-198-900 ADJUSTER, `R' CHAIN 1

2 42313-KCC-600 COLLAR RR. BRAKE PANEL SIDE 1

3 43100-KTR-700 PANEL COMP., RR. BRAKE 1

5 43125-KRP-981 SHOE COMP., BRAKE 2

6 43141-KTC-900 CAM, REAR BRAKE 1

7 43410-KCT-690 ARM, REAR BRAKE 1

8 43434-286-000 RUBBER, STOPPER ARM CUSHION 1

9 45133-KCC-900 SPRING, FR. BRAKE SHOE 2

10 45134-250-000 DUST SEAL, BRAKE CAM 1

11 45145-KFM-900 INDICATOR, FR. BRK 1

12 90302-KST-942 NUT FLANGE, PT. 6 MM 1

13 90306-KST-942 NUT, CASTLE, 12 MM 1

(39)

F-11

REAR WHEEL

AXLE, RR. WHEEL 0.2

SPROCKET FINAL DRIVEN 0.7

DAMPER RR. WHEEL 0.4

(ONE OR ALL) --

COLLAR, RR. AXLE DIATANCE --

BEARING RADIAL BALL 6301 --

SLEEVE, RR. WHEEL 0.5

HUB RR. WHEEL 2.5

FLANGE FINAL DRIVEN 0.8

TYRE FR. 2.75×18-6 PR 0.9

RIM WHEEL 1.60×18 2.3

BEARING RADIAL BALL 6303 0.6

1 40544-198-900 ADJUSTER, 'L' CHAIN 1

2 41201-KST-940 SPROCKET, FINAL DRIVEN (44T) 1

3 41241-KTC-900 DAMPER, REAR WHEEL 4

4 42301-KST-940 AXLE, RR. WHEEL 1

5 42303-KCC-600 SLEEVE RR. WHEEL 1

6 42304-198-900 COLLAR, RR.AXLE SLEEVE 1

7 42601-KTR-700 WHEEL REAR 1

10 42611-KWA-940 FLANGE FINAL DRIVEN 1

11 42615-KCC-600 BOLT, STUD., 8X35.5 4

12 42620-KTR-700 COLLAR, REAR AXLE DISTANCE 1

15 42711-KCC-730 TYRE, RR (3.0 X 18 - 6PR) 1

16 42712-P11-000 TUBE, TYRE (2.75-3.0 X 18) 1

19 90306-KST-942 NUT, CASTLE, 12 MM 1

20 90307-001-000 NUT ,RR. AXLE SLEEVE 1

21 90308-KWA-940 NUT PT. 8MM 4

22 90753-029-000 OIL SEAL, 27 X 40 X 6 1

23 91304-704-000 O-RING 42 MM 1

24 94001-06000-0S NUT, HEX., 6 MM 2

25 96140-63010-10 BEARING, RADIAL BALL, 6301U 2

(40)

F-12

SEAT ASSY./COWL/GRIP REAR

SEAT ASSY., DOUBLE 0.1

SET, CENTER RR. COWL --

SET, RIGHT SIDE COWL --

SET, LEFT SIDE COWL --

CARRIER, REAR --

1 17509-398-960 COLLAR, TANK SET 4

2 50524-001-000 RUBBER, MAIN STAND STOPPER 2

3 77110-KWA-930 LOCK ASSY., SEAT 1

4 77156-KCC-870 CABLE, SEAT LOCK 1

5 77200-KWA-830 SEAT ASSY., DOUBLE 1

6 77202-KCC-900 RUBBER, SEAT MOUNTING 4

7 77204-KCC-900 RUBBER, `A' SEAT SETTING 3

8 77206-KCC-900 RUBBER, SEAT CUSHION 4

9 77220-KY6-000 HOOK, SEAT CATCH 1

10 77230-KWA-830 COVER, SEAT ASSY., 1

11 77236-KWA-830 SET, CENTRE RR COWL(FORCE SILVER ME.) 1

12 77240-KWA-700 SET, R SIDE COWL 1

(41)

F-12

SEAT ASSY./COWL/GRIP REAR

SEAT ASSY., DOUBLE 0.1

SET, CENTER RR. COWL --

SET, RIGHT SIDE COWL --

SET, LEFT SIDE COWL --

CARRIER, REAR --

21 95701-06012-00 BOLT, FLANGE, 6X12 1

22 95701-06020-08 BOLT, FLANGE, 6 X 20 4

23 95701-08016-00 BOLT, FLANGE, 8X16 4

(42)

F-13

FUEL TANK

COCK ASSY., FUEL 0.2

SCREEN, FUEL STRAINER --

TANK SET, FUEL 0.3

UNIT ASSY., FUEL --

1 16173-001-000 'O'- RING 1

2 16950-KCC-901 COCK ASSY., FUEL 1

3 16952-KCC-900 SCREEN, FUEL STRAINER 1

4 16958-397-770 O-RING 1

5 16959-471-831 FILTER, CUP 1

6 16967-MA2-770 CUP, FUEL STRAINER 1

7 17500-KWA-700 SET, FUEL TANK 1

8 17506-KCC-730 TANK FILM, PROTECTOR 1

9 17611-KCC-900 CUSHION, FR. FUEL TANK 2

10 17613-KCC-900 CUSHION, RR. TANK 1

11 17620-KWA-930 CAP COMP., FUEL FILLER 1

12 17681-KWA-940 TUBE, FUEL 1

(43)

F-14

SIDE COVER

SET, RIGHT SIDE COVER 0.1

SET, LEFT SIDE COVER 0.1

1 83500-KWA-700 SET, R SIDE COVER 1

2 83600-KWA-700 SET, L SIDE COVER 1

3 90101-GE0-000 SCREW, HINGE PATCH 2

4 90320-GC3-000 NUT, SPRING, M5 2

(44)

F-15

AIR CLEANER

* ELEMENT ‘A’ AIR CLEANER 0.2

* HOLDER, ELEMENT --

* ELEMENT ‘B’ AIR CLEANER --

* COVER, AIR CLEANER CASE --

* WATER GUARD, FR. --

* DUCT, AIR CLEANER INLET --

* TUBE, AIR CLEANER CONNECTING --

1 17210-KWA-840 CASE COMP, AIR/C 1

2 17212-KTC-900 HOLDER, ELEMENT 1

3 17213-KWA-940 ELEMENT AIR/C 1

4 17214-KWA-840 BAND, BATTERY 1

5 17218-KTC-900 SEAL AIR CLEANER 1

6 17219-KTC-900 SEAL, A/I CLEANER 1

7 17220-KWA-940 COVER AIR CLEANER 1

8 17224-KWA-830 WATER, GUARD FR 1

9 17234-KCC-940 TUBE AIR CLEANER DRAIN 1

10 17251-KWA-940 DUCT AIR/C INLET 1

11 17253-KTC-900 TUBE, AIR/C CONN. 1

12 83407-KTR-940 RUBBER, BATTERY 1

(45)

F-15

AIR CLEANER

* ELEMENT ‘A’ AIR CLEANER 0.2

* HOLDER, ELEMENT --

* ELEMENT ‘B’ AIR CLEANER --

* COVER, AIR CLEANER CASE --

* WATER GUARD, FR. --

* DUCT, AIR CLEANER INLET --

* TUBE, AIR CLEANER CONNECTING --

21 95701-06012-08 BOLT, FLANGE, 6 X 12 1

(46)

F-16

MUFFLER

* COVER, EXH. PIPE 0.1

* GASKET, EXH. PIPE --

* GUIDE, TUBE 0.2

* MUFFLER COMP., EXH. 0.3

1 18291-KTC-900 GASKET, EXHAUST PIPE 1

2 18293-KPK-900 RUBBER, PKG. PROTECTOR 1

3 18345-MBT-610 RUBBER, PROTECTOR, MOUNT 2

4 18350-KWA-830 MUFFLER COMP., EXH 1

5 18355-KWA-830 COVER, MUFFLER 1

6 33619-459-840A COLLAR,WINKER STAY 2

7 50505-KCC-900 STOPPER RUBBER, 'A' STAND 1

8 90107-KAN-900 BOLT, BODY COVER SET 2

9 90304-438-000 NUT, HEX. CAP, 6 MM 2

10 94050-08000 NUT, FLANGE, 8MM 1

(47)

F-17

STEP ASSY./KICK STARTER

*PEDAL, GEAR CHANGE 0.1

*ARM ASSY., KICK STARTER --

*BAR COMP., SIDE STAND --

*BRACKET COMP., RIGHT/LEFT --

PILLION STEP --

1 24701-KWA-940 PEDAL, GEAR CHANGE 1

2 28293-KAG-900 CLIP, KICK STARTER 1

3 28302-KWA-940 JOINT KICK ARM 1

4 2830A-KWA-940 ARM, SUB ASSY., KICK STARTER 1

5 28321-427-770 PIN KICK STARTER 1

6 28333-124-000 SPRING, KICK STARTER STOPPER 1

7 37243-323-000 COLLAR , METER SET 2

8 50160-KCC-900 BRACKET COMP., 'R' STEP 1

9 50530-KCC-900 BAR COMP. SIDE STAND 1

10 50603-KB4-000 PIN, MAIN STEP BAR JOINT 2

11 50614-413-000 WASHER, MAIN STEP 2

12 50618-KCC-000 BAR 'R' STEP 1

13 50619-425-010 STOPPER, STEP RUBBER 2

14 50619-KCC-000 BAR 'L' STEP 1

15 50661-425-670 RUBBER STEP 2

16 50701-KWA-830 BRACKET COMP, ‘R’ PILLION STEP 1

17 50702-KST-940 BRACKET COMP. 'L' PILLION STEP 1

18 50710-461-770 RUBBER, STEP PILLION 2

19 50712-438-730 WASHER, 'R' PILLON STEP 1

(48)

F-17

STEP ASSY./KICK STARTER

*PEDAL, GEAR CHANGE 0.1

*ARM ASSY., KICK STARTER --

*BAR COMP., SIDE STAND --

*BRACKET COMP., RIGHT/LEFT --

PILLION STEP --

21 50715-KCC-900 BAR 'R' PILLION STEP 1

22 50718-KCC-900 BAR 'L' PILLION STEP 1

23 90108-223-000 SCREW ,SIDE STAND PIVOT 1

24 90304-KTE-911 NUT FLG.PT 10MM 1

90304-KST-942 NUT FLG.PT 10MM 1

25 92000-06016-0A BOLT, HEX., 6 X 16 2

26 92000-06020-0H BOLT HEX., 6 X 20 1

27 92101-06032-0A BOLT, FLANGE, 6 X 32 1

28 94030-10000 NUT HEX., 10MM 1

29 94101-06000 WASHER, PLAIN, 6 MM 2

30 94101-08000 WASHER, PLAIN, 8MM 2

31 94201-16150 PIN, SPLIT, 1.6 X 15 4

(49)

F-18

MAIN STAND/PEDAL BRAKE

* SWITCH ASSY., RR. STOP 0.2

* ROD COMP., RR. BRAKE 0.3

* PEDAL, BRAKE 0.5

* SPRING, BRAKE PEDAL 0.1

* STAND COMP., MAIN 0.4

2 35350-KWA-940 SWITCH ASSY., REAR STOP (SELF) 1

3 43451-KCC-600 ROD COMP. RR. BRAKE 1

4 46500-KWA-830 PEDAL,, BRAKE. 1

5 46514-KCC-900 SPRING , BRAKE PEDAL 1

6 46515-KB9-000 TUBE , BRAKE PEDAL SPRING 1

7 50500-KCC-870 STAND COMP. MAIN 1

8 50512-KTC-900 PIPE, RR. BRAKE PIVOT 1

9 90502-198-900 WASHER , BRAKE ROD 1

10 94201-20150 PIN, SPLIT, 2.0 X 15 1

11 94201-30250 PIN, SPLIT, 3.0 X 25 1

12 95014-71702 SPRING 'G' MAIN STAND 1

13 95014-73100 SPRING 'A' BRAKE ROD 1

14 95015-32001 JOINT 'B' BRAKE ARM 1

15 95015-42000 NUT `B' BRAKE ROD ADJUSTING 1

(50)

F-19

REAR FORK/ CHAIN CASE

CASE UPPER HALF DRIVE CHAIN 0.1

(ONE OR ALL) --

CHAIN DRIVE 0.3

ARM. RR. BRAKE STOPPER 0.2

SWING ARM COMP., RR. 0.7

RUBBER BUSH RR. FORK PIVOT 1.0

PACKING DRIVE CHAIN CASE --

1 40510-KWA-940 CASE UP (HALF) DRIVE CHAIN 1

2 40520-KWA-940 CASE UND (HALF) DRIVE CHAIN 1

3 40530-KST-940 CHAIN DRIVE (420-108) 1

4 40531-KTE-912 JOINT, RJ DRIVE CHAIN 1

5 40545-001-000 CAP, CHAIN PEEP HOLE 1

6 43431-198-900 ARM,RR. BRAKE STOPPER 1

7 52101-KST-940 BOLT, SWING ARM PIVOT 1

8 52110-KWA-940 SWINGARM COMP., REAR 1

9 52147-KTC-900 RUBBER BUSH, RR. FORK PIVOT 2

10 52170-KST-940 SLIDER CHAIN 1

11 90118-383-000 BOLT, WASHER, 6 X6 3

12 90133-331-770 BOLT, HEX., 8MM 1

(51)

F-20

REAR CUSHION

CUSHION ASSY. RR. 0.2

1 52400-KWA-941 CUSHION ASSY., REAR 2

2 52410-KCC-871 DAMPER COMP., REAR 2

3 52486-KAG-900 COLLAR ,RUBBER BUSH (UNDER) 2

4 52486-KTN-701 COLLAR, RUBBER BUSH (UPPER) 2

5 52489-399-600 BUSH ,RUBBER (UPPER) 2

6 52495-098-000 BUSH, RUBBER (UNDER) 2

7 90551-178-000 WASHER,SPL., 10MM 3

8 94001-10000-0S NUT, HEX., 10 MM 2

9 94021-10000-0S NUT, HEX., CAP, 10MM 2

(52)

F-21

REAR FENDER

* FEMDER COMP., RR 0.6

* STAY, REAR WINKER --

* COVER, TOOL TRAY --

1 17509-398-960 COLLAR, TANK SET 2

2 33741-KTC-900 REFLEX, REFLECTOR 1

3 50186-KWA-830 STAY, RR. WINKER 1

4 77202-KCC-900 RUBBER, SEAT MOUNTING 2

5 80120-KWA-830 SET, REAR FENDER 1

6 80104-KCC-870 COVER, TOOL TRAY 1

7 80123-KCC-870 BAND, TOOL 1

8 84701-KCC-860 BRACKET, NUMBER PLATE 1

9 84701-P26-D00A NUMBER, PLATE REAR 1

10 90111-187-000 BOLT, FLANGE. 6 MM 2

11 90320-GC3-000 NUT, SPRING, M5 1

12 92000-06016-0A BOLT, HEX., 6 X 16 2

(53)

F-22

WINKERS

* WINKER ASSY., R/L FR. 0.2

(ADD0.1 FOR EACH) --

* WINKER ASSY., R/L RR. 0.3

(ONE OR ALL) --

(INC. RELATIVE PART --

(EXC. RELATED PARTS BELOW) --

* BULB, WINKER 0.1

* WHEN SERVICING COMP., UNIT --

(F.R.T. IS 0.2) --

1 33401-KCC-730 BASE, WINKER `R' FR./`L' RR 1

2 33402-KCC-690Z LENS WINKER 1

3 33405-KCC-730A REFLECTOR WINKER R. FR. 1

4 33407-KCC-900 SPECIAL NUT 2

5 3340A-KWA-931 WINKER ASSY., 'R' FR (W/O BULB) 1

6 33451-KCC-730 BASE, WINKER `L' FR./`R' RR 1

7 33455-KCC-730A REFLECTOR WINKER L. FR. 1

8 3345A-KWA-931 WINKER ASSY., 'L' FR (W/O BULB) 1

9 33491-KAF-000 STAY COMP., WINKER 1

10 33601-KWA-831 BASE WINKER R 1

11 33603-KWA-831 LENS COMP. R WINKER 1

12 3360A-KWA-831 WINKER ASSY., 'R' RR (W/O BULB) 1

13 33615-KWA-831 SOCKET COMP R,WINKER RR 1

14 33653-KWA-831 LENS COMP. L WINKER 1

15 33665-KWA-831 SOCKET COMP. L WINKER 1

16 3365A-KWA-831 WINKER ASSY., 'L' RR (W/O BULB) 1

17 34930-KWA-930 BULB AMBER (12V 10W) 1

18 90380-MB2-000 SCREW, SPECIAL, 6 X 8 4

19 93700-04012-1G SCREW OVAL 4 X 12 4

20 93901-22310 SCREW, TAPPING, 3 X 12 8

(54)

F-23

TAIL LIGHT

* UNIT, TAIL LIGHT 0.4

* LENS, TAIL LIGHT --

* BASE COMP., RR. --

* BULB, TAIL LIGHT 0.1

1 3370A-KWA-830 UNIT, TAIL LIGHT (W/O BULB) 1

2 33702-KWA-830 LENS, TAIL LIGHT 1

3 33704-KWA-830 BASE COMP., REAR 1

4 33705-KWA-830 PACKING A. 1

5 33706-KWA-830 PACKING B. 1

6 34906-GK8-700 BULB,TAIL LIGHT(12V-10/5W) 2

7 61103-357-000 RUBBER FR. FENDER MOUNT 2

8 61104-KM7-910 COLLAR,FAIRING 2

9 61317-KCC-900 GUIDE `A' 1

10 92000-05022-0H BOLT, HEX., 5 X 22 2

11 93901-24580 SCREW, TAPPING 4X20 2

(55)

F-24

WIRE HARNESS/BATTERY

* UNIT COMP., C.D.I. 0.4

* COIL ASSY., IGNITION --

* RECTIFIER COMP., REGULATOR --

* BATTERY ASSY., --

* RELAY COMP., WINKER --

* HARNESS, WIRE 0.9

* RESISTOR ASY., --

1 30401-KTE-910 CUSHION, C.D.I. UNIT 1

2 30410-KWA-931 UNIT COMP CDI 1

3 30500-KWA-930 COIL ASSY.IGN. 1

4 30700-KWA-831 CAP ASSY., NOISE SUPPRESSOR 1

5 31500-KVT-801 BATTERY, ASSY. 1

7 31600-KWA-831 REG. REC. COMP. 1

8 31700-124-000 RECTIFIER ASSY., SILICON 1

10 32100-KWA-840 HARNESS, WIRE (SELF) 1

12 38301-KWA-831 RELAY COMP., WINKER 1

13 38306-GE7-000 SUSPENSION, WINKER RELAY 1

14 38501-KTP-890 RELAY COMP., START 1

15 38502-KSP-910 RELAY COMP., POWER (MICRO ISO 5P) 1

16 38506-KSP-910 SUS., POWER RELAY 1

17 38506-KWA-840 SUSP. START RELAY 1

19 95701-06014-18 BOLT, FLANGE, 6 X 14 1

20 96001-06020-00 BOLT, FLANGE, SH. 6 X 20 1

21 98200-31000 BLADE, FUSE 10A 1

(56)

F-25

FRAME BODY/UTILITY BOX

* BODY COMP., FRAME 5.0

* UTILITY BOX COMP., --

1 17369-198-770 CLIP BREATHER TUBE 2

2 17622-GB7-900 RUBBER, CUSHION 2

4 18600-KWA-940 VAULVE ASSY. AIR SUCTION 1

6 18651-KCC-940 TUBE 'A' ASV 1

8 18652-KWA-940 TUBE 'B' AVS 1

10 19509-198-770 CLAMP D 16 TUBE 2

11 32712-ZA0-000 GROMMET, TERM/C 1

14 50211-KCC-900 PLATE, ENGINE HANGER 1

15 50250-KWA-830 COVER, SEAT LOCK, CABLE 1

16 61107-KK6-000 WASHER, 6MM 1

17 75581-673-000 SET SPRING, LOCK KEY 1

18 83510-KWA-830 BOX, COMP., UTILITY 1

(57)

F-25

FRAME BODY/UTILITY BOX

* BODY COMP., FRAME 5.0

* UTILITY BOX COMP., --

29 91509-GE2-760 SCREW, WASHER, 5 X 11.5 1

30 93903-25280 SCREW, TAPPING 5X12 1

31 94021-06000-0S NUT, HEX CAP 6MM 2

32 94030-08000 NUT, HEX., 8 MM 2 33 94111-08000 WASHER, SPRING, 8MM 2 34 95002-02070 CLIP, B-7 TUBE 2 35 95005-35170-20 TUBE 3.5×170 1 36 95701-06010-08 BOLT, FLANGE, 6X10 1 37 95701-06016-07 BOLT, FLANGE, 6 X 16 2 38 95701-08016-00 BOLT, FLANGE, 8X16 4 39 95701-10045-07 BOLT FLANGE, 10 X 45 2

(58)

F-26

TOOLS

Service Item F.R.T. BOM Of Group Number: F-26 Model :: Passion PRO (Special Edition)

1 89102-KTC-900 DRIVER NO. 2, PLUS-MINUS 1

2 89216-KAG-910 BAG, TOOL 1

3 89216-KTC-900 WRENCH, SPARKING PLUG 1

4 99001-10120 SPANNER, 10 X 12 1

5 99001-14170 SPANNER, 14 X 17 1

GUARD ENGINE

* GUARD ENGINE --

1 50803-KWA-940 GUARD, ENGINE 1

(73)

F-29

GUARD SARI

* GUARD SARI. --

1 51103-KWA-940 GUARD, SAREE 1

2 51104-KST-940 STEP WOMEN 1

3 51106-KCC-900 CAP, GUARD SARI 2

4 95701-08016-00 BOLT, FLANGE, 8X16 1

5 95701-08028-00 BOLT FLANGE, 8 X 28 1

(74)

F-30

MARK/CAUTION

3 87506-KWA-940 MARK BAT. CAUTION 1

(75)

(76)

PART NO BLOCK 11100-KWA-900 E-8 11191-GW8-681 E-8 11200-KWA-940 E-8 11321-KWA-940 E7B 11330-KWA-930 E-5 11341-KWA-941 E-7A 11360-KWA-930 E-7A 11394-GW8-681 E-5 11395-GBJ-731 E-7A 12101-KWA-930 E-2 12191-KRS-C10 E-2 12200-KWA-930 E-2 12209-GB4-685 E-3 12237-GB4-305 E-2 12245-GB4-305 E-2 12251-KST-942 E-2 12301-KWA-900 E-1 12331-KWA-900 E-1 12341-KWA-900 E-1 12361-035-000 E-1 12391-GW8-681 E-1 12394-GW8-681 E-1 12395-GW8-681 E-1 13000-KWA-940 E-9 13011-KCC-942 E-9 13012-KCC-942 E-9 13013-KCC-942 E-9 13014-KCC-942 E-9 13015-KCC-942 E-9 13101-KCC-901 E-9 13102-KCC-315 E-9 13103-KCC-315 E-9 13104-KCC-315 E-9 13105-KCC-315 E-9 13111-087-000 E-9 13115-001-000 E-9 PART NO BLOCK 14451-KST-940 E-3 14500-035-020 E-4 14502-086-000R E-4 14531-035-000 E-4 14541-GB4-680 E-4 14550-GB0-910R E-4 14566-086-030 E-4 14610-086-000R E-4 14615-035-000 E-4 14670-035-030L E-4 14675-178-000 E-4 14711-GN5-910L E-3 14721-GF6-010L E-3 14751-GBG-900 E-3 14761-GBG-900 E-3 14771-GB4-680 E-3 14775-MA6-000 E-3 14781-MA6-000 E-3 15100-KCC-900 E-8 15119-178-000 E-8 15384-178-000 E-8 15421-035-010 E-8 15431-198-000 E-6 15439-198-691 E-6 15441-198-000 E-6 15650-KWA-930 E-5 15661-198-000 E-6 16010-KWA-931 E-13 16012-KWA-931 E-13 16013-KRB-901 E-13 16014-KPH-901 E-13 16015-KVW-921 E-13 16016-KPH-651 E-13 16022-KWA-931 E-13 16028-KPH-901 E-13 16037-KPH-901 E-13 PART NO BLOCK 16163-GFP-901 E-13 16165-KWA-931 E-13 16173-001-000 F-13 16199-KWA-931 E-13 16201-KWB-920 E-1 16211-459-750 E-1 16236-045-010 E-8 16950-KCC-901 F-13 16952-KCC-900 F-13 16958-397-770 F-13 16959-471-831 F-13 16967-MA2-770 F-13 17110-KCC-870 E-1 17210-KWA-840 F-15 17212-KTC-900 F-15 17213-KWA-940 F-15 17214-KWA-840 F-15 17218-KTC-900 F-15 17219-KTC-900 F-15 17220-KWA-940 F-15 17224-KWA-830 F-15 17234-KCC-940 F-15 17251-KWA-940 F-15 17253-KTC-900 F-15 17369-198-770 F-25 17371-KWA-940 E-8 17500-KWA-700 F-13 17506-KCC-730 F-13 17509-398-960 F-21 17509-398-960 F-12 17611-KCC-900 F-13 17613-KCC-900 F-13 17620-KWA-930 F-13 17622-GB7-900 F-25 17681-KWA-940 F-13 17910-KWA-940 F-3

(77)

PART NO BLOCK 24639-035-000L E-12 24641-041-000 E-12 24651-035-000L E-12 24652-035-000 E-12 24701-KWA-940 F-17 28101-KWA-940 E7B 28102-KWA-940 E7B 28103-GB4-700 E7B 28110-KWA-940 E7B 28117-KFL-850 E7B 28120-KWA-942 E7B 28211-GF6-000 E-11 28221-198-010 E-11 28251-GF6-000 E-11 28253-397-000 E-11 28254-198-000 E-11 28256-198-000 E-11 28261-198-000 E-11 28262-198-000 E-11 28293-KAG-900 F-17 28302-KWA-940 F-17 2830A-KWA-940 F-17 28321-427-770 F-17 28333-124-000 F-17 30401-KTE-910 F-24 30410-KWA-931 F-24 30500-KWA-930 F-24 30700-KWA-831 F-24 31100-KWA-941 E-7A 31110-KWA-941 E-7A 31120-KWA-931 E-7A 31201-KG8-004 E-7C 31202-GB2-700L E-7C 31204-KG8-004 E-7C 31205-KWA-941 E-7C 31208-KWA-941 E-7C 31210-KWA-941 E-7C 31211-KWA-941 E-7C 31213-GB4-701L E-7C 31500-KVT-801 F-24 31600-KWA-831 F-24 31700-124-000 F-24 32100-KWA-840 F-24 PART NO BLOCK 32161-404-000 F-3 32410-KWA-941 E-7C 32712-ZA0-000 F-25 32961-KST-940 E-7A 32981-GB4-780 E-7A 3310A-KWA-830 F-1V 33120-KCC-690A F-1V 33126-KCC-730 F-1V 33128-GBL-000 F-1V 33130-KWA-831 F-1V 33301-KVE-900 F-1V 33401-KCC-730 F-22 33402-KCC-690Z F-22 33405-KCC-730A F-22 33407-KCC-900 F-22 3340A-KWA-931 F-22 33451-KCC-730 F-22 33455-KCC-730A F-22 3345A-KWA-931 F-22 33491-KAF-000 F-22 33601-KWA-831 F-22 33603-KWA-831 F-22 3360A-KWA-831 F-22 33615-KWA-831 F-22 33619-459-840A F-16 33653-KWA-831 F-22 3365A-KWA-831 F-22 33665-KWA-831 F-22 33702-KWA-830 F-23 33704-KWA-830 F-23 33705-KWA-830 F-23 33706-KWA-830 F-23 3370A-KWA-830 F-23 33714-KL3-620 F-5 33741-KAK-971 F-6 33741-KTC-900 F-21 34901-KSP-910 F-1V 34906-GK8-700 F-23 34930-KWA-930 F-22 35010-KWA-930 F-2V 35100-KWA-930 F-2V 35121-KWA-930 F-2V 35122-KWA-930 F-2V PART NO BLOCK 35150-KWA-841 F-3 35152-KWA-841 F-3 35200-KWA-831 F-3 35330-413-000 F-3 35350-KWA-940 F-18 35701-KWA-931 E-13 35750-001-000 E-12 35753-035-010 E-12 35755-001-000 E-12 37100-KWA-830 F-2V 37100-KWA-870 F-2V 37109-KPH-901 F-2V 37210-KWA-831 F-2V 37211-KWA-831 F-2V 37211-KWA-871 F-2V 37212-KWA-831 F-2V 37214-KV7-671 F-2V 37215-MB6-830 F-2V 37243-323-000 F-17 37700-KWA-830 F-2V 37800-KWA-930 F-13 38110-KRY-930 F-5 38117-KFE-701 F-5 38301-KWA-831 F-24 38306-GE7-000 F-24 38501-KTP-890 F-24 38502-KSP-910 F-24 38506-KSP-910 F-24 38506-KWA-840 F-24 40510-KWA-940 F-19 40520-KWA-940 F-19 40530-KST-940 F-19 40531-KTE-912 F-19 40543-198-900 F-10 40544-198-900 F-11 40545-001-000 F-19 41201-KST-940 F-11 41241-KTC-900 F-11 42301-KST-940 F-11 42303-KCC-600 F-11 42304-198-900 F-11 42313-KCC-600 F-10 42601-KTR-700 F-11

(78)

PART NO BLOCK 50186-KWA-830 F-21 50211-KCC-900 F-25 50250-KWA-830 F-25 50301-KTR-900 F-5 50500-KCC-870 F-18 50505-KCC-900 F-16 50512-KTC-900 F-18 50524-001-000 F-12 50530-KCC-900 F-17 50603-KB4-000 F-17 50614-413-000 F-17 50618-KCC-000 F-17 50619-425-010 F-17 50619-KCC-000 F-17 50661-425-670 F-17 50701-KWA-830 F-17 50702-KST-940 F-17 50710-461-770 F-17 50712-438-730 F-17 50713-438-730 F-17 50715-KCC-900 F-17 50718-KCC-900 F-17 50803-KWA-940 F-28 51103-KWA-940 F-29 51104-KST-940 F-29 51106-KCC-900 F-29 51400-KWA-941 F-7 51401-KST-941 F-7 51403-447-730 F-7 51403-KCC-900 F-7 51410-KWA-941 F-7 51412-KAG-900 F-7 51412-KWA-941 F-7 51420-KWA-941 F-7 51425-KST-901 F-7 51432-KST-901 F-7 PART NO BLOCK 52170-KST-940 F-19 52400-KWA-941 F-20 52410-KCC-871 F-20 52486-KAG-900 F-20 52486-KTN-701 F-20 52489-399-600 F-20 52495-098-000 F-20 53100-KWA-940 F-4 53131-KWA-940 F-4 53132-124-000 F-4 53133-198-900 F-4 53134-028-000 F-4 53135-198-900 F-4 53136-198-900 F-4 53140-KWA-830 F-3 53166-KWA-830 F-3 53167-GE4-000 F-3 53168-KWA-841 F-3 53171-198-900 F-3 53171-KCC-900 F-3 53172-KTC-920 F-3 53175-KVH-850 F-3 53178-KVH-850 F-3 53179-KTC-900 F-3 53200-KST-950 F-5 53209-GAH-000 F-1V 53211-268-010 F-5 53212-200-000 F-5 53214-200-000 F-5 53215-KTR-900 F-5 53221-KTR-900 F-5 53222-KTR-900 F-5 53230-KST-950 F-4 61100-KWA-700 F-6 61102-KWA-910 F-6 61103-357-000 F-23 PART NO BLOCK 61312-149-300 F-1V 61317-KCC-900 F-2V 61317-KCC-900 F-23 6410A-KWA-830 F-1V 64310-198-D20A F-1V 64315-KWA-940 F-1V 64316-KWA-940 F-1V 75581-673-000 F-25 77110-KWA-930 F-12 77156-KCC-870 F-12 77200-KWA-830 F-12 77202-KCC-900 F-21 77202-KCC-900 F-12 77204-KCC-900 F-12 77206-KCC-900 F-12 77220-KY6-000 F-12 77230-KWA-830 F-12 77236-KWA-830 F-12 77237-KWA-830 F-23 77240-KWA-700 F-12 77250-KWA-700 F-12 78135-SN3-003 F-2V 80101-443-000 F-1V 80102-KWA-830 F-27 80104-KCC-870 F-21 80120-KWA-830 F-21 80123-KCC-870 F-21 81201-KWA-700 F-12 81202-KCC-730Z F-12 81203-KCC-730Z F-12 83400-KWA-700 F-1V 83402-KWA-830 F-1V 83405-KWA-830 F-1V 83407-KTR-940 F-15 83500-KWA-700 F-14 83510-KWA-830 F-25