www.daechangdcm.co.kr
BLOW MOLDING MACHINE
DAECHANG MACHINERY IND.CO.,LTD
DCM
Daechang
’
s Introduction
Welcome to
DAECHANG’S world Since
1978
Since established 1978,
We have specialized in the manufacturing of various extrusion machineries. Also, we have constantly developed in the field to make more high productivity of quality equipment in the mean time.
DAECHANG MACHINERY IND. CO., LTD.
Advancing toward the next century put continuous effort to research and development in order to manufacture the best quality extrusion machine for you.
D
AECHANG MACHINERY IND. CO., LTD.
Never declaration bring to perfection.DC-SBM-SERIES High Speed Fully Automatic Blow Molding Machine
DC-MLSBM-SERIES Multi-Layer Co-Extrusion Blow Molding Machine
DC-APSBM-SERIES Aseptic Blowing, Filling and Sealing Machine
DC-DSABM-SERIES Accumulator Head Blow Molding Machine with double mold for mass production
DC-SABM-SERIES Accumulator Head Blow Molding Machine with single mold
DC-SABM-L Large Accumulator Head Blow Molding Machine with single mold
DC-SBM
High Clamping Force, High cycle molding suitable for small / large containers from 10㎖ to 10ℓ
DC-ML-SBM
Multi-Layer Co-Extrusion Blow Molding Machine
DSABM-P
Accumulator Head Blow Molding Machine with double mold for mass production of medium Jerrycan from 10ℓ to 30ℓ
DC-AP-SBM
Aseptic Blowing, Filling and Sealing Machine
DC-SABM
Accumulator Head Blow Molding Machine with single mold for production of medium / large containers from 40ℓ to 160ℓ
DC-MLSABM
Accumulator Head Blow Molding Machine with single mold for 220ℓ L-Ring Drum / Open Drum production of large containers
DC-SBM-P-Series
70
㎖-5ℓDouble Station Machine
•Structure is made solidly suitable for mass production so even in a cruel condition, it possible to maintain the product for a long time.
•System Maintenance Device function is added for automatic self roduction.(Data Maintain Function)
•Horizontal moving makes easier to control even for non-experts replacing mold fast and easily.
•We are able to make maximum 8 head in-stalled devices.(Option)
▼Product 500㎖ ~ 5ℓ ▼Lubricating Oil Bottle
8HD┃50㎖~ 300㎖
6HD┃50㎖ ~ 1ℓ
4HD┃100㎖ ~ 1.5ℓ
3HD┃100㎖ ~ 3ℓ
DC-SBM-PS-Series
80
㎖-2ℓBlow Molding
Machine
(Countinue type)
Standard Specifications
Extruder
•It has advantage of small various production so we are gaining popularity for easy mold replacement.
•With stabilized production, even for low experts can make superior products.
•It can be operated within a minimum space possible of producing in a small space and easy to move.
•It is simple to connect in-mold label, specially making it suitable in a in-mold label devices which is small various products.
•Productivity can be increased when installing multi-cavity head.
ITEM UNIT SBM-50P SBM-60P SBM-70P SBM-80P SBM-90P
Screw Diameter-L/D mm 50 / 23 60 / 23 70 / 23 80 / 23 90 / 22 Screw Speed PE/PVC rpm 20 ~ 70 / 17 ~ 50
Output Capacity PE/PVC kg/hr 26 / 28 45 / 53 66 / 75 90 / 100 110 / 130
Driving Motor (DC) kw 11 15 22.5 30 37.5
Utility
ITEM UNIT SBM-50P SBM-60P SBM-70P SBM-80P SBM-90P
Cooling Water ℓ/min 30 40 40 60 60
Compressor Air ℓ/min 8kg×1000 8kg×1500 8kg×1500 8kg×2000 8kg×2000
Max. Power Capacity kw 36 43 50 58 72
Total Machine Weight ton 7 7.5 8.5 9 13
Cross Die Head
ITEM UNIT SBM-50P SBM-60P SBM-70P SBM-80P SBM-90P
Outside Dia (Single) mm 60 80 80 110 110
Outside Dia (Double) mm 40 60 60 80 80
Double Dia Center Pitch mm 100 125 / 150 125 / 150 190 190
Molding Unit
ITEM UNIT SBM-50P SBM-60P SBM-70P SBM-80P SBM-90P
Mold Clamping Force ton 3 6 6 12 12
Dry Cycle sec 1.5 1.9 2.3 2.5 2.5
Hydraulic Unit
ITEM UNIT SBM-50P SBM-60P SBM-70P SBM-80P SBM-90P Motor (A, C) kw 7.5 11 11 15 15 Pressure kg/m2 100 ~ 120 100 ~ 120 100 ~ 120 100 ~ 140 100 ~ 140Control Panel
ITEM UNIT SBM-50P SBM-60P SBM-70P SBM-80P SBM-90PTemperature Controller zone
proportional control 6 ~ 9 zone Resin Temperature zone
DC-ML-SBM
Multi-Layer Co-Extrusion Blow Molding Machine &
Visible Stripe(Viewing Stripe) Blow Molding Machine
PP(PE) SCRAP ADHESIVE EVOH ADHESIVE PP(PE)
Food container packing field
•The most suitable for preventing oxigen and water permeability.
•Superior preversation for aromatic products and organic compounds.
•Special quality for contents filling of high temperature.
•Preservation life extension of contents.(from 3 layer to six layer)
Chemical packing field
•Pesticide sterilizer and etc. : Superior quality for isolation against the contents permeation.
•Tooth paste and cosmetics : Perfume extrusion prevention, superior preservation of contents.
•All agricultural chemicals including emulsion agricultural
It is the suitable machine for mass production of medium capacity of 10ℓ~30ℓ jerrrcan and complicated shapes of subsidiary containers for automation and operation is very simple. It is very safe thanks to blowing out robot installation.
It is designed that automation is possible for mass production of medium capacity of containers and of high quality products.
The machine functions are maximized as metal mold rotary die operation and blow part extension pin and hydraulic operation are installed on mold base as basic specifications.
※ Storing type die is developed so that contents capacity of medium and large size containers can be confirmed through perspective line and it is applied to oil and chemical containers.
Utility
DSABM - SERIES
DSABM - 80P DSABM - 90P DSABM - 100P DSABM - 110P
▼10ℓ~ 30ℓ ▼Visible Stripe Head Available
Standard Specifications
ITEM UNIT DC-DSABM-90P DC-DSABM-100P DC-DSABM-110P
Extruder mm EX-90 EX-100 EX-110
Out-Put Capacity (PE) kg/hr 100~120 130~150 160~180
Injection Volume kg 2 3 5
Die - PA-2 PA-3 PA-5
Mold Clamping Unit - DMC-1 DMC-2 DMC-3
Electricity (Motor) kw 37.5, 7.5 45, 15 55, 15
Electricity (Heaters) kw 25 32 40
Cooling Water ℓ/min 40 60 80
Compressor Air ℓ/min 7kg×600 7kg×600 7kg×700
ITEM UNIT EX-90 EX-100 EX-110
Screw Diameter mm 90/22 100/22 110/22
Out-Put Capacity kg/hr 100~120 130~150 160~180
Driving Motor kw 37.5 45 55
Heater Capacity Zone zone 4 4 4
Heater Capacity kw 15 20 25
Extruder
ITEM UNIT PA-2 PA-3 PA-5
Accumulator Capacity ltr 3 4 7
Max Injection Volume kg 2 3 5
Die Lip Diamter mm 150 200 230
Heater Capacity kw 10 12 15
Heating Control Zone zone 4s 4 5
Accumulating Die
ITEM UNIT DMC-1 DMC-2 DMC-3
Mold Clamping Force ton 12 17 25
Dry Cycle sec
Mold Clamping Unit
DSABM-P Series
/ Double Mold Systema
DC-SBM-PS-Series
Blow Filling Capping Machine(Countinue type)
The
existing blow molding machine used only for molding empty container but aseptic blow molding machine is the machine that filling, sealing or capping work of contents are executed with ful automatic one cycle in machine finished.The great amount of cost due to carriage, loading, equipments, manpower in the process from molding to filling and capping can also be reduced and plant automation can be simplified, paying the expense for aseptic blow molding machine. As the containers are applied to the process of molding, filling, and sealing in MOLD is executed, air tightness of filling mouth of sealing parts are complemented perfectly.
•The unity solution Machine of Blow Molding M/C, Filling Machine and Capping Machine.
•It can save the Labor Charge & space of Factory.
•It doesn't need additional filling machine line and Capping machine line.
•It is up-graded Automatic manufacture, and more sanitary.
DC-AP-SBM
Process of Aseptic Filling
Extrusion
Parsion extrusion process through die of mulled and mixed resin in extruder.
Blow molding
Main mold close and simultaneously seals the blow pin unit settles into the neck area forms the parison into container.
Filling
Fixed quantity filling by contents filling pin with exhaust after blow at the same time. Contents filling should be settled for long containers in time of filling decline.
Sealing
Filling pins and blow pins rise and it is grounded and neck sealed by sealing mold.
Products blowing out
Feeding after mold opening for the product which molding and sealing is completed.
Punching and trimming
Scrap trimming with punching tools.
Air Blow Downward of filling Start Liquid Filling 1 Process Of Liquid Process Of Liquid Finished Liquid plunger Filling 2 Filling 3 Filling
DC-SABM-95(A)
4, 5, and 6 Gallon Polycarobonate Water Bottle Manufacturing Machine
▲Fully Automatic ABM Machine for 5 Gallon PC
DC-SABM-PC(SINGLE STATION) & DC-DSABM-PC (DOUBLE STATION) solved these defects due to manual and semi Automatic operation entirely and perform full automatic operation and perfect automatic control for all mechanical operation in production from blow molding product 4, 5, 6 gallon bottle.
They also provide perfect safety devices, high quality of defectiveness 0% and high productivity and so their superior quality is recognized Among blow product manufacturing enterprises. This machine is only for produce 4, 5, and 6 Gallon plastic mineral water bottle with use polycarbonate material and this machine can be produce plastic mineral water bottle with handle/without handle.
As
container manufacturing by accumulator head blow molding machine depends on manual working based on almost operator's skills and technology in past days, there is difficulty in danger of safety accident, productivity decline and in technical manpower supply.Characteristic
•Automatic trimming of neck, shoulder and bottom parts
•Automatic reamer of neck area.
•This machine is only for produce 18,9Liter (5GLS) plastic water Bottle with use polycarbonate material and this machine can be Produce plastic water bottle with handle / without handle.
1. Full automatic System.
2. Automatic trimming of neck, shoulder and bottom parts. 3. Automatic reamer of neck area.
4. Safely system (Door, Error, Safe check, reservation) 5. Easy-Touch System (English, Korean & Russian Version)
6. Reliability clear transparency 7. Production Capacity :
100mm (Single Station) : 100~110pcs / hour 110mm (Double Station) : 140-150 pcs / hour
Utility
Standard Specifications
ITEM UNIT DC-80-SABM DC-90-SABM DC-100-SABM DC-110-SABM DC-120-SABM
Extruder mm EX-80 EX-90 EX-100 EX-110 EX-120
Out-Put Capacity (PE) kg/hr 85~95 100~120 130~150 160~180 200~250
Injection Volume kg 3 5 8 10 15, 20, 30, 40
Die - PA-3 PA-5 PA-8 PA-10 PA-15, 20, 30, 40
Mold Clamping Unit - MC-1,2,3 MC-2,3 MC-3,4 MC-4,5 MC-5,6 Electricity (Motor) kw 7.5, 30 7.5, 37.5 15, 45 19, 55 22, 75
Electricity (Heaters) kw 24 30 40 50 60~100
Cooling Water ℓ/min 30 50 60 80 100
Compressor Air ℓ/min 7kg×800 7kg×1000 7kg×1200` 7kg×1500 7kg×1800
ITEM UNIT EX-80 EX-90 EX-100 EX-110 EX-120
Screw Diamter mm 80 90 100 110 120 Out-Put Capacity kg/hr 85~90 100~120 130~150 160~180 200~250 Driving Motor kw 37 45 45 55 75 Heater Capacity Zone zone 4 4 4 4 5 Heater Capacity kw 12 15 20 25 30
Extruder
ITEM UNIT PA-3 PA-5 PA-8 PA-10 PA-14~40
Accumulator Capacity ltr 4 7 12 14 16 Max Injection Volume kg 3 5 8 10 15~40 Die Lip Diamter mm 220 250 340 340 400~ 500 Heater Capacity kw 12 15 20 25 40~60 Heating Control Zone zone 4 5 5 5 6
Accumulating Die
ITEM UNIT MC-1 MC-2 MC-3 MC-4 MC-5 MC-6
Clamping Force ton 12 17 25 50 70 100
Mold Clamping Unit
As
container manufacturing by accumulator head blow molding machine depends on manual working based on almost operator’s skills and technology in korea these days, there is difficulty in danger of safety accident, productivity decline and in technical manpower supply.DC-DABM and DC-SABM solved these defects due to manual and semi automatic operation entirely and perform full automatic operation and perfect automatic control for all mechanical operation in production from blow molding product medium and large size and complicated form motorcar parts to large size molding products which manual working is impossible for. They also provide perfect safety devices, high quality of defedtiveness 0% and high productivity and so their superior quality is recognized among blow product manufacturing enterprises.
▲20 ~ 30 ltr Jerry Can, Ice Box and Tool Case 60 ~ 120 ltr Open Drum, Dustbin
DC-SABM - SERIES
DC-SABM - 70 DC-SABM - 80 DC-SABM - 90 DC-SABM - 100 DC-SABM - 120
DC-SABM-100
DC-SABM-120
Middle
�
ULarge Blow Molding Machine With Single Mold
(Accumulator&Power save type)
DC-SABM - SERIES
DC-SABM - 100 DC-SABM - 110 DC-SABM - 120
Blow Pin Part
As it is up type, Parison extension machine and blow pin operate up and down, and sleeve cuts the gate of products automatically, post processing is not necessary.
After pin rise molding, the pin falls for automatic blowing out and fixed work is kept for angle adjusting and blow molding and air is exhausted so that the inside of containers can be cooled. Multi use is possible as they are molding products of complicated shapes.
Mold Clamping Part
Even closing force is kept on all surface of mold base and the structure is to raise working efficiency.
As blowing part of metal mold is simple and guide rail bearings are used for fixed feeding of mold base, friction load can be infinitesimal for metal mold of settled and large weight and it is fed to fine high speed opening and closing die. So it excludes load occurrence in fixed rate and machine structure itself.
Take Out Part
DC-SABM-110
Accumulator Head Blow Molding Machine with in Mold Label System
DC-SABM - SERIES
DC-SABM - 100 DC-SABM - 110 DC-SABM - 120
Best efficiency of in-mould labeling machine system appliable to
every molding machineries
It has equiped the label adsorption pad outside of label arm with two functions combined as for label insert and product pick machine.
Adopted actuator of servo motor, drive for each movement of operation to be able to operate at high speed smoothly saving the time and to make possible of step programming for arbitrary position which is excellent for general machinery. It can be installed for molding machine with tie bar. It can be connected directly to label position detector, ring tester due to ordering function.
Also it is easy to move and can be installed to required machine due to it's porter type.
Machine Control System
Incorporated are all drive controls, sequence controls, Hard-and software for
•Based on standard PC components
•Easy to control touch screen operating system
•High resolution Touch LCD-display
•Built-in network connection (Internet control)
•Back Plane mounted modules
•Dynamic addresing of modules
•Multi-processor structure
•CCTV (4-6 channel)
•Prasion Control
DC-MLSABM
Accumlator Die Head
The Material Continuously Plasticised by The Extruder is collected in the Accumulator Head and ejected as a parison at the start of each cycle of the blow molding machine.
Outstanding Advantges of the head design are :•UStreamlined melt flow
•Quick color change capability
•Uniform melt pressure distribution
•Fast programmer response
The DCM Head Allows Polymer to enter the parion forming chamber two different inlet points, each 180°£ degrees away from the other. This produces an inner and another ring of polymer in the shooting ram. All DCM Accumulator Heads are designed.
Extruder Unit
DCM large blow molding machines can be equipped with various extruders. All the Extruders in particular convert HMWHDPE, HDPE, PP at relatively low temperatures to a homogeneous plasticised mass. Virgin material in granule or grit, regrind and coloring additives can be processed.
HEAD OFFICE (SALE OFFICE) - DCM KOREA CO.,LTD. ｜제작년도 2014 년 0 4 월 ｜
