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Comparing Organizational Functioning to Injury Rates and Cost per Unit Produced: A Case Study

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©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission www.bstsolutions.com

Comparing Organizational

Comparing Organizational

Functioning to Injury

Functioning to Injury

Rates and Cost per Unit

Rates and Cost per Unit

Produced:

Produced:

A Case Study

A Case Study

R. Scott Stricoff, CIH, CSP

R. Scott Stricoff, CIH, CSP

Behavioral Science Technology, Inc.

(2)

Objectives

Objectives

Introduce nine factors that predict

Introduce nine factors that predict

organizational functioning

organizational functioning

Compare these nine factors to injury

Compare these nine factors to injury

rate performance

rate performance

Compare these nine factors to cost per

Compare these nine factors to cost per

unit produced

unit produced

Completing the model

Completing the model

-

-

How do you

How do you

improve organizational functioning

(3)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

1. Procedural justice

2. Leader-member exchange

3. Management credibility

4. Perceived organizational support

1.

Procedural justice

2.

Leader-member exchange

3.

Management credibility

4.

Perceived organizational support

Organizational Factors

Organizational Factors

5. Work group relations

6. Teamwork

5.

Work group relations

6.

Teamwork

Team Factors

7. Organizational value for EHS performance

improvement

8. Upward communication

9. Approaching others

7.

Organizational value for EHS performance

improvement

8.

Upward communication

9.

Approaching others

Performance

Performance-

-specific Factors

specific Factors

ƒ

Lower injury rates

ƒ

Higher levels of safe behavior

ƒ

Reduced WC costs

ƒ

Less turnover

ƒ

Less Absenteeism

ƒ

Increased commitment to the organization

OUTCOMES

OUTCOMES

ƒ

Organizational commitment

ƒ

Openness to change

ƒ

Job satisfaction

ƒ

Mutual trust and respect between

supervisor and worker

ƒ

Organizational citizenship behavior

ƒ

Excellent communication and cooperation

ORGANIZATIONAL QUALITIES

ORGANIZATIONAL QUALITIES

Organizational Functioning

(4)

High Organizational Functioning

High Organizational Functioning

Attributes

Attributes

Organizational commitment

Organizational commitment

Openness to change

Openness to change

Ethical decision making

Ethical decision making

Job satisfaction

Job satisfaction

Mutual trust and respect between

Mutual trust and respect between

supervisor and worker

supervisor and worker

Organizational citizenship behavior

Organizational citizenship behavior

(5)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

Dysfunctional Cultures

Dysfunctional Cultures

Unspoken and frequent undiscussable

Unspoken and frequent undiscussable

arrangements / agreements determine

arrangements / agreements determine

the way things get done

the way things get done

Values do not guide decision making

Values do not guide decision making

Ethics expectations become blurred

Ethics expectations become blurred

Behind

Behind

-

-

the

the

-

-

scenes conflicts stand in the

scenes conflicts stand in the

way of getting work done effectively and

way of getting work done effectively and

efficiently

efficiently

People wonder why leaders

People wonder why leaders

can

can

t see what

t see what

we see

we see

and feel that

and feel that

things are harder

things are harder

than they should be

(6)

Leader-Member

Exchange

Procedural

Justice

Perceived

Organizational

Support

Management

Credibility

Organizational Factors

Organizational Factors

Fair decision

Fair decision

-

-

making by

making by

supervisor

supervisor

Organization

Organization

is concerned about needs

is concerned about needs

and interests of employee

and interests of employee

Positive reciprocation between

Positive reciprocation between

supervisor

supervisor

and employee

and employee

Managers

(7)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

Work Group

Relations

.

Team Work

Team Factors

Team Factors

Trust, respect and cooperation

Trust, respect and cooperation

among co

among co

-

-

workers

workers

Planning, communication, and

Planning, communication, and

performance

(8)

Approaching

Others About

Safety

Org. Value for

Safety

Upward

Communication

About Safety

Safety Specific Factors

Safety Specific Factors

Attention and resources devoted to

Attention and resources devoted to

safety by

safety by

the organization

the organization

Individuals

Individuals

willingness to speak up

willingness to speak up

to co

to co

-

-

workers about safety

workers about safety

Encouragement by

Encouragement by

supervisor

supervisor

to

to

bring up safety issues

(9)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

Data Collection

Data Collection

Survey targeting 100% of the

Survey targeting 100% of the

employee population

employee population

2 instruments

2 instruments

Manager

Manager

Non

Non

-

-

manager

manager

Scoring 1

Scoring 1

-

-

5

5

Statistical analysis comparing results

Statistical analysis comparing results

to norms data base

(10)

Norms Database

Norms Database

125,000+ Surveys

125,000+ Surveys

508 Companies

508 Companies

~ 25% Chemicals

~ 25% Chemicals

~ 12.5% Food Processing &

~ 12.5% Food Processing &

Manufacturing

Manufacturing

~ 10% each (Metals, Mining, Paper,

~ 10% each (Metals, Mining, Paper,

Petroleum, Utilities, & Consumer

Petroleum, Utilities, & Consumer

Products)

Products)

(11)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission www.bstsolutions.com

Case Study 1

Case Study 1

Organizational Factors

Organizational Factors

versus Safety Results

(12)

About the Organization

About the Organization

16 locations

16 locations

Mix of continuous and batch

Mix of continuous and batch

operations

operations

Report to same Vice President

Report to same Vice President

Implemented the same EHS systems

Implemented the same EHS systems

Mix of union/non

Mix of union/non

-

-

union (was not a

union (was not a

factor in the survey scores)

(13)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

Combined

Combined

Overall Percentile by Scale

Overall Percentile by Scale

48

51

64

60

60

60

65

68

77

86

67

72

86

Percen

tile Score

Overall

Lower Quartile (25th Percentile)

Median (50th Percentile)

Upper Quartile (75th Percentile)

PJ

LMX

MC

POS

Org

Factor

TW

WGR

Team

Factor

OVS

UC

AO

Safety

Factor

Organizational Factor

PJ

Procedural Justice

LMX Leader-Member Exchange

MC

Management Credibility

POS Perceived Organizational Support

Team Factor

TW

Teamwork

WGR Work Group Relations

Safety-Specific Factor

OVS Organization’s Value for Safety

UC

Upward Communication

about Safety

AO

Approaching Others

about Safety

TCIR 2.0

(14)

Site 1

Site 1

Overall Percentile by Scale

Overall Percentile by Scale

TICR

TICR

.8

.8

89

83

87

86

90

89

87

88

94

98

86

96

99

Percen

tile Score

Overall

Lower Quartile (25th Percentile)

Median (50th Percentile)

Upper Quartile (75th Percentile)

PJ

LMX

MC

POS

Org

Factor

TW

WGR

Team

Factor

OVS

UC

AO

Safety

Factor

SE

(15)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

Site 2

Site 2

Overall Percentile by Scale

Overall Percentile by Scale

TICR

TICR

1.4

1.4

83

83

84

68

81

41

31

39

88

88

92

94

88

Percen

tile Score

Overall

Lower Quartile (25th Percentile)

Median (50th Percentile)

Upper Quartile (75th Percentile)

PJ

LMX

MC

POS

Org

Factor

TW

WGR

Team

Factor

OVS

UC

AO

Safety

Factor

SE

Organizational Factor

PJ

Procedural Justice

LMX Leader-Member Exchange

MC

Management Credibility

POS Perceived Organizational Support

Team Factor

TW

Teamwork

WGR Work Group Relations

Safety-Specific Factor

OVS Organization’s Value for Safety

UC

Upward Communication

about Safety

AO

Approaching Others

about Safety

Other Scales

SE Social Efficacy

(16)

Site 3

Site 3

Overall Percentile by Scale

Overall Percentile by Scale

TICR

TICR

4.2

4.2

30

29

44

61

44

18

17

18

84

88

43

74

47

Percen

tile Score

Overall

Lower Quartile (25th Percentile)

Median (50th Percentile)

Upper Quartile (75th Percentile)

PJ

LMX

MC

POS

Org

Factor

TW

WGR

Team

Factor

OVS

UC

AO

Safety

Factor

SE

(17)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

Site 4

Site 4

Overall Percentile by Scale

Overall Percentile by Scale

TICR

TICR

7.8

7.8

6

7

10

16

9

8

17

13

22

25

59

38

47

Percen

tile Score

Overall

Lower Quartile (25th Percentile)

Median (50th Percentile)

Upper Quartile (75th Percentile)

PJ

LMX

MC

POS

Org

Factor

TW

WGR

Team

Factor

OVS

UC

AO

Safety

Factor

SE

Organizational Factor

PJ

Procedural Justice

LMX Leader-Member Exchange

MC

Management Credibility

POS Perceived Organizational Support

Team Factor

TW

Teamwork

WGR Work Group Relations

Safety-Specific Factor

OVS Organization’s Value for Safety

UC

Upward Communication

about Safety

AO

Approaching Others

about Safety

Other Scales

SE Social Efficacy

(18)

Case Study 2

Case Study 2

Organizational Factors versus

Organizational Factors versus

Safety Results for

Safety Results for

94 Sites

(19)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

8.5

5.8

4.3

Bottom Third

Middle Third

Top Third

OCDI Aggregate Scores

Averag

e Occup

a

tional Inju

ry

Rate

Organizational Cultural Diagnostic Scores

Organizational Cultural Diagnostic Scores

Predict Injury Rates

Predict Injury Rates

94 sites

(20)

2.2

1.5

1.1

Averag

e Occup

a

tional Inju

ry

Rate

Organizational Cultural Diagnostic Scores

Organizational Cultural Diagnostic Scores

Predict Injury Performance for Sites with Rates

Predict Injury Performance for Sites with Rates

less than 3.0

(21)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

Why the Diagnostic is not always

Why the Diagnostic is not always

predictive of injury rates

predictive of injury rates

Exposure varies due to:

Exposure varies due to:

Culture

Culture

Type of Work

Type of Work

Work Pace

Work Pace

Robustness of Safety Enabling Systems

Robustness of Safety Enabling Systems

What programs

What programs

(22)

Case Study 3

Case Study 3

Organizational Functioning

Organizational Functioning

Versus Productivity and Cost

(23)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

About the Organization

About the Organization

13 Extrusion plants.

13 Extrusion plants.

Raw material and energy cost consistent

Raw material and energy cost consistent

Data available to analyze included:

Data available to analyze included:

manufacturing costs,

manufacturing costs,

production quantities,

production quantities,

quality costs,

quality costs,

payroll,

payroll,

workers

workers

compensation costs,

compensation costs,

incident rates, and

incident rates, and

(24)

Average OCDI scores versus Unit Produced per Employee

Average OCDI scores versus Unit Produced per Employee

1,215

1,522

Units M

a

nu

factured

Per Employ

ee 2005

YTD

(25)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

t(11) = .49, p<.05

LMX versus Unit Produced per Employee

LMX versus Unit Produced per Employee

0

500

1000

1500

2000

2500

0

10

20

30

40

50

60

70

80

90

100

June 2005 Leader-Member Exchange Percentile Score

Units M

a

nu

factured

Per Employ

ee 2005

YTD

(26)

Teamwork versus Unit Produced per employee

Teamwork versus Unit Produced per employee

0

500

1000

1500

2000

2500

Units M

a

nu

factured

Per Employ

ee 2005

YTD

(27)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

t(11) = .50, p<.05

Workgroup Relations versus Unit Produced per Employee

0

500

1000

1500

2000

2500

0

10

20

30

40

50

60

70

80

90

100

June 2005 Work Group Relations Percentile Score

Units M

a

nu

factured

Per Employ

ee 2005

YTD

(28)

Average OCDI Scores versus Costs per 1000 units

Average OCDI Scores versus Costs per 1000 units

$108.36

$94.50

Total cost per msbe 2005 YT

(29)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

t(11) = -.575, p<.05

LMX Exchange versus Cost per 1000 Units Produced

LMX Exchange versus Cost per 1000 Units Produced

0

20

40

60

80

100

120

140

160

180

0

10

20

30

40

50

60

70

80

90

100

June 2005 Leader-Member Exchange Percentile Score

Total cost per msbe 2005 YT

(30)

How do you improve

How do you improve

Organizational Functioning?

(31)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

Working

Interface

Worker

Worker

Facilities and

Equipment

Procedures

Safety

Enabling

Elements

Hazard recognition

Hazard recognition

& mitigation

& mitigation

Skills, knowledge

Skills, knowledge

& training

& training

Policies & standards

Policies & standards

Exposure reduction

Exposure reduction

mechanisms

mechanisms

Organizational

Sustaining

Systems

Selection &

Selection &

development

development

Structure

Structure

Performance

Performance

management

management

Rewards and

Rewards and

Recognition

Recognition

Organizational

Organizational

Culture

Culture

Leadership

Blueprint for

Blueprint for

Safety

Safety

Transformation

Transformation

Blueprint for Safety Transformation is

(32)

ƒ

ƒ

Vision

Vision

ƒ

ƒ

Credibility

Credibility

ƒ

ƒ

Collaboration

Collaboration

ƒ

ƒ

Feedback &

Feedback &

Recognition

Recognition

ƒ

ƒ

Accountability

Accountability

ƒ

ƒ

Communication

Communication

ƒ

ƒ

Action Oriented

Action Oriented

1.

1.

Procedural justice

Procedural justice

2.

2.

Leader

Leader

-

-

member exchange

member exchange

3.

3.

Management credibility

Management credibility

4.

4.

Perceived organizational support

Perceived organizational support

Organizational Factors

Organizational Factors

5.

5.

Work group relations

Work group relations

6.

6.

Teamwork

Teamwork

Team Factors

Team Factors

7.

7.

Organizational value for EHS

Organizational value for EHS

performance improvement

performance improvement

Safety Factors

Safety Factors

SAFETY LEADERSHIP

SAFETY LEADERSHIP

BEST PRACTICES

BEST PRACTICES

Path to a Zero

(33)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission \

0

10

20

30

40

50

60

70

80

90

100

PJ

LMX

MC

POS

OF

TW

WGR

TF

OVS

UC

AO

SF

Factor Results – Before and After Working on Leadership at All Levels

2002

2004

(34)

Before and After Results

Before and After Results

Control Chart of Recordable Rate

Control Chart of Recordable Rate

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

Recordable Rate

Leadership

Intervention Begins

(35)

©2007 BST, Inc.•All rights reserved. May not be reproduced without written permission www.bstsolutions.com

Comparing

Comparing

Organizational

Organizational

Functioning to

Functioning to

Injury Rates and

Injury Rates and

Cost per Unit

Cost per Unit

Produced:

Produced:

A Case Study

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