Introducing Innovative Diagnostics and HACCP
in the Ornamental Fish Industry:
sense or non-sense?
Prof. Kris A. Willems, PhD and Bart Lievens, PhD, Ir.
Scientia Terrae Research Institute (STRI), Belgium De Nayer Institute, K.U.Leuven Association, Belgium
Interzoo, OFI Fish Health Seminar
Quality
Driving Force in the Market
Diversity of systems
ISO 9000, EFQM, TQM
GAP, GMP, GLP, GEP
Process control & improvement
Systematic approach
Appropriate resources & best available
technologies
Traceability
Total approach
Continuous improvement
Throughout organisation and/or food
supply chain
All aspects of supplier-customer
relationship
Product oriented
Process oriented
Total approach
Quality
Satisfy the customer’s needs at the best
Quality Systems
Process Control - Core of all Quality Systems
assignment resources requirements corrective actions instructions product (production) process measurements people registrations control limits specifications
Food Safety
Focus on Human Health and/or Spoilage
Chemicals Micro-organisms Fysical agents
Effect Intoxication Infection Intoxication
Wounds
Not acceptable Discolouring of ham Fungi on bread Hair in burger
Ornamental Fish Industry (OFI)
Focus on Disease Prevention
Ù
Biosecurity
Prevention of the entry of new or unwanted organisms, especially infectious agents
Biosecurity includes all measures in place to protect ornamental aquatic organisms (fish, invetabrate or plant) from contracting, carrying or spreading disease
Prevention Detection
Food Safety
Definition of HACCP
H
azard
A
nalysis
C
ritical
C
ontrol
P
oints:
“A
systematic approach
to the
identification
and
assessment
of the microbiological
hazards
and
risks
associated with the
manufacture
,
distribution
and
use
of a particular foodstuff and the
definition of means
for their control”
Food Safety
Primary Characteristic of Food Quality
Prevent disease
Legal requirement ‘post-farm’ Core HACCP concept
Diversity of systems
HACCP
BRC, IFS ISO 22000
General Food Law (EU)
Quality
Food Safety Hazard analysis Principles 1 & 2 Control loop Principles 3, 4 &5 Documentation & Verification Principles 6 & 7 Proce ss Co ntrol & Impro veme nt Proce ss Co ntrol & Impro veme ntHACCP – Essential Elements
Hazard Analysis & Process Control
Identify hazards and assess severity Determine Critical Control Points
(CCP’s)
Specify control criteria, i.e. limits and tolerances
Monitor Critical Control Points
Identify and take corrective action(s) Verify the system is working
Keep records
Quality
Food Safety Hazard analysis Principles 1 & 2 Control loop Principles 3, 4 &5 Documentation & Verification Principles 6 & 7 Proce ss Co ntrol & Impro veme nt Proce ss Co ntrol & Impro veme ntHACCP
Characteristics
Systematic approach
to identify those factors that directly
affect food safety / biosecurity
Preventive
instead of retrospective approach
Replaces traditional inspection and testing regimes
More
cost-effective
control system
Concentration resources, e.g. technical and financial, into critical
areas
No cure all
General Food Law
EU Hygiene Directive
General rules
for the production of all foodstuffs
Specific rules
for meat, fish, dairy, eggs, snails and frogs,
animal fats, gelatine and callogen
Implementation a HACCP is a
legal requirement
, except
for the primary sector
Primary sector =>
Good Agricultural Practices
(GAP)
Product liability
confirmed, now including
Terminology
From Hazard to Risk (1)
Hazard
Food safety - Biological, chemical or fysical agent that potentially
can affect the safety of a foodstuff
Biosecurity – Biological agent that potentially can affect fish
health, human health and/or ecosystems
Hazard Analysis
Process of collecting and evaluating information on hazards and
conditions leading to their presence to decide which are
significant for food safety and therefore should be addressed in the HACCP plan
Terminology
From Hazard to Risk (2)
Risk
Probability x Consequences = Risk
Risk Analysis
A process consisting of three components:
Risk assessment Risk management Risk communication
Advocated by many governments and intergovernmental
organisations
Terminology
From Hazard to Risk (3)
Risk Management
- Risk evaluation - Option assessment - Option implementation - Monitoring & review
Risk Assessment - Hazard Identification - Hazard characterisation - Exposure assessment - Risk characterisation Risk Communication Interactive exchange of information and opinions
Terminology
From Hazard to Risk (3)
Risk Assessment
A scientifically based process consisting of the following steps: 1. hazard
identification; 2. hazard characterisation; 3. exposure assessment; 4. risk characterisation
Risk Management
The process… of weighing policy alternatives, ……… considering risk
assessment and other factors relevant for the health of consumers and for the promotion of fair trade practices……
Risk Communication
The interactive exchange of information and opinions throughout the risk
analysis process concerning risk… among risk assessors, risk managers, consumers, industry, the academic community and other interested parties….
Risk Analysis
The Broader Context
Generic Hazard Management GHPs / GMPs / GAPs Specific Hazard Management HACCP Standards Policy Country level Operational level Risk Analysis - high level
- policy based guidance - specific standards, criteria
Food Safety Management - local
- specific management at supply chain level
Good Practices & HACCP
Foundation of Food Safety / Biosecurity
Good Practices
Foundation of all (food) safety systems
General guidance on sanitary practices and level of care of (food
manufacturing) facilities
HACCP
Applies to a specific product, manufactured on a specific location
and/or production line
Specificity and stringency of hazard control essential to its
success
Good Practices & HACCP
Require Technical and Scientific Data
Epidemiological data on (microbial) pathogens
Incidence of foodborne illness Surveillance programmes
Raw material, intermediate and final product data
pH, aw, presence of preservatives, packaging materials and conditions,
product structure, processing conditions, shelf life, etc… Processing data
Number sequence of processing data, range of process parameters, efficacy
of cleaning and disinfecion Microbiological data
Good Practices & HACCP
Critical Success Factors
Technical and scientific skills of (food) business operator
Regulatory guidance regarding key operations, (i.e.
desinfection, pasteurisation, etc….
Regulatory guidance on ‘safety’ benchmarks,
Risk Analysis / Risk Assessment
Microbial Risk Assessment (MRA)
Purpose
Systematic assessemnt (model/estimate) of the level of risk prevailing in a
country as associated to pathogenic micro-organisms (in foods)
Inventorisation of ‘typical’ risk contributing and risk mitigating factors Elaboration of possible risk mitigation strategies
Scope
All foods consumed in a specific country, whether produced or imported
Outcome
Estimated number of cases of (a certain) illness per year per (e.g.) 100.000
persons in a given population caused by a certain micro-organism or group of micro-organisms in a particular food product or food type
Chance of illness due to consumption of a specific food product (per serving
Risk Analysis / Risk Assessment
Microbial Risk Assessment (MRA)
Role of (Food) Business Operators
Do not need to conduct risk assessments
Need to ensure proper implementation of (food) safety
management systems, incl. HACCP
MRA studies can strenghten (food) safety sysyems
Relevance to (Food) Business Operators
Improvement of GHP & HACCP systems by
Learning about differences in levels of hazard control between (typical) operations
Appreciating different intervention strategies or management options Seeing examples of how to meet government requirementq (incl. (food)
Quality Systems
Process Control - Core of all Quality Systems
assignment resources requirements corrective actions instructions product (production) process measurements people registrations control limits specifications
Biosecurity
Fish Disease Management
Main fish pathogens: bacteria, fungi, viruses, and protozoa
Disease management
Accurate diagnosis
Choice of appropriate process control and
management strategies
Biosecurity
Main Limitations of Fish Disease Management
Lack of rapid and accurate detection and
identification of fish pathogens
Biosecurity / Microbiological Methods
Traditional Methods
Wide diversity of assays Time consuming
Labour intensive
Biosecurity
Main Limitations of Fish Disease Management
Lack of rapid and accurate detection and identification of fish pathogens
Standard versus alternative methods Multiplexing and quantification
Biosecurity
Main Limitations of Fish Disease Management
Lack of rapid and accurate detection and identification of fish pathogens
Standard versus alternative methods Multiplexing and quantification
Most fishes can be infected by a multitude
of pathogens
Similar symptoms may be caused by
different pathogens
Disease symptoms often result from
infection by multiple pathogens
Biosecurity
Main Limitations of Fish Disease Management
Lack of rapid and accurate detection and identification of fish pathogens
Standard versus alternative methods Multiplexing and quantification
Infectious threshold Action threshold
Biosecurity / Microbiological Methods
Alternative (
Molecular) Methods
Serological and nucleic acid-(DNA/RNA) based techniques
Generally faster, more specific, more sensitive and more accurate than
conventional methods
Equally suitable for the detection of culturable as well as non-culturable micro-organisms
No experienced taxonomists required However: detection limited to a single
Biosecurity / Microbiological Methods
Molecular Methods: DNA arrays
Hybridization of labeled target amplicons to specific DNA fragments bound to a solid support (macroarrays vs microarrays)
Combines PCR amplification with the unlimited screening capability of DNA arrays: high degrees of sensitivity, specificity, and
throughput capacity
Reduces costs and increases speed of diagnosis
Biosecurity / Microbiological Methods
DNA arrays: different approaches of detection
Discrimination of phylogenetically less related organisms (e.g. viruses) Discrimination of phylogenetically related
organisms (e.g. bacteria and fungi)
‘Universal Primer’ based
multiplex detection
‘Random Primed’ based
Biosecurity / Microbiological Methods
DNA arrays: results read as a checklist
Microorganisms present in the sample are literally ‘highlighted’ Compared to reference oligonucleotides the intensity of the
hybridization signal is an indicator for the amount of biomass present (semi-quantification)
Biosecurity / Microbiological Methods
Biosecurity / Microbiological Methods
DNA arrays: an example
Aeromonas sp. A. salmonicida Flavobacterium sp. F. branchiophilum Mycobacterium sp. M. marinum Universal ‘All bacteria’ ‘All oomycetes’ S. cerevisiae Calibration control
Detection of multiple pathogens
Biosecurity / Microbiological Methods
DNA array OFI -
Target Organisms
Bacteria: Aeromonas hydrophila, A. salmonicida, Edwardsiella ictaluri, Flavobacterium branchiophilum, F. columnare, F. psychrophilum,
Mycobacterium chelonae, M. fortuitum, M. marinum, Piscirickettsia salmonis, Pseudomonas anguilliseptica, Renibacterium salmoninarum, Streptococcus
iniae, Tenacibaculum maritimum, Vagococcus salmoninarum, Vibrio alginoyticus, V. anguillarum, V. parahaemolyticus, V. vulnificus, Yersinia ruckeri
DNA viruses: Koi Herpes Virus (KHV), Carp Pox Virus (CPV), Channel Catfish Virus (CCV)
RNA viruses: Spring Viraemia of Carp Virus (SVCV), Viral Haemorrhagic Septicemia Virus (VHSV), Infectious Hematopoietic Necrosis Virus (IHNV),
Biosecurity / Microbiological Methods
DNA array OFI -
Applications
Analysis of different kind of samples including tissue, water, fish nutrition, and water plants
Routine diagnosis of fish diseases
Ecological and epidemiological studies
Sectoral surveillance in support of HACCP & GMP
Allows taking well-informed decisions in terms of biosecurity and a safe ornamental fish trade
Biosecurity / Microbiological Methods
Validation of Alternative Methods
Essential steps required to evaluate new technologies rarely taken Microval => Harmonised EU validation procedure
Validation: Specificity Sensitivity Reproducibility Accuracy of results Ring tests
Scientific support
Scientific advisors
• Dr. B. Austin, Heriott-Watt University, UK
• Dr. I. Pavlik, Veterinary & Pharmaceutical University Brno, Czech Republic • Dr. P. Silley, University of Bradford, UK
• Dr. F. Lieffrig, Centre d’Economie Rurale, Belgium
• Dr. B. Thomma, Wageningen University, the Netherlands • Dr. P. Sorgeloos, Ghent University, Belgium
Other
• Dr. M. Snow and Dr. A. McBeath, Fisheries Research Services, Marine Laboratory, UK • Dr. T. Nishizawa, Hokkaido University, Japan
• Dr. N. Gagne, Fisheries and Oceans Canada, USA
• Dr. K. Garver, Fisheries and Oceans Canada, Pacific Biological Station, USA • Dr. M. Sakai and Dr. T. Kono, University of Miyazaki, Japan
• Dr. T. Iida, Fisheries Research Agency, Japan
• Dr. G. Kurath and Dr. M. Purcell, Western Fisheries Research Center, USA • Dr. M. Kotler, Department of Pathology, Israël
Financial support
Vlaams Instituut voor de bevordering van het
Wetenschappelijk-Technologisch Onderzoek Vlaanderen, Belgium
Industrial sponsors
• Wholesalers: Bassleer Biofish nv., Aquaria Antwerp bvba., De Jong Marinelife bv. • Fish nutrition: INVE Technologies nv.,
• Fish breeder and fish hatchery: Joosen-Luyckx Aqua Bio nv.
• Veterinary Surgeons: Dr. S. Verbinnen, Dr. T. Barbé, Dr. M. Lammens, Dr. L. Lambrechts, Dr. S. Teerlinck
• Ponds and Aquarium Specialist Shop: Aqua Hobby nv. • Diagnostic company: BioART nv.
• Testing Laboratory: MicroBioMetrix bvba.
• International Trade Association: Ornamental Fish International