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Introducing
Photovoltaic
Systems
2 DESIGN ELEMENTS GENERAL INTRODUCTION CASE STUDY: FLAT ROOF SYSTEM INSTALLATION COMMISSIONING MAINTENANCE
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The government has issued the Renewable Energy and Energy Efficiency law in April 2012
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The government has raised the tariff values since 2013, hence PV Systems have become more feasible than ever
A maximum irradiance of 1,000 W/m2 of direct sunlight can reach the earth when it is:
Normal to the earth’s surface
At sea level
On a clear day
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1st practical PV modules were developed in 1954 by Bell labs
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There are two types of PV systems:
Off-grid
On-grid
Off-grid PV systems are independent from the electricity grid. They use batteries to store energy for later use or directly for pumping.
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Examples for systems uses Off-Grid PV Systems
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Examples for systems uses Off-Grid PV Systems
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Examples for systems uses Off-Grid PV Systems
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Examples for systems uses Off-Grid PV Systems
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SOLAR
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E
LL
S
MONOCRYSTALLINE POLYCRYSTALLINE SILICON THIN FILM17 MONOCRYSTALLINE MODULE POLYCRYSTALLINE MODULE THIN FILM MODULE
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25°C
The output power of PV modules at STC is measured in
units of Watt Peak – Wp
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Mounting systems should be considered carefully to secure PV modules, protect them from wind and snow loads, and to avoid the occurrence of corrosion.
In most parts of the world, Aluminum, Stainless Steel or Galvanized Steel fixing systems are used
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DC cables have to be correctly sized to as to reduce cable power losses .
Mechanical protection must be provided to DC cables by means of electric sleeve pipes and/or
cable trays
DC cables that are exposed to sunlight have to be UV-resistant to be
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All inverters contain devices that are known as Maximum Power Point Trackers, or MPPTs
MPPTs track any changes that occur in the current and voltage of the PV array, and follow up with these changes in order to convert the maximum amount of DC power to AC power
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Use of smart
meters to enable
Net Metering
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Users are allowed to cover up to 100% of their
annual consumption using PV Systems
There are two types of PV system applications to
the electric utility companies:
Small Scale Systems
1-ph: 3.68 kW
3-ph: 11 kW
Large Scale Systems
The total PV capacity that can be installed on
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As per the recent Energy Wheeling Regulations,
users are allowed to cover up to 100% of their
annual consumption using PV Systems installed in
remote areas
How is your customer planning on
covering his/her consumption?
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Maximum Allowed Capacity by Electric Utilities
100% Coverage of Annual Consumption
Maximum Coverage of Annual Consumption
Based on the customer’s
consumption levels and tariff type,
is the project going to be
financially feasible?
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Annual Consumption?
Tariff Type?
35 GENERAL INTRODUCTION DESIGN ELEMENTS CASE STUDY: FLAT ROOF SYSTEM INSTALLATION COMMISSIONING MAINTENANCE
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There are several approaches for
designing on-grid PV systems, but
38 GENERAL INTRODUCTION INSTALLATION COMMISSIONING MAINTENANCE DESIGN ELEMENTS CASE STUDY: FLAT ROOF SYSTEM
Define the available area, and draw it based on as-built measurements, including all objects & elevations
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Define the most suitable mounting
system type based on the appropriate
Apply shade analysis to all objects to identify the shaded areas
Seasonal altitude and azimuth angles are used to
determine the distance you need to keep between PV modules and other objects to avoid shade where
possible
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Shade profiles from different times and seasons are taken into account
Shade Analyzers can also help in identifying objects that will potentially cast shade on the modules
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Module Selection:
1.Available Modules
2.Price per capacity
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Draw the PV layout after excluding the shaded areas that are expected to have a big negative impact on the yield
Optimum number of modules in almost every case is determined based on both the available area and the mounting system used
DC and AC cables are sized according to the local guidelines
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PV:Inverter Ratio
No. of MPPTs
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Inverter Design
Inverter Minimum & Maximum Voltage Limits
Max Input Voltage 1000V Max MPP Voltage 800V Min MPP Voltage 320V Min Input Voltage 150V Initial Input Voltage 188V
Inverter Maximum Current Limits
MPPT A 22A MPPT B
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Single Line Diagram for Proposed PV System DC Side AC Side Integrated DC Isolator (SMA’s ESS) 10 kW 3-ph Inverter SMA STP 10000 TL-10 8 kW 3-ph Inverter SMA STP 8000 TL-20 Integrated DC Isolator (SMA’s ESS) DC Cables
– Average Single Run Distance
For All Strings is 22 m
– Cable Cross Section is 4 mm2
Integrated DC Isolator (SMA’s ESS) 4-Pole RCCB 25 A (Sensitivity: 300 mA) AC Cables – Distance To Connection Point is15 m
– Cable Cross Section is 4 mm2
4-Pole MCB 20 A
AC Cables
– Distance To Connection
Point is 15 m
– Cable Cross Section is 4 mm2
JEPCO AC Disconnect Existing Meter Low-Voltage Grid
Main Distribution Panel
DC Cables
– Average Single Run Distance
For All Strings is 22m
– Cable Cross Section is 4 mm2
4-Pole RCCB 25 A (Sensitivity: 300mA) 4-Pole MCB 16A 4-Pole MCB 16 A 4-Pole MCB 20 A 11.22 kWp PV Array SolarWorld Sunmodule Protect 255 Wp MONO Input A: 1 Strings × 22 Modules
Input B: 1 String × 22 Modules
9.35 kWp PV Array SolarWorld Sunmodule
Protect 275 Wp MONO Input A: 1 Strings × 17 Modules Input B: 1 Strings × 17 Modules
Existing System
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YIELD (kWh)
vs
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PV Simulation Software
•We use simulation software to predict the system yield for each year in life time of the system , and to help us to study the effect of the shade, changing the azimuth & tilt, effect of soiling, on the system yield.
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Selecting a PV system with the highest specific yield is not always the best choice for your case in terms of one or more of the following:
Total Yield Achieved (kWh)
Yearly Consumption Coverage (%)
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Testing & Commissioning
Electrical Tests:
Open Circuit Voltage Measurement
Short Circuit Current Measurement
Reverse Polarity Test
Insulation Test
Continuity Test
Earth Resistance Test
AC/DC Power Measurement
Power Factor Measurement
THD Measurement
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Operation & Maintenance
Plant Owner Responsibilities:
Daily Check for Inverter Errors
Daily Circuit Breaker Check
Daily Yield Check
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PV Systems Must Be Mainly
Evaluated Based on their
ACTUAL YIELD
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