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Prepared by Ulrich Walach (TEC-MPE) Reference TEC-MP-EPL/P002

Issue 5

Revision 0

Date of Issue 01/07/2013

Status Approved/Applicable

estec

European Space Research and Technology Centre Keplerlaan 1 2201 AZ Noordwijk The Netherlands T +31 (0)71 565 6565 F +31 (0)71 565 6040 www.esa.int

EPL General Description

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Table of contents:

1 ACRONYMS, TERMS AND DEFINITIONS ... 4

1.1 Acronyms ... 4

1.2 Terms and Definitions ... 5

2 REFERENCE DOCUMENTS ... 7

4 INTRODUCTION ... 9

5 INFRASTRUCTURE ... 9

6 SAFETY AND ENVIRONMENTAL CONDITIONS ... 11

6.1 Safety conditions ... 11

6.2 Environmental conditions ... 11

7 GENERAL EPL TESTING METHODS ... 12

7.1 Measurement procedures ... 12

7.2 Validation and Measurement Traceability ... 12

8 EQUIPMENT ... 13

8.1 Vacuum facilities ... 13

8.1.1 FEEP (VF #1) ... 14

8.1.2 GALILEO (VF #2) ... 15

8.1.3 GIGANT (VF #3) ... 16

8.1.4 CORONA (VF #4) ... 17

8.1.5 ELECTRON (VF #5) ... 18

8.1.6 MICRONEWTON (VF #6) ... 19

8.1.7 SMALL PLASMA FACILITY (VF #7) ... 20

8.1.8 Flow Rig ... 22

8.2 Diagnostic systems ... 23

8.2.1 Thrust balances ... 23

8.2.2 Plasma diagnostic systems ... 26

8.2.2.1 CORONA diagnostic system ...26

8.2.2.2 GIGANT diagnostic arm ...26

8.2.2.3 SPF diagnostic system ... 27

8.3 Test Items ... 28

8.4 Physical equipment ... 29

8.4.1 Mass Flow Sensors/Controllers Electronic Pressure Regulators/Sensors ... 29

8.4.2 Vacuum gauges ... 30

8.4.3 Manual Pressure regulators ... 33

8.4.4 Mass spectrometers ... 33

8.4.5 Various Physical equipment ... 34

8.5 Electronic equipment ... 35

8.5.1 Power supplies ... 35

8.5.2 Current/Voltage probes ... 37

8.5.3 Various electronic equipment ... 37

8.6 Feedthroughs... 39

8.7 Data Acquisition Systems ... 43

8.7.1 Hardware ... 43

8.7.2 Software ... 47

8.7.3 Local Area Network ... 48

8.8 Gas and chemicals ... 48

8.8.1 Feeding systems ... 48

8.8.2 Laminar flow benches ... 50

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1 ACRONYMS, TERMS AND DEFINITIONS 1.1 Acronyms

AJT Arcjet Thruster

CS Control System

D/TEC Directorate of Technical and Quality Management DACS Data Acquisition and Control System

DAQ see DACS

DHCP Dynamic Host Configuration Protocol DMM Digital Multi Meter

DNS Domain Name System

η Thruster Efficiency

EPL ESA Propulsion Laboratory

EP Electric Propulsion

EPR Electronic Pressure Regulator

ESA European Space Agency

ESTEC European Space Technology and Research Center FEEP Field Emission Electric Propulsion

FEN Field Emission Neutralizer FET Field Emission Thruster FPGA Field-Programmable Gate Array g0 Standard Gravity Acceleration HCN Hollow Cathode Neutralizer HET Hall Effect Thruster

HV High Voltage

I Current

Isp Specific Impulse

IT Ion Thruster

ISO International Organisation for Standardisation

LAN Local Area Network

LEP Laboratory Equipment Pool

LTB Low Thrust Balance

LV Low Voltage

mf Mass Flow

MFS Mass Flow Sensor

MFC Mass Flow Controller

MPDT Magnetoplasmadynamic Thruster NTP Network Time Protocol

OPS ESTEC Site Management Division

P Electrical Power

PID Proportional Integral Derivative

PS Power Supply

QCM Quartz Crystal Microbalance

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RF Radio Frequency RJT Resistojet Thruster

RPA Retarded Potential Analysers RTD Resistance Temperature Detector R&D Research and Development SPF Small Plasma Facility

T Thrust

TEC-M Mechanical Engineering Department TEC-MPC Propulsion Engineering Section TEC-MPE Electric Propulsion Section TIN Thermo-Ionic Neutralizer

TS Thrust Stand

T+H Temperature and Humidity µNTB Micro Newton Thrust Balance ve Propellant Exhaust Velocity

V Voltage

VF Vacuum Facility

RA and E Risk Assessment and Evaluation

1.2 Terms and Definitions

Arcjet Device that heats a propellant stream by passing a high current electrical arc through it, before expansion through a downstream nozzle.

Hall effect Conduction of electric current perpendicular to an applied electric field in a superimposed magnetic field.

Inductive thruster Device that heats a propellant stream via an inductive discharge before expansion through a downstream nozzle.

Ion thruster Device that accelerates propellant ions by an electrostatic field.

Magnetoplasmadynamic thruster Device that accelerates a propellant plasma by an internal or external magnetic field acting on an internal arc current.

Plasma Heavily ionized state of matter, usually gaseous, composed of ions, electrons, and neutral atoms or molecules, that has sufficient electrical conductivity to carry substantial current and to react to electric and magnetic body forces.

Resistojet Device that heats a propellant stream by passing it through a resistively heated chamber before expansion through a downstream nozzle.

Thrust Unbalanced internal force exerted on a rocket during expulsion of its propellant mass.

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Specific impulse Measure of how efficiently the propellant is ejected by the thruster, directly proportional to the average propellant exhaust velocity

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2 REFERENCE DOCUMENTS

RD01 uNTB-VTP-Seismic-2010-v1r0 Seismic Monitoring Of EPL - Test Plan v1.0

RD02 TEC-MP-EPL-WI003 FEEP Operational Manual vR2A

Manufacturer Reference Klok_Estecgigant_OM_R2A

RD03 TEC-MP-EPL-D002 Galileo Operational Manual v2.0

RD04 TEC-MP-EPL-WI001 Gigant Operational Manual vR2B

Manufacturer Reference Klok_Estecgigant_OM_R2B RD05 ALTA_CUP_TN-04_1.1 Corona Test Facility Final Design Report v1.1

RD06 TEC-MP-EPL-WI032 Corona Trolley Operational Manual v1.0

Manufacturer Reference ALTA_COR_TN-02_1.0

RD07 TEC-MP-EPL-D006 Corona Operational Manual v2.2

Manufacturer Reference ALTA_CUP_TN-06_2.2- 01

RD08 TEC-MP-EPL-D004 Electron Operation Manual v3.0

RD09 TEC-MP-EPL-D005 MicroNewton Operational Manual v2.0

RD10 ALTA_SPF_TN-03_1.1 Small Plasma Facility Design Report v1.1

RD11 ALTA_PFE_TN-011 Small Plasma Facility Control System Upgrade, User Manual v1.0

RD12 TEC-MP-EPL-D047 EPL Flow Rig User Manual v1.0

RD13 TEC-MP-EPL-WI008 Operational Manual MTAX504 v1.0

RD14 TEC-MP-EPL-D044 ALTA 1 Axis TS Operational Manual v2.0

RD15 ALTA_LTB_TN-01_1.3 LTB User Manual v1.3

RD16 ALTA-CO2-ED-01 Corona Beam Diagnostics Design Report v1.0 RD17 ALTA-CO2-TN-01 Corona Beam Diagnostics Software User Manual v1.0

RD18 ALTA-GIG-TN-01 Gigant Beam Diagnostics User Manual v4.1

RD19 ALTA-GIG-ED-02 Plume Diagnostics for the Gigant Facility, Detail Design Report v1.0

RD20 ALTA_SPF_TN-42_1.1 RPA User Manual v.1.1

RD21 ALTA_SPF_TN-43_1.0 Faraday And Langmuir User Manual v1.0 RD22 ALTA_SPF_TN-44_1.0 SPF Diagnostics User Manual v1.0

RD23 ALTA_HT100_UM_1 HT100 User Manual v1.0

RD24 UGI-EP 11-2007-EMI-004-ESTEC User Manual GIES15 v1.4

RD25 ALTA-SPF-TN-32 XR100 Resistojet Complete System User Manual v2.1

RD26 QINETIQ/EMEA/S&DU/UG0708032 Low Power HET Hollow Cathode User Guide And Acceptance Test Procedure 1.1

RD27 - SHC1000 Electron Source Manual v1.0

RD28 TEC-MP-EPL-P003 Thrust Measurement Procedure v5.0

RD29 TEC-MP-EPL-P004 Electric Power Measurement Procedure v3.2

RD30 TEC-MP-EPL-P005 Mass Flow Measurement Procedure v4.0

RD31 TEC-MP-EPL-D048 µNTB User Manual v1.1

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RD32 TEC-MP-2013-1227-KD Determination of the pumping speed and wall temperature in the FEEP vacuum chamber, Test Report

RD33 TEC-MP-2012-1131-DDC Langmuir Probe and Thermocamera Commissioning Test Report

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4 INTRODUCTION

This document is an introduction to some of the terms, facilities, equipment, test and measurement methods, and safety /environmental conditions of the ESA Propulsion Laboratory (EPL).

The EPL performs R&D testing activities and support to projects related to propulsion. The laboratory is ISO 9001 certified and has ISO 17025 Accreditation for direct and indirect measurement of thrust (the latter calculated from current and voltage measurement), mass flow, and electrical parameters (current and voltage) of the Propulsion System (thruster, cathode/neutralizer and power unit).

5 INFRASTRUCTURE

The EPL is located in the Ek building at ESA-ESTEC (Figure 1 below).

Figure 1: EPL building (up: from outside, down: from inside).

The EPL is divided into six rooms (see schematic Figure 2):

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• A changing room (Ek032) by which the main laboratory is accessed.

• An assembly room (Ek032e) in which are stored critical devices and chemicals and which can be used to prepare test set-ups.

• A control room (Ek034) mostly used as a meeting room.

• An archive room (Ek036) in which is stored the EPL documentation and software.

• A storage room (Ek038) in which is stored hardware and consumables.

• The main laboratory (Ek045), with seven vacuum chambers and a flow rig bench.

Figure 2: EPL layout.

The total surface of the EPL is 12 x 30 m.

The main laboratory and the assembly room have an environment suitable to implement an ISO clean room, class 81 environment and conditions upon customer request. Those conditions can be applied if asked specifically by a customer.

A seismic block was installed in the EPL to prevent environmental noise perturbations. The seismic bloc is a 4.2 x 16.6 m concrete block of about 160 tons. It is mounted on 8 Airmount Firestone air springs for vibration isolation. Mechanical isolation from the laboratory is maintained by passive damping and has a 1 Hz cut-off frequency with a 20 dB per decade roll-off. The seismic block has a natural resonance of 0.8 Hz. For further information refer to RD01.

1 This number refers to ISO 14644-1 standards.

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Figure 3: Picture of the seismic bloc in the EPL (RD01).

6 SAFETY AND ENVIRONMENTAL CONDITIONS 6.1 Safety conditions

The EPL, as part of the Mechanical Engineering Department (TEC-M), in the Directorate of Technical and Quality Management (D/TEC), completed in 2003 a Risk Assessment and Evaluation performed by a Certified Safety Institute.

This is subject to annual review and forms part of the developing Safety Management System.

In summary the main hazards are represented by:

• High voltages;

• Cryogenic liquids;

• Chemicals and alkaline metals.

Safety equipment, including personal protective equipment is available in the EPL and must be used by all staff, contractors and visitors during testing as necessary.

6.2 Environmental conditions

• The temperature in the EPL is maintained at 23° ± 5°.

• The humidity in the EPL is maintained at 50% ± 20%.

These are maintained by ESTEC Site Management Division (OPS) and monitored at all time by the EPL using a calibrated temperature and humidity probe (see section 8.5.3).

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7 GENERAL EPL TESTING METHODS 7.1 Measurement procedures

The main goal of the EPL is to give support to projects in all propulsion related issues matters. This includes specific dedicated tests but also more general R&D testing activities.

When testing Propulsion Systems the three main parameters measured are:

• Thrust produced (T)

• Electrical power consumed (P)

• Propellant mass flow consumed (mf)

These three quantities are used to derive specific impulse (

g

0

m I T

f

sp

=

) and efficiency (

P m

T 2

f

=

2

η

). These five

parameters (thrust, power, mass flow, specific impulse and efficiency) are the critical parameters for a propulsion system.

The laboratory is ISO 17025 accredited for direct and indirect measurement of thrust and direct measurement of electrical power and mass flow. The corresponding measurement procedures can be found respectively in RD28, RD29 and RD30.

The EPL uses a wide variety of instruments to follow these procedures:

• Direct thrust measurements are performed with calibrated/validated commercial load cells or specifically designed balances, described in section 8.2.1.

• Direct mass flow measurements are performed with calibrated mass flow controllers, described in section 8.4.1.

• Direct electrical power measurements are performed using the readings of the used power supplies or digital multimeters, described in section 8.5.

• Indirect thrust (for electric thrusters) is inferred from the electrical measurements (currents and voltages) and beam properties of the thruster.

7.2 Validation and Measurement Traceability

The afore mentioned measurement procedures are validated by the ISO17025 accreditation. More general measurement procedures (such as temperature or pressure measurements) are adopted as-is without accreditation.

All critical measurement equipment used is calibrated by external calibration laboratories traceable to (inter) national standards.

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8 EQUIPMENT 8.1 Vacuum facilities

The EPL has seven vacuum facilities:

1. FEEP 2. GALILEO 3. GIGANT 4. CORONA 5. ELECTRON 6. MICRONEWTON

7. SMALL PLASMA FACILITY (SPF)

Each facility consists of a vacuum tank equipped with dedicated pumping systems and sensors. The tanks provide flanges of different sizes for a wide variety of feedthroughs.

Most of the facilities also have an automated pumping control unit.

The EPL has recently acquired a flow bench for future water hammer measurements. This facility is being prepared for commissioning. In its first version, the flow bench will be used for chemical propulsion component leak and performance testing.

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8.1.1 FEEP (VF #1)

Figure 4: FEEP

FEEP has the following characteristics:

• It consists of a 1.3 x 0.8 m main chamber and a 0.5 x 0.3 m hatch.

• The lowest achievable pressure is 10-8 mbar.

• Its theoretical pumping capacity in nominal test conditions is 6000 L/s N2: - 1 rotary pump (40 m3/h)

- 1 root pump (150 m3/h) - 1 turbo pump (560 L/s N2)

- 3 cryopumps (800, 2000 and 3200 L/s N2)

• It is equipped with a bake-out system

• The pumping system can be controlled through a feedback control system (Eurotherm).

The actual pumping speed of the facility is 1610 L/s for the hatch and 4560 L/s for the main chamber of N2 with both the turbo- and cryopump running as described in RD32.

The operation manual can be found in RD02.

This facility is mainly dedicated to micro-Newton and milli-Newton field-emission propulsion testing.

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8.1.2 GALILEO (VF #2)

Figure 5: GALILEO.

GALILEO has the following characteristics:

• It consists of a 1.2 x 1 m vertical cylinder chamber

• The lowest achievable pressure is 10-8 mbar

• Its theoretical pumping capacity in nominal test conditions is 64000 L/s N2: - 1 rotary pump (40 m3/h)

- 1 root pump (150 m3/h) - 1 turbo pump (450 L/s N2) - 1 cryopump (5000 L/s N2)

- 2 cryoheads (50 x 50 cm plates, 29500 L/s N2).

• The pumping system can be controlled through a feedback control system (Klok Vacuum service).

• It is equipped with a bake-out system which can be controlled through the above feedback control system.

The operational manual can be found in RD03.

This vacuum chamber is mainly dedicated to thrust and mass-flow test of cold-gas, resistojets, miniaturised Hall-effect thrusters and FEEP propulsion systems and components (cathodes).

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8.1.3 GIGANT (VF #3)

Figure 6: GIGANT.

GIGANT has the following characteristics:

• It consists of a 2.5 x 1.6 m main chamber and a 0.8 x 0.4 m hatch.

• The lowest achievable pressure is 10-9 mbar.

• Its theoretical pumping capacity in nominal test conditions is 102200 L/s N2: - 1 rotary pump for seals (8 m3/h)

- 1 scroll pump (40 m3/h) - 1 root pump (150 m3/h) - 2 turbo pump (1000 L/s N2)

- 2 cryopumps (800 and 10000 L/s N2) - 2 cryoheads (50 x 50 cm, 29500 L/s N2 each) - 2 cryoheads (25 x 55 cm, 16200 L/s N2 each)

• It is equipped with a bake-out system and a liquid nitrogen cooled shroud.

• The pumping system can be controlled through a feedback control system (Eurotherm).

The operational manual can be found in RD04.

This facility is mainly dedicated to low/medium-power ion engines and Hall-effect thrusters and mN field-emission propulsion testing.

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8.1.4 CORONA (VF #4)

Figure 7: CORONA.

CORONA has the following characteristics:

• It consists of a 4 x 2 m main chamber and a 1 x 1 m hatch.

• The lowest achievable pressure is 5.10-8 mbar.

• Its theoretical pumping capacity in nominal test conditions is (RD05): 154800 L/s N2 (≈ 70000 L/s Xe):

- 3 scroll pumps (4.8, 26. 3 and 26.3 m3/h each) - 1 screw pump (270 m3/h)

- 1 turbo pump (2050 L/s N2) for the main chamber - 1 turbo pump (1100 L/s N2) for the hatch chamber - 1 cryopump (10000 L/s N2)

- 2 rectangular cryoheads (0.3 m2, 35700 L/s N2 each) - 2 octagonal cryoheads (0.35 m2, 41700 L/2 N2 each)

• It is equipped with a bake-out system and a liquid nitrogen cooled shroud.

• A pneumatic trolley (RD06) stands in the hatch so that test equipment can be accessed through the hatch without having to open the main vessel.

• The pumping system can be controlled through a software based feedback control system (supplied by ALTA Spa.).

The operational manual can be found in RD07.

This facility is mainly dedicated to medium/high-power ion engines and Hall-effect thrusters.

The actual pumping speed of the facility is 52130 L/s of Xe as described in RD33.

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8.1.5 ELECTRON (VF #5)

Figure 8: ELECTRON.

ELECTRON (Figure 8) has the following characteristics:

• 0.8 x 0.5 meter chamber

• The lowest achievable pressure is 10-7 mbar

• Its theoretical pumping capacity in nominal test conditions is 260 L/s N2.

- 1 membrane pump (4 m3/h) - 1 turbo pump (260 L/s N2) The operational manual can be found in RD08.

This vacuum chamber is mainly dedicated to neutralizer systems (field-emission or thermionic) or components testing.

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8.1.6 MICRONEWTON (VF #6)

Figure 9: MICRONEWTON.

MicroNewton (Figure 9) has the following characteristics:

• It consist of a 0.65 x 0.5 meter chamber, mounted on a movable rack.

• The lowest achievable pressure is 10-7 mbar.

• Its theoretical pumping capacity in nominal test conditions is 500 L/s N2 - 1 moveable rotary and turbo pumping unit (4 m3/h, 260 L/s) - 1 ion pump (500 L/s N2)

The operational manual can be found in RD09.

This facility is mainly dedicated to electric propulsion components testing.

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8.1.7 SMALL PLASMA FACILITY (VF #7)

Figure 10: SPF.

Small Plasma Facility (SPF, Figure 10) has the following characteristics:

• It consist of a 3.35 x 2 meter main chamber with a 1 m x ∅1 m hatch.

• The lowest achievable pressure is 10-7 mbar.

• Its theoretical pumping capacity in nominal test conditions is 69600 L/s N2 - 1 roots pump (1000 m3/h)

- 1 primary pump (30 m3/h) - 1 screw pump (250 m3/h) - 1 turbopump (2200 L/s N2)

- 2 cryoheads (20 x 120 cm each, 28500 L/s N2 each) - 1 cryopump (10000 L/s N2)

- 1 turbopump on the hatch (400 L/s N2) - 1 scroll pump on the hatch (30 m3/h)

• It is equipped with a liquid nitrogen cooled shroud.

• The pumping system can be controlled through a software based feedback control system (supplied by ALTA Spa.).

The design report can be found in RD10 and the operational manual RD11.

The facility can be used both for Aerothermodynamics experiments and EP contamination experiments.

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One RPA probe is yet to be installed.

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8.1.8 Flow Rig

The Flow Rig is a test system, used by the EPL for the performance testing of components intended for use within a chemical propulsion system. The objective of the Flow Rig is to measure the pressure drop of water passing through a test component installed within the testing section of the Flow Rig and at a later date, water hammer effects.

The Flow Rig requires that pressures, temperatures and mass flow of the working fluid are measured in order to determine the performance of a test component.

The working fluid used for the Flow Rig is distilled water. The pressure drop characteristics of the water are measured throughout the system. This allows a good approximation to be made of the characteristics that would be expected when using other fluids by comparing the thermodynamic properties of both the water and the working fluid intended for use.

Test procedures have been written for pressure drop tests, and the first test campaign has been done. But an evaluation still needs to be done, to achieve full commissioning.

The user manual can be found in RD12.

A picture of the installation is given in Figure 11.

Figure 11: Flow Rig.

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8.2 Diagnostic systems 8.2.1 Thrust balances

Five direct thrust measurement balances are available in the EPL. Table 1 below lists the characteristics of each balance.

Table 1: EPL balances.

Balance Reference

Document Picture Manufacturer Range/

Resolution

Location

compatibility Calibrated Measurement procedure

AX504 RD13 Figure 12 Mettler Toledo 500 g / 0.1 mg All Yes Certified

XP2004S - Figure 12 Mettler Toledo 2300 g / 0.1 mg All Yes Certified

1-Axis optical

thrust stand RD14 Figure 13 ALTA 500 mN / 10 mN Corona, Galileo,

SPF Yes (in situ) Certified Low Thrust Balance

(LTB) RD15 Figure 14 ALTA 40 mN / 0.2 mN Gigant, Corona,

SPF Yes (in situ) Certified Micro Newton

Thrust Balance (µNTB)

RD31 Figure 15 NPL 500 µN / 0.1 µN All Yes in

Galileo

New (Exp. Cert. 12/2013)

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Figure 12: AX504 (left) and XP2004S (right) Mettler Toledo load cells.

Figure 13: 1-Axis optical thrust stand.

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Figure 14: LTB

Figure 15: µNTB

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8.2.2 Plasma diagnostic systems

GIGANT, CORONA and SPF are all equipped with beam diagnostic arms.

SPF is also equipped with a back-flow diagnostics system.

8.2.2.1 CORONA diagnostic system

The CORONA diagnostic system is based on a vertical arm which allows a 180˚horizontal span (Figure 16). The arm is equipped with:

• 11 Faraday probes

• 1 3.5 kV Retarded Potential analyser (RPA)

• 1 triple Langmuir probe

• 1 Pyroview Uncooled IR Camera

The probes are connected to a dedicated DAQ. Detailed information can be found in RD16 and RD17.

Figure 16: CORONA diagnostic arm

8.2.2.2 GIGANT diagnostic arm

The GIGANT diagnostic system is based on a horizontal arm. It allows a 180˚ vertical span. It is mounted on a translation structure which allows translating it in the beam direction.

The GIGANT diagnostic arm (Figure 17) is equipped with:

• 11 Faraday probes

• A 1 kV and a 10 kV RPA

More information can be found in RD18 and RD19.

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Figure 17: GIGANT diagnostic arm

8.2.2.3 SPF diagnostic system

SPF is equipped with a similar arm to that of CORONA.

On the SPF diagnostic arm (Figure 18) one can find:

• 12 Faraday cups

• One 1.25 kV RPA

More information on these probes and the arm can be found in RD20, RD21 and RD22.

Figure 18: SPF diagnostic arm.

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SPF is also being equipped with a set of back-flow diagnostics installed on the hatch trolley and a separate arm (Figure 19) which include:

• 2 low voltage (100 Volts) RPA probes

• 2 Faraday cups, similar to the probes installed on the rake arm

• 1 Langmuir probe, operable in 2 or 3 electrodes mode

• A spectrometric system for optical emission measurements

• 1 QCM sensor

The design reports and user manuals are given in RD20, RD21 and RD22.

Figure 19: SPF back-flow diagnostic system and Langmuir probe/Spectrometer.

8.3 Test Items

The EPL owns several test items used to check the EPL diagnostic systems and perform internal R&D activities. The test items owned by the EPL are:

• The low power plasma source HT100, developed by ALTA SpA (RD23)

• The ion source GIES15, developed by the University of Giessen (RD24)

• 2 low power resistojet system XR100, developed by ALTA SpA (RD25)

• 2 resistojets XR-150, developed by ALTA SpA

• Two hollow cathodes EPL001 and EPL002, developed by QinetiQ (RD26)

• Twohollow cathode SHC1000, developed by Kaufman & Robinson (RD27)

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8.4 Physical equipment

8.4.1 Mass Flow Sensors/Controllers

Electronic Pressure Regulators/Sensors

The EPL owns MFS/MFC and EPR in wide range. All are Bronkhorst products. Their signals can be acquired via a Bronkhorst controller unit or via an RS232 cable connected to a DAQ. All these instruments all calibrated once a year by Bronkhorst Nederland B V.. MFS are usually calibrated for use with Xe and EPR for use with N2 (this still allows to use the instruments with other gases). They are listed in Table 2 below.

Table 2: Bronkhorst MFS and EPR owned by the EPL.

Instrument Model Serial

number Range

MFC EL-FLOW Flow Bus

F-201C-RAA-22V M4207228B 20 ms/s Xe

MFC EL-FLOW Flow Bus

F-11C-RAA-22V M2206433B 1 g/s N2

MFC EL-FLOW Flow Bus

F-201C-RAA-11V M6201423A 2 mg/s Xe

MFC EL-FLOW

F-201C-FFB-88V M4205527B 200 mls/min Xe MFC Low-Δp-FLOW Flow Bus

F-202D-RAA-22V M4207228A 180 mg/s C4H10

MFC EL-FLOW Flow Bus

F-200C-RAA-22V M2206433A 0.5 mg/s Xe

MFC EL-FLOW

F-201C-FFB-88V M4205527A 20 mls/min Xe

MFC EL-FLOW Flow Bus

F-201-CV-100-RAD-11-V M10211653A 5 mg/s Xe

MFC EL-FLOW Flow Bus

F-201-CV-100-RAD-11-V M10211653B 5 mg/s Xe

MFC EL-FLOW Flow Bus

F-201-CV-100-RAD-11-V M10211653C 5 mg/s Xe

MFC EL-FLOW Flow Bus

F-220CV-RAA-11V M5206458A 0.14 mg/s Xe

EPR EL-PRESS Flow Bus

P-502C-RAA-22V M6201552B 10 bar

EPR EL-PRESS Flow Bus

P-602C-RAA-22V M5204768A 30 bar

EPR EL-PRESS Flow Bus

P-602C-RAA-22V M5204775A 30 bar

EPR EL-PRESS Flow Bus

P-602C-RAA-22V M5021498A 30 bar

EPR EL-PRESS Flow Bus

P-602C- RAA -22V M5201498B 30 bar

EPR EL-PRESS Flow Bus

P-502C-RAA-22V M6201552A 2 bar

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Instrument Model Serial

number Range

EPR EL-PRESS Flow Bus

P-602CV-6K0A-RAD-22-V M12205034A 6 bar Control Valve F-001AC-LIA-22V M6201552E Ø=0.7

Control Valve F-001AC-LIA-22V M6201552F Ø=1.3

Control Valve F-001AC-LHA-22V M6201552D Ø=0.2

Control valve F-004AC-LVA-22V M2206433C 1 g/s Xe 1 barA / vacuum Control Valve F-001AC-LGA-22V M6201552C Ø=0.05

Controller Unit Controller

E-7600-RDD M4207228C -

Controller Unit Controller

E-7500-RAA M5201498D -

Controller Unit Controller

E-7500-RAA M5201498C -

Controller Unit Controller

E-7500-RAA M11203333A -

Controller Unit Controller

E-7300-RAA M2206433D -

8.4.2 Vacuum gauges

The EPL owns Leybold, Pfeiffer and Varian vacuum gauges.

Leybold vacuum gauges systems usually consist of two gauges, a read-out unit and cables. Each system is calibrated as a whole and it is important to use the gauges with their corresponding read-out system and cables. The instruments are calibrated once a year.

Table 3 lists all the vacuum systems available at the EPL.

Table 3: EPL vacuum gauges.

Manufacturer Model Serial number

Leybold SYS 1/1 TTR211S 15730

FN: 7203

Leybold SYS 1/2 PTR90 230070

FN: 3714/2010

Leybold SYS 1/3 TTR90 12810

FN: 30785/2010

Leybold SYS 1 Center Three 230003

FN: 217

Leybold SYS 2/1 TTR90 12810

FN: 5146

Leybold SYS 2/2 ITR90 12092

FN: 791

(31)

Manufacturer Model Serial number

Leybold SYS 2 Center two 230004

FN: 218

Leybold SYS 3/1 ITR90 12094

FN: 547

Leybold SYS 3/2 ITR90 12094

FN: 534

Leybold SYS 3 Center Three 230003

FN: 479

Leybold SYS 4/1 ITR91 230035

FN:15208/2007

Leybold SYS 4/2 ITR90 12090

FN:2785

Leybold SYS 4 Center Three 230003

FN: 463

Leybold SYS 5/1 230035

FN: 511

Leybold SYS 5/2 ITR90 12090

FN: 2051

Leybold SYS 5 Center Three 230003

FN: 469

Leybold SYS 6 ITR90 12094

FN: 995

Leybold SYS 6 Center One 230002

FN: 2014

Leybold SYS 7/1 ITR90 12092

FN:1654

Leybold SYS 7 Center Two 230004

FN:1954/12008

Leybold SYS 8/1 ITR90 12092

FN:1656/2008

Leybold SYS 8 Center Two 230004

FN: 1961

Leybold SYS 9/1 ITR90 12092

FN:1655/2008

Leybold SYS 9 Center Three 230003

FN: 1916/2008

Leybold SYS 10/1 ITR90 12092

FN: 1179

Leybold SYS 10 Center Two 230004

FN: 2229/2009

Leybold SYS 11/1 ITR90 12090

FN: 5135/2009

Leybold SYS 11 Center Two 230004

FN: 2227/2009

Leybold SYS 12/1 ITR 90 12094

FN: 1677/2012

Leybold SYS 12/2 ITR90 12094

FN: 1670/2012

Leybold SYS 12 Center Two 230004

FN: 3156/2012

Leybold ITR90 12094

FN: 1343/2009

Leybold TR211 sensor 15785 V1

Leybold TR211 sensor 15785

FN: 15759

(32)

Manufacturer Model Serial number

Leybold TR211 replacement sensing cell 15775

FN: 15759

Leybold TR211 replacement sensing cell 15775

FN: 3594

Leybold TR211 replacement sensing cell 15775

FN: 7468

Leybold TR211 replacement sensing cell 15775

FN: 7495

Leybold TR211 replacement sensing cell 15775

FN: 7502

Leybold TR211 replacement sensing cell 15775

FN: 7474

Leybold Thermovac TM 22 controller 15784

D 92 01 000 06 Varian SpA Controller XGS-600 1 Hot fil., 1 IMG, 1 Conv. LI1008L302

Varian SpA TC, Convectorr, P-Type, Laser L909030x

Varian SpA IMG-100 Assy R031030x

LI1008L243

Varian SpA Glass Ion gauge 572 K736030x

Varian SpA EYESYS MINI-IMG PN: R1400303

FN: LIC30040

Pfeiffer Vacuum TPR265 PTR26750A

FN: 44071536

Pfeiffer Vacuum PKR261 PTR26251

FN: 44377076

Pfeiffer Vacuum PKR261 PTR26252,

FN: 44374789

Pfeiffer Vacuum PKR251 PTR26000,

FN: 44048758 Pfeiffer Vacuum Single Gauge Controller TPG261 PTG28030,

FN: 44380250 Pfeiffer Vacuum Single Gauge Controller TPG262 PTG28280,

FN: 44049629

(33)

8.4.3 Manual Pressure regulators

A list of the manual pressure regulators available at the EPL is given in Table 4.

Table 4: List of manual pressure regulators

Manufacturer Type Serial number Range (BarA)

MATHESON 3320 0-210 / 0-7

ALPHAGAZ 3394 0-315 / 0-10

ALPHAGAZ BS 300/3 0-315 / 0-5

GLOOR EN652 0-315 / 0-16

Linde R200/1-6B BC/PVDF 0-315 / 0-10

Linde xFMD 622-03A 26337-76705.00 0-250 / 0-6

Linde xFMD 622-03A 26337-76707.00 0.250 / 0-6

LOSCO 217 0-315 / 0-12

LOSCO 0-315 / 0-30

M Hoek Loss R200/1-6B B020616 0-200 / 0.5-6

M Hoek Loss 0-315 / 0-12

MATHESON 3320 0-210 / 0-7

Messer

Grieshein CSM 11-200-04 0-315 / 0-5

Messer

Grieshein SM61 717.059 0-315 / 0-15

Messer

Grieshein FM60-1 711.012 0-315 / 0-16

Messer

Grieshein FM60-2 717.012 0-315 / 0-4

Vulkan 200N3F10 0-315 / 0-16

Linde R200/2-3B

BC/PVDF/EPDM 10233473 0-230 / 0.1-3

8.4.4 Mass spectrometers

Table 5: Mass spectrometers.

Manufacturer Model Serial numbers

Hiden Analytical HAL RC 201

Control Unit: 181191/E RF Head: 6/81191/E

Gauge Head: HAM71-5-7086

IONIZATION GAUGE MODEL 919-a-200-TR: 0025236965

(34)

Hiden Analytical HAL 2 201

Control Unit: 781583/E RF Head: 6/81583/E Gauge Head: HAM71-5-6781

IONIZATION GAUGE MODEL 919-a-200-TR: 0025236964

Hiden Analytical HAL 201

Control Unit: 781775/E-13528 RF Head: 6/81775/E

Gauge Head: HAM71-5-7006

IONIZATION GAUGE MODEL 919-a-220-TR: 0025236965 Hiden Analytical PSM003 E-11678

8.4.5 Various Physical equipment

Table 6: Physical equipment (various).

Instrument Manufacturer Model Serial number ESTEC No.

RTD OMEGA PT100 - S10160

RTD OMEGA PT100 - S10161

RTD OMEGA PT100 - S10162

RTD OMEGA PT100 - S10068

Pressure

transducer Kulite ETM-336-375TM-7BARA 6192-4C-123

Pressure

transducer Kulite ETM-336-375TM-7BARA 6192-4C-122

Pressure

transducer Kulite ETM-336-375TM-7BARA 6192-4C-124

Oscillator Sycon Instrument OSC-100A 6423

Rate/thickness

monitor+ QCM Sycon Instrument STM-100/MF 4243

Spectrometer BWTEK BTC112E 50802301

Ultrasonic Bath Kerry KC3 505084/1

Microscope Leica Microsystem Ltd DFC320 49084304 110847

Microscope Leica Microsystem Ltd DM4000M 11888082

QCM QCM Research 10 MHz MK9 QCM 1793

QCM QCM Research 10 MHz MK9 QCM 1693

Accelerometer IMI sensors 626A04 7741

Accelerometer IMI sensors 626A04 7742

Accelerometer IMI sensors 626A04 7743

Accelerometer IMI sensors 626A04 10596

Accelerometer IMI sensors 626A04 10597

Accelerometer IMI sensors 626A04 10599

Accelerometer IMI sensors 626A04 10600

RF Power

Generator Advanced Energy Cesar 0210 692317 114750

(35)

Instrument Manufacturer Model Serial number ESTEC No.

Digital

Tachometer Lutron DT-2234B AD35285

Pressure

Transducer MKS 1179B-14C-R-1-B-V G493522G2

Pressure

Transducer MKS 722B14TCD2FA 21823568

Pressure

Transducer MKS 722B23TCD2FA 21820041

Pressure

Transducer MKS 722B23TCD2FA 21823569

Pressure

Transducer MKS 722B23TCD2FA 21823570

Pressure

Transducer MKS 722B14TCD2FA 21627400

Ultra-Violet Ozone Cleaning

System UVOCS TO606E 203 34325

Recorder Yokogawa 370182 43UA0499 51778

Dual Input Digital

Thermometer Fluke 54 92210025

Portable

Pyrometer Keller PV11 12420/09

Thermal

Camera DIAS Infrared Systems Pyroview 380L compact C1044002 116648 Inclinometer Applied Geomechanics 755-1150 vacuum 10145

Inclinometer Applied Geomechanics 755-1150 vacuum 6716 Inclinometer Applied Geomechanics 755-1150 vacuum 6943

8.5 Electronic equipment

As a rule all electronic equipment used for measurement is calibrated once a year. Calibrations are arranged by the ESTEC Laboratory Equipment Pool (LEP).

8.5.1 Power supplies

Table 7: List of power supplies available in EPL.

Manufacturer Model Range Serial Number ESTEC No.

LV Power Supplies

Delta Elektronika E030-1 30V 1A 01363 09005/05

FUG MCP 4200-650 650V 6A 16100-01-01 114979

HP E3630A 6V 2.5A/20V 0.5A KR34702397 053472

Delta Elektronika SM 120-25 120V 25A 917201900082 93990

FUG MCN 350-650 650V 0.5A 8806233709 42469

FUG MCN 35-125 125V 250mA 98-10-6039-02 93998

FUG MCP 4200-650 650V 6A 90863-01-01 113734

(36)

Manufacturer Model Range Serial Number ESTEC No.

HP 6032A 60V 50A 3415A-09711 S10037

HP 6032A 60V 50A 3138A-07525 103120

TTi TSX3510P 35V 10A 156157 110803

TTi TSX3510P 35V 10A 156159 111228

TTi TSX1820P 18V 20A 156149 111226

Agilent 6038A 60V 10A MY41000740 112411

Agilent 6038A 60V 10A MY41000741 112410

Agilent 6038A 60V 10A MY41000739 112412

Agilent 6038A 60V 10A MY41001443 S10144

Agilent 6038A 60V 10A MY41001444 S10145

Agilent 6038A 60V 10A MY41001445 S10146

HP 6209B 400V 120mA 81600147 7707

Sorenson DLM 150-20E 150V 20A 0446A01200 1101884

Delta Elektronika E015-20 15V 20A 04009 34109

Delta Elektronika SM6020 60V 20A 00390 32902

Kaufman &

Robinson KC8002 800V 2A KC02-1105-30 S10187

STAB Italy AA300 103030032008 -

Agilent N5751A 300V 2.5A US10N7811G S10183

Delta Elektronika SM400-AR8 200V 8A / 400V 4A 10062212 S10186

Schroff PSK215 15V 0.4A 1261105031/DB

TTi EX355P 35V 5A 327177

TTi EX355P 35V 5A 327178

Gigant diagnostic Arm

STAB Italy AA300 103030045010 -

STAB Italy AA300 103030045032 -

STAB Italy AA300 103030045032 -

KEPCO ABC 125-1DM 125V 1A E151927 -

KERT - 60V 2.5A 060704090080 -

Corona diagnostic arm

KERT 60V 2.5A 60804090080 -

ALTA SpA Step driver PS 48 V AC -

HV Power Supplies

FUG HCB 1.4-1250 12.5kV 1mA 10685-01-01 93988

FUG HCN 1400M-20000 20kV 60 mA, reversible polarity 82-01-684-01 32388

FUG HCN 35-20000 20kV 1.5mA, reversible polarity 8807308301 42549

FUG HCN 35M-20000 20kV 1.5mA, reversible polarity 82-01-683-01 32387

FUG HCN 700-20000 20kV 30mA 13478-02-01 110871

FUG MCN 14-1250 12.5kV 10mA 13824-01-01 111266

FUG HCN 140-12500 12.5kV 10mA, reversible polarity 13257-01-01 110870

FUG HCN 2800-35000 35kV 80mA, positive polarity 13925-01-01 113364

FUG HCP 350-3500 3.5kV 100mA 91893-01-01 -

(37)

8.5.2 Current/Voltage probes

Table 8: Current/voltage probes.

Manufacturer Model Range Serial

Number Current probes

Agilent 34134A 10mA-2A, ±2%reading, ±5mA US47000241

Voltage probes

Fluke 80K-40 40kV DC, 28kV rms AC N/A

Fluke 80K-40 40kV DC, 28kV rms AC N/A

Fluke 80K-40 40kV DC, 28kV rms AC 99080085

Tektronix P6015A 20kV, dc to 1MHz, 40kV peak pulse B029262/

8500-64133 Yokogawa 700960 600V, DC to 200MHz (+AC peak), passive probe, 10 Mohm, x10 N/A Yokogawa 700960 600V, DC to 200MHz (+AC peak), passive probe, 10 Mohm, x10 N/A Yokogawa 700960 600V, DC to 200MHz (+AC peak), passive probe, 10 Mohm, x10 N/A Yokogawa 700960 600V, DC to 200MHz (+AC peak), passive probe, 10 Mohm, x10 N/A Tektronix P6134 300MHz, 10x passive probe for 1100 series oscilloscopes N/A Tektronix P6109B 420V DC (+ AC peak) to 1MHz, 10x passive probe N/A

8.5.3 Various electronic equipment

Table 9: Electronic equipment.

Instrument Manufacturer Model Serial Number Estec No.

Multimeter Keithley Instruments 2000 0863518 111229

Multimeter Keithley Instruments 2000 0874811 93917

Multimeter Keithley Instruments 2000 0874816 111230

Multimeter/

Data Acquisition System Keithley Instruments 2700 0807677 111231

Electrometer/

High resistance meter Keithley Instruments 6571A 1139163 113736

Source Meter Keithley Instruments 2400 0861142 107823

Source Meter Keithley Instruments 2440 0938264 109558

Multimeter Agilent 34410A MY47016269 S10147

Multimeter Agilent 34410A MY47016313 S10148

Multimeter Agilent 34410A MY47016178 S10149

Digital Voltmeter HP 3455A 1705G00792 22547

Multimeter Fluke 189 87910080 -

Multimeter Fluke 175 94860728 -

(38)

Instrument Manufacturer Model Serial Number Estec No.

Insulation Tester Fluke 1507 99170010 S10170

Multimeter (A/D-Display) Fluke 3319954 33822

Thermal RMS Digital

Multimeter Fluke 8506A 4055006 53164

Oscilloscope Tektronix TDS 224 B010849 94000

Oscilloscope Lecroy WR6200 LCRY0602P12627

Oscilloscope Yokogawa DL1640L 27DB31241L 110869

Multiplexer

(for 2700 series) Keithley Instruments 7702 801477 11259

Multiplexer Keithley Instruments 7708 1038540 -

Multiplexer Keithley Instruments 7708 1038541 -

Multiplexer Keithley Instruments 7708 1038719 -

Multiplexer Keithley Instruments 7708 1038721 -

Multiplexer Keithley Instruments 7708 1028723 -

Infrared thermo sensor TASCO TH1303-L 522214 -

Infrared thermo sensor

programmer TASCO TH1303-P 528024 -

Particle counter Lighthouse Handilaz Mini 70379 -

Signal conditioner for tilt

sensor Applied Geomechanics Inc. Model 781 4768 -

Signal conditioner for tilt

sensor Applied Geomechanics Inc. Model 781 6290 -

T+H Sensor OMEGA ITHX-W 5260464 111255

T+H Sensor OMEGA ITHX-W 35102525 111280

Digital Multimeter Agilent U1252B MY51170102 S10178

(39)

8.6 Feedthroughs

The feedthroughs available in the EPL are given in Table 10.

Table 10:Feedthroughs.

# Supplier Type Code Description Pins Flange Range Picture

1 Alta Optical

feedthrougs N/A Fiber optic

multimode fibre 8 CF100

1 Hositrad Feedthroughs 10287-06-CF HV feedthrough,

Mo 2 CF35 20 KV

1 Hositrad Feedthroughs 16709-17-CF HV feedthrough,

Mo 4 CF35 20 KV

2 Hositrad Feedthroughs 17022-01-CF Straight

conductor 10 CF35 1 kV, 5 A

1 Hositrad Feedthroughs 10287-07-CF HV feedthrough,

Mo 2 CF35 20 KV, 55A

1 Hositrad Feedthroughs 16709-07-CF HV feedthrough,

Mo 4 CF35 20 KV, 55A

1 Hositrad Feedthroughs 17041-01-KF Straight

conductor 6 KF40 1 kV, 5 A

2 Hositrad Feedthroughs 17042-01-KF Straight

conductor 10 KF40 1 kV, 5 A

1 Hositrad Feedthroughs 17070-07-CF HV feedthrough,

Mo 6 CF35 20 KV

1 Hositrad Feedthroughs 17072-07-KF HV feedthrough,

Mo 8 CF35 20 KV

1 Hositrad Feedthroughs 17575-03-W,

welded HV feedthrough,

304 Stn. Stl. 4 ISO-K

100 20 kV, 3.6 A

1 Hositrad Isolator 17141-01-W N/A ISO-K

100 20 kV

1 Hositrad Multipin

Connectors 10307-01-CF MIL-C-26482

connectors 32 CF35 LV

1 Hositrad Multipin

Connectors 17022-01-CF Straight

conductor 10 CF35 1 kV, 5 A

3 Hositrad Multipin

Connectors 17191-05-KF BNC double ended floating

schield 1 KF40

Pin/Shield:

500 V DC, Shield/Gnd : 2.5 kV DC, 3.6 A

(40)

# Supplier Type Code Description Pins Flange Range Picture

1 Hositrad Multipin

Connectors 17193-01-CF BNC double ended floating

schield 1 CF35

Pin/Shield:

500 V DC, Shield/Gnd : 2.5 kV DC, 3.6 A

2 Hositrad Multipin

Connectors 18301-01-KF MIL-C-26482

connectors 32 KF40 LV

2 Hositrad Multipin

Connectors 18605-01-KF Sub D Type (MIL-C-24308)

Connectors 9 KF40 500 V, 5 A

1 Hositrad Multipin

Connectors 18897-01-CF MIL-C-26482 connectors,

thermocouple? 19 CF35 1 kV, 5 A

3 Hositrad Multipin

Connectors 18907-01-CF MIL-C-26482 32 CF35 1 kV, 5 A

1 Hositrad Multipin

Connectors N/A Sub D Type

(MIL-C-24308)

Connectors 9 KF50 500 V, 5 A

2 Hositrad Multipin

Connectors N/A Sub D Type MIL-

C-24308 25 KF40 500 V, 5 A

1 Hositrad Thermocouples 16307-02-CF

MIL-C-26483 K- type

thermocouple, double ended

9 pairs CF35

1 Hositrad Viewport Extended

range

Zinc Selenide view port, 10.6 Micron anti reflective coating, 10.6 Micron optimized trans mission range

N/A CF35

1 Thermocouples Thermocouple

type K 8 pairs

1 Thermocouples Thermocouple

type K 4 pairs KF40

1 Coaxial

connectors 1 ISO-K

63

2 Coaxial

connectors

BNC / Low Frequency / Double Ended – Grounded Shield

1 KF40

(41)

# Supplier Type Code Description Pins Flange Range Picture

1 HV feedthrough 5 CF35

1 HV

feedhthrough 7 CF35

1 HV feedthrough 4 CF35

2 HV feedthrough 1 KF40

9 High current

feedhtourgh 1 CF35

4

High current feedhtourgh weldable single conductor

1 N/A

1 High current

feedhtourgh 1 CF35

1

High current feedhtourgh weldable single conductor

1 N/A

1 LV Feedhtorugh 8 KF40

1 LV Feedhtorugh 8 CF35

1 LV Feedthrough 2 CF35

2 HV Feedthrough 8 CF35 (> 1 kV

range)

1 LV Feedhtorugh 37 KF50

1 LV Feedhtorugh 35 CF35

2 HV Feedthrough 3 CF35 25kV, 50A

(42)

# Supplier Type Code Description Pins Flange Range Picture

2 HV Feedthrough 1 CF35 20kV, 180A

1

Hositrad Feedthrough 17007-04-

KF Feedthrough

Instrumentatio n/Power, amps 16

4 NW16

KF 2 kV

1

Hositrad Feedthrough 17048-04-

CF Feedthrough

Instrumentatio n/Power, amps 16

4 NW16

CF 2 kV

1

Hositrad Feedthrough 17041-01-

KF Feedthrough

Multipin Header, pin type .040 [1.0]

Straight

6 NW40

KF

1

Hositrad Feedthrough 17042-01- KF

Feedthrough Multipin Header, pin type .040 [1.0]

Straight

10 NW40

KF

1

Hositrad Feedthrough 17021-01-

CF Feedthrough

Multipin Header, pin type .040 [1.0]

Straight

6 NW35

CF

1

Hositrad Feedthrough 17022-01- CF

Feedthrough Multipin Header, pin type .040 [1.0]

Straight

10 NW35

CF

1

Hositrad Feedthrough 17037-08-

KF Feedthrough

Power, amps 55

2 NW40

KF

1

Hositrad Feedthrough 10287-03-

CF Feedthrough

Power, amps 55

2 NW35

KF

1

Hositrad Feedthrough 17038-08- KF

Feedthrough Power, amps 55

2 NW40

CF

1

Hositrad Feedthrough 16709-10- CF

Feedthrough Power, amps 55

4 NW35

CF

1

Hositrad Feedthrough 18921-03-A Air-side cable coaxial, type 52 Ohm SHV, Cable RG8A/U, 10 feet, Voltage DC 5kV, amps 10

1

Hositrad Feedthrough 18921-02-A Air side cable low frequency / single ended - grounded shield type 52 Ohm MHV - Double ended,

(43)

# Supplier Type Code Description Pins Flange Range Picture length 10 feet,

voltage DC 5 kVm amps 10

10

Hositrad Feedthrough 16757-02-A 0.040 crimp type contacts, copper alloy - Gold flash

20

Hositrad Feedthrough 16167-03-A 0.040 crimp contacts, copper alloy - Gold flash

10

Hositrad Feedthrough 17412-02-A 0.040 Male/Pin crimp contacts - Copper/Alloy

8.7 Data Acquisition Systems

The EPL signal acquisition systems are built around National Instruments systems.

The EPL has seven DAQ which consist of at least a PXI-1052 chassis, an embedded controller and an optional ADC card (usually PXI-6220 or 6221). Two other DAQs are dedicated to CORONA, FEEP, Gigant and SPF feedback/diagnostic systems. These systems are listed below (Table 12).

These systems can be equipped with a wide variety of acquisition/conditioning cards listed in Table 12.

8.7.1 Hardware

Table 11: EPL DAQs.

Model Serial Description DAQ

PXI-1052 1121E38 PXI – SCXI combo chassis,

4PXI/8SCXI slots 1

PXI-8187 DFBB9B Embedded controller 1

PXI-1052 1121E3A PXI – SCXI combo chassis,

4PXI/8SCXI slots 2

PXI-8187 E0032E Embedded controller 2

PXI-1052 113564D PXI – SCXI combo chassis,

4PXI/8SCXI slots 3

PXI-8187 E0032A Embedded controller 3

PXI-1052 1121E34 PXI – SCXI combo chassis,

4PXI/8SCXI slots 4

PXI-8187 DFCBE6 Embedded controller 4

PXI-1052 127B866 PXI – SCXI combo chassis,

4PXI/8SCXI slots 5

PXI-8187 11D7814 Embedded controller 5

PXI-1052 1501B00 PXI – SCXI combo chassis,

4PXI/8SCXI slots 6

PXI-1808 1502E60 Embedded controller 6

PXI-1052 16385B6 PXI – SCXI combo chassis,

4PXI/8SCXI slots uNTB

(44)

Model Serial Description DAQ

PXI-8109 HB3150982 Embedded controller uNTB

PXI-1052 1381DCE PXI – SCXI combo chassis,

4PXI/8SCXI slots Corona Feedback CS

PXI-8106 HA7124071 Embedded controller Corona Feedback CS

PXI-1052 14DE818 PXI – SCXI combo chassis,

4PXI/8SCXI slots SPF Diagnostic CS

PXI-1808 14DF807 Embedded controller SPF Diagnostic CS

PXI-8108 140F807 Embedded controller SPF Diagnostic CS

PXI-8109 HB3150982 Embedded controller uNTB

Table 12: NI cards and accessories.

Model Serial Description Comments

PXI-6220 1275944 250 kS/s, 16-bit, 16 analog inputs

PXI-6220 112B8DF 250 kS/s, 16-bit, 16 analog inputs

PXI-6220 112B8E2 250 kS/s, 16-bit, 16 analog inputs

PXI-6220 112B8F3 250 kS/s, 16-bit, 16 analog inputs

PXI-6220 112B8FC 250 kS/s, 16-bit, 16 analog inputs

PXI-6221 14FE783 250 kS/s, 16-bit, 16 analog inputs

PXI-6221 HA7136432 250 kS/s, 16-bit, 16 analog inputs Corona Feedback CS PXI-6221 HB3032146 251 kS/s, 16-bit, 16 analog inputs uNTB

PXI-6221 1641A1D 250 kS/s, 16-bit, 16 analog inputs PXI-6251 14E8C5A 16-Bit, 1 MS/s (Multichannel), 1.25

MS/s (1-Channel), 16 Analog Inputs

SPF Diagnostic CS

1408 B52241 Image acquisition (IMAQ) board

PCI-6017E 10C3621 1.25 MS/sec, 64 channels, 12-bit

resolution

PCI-6220 129DF8D 250 kS/s, 16-bit, 16 analog inputs

PCI-7334 DC1755 Motion controller

PXI-2527 135C4D2/1367835 64 channels, 300V multiplexer

PXI-4498 159BC4E

Acquisition module for high-channel- count sound and vibration applications.

24-Bit, 204.8 kS/s, 16 Inputs uNTB

PXI-4070 EA6927 6 1/2 DMM (300V, 1 A)

PXI-4070 EAABD0 6 1/2 DMM (300V, 1 A)

PXI-5124 E5A4D1 200 MS/s, 12-bit digitizer

PXI-7330 13D53FC Motion controller Diagnostic arm

GIGANT

PXI-7330 HA7648939

(13D53FC) Motion controller Diagnostic arm

GIGANT

PXI-7830R 1276225 FPGA reconfigurable card 4x 16-bit uNTB

PXI-8420 1283906 RS232 serial

PXI-8420 1283920 RS232 serial

PXI-8430 13F11CF 16 RS232 serial

PXI-8430 14D8959 16 RS232 serial SPF Diagnostic CS

(45)

Model Serial Description Comments

PXI-8430 185410D 16 RS232 serial

PXI-8430/16 1389543 16-Port Serial RS232 Interface for PXI Corona Feedback CS SCB-100 10BA35D Shielded I/O connector block for DAQ

devices with 100-pin connectors. Corona Diagnostic CS SCB-68 126E7D5 Shielded I/O connector block for DAQ

devices with 68 pin connectors

SCXI-1000 12AB47A 4 slots chassis

SCXI-1000 C565P4 4 slots chassis

SCXI-1000 C68407 4 slots chassis

SCXI-1100 112D416 32-Channel, ±10 V Analog Input

Module 2

SCXI-1100 12B042A 32-Channel, ±10 V Analog Input

Module

SCXI-1100 14C677A 32-Channel, ±10 V Analog Input

Module SPF Diagnostic CS

SCXI-1100 14C677B 32-Channel, ±10 V Analog Input

Module SPF Diagnostic CS

SCXI-1102 1116444 32 – channel amplifier

SCXI-1102 1116460 32 – channel amplifier

SCXI-1102 110FAD0 32 – channel amplifier

SCXI-1102 110FADA 32 – channel amplifier

SCXI-1102 C416C4 32 – channel amplifier

SCXI-1102 D3D7D 32 – channel amplifier

SCXI-1102 HA7153992

(139435D) 32 – channel amplifier

SCXI-1102 HA7154023

(1394363) 32 – channel amplifier

SCXI-1102 16483C1 32 – channel amplifier Corona Feedback CS

SCXI-1102B D47DDF 32 - channel amplifier

SCXI-1102C ACE326 32-Channel Amplifier Module, 10 kHz

Bandwidth

SCXI-1122 11111A0 16 – channel isolated multiplexer

module

SCXI-1122 11111A7 16 – channel isolated multiplexer

module

SCXI-1122 11111AC 16 – channel isolated multiplexer

module

SCXI-1122 11111B1 16 – channel isolated multiplexer

module

SCXI-1122 AC2722 16 – channel isolated multiplexer

module

SCXI-1122 CF95C4 16 – channel isolated multiplexer

module

SCXI-1124 11235C0 6-channel isolated Dig-to-Ana

Converter Module

SCXI-1124 11235D7 6-channel isolated Dig-to-Ana

Converter Module

SCXI-1124 14DDCCB 6-channel isolated Dig-to-Ana

Converter Module SPF Diagnostic CS

SCXI-1161 10BA54D General Purpose Relay Module 4

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Model Serial Description Comments

SCXI-1161 110BC60 General Purpose Relay Module

SCXI-1161 C30B01 General Purpose Relay Module

SCXI-1163R 111E501 Relay Corona Diagnostic CS

SCXI-1163R 111E51A Relay

SCXI-1163R AC1472 Relay

SCXI-1302 1386FBD 50 screw terminals for use with the

SCXI-1180 feedthrough panel Corona Feedback CS

SCXI-1303 1120271 terminal block 1102

SCXI-1303 112026C terminal block 1102

SCXI-1303 112026D terminal block 1102

SCXI-1303 112026E terminal block 1102

SCXI-1303 114EFB5 terminal block 1102

SCXI-1303 1386C17 terminal block 1102 Corona Feedback CS

SCXI-1303 14CCCFB terminal block 1102 SPF Diagnostic CS

SCXI-1303 14CCD50 terminal block 1102 SPF Diagnostic CS

SCXI-1303 ABF01F terminal block 1102

SCXI-1303 D3A8FO terminal block 1102

SCXI-1308 C2C3F2 Current input terminal block for the SCXI-1100 and SCXI-1102 Series analog

input modules

SCXI-1308 D2057C

Current input terminal block for the SCXI-1100 and SCXI-1102 Series analog

input modules

SCXI-1314 12F1B02 front-mounting terminal block for the SCXI-1520 universal strain gauge input module

SCXI-1314 16CD686 front-mounting terminal block for the SCXI-1520 universal strain gauge input module

SCXI-1322 11010F4 terminal block 1122

SCXI-1322 11010FE terminal block 1122

SCXI-1322 111D870 terminal block 1122

SCXI-1322 111D886 terminal block 1122

SCXI-1322 ABD0CE terminal block 1122

SCXI-1322 D065D1 terminal block 1122

SCXI-1325 1132781 Terminal block 1124

SCXI-1325 113278C Terminal block 1124

SCXI-1325 14D812E Terminal block 1124 SPF Diagnostic CS

SCXI-1326 1123CF7 Terminal block for 1163R

SCXI-1326 112581D Terminal block for 1163R

SCXI-1326 AC4F18 Terminal block for 1163R

SCXI-1326 1123CF7 Terminal block for 1163R

SCXI-1520 12F83BC 8-Channel Universal Strain Gage Input

Module

SCXI-1520 16EA063 8-Channel Universal Strain Gage Input Module

SCXI-1530 DF1E21 4-Channel Accelerometer Input Module SCXI-1530 DF1E24 4-Channel Accelerometer Input Module

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Model Serial Description Comments

TB-2627 1369315 Terminal block for PXI-2527

TB-2627 132FDA5 Terminal block for PXI 2527

TB-2706 14E0EA4 Direct Connectivity Terminal Block with

Screw Terminals SPF Diagnostic CS

UMI-7764 114DEF9 Connects NI 735x/734x/733x motion

controllers to third-party power drives Corona Diagnostic CS

UMI-7764 DD37B0 Connects NI 735x/734x/733x motion

controllers to third-party power drives

UMI-7764 HA7309009

(13B7CBB) Connects NI 735x/734x/733x motion controllers to third-party power drives WLS-9163 13BC5C1 Wi-Fi C Series Single Module Carrier WLS-9163 13BC600 Wi-Fi C Series Single Module Carrier

WLS-9211 13AFA2B WIFI 4 Thermocouples

WLS-9219 EB2217 WIFI 4 channels acquisition (60V)

MKD-1117 ASI12C0172 LCD keyboard rack

9205 HB2156894

(15E3404) 32-channel +/- 10V, 250kS/S, 16 bit

analog input module HT400 DAQ

9211

HB2160520 (15CDAD6)

4-channel +/- 0.08V, 14S/S, 24 bit thermocouple differential analog input module

HT400 DAQ

9481

HB2048723 (15E445A)

4-channel, 30VDC (2A), 60VDC (1A), 250 VAC (2A) EM FORM A SPST relay module

HT400 DAQ

CDAQ-9174 HB2247399 COMPACT DAQ CHASSIS (4 slot USB) HT400 DAQ

8.7.2 Software

Most of the DAQs run under Windows XP (except DAQ uNTB and SPF which run under Windows 7). LabVIEW is the main software used to acquire and produce signals. All versions up to LabVIEW 2012 are available. The licence serials for the LabVIEW full development system and toolkits are listed below:

Table 13: LabVIEW licenses.

LabVIEW full development system M64X15815

LabVIEW FPGA toolkit M63X89005

LabVIEW PID control toolkit H21H41404

LabVIEW Advanced signal processing toolkit H21H43052

LabVIEW Control design and simulation module M64X73999

Specific software is installed on each DAQ according to the needs of the tests.

All DAQs are protected by McAfee anti-virus 8.7, with an additional anti-spyware module. The virus information is updated daily at 4 AM (LAN).

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8.7.3 Local Area Network

A Local Area Network (LAN) is available in the EPL.

The physical network connectivity is provided by means of the so-called "edge switches" on the walls of the EPL. These switches are managed by HP/EDS and configured as an isolated network with no routing towards the ESA corporate LAN (except for those marked "Estec LAN").

A small server has been deployed in the meeting room, connected both to the EPL network and the ESA corporate LAN. It provides the following services to the machines in the EPL:

• DHCP server, providing IP addresses and other network parameters

• DNS server, providing resolution of names to IP addresses

• File server, with a local copy of the anti-virus updates

• NTP server, for time reference

The server does not allow the machines in the EPL to go any further than the server itself.

Windows XP and later has the native capability to synchronise itself with a time source using the NTP protocol. This has been enabled on the computers so that they are synchronised against the ESTEC time source. Under ideal conditions, the precision that can be achieved is in the range of milliseconds.

8.8 Gas and chemicals

Several gases are used at the EPL:

• xenon

• nitrogen

• helium

• argon

Different chemicals are available in the laboratory:

• cesium

• microcote 296

• selenium

• potassium

• sodium

• zirconium

• Epo Tek H77

• rubidium

• tellurium

• IPA solvent cleaner

• Ultrasonic cleaner chemicals

• alcohols

• acetone

8.8.1 Feeding systems

The EPL owns different ready-to-use feeding systems. Most common connections are Swagelok compression and face seal VCR connections. Three systems are available:

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• CORONA Xe gas feeding system (Figure 20)

• GALILEO gas feeding system (Figure 21)

• Resistojet feeding system (Figure 23).

Figure 20: CORONA Xe gas feeding system.

Figure 21: GALILEO gas feeding system.

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Figure 22: Resistojet feeding system.

8.8.2 Laminar flow benches

The EPL owns two laminar flow benches (INTERFLOW, class 100) and an Asecos chemical fumes extraction bench (Figure 24).

INTERFLOW Laminar Flow Bench 76/122, 762 x 1220 mm

INTERFLOW Horizontal Laminar Flow Workstation Microflow CF 76/122, 762 x 1220 mm

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Figure 23: Laminar flow bench (left) and chemical bench (right)

References

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