Prepared by Ulrich Walach (TEC-MPE) Reference TEC-MP-EPL/P002
Issue 5
Revision 0
Date of Issue 01/07/2013
Status Approved/Applicable
estec
European Space Research and Technology Centre Keplerlaan 1 2201 AZ Noordwijk The Netherlands T +31 (0)71 565 6565 F +31 (0)71 565 6040 www.esa.int
EPL General Description
Table of contents:
1 ACRONYMS, TERMS AND DEFINITIONS ... 4
1.1 Acronyms ... 4
1.2 Terms and Definitions ... 5
2 REFERENCE DOCUMENTS ... 7
4 INTRODUCTION ... 9
5 INFRASTRUCTURE ... 9
6 SAFETY AND ENVIRONMENTAL CONDITIONS ... 11
6.1 Safety conditions ... 11
6.2 Environmental conditions ... 11
7 GENERAL EPL TESTING METHODS ... 12
7.1 Measurement procedures ... 12
7.2 Validation and Measurement Traceability ... 12
8 EQUIPMENT ... 13
8.1 Vacuum facilities ... 13
8.1.1 FEEP (VF #1) ... 14
8.1.2 GALILEO (VF #2) ... 15
8.1.3 GIGANT (VF #3) ... 16
8.1.4 CORONA (VF #4) ... 17
8.1.5 ELECTRON (VF #5) ... 18
8.1.6 MICRONEWTON (VF #6) ... 19
8.1.7 SMALL PLASMA FACILITY (VF #7) ... 20
8.1.8 Flow Rig ... 22
8.2 Diagnostic systems ... 23
8.2.1 Thrust balances ... 23
8.2.2 Plasma diagnostic systems ... 26
8.2.2.1 CORONA diagnostic system ...26
8.2.2.2 GIGANT diagnostic arm ...26
8.2.2.3 SPF diagnostic system ... 27
8.3 Test Items ... 28
8.4 Physical equipment ... 29
8.4.1 Mass Flow Sensors/Controllers Electronic Pressure Regulators/Sensors ... 29
8.4.2 Vacuum gauges ... 30
8.4.3 Manual Pressure regulators ... 33
8.4.4 Mass spectrometers ... 33
8.4.5 Various Physical equipment ... 34
8.5 Electronic equipment ... 35
8.5.1 Power supplies ... 35
8.5.2 Current/Voltage probes ... 37
8.5.3 Various electronic equipment ... 37
8.6 Feedthroughs... 39
8.7 Data Acquisition Systems ... 43
8.7.1 Hardware ... 43
8.7.2 Software ... 47
8.7.3 Local Area Network ... 48
8.8 Gas and chemicals ... 48
8.8.1 Feeding systems ... 48
8.8.2 Laminar flow benches ... 50
1 ACRONYMS, TERMS AND DEFINITIONS 1.1 Acronyms
AJT Arcjet Thruster
CS Control System
D/TEC Directorate of Technical and Quality Management DACS Data Acquisition and Control System
DAQ see DACS
DHCP Dynamic Host Configuration Protocol DMM Digital Multi Meter
DNS Domain Name System
η Thruster Efficiency
EPL ESA Propulsion Laboratory
EP Electric Propulsion
EPR Electronic Pressure Regulator
ESA European Space Agency
ESTEC European Space Technology and Research Center FEEP Field Emission Electric Propulsion
FEN Field Emission Neutralizer FET Field Emission Thruster FPGA Field-Programmable Gate Array g0 Standard Gravity Acceleration HCN Hollow Cathode Neutralizer HET Hall Effect Thruster
HV High Voltage
I Current
Isp Specific Impulse
IT Ion Thruster
ISO International Organisation for Standardisation
LAN Local Area Network
LEP Laboratory Equipment Pool
LTB Low Thrust Balance
LV Low Voltage
mf Mass Flow
MFS Mass Flow Sensor
MFC Mass Flow Controller
MPDT Magnetoplasmadynamic Thruster NTP Network Time Protocol
OPS ESTEC Site Management Division
P Electrical Power
PID Proportional Integral Derivative
PS Power Supply
QCM Quartz Crystal Microbalance
RF Radio Frequency RJT Resistojet Thruster
RPA Retarded Potential Analysers RTD Resistance Temperature Detector R&D Research and Development SPF Small Plasma Facility
T Thrust
TEC-M Mechanical Engineering Department TEC-MPC Propulsion Engineering Section TEC-MPE Electric Propulsion Section TIN Thermo-Ionic Neutralizer
TS Thrust Stand
T+H Temperature and Humidity µNTB Micro Newton Thrust Balance ve Propellant Exhaust Velocity
V Voltage
VF Vacuum Facility
RA and E Risk Assessment and Evaluation
1.2 Terms and Definitions
Arcjet Device that heats a propellant stream by passing a high current electrical arc through it, before expansion through a downstream nozzle.
Hall effect Conduction of electric current perpendicular to an applied electric field in a superimposed magnetic field.
Inductive thruster Device that heats a propellant stream via an inductive discharge before expansion through a downstream nozzle.
Ion thruster Device that accelerates propellant ions by an electrostatic field.
Magnetoplasmadynamic thruster Device that accelerates a propellant plasma by an internal or external magnetic field acting on an internal arc current.
Plasma Heavily ionized state of matter, usually gaseous, composed of ions, electrons, and neutral atoms or molecules, that has sufficient electrical conductivity to carry substantial current and to react to electric and magnetic body forces.
Resistojet Device that heats a propellant stream by passing it through a resistively heated chamber before expansion through a downstream nozzle.
Thrust Unbalanced internal force exerted on a rocket during expulsion of its propellant mass.
Specific impulse Measure of how efficiently the propellant is ejected by the thruster, directly proportional to the average propellant exhaust velocity
2 REFERENCE DOCUMENTS
RD01 uNTB-VTP-Seismic-2010-v1r0 Seismic Monitoring Of EPL - Test Plan v1.0
RD02 TEC-MP-EPL-WI003 FEEP Operational Manual vR2A
Manufacturer Reference Klok_Estecgigant_OM_R2A
RD03 TEC-MP-EPL-D002 Galileo Operational Manual v2.0
RD04 TEC-MP-EPL-WI001 Gigant Operational Manual vR2B
Manufacturer Reference Klok_Estecgigant_OM_R2B RD05 ALTA_CUP_TN-04_1.1 Corona Test Facility Final Design Report v1.1
RD06 TEC-MP-EPL-WI032 Corona Trolley Operational Manual v1.0
Manufacturer Reference ALTA_COR_TN-02_1.0
RD07 TEC-MP-EPL-D006 Corona Operational Manual v2.2
Manufacturer Reference ALTA_CUP_TN-06_2.2- 01
RD08 TEC-MP-EPL-D004 Electron Operation Manual v3.0
RD09 TEC-MP-EPL-D005 MicroNewton Operational Manual v2.0
RD10 ALTA_SPF_TN-03_1.1 Small Plasma Facility Design Report v1.1
RD11 ALTA_PFE_TN-011 Small Plasma Facility Control System Upgrade, User Manual v1.0
RD12 TEC-MP-EPL-D047 EPL Flow Rig User Manual v1.0
RD13 TEC-MP-EPL-WI008 Operational Manual MTAX504 v1.0
RD14 TEC-MP-EPL-D044 ALTA 1 Axis TS Operational Manual v2.0
RD15 ALTA_LTB_TN-01_1.3 LTB User Manual v1.3
RD16 ALTA-CO2-ED-01 Corona Beam Diagnostics Design Report v1.0 RD17 ALTA-CO2-TN-01 Corona Beam Diagnostics Software User Manual v1.0
RD18 ALTA-GIG-TN-01 Gigant Beam Diagnostics User Manual v4.1
RD19 ALTA-GIG-ED-02 Plume Diagnostics for the Gigant Facility, Detail Design Report v1.0
RD20 ALTA_SPF_TN-42_1.1 RPA User Manual v.1.1
RD21 ALTA_SPF_TN-43_1.0 Faraday And Langmuir User Manual v1.0 RD22 ALTA_SPF_TN-44_1.0 SPF Diagnostics User Manual v1.0
RD23 ALTA_HT100_UM_1 HT100 User Manual v1.0
RD24 UGI-EP 11-2007-EMI-004-ESTEC User Manual GIES15 v1.4
RD25 ALTA-SPF-TN-32 XR100 Resistojet Complete System User Manual v2.1
RD26 QINETIQ/EMEA/S&DU/UG0708032 Low Power HET Hollow Cathode User Guide And Acceptance Test Procedure 1.1
RD27 - SHC1000 Electron Source Manual v1.0
RD28 TEC-MP-EPL-P003 Thrust Measurement Procedure v5.0
RD29 TEC-MP-EPL-P004 Electric Power Measurement Procedure v3.2
RD30 TEC-MP-EPL-P005 Mass Flow Measurement Procedure v4.0
RD31 TEC-MP-EPL-D048 µNTB User Manual v1.1
RD32 TEC-MP-2013-1227-KD Determination of the pumping speed and wall temperature in the FEEP vacuum chamber, Test Report
RD33 TEC-MP-2012-1131-DDC Langmuir Probe and Thermocamera Commissioning Test Report
4 INTRODUCTION
This document is an introduction to some of the terms, facilities, equipment, test and measurement methods, and safety /environmental conditions of the ESA Propulsion Laboratory (EPL).
The EPL performs R&D testing activities and support to projects related to propulsion. The laboratory is ISO 9001 certified and has ISO 17025 Accreditation for direct and indirect measurement of thrust (the latter calculated from current and voltage measurement), mass flow, and electrical parameters (current and voltage) of the Propulsion System (thruster, cathode/neutralizer and power unit).
5 INFRASTRUCTURE
The EPL is located in the Ek building at ESA-ESTEC (Figure 1 below).
Figure 1: EPL building (up: from outside, down: from inside).
The EPL is divided into six rooms (see schematic Figure 2):
• A changing room (Ek032) by which the main laboratory is accessed.
• An assembly room (Ek032e) in which are stored critical devices and chemicals and which can be used to prepare test set-ups.
• A control room (Ek034) mostly used as a meeting room.
• An archive room (Ek036) in which is stored the EPL documentation and software.
• A storage room (Ek038) in which is stored hardware and consumables.
• The main laboratory (Ek045), with seven vacuum chambers and a flow rig bench.
Figure 2: EPL layout.
The total surface of the EPL is 12 x 30 m.
The main laboratory and the assembly room have an environment suitable to implement an ISO clean room, class 81 environment and conditions upon customer request. Those conditions can be applied if asked specifically by a customer.
A seismic block was installed in the EPL to prevent environmental noise perturbations. The seismic bloc is a 4.2 x 16.6 m concrete block of about 160 tons. It is mounted on 8 Airmount Firestone air springs for vibration isolation. Mechanical isolation from the laboratory is maintained by passive damping and has a 1 Hz cut-off frequency with a 20 dB per decade roll-off. The seismic block has a natural resonance of 0.8 Hz. For further information refer to RD01.
1 This number refers to ISO 14644-1 standards.
Figure 3: Picture of the seismic bloc in the EPL (RD01).
6 SAFETY AND ENVIRONMENTAL CONDITIONS 6.1 Safety conditions
The EPL, as part of the Mechanical Engineering Department (TEC-M), in the Directorate of Technical and Quality Management (D/TEC), completed in 2003 a Risk Assessment and Evaluation performed by a Certified Safety Institute.
This is subject to annual review and forms part of the developing Safety Management System.
In summary the main hazards are represented by:
• High voltages;
• Cryogenic liquids;
• Chemicals and alkaline metals.
Safety equipment, including personal protective equipment is available in the EPL and must be used by all staff, contractors and visitors during testing as necessary.
6.2 Environmental conditions
• The temperature in the EPL is maintained at 23° ± 5°.
• The humidity in the EPL is maintained at 50% ± 20%.
These are maintained by ESTEC Site Management Division (OPS) and monitored at all time by the EPL using a calibrated temperature and humidity probe (see section 8.5.3).
7 GENERAL EPL TESTING METHODS 7.1 Measurement procedures
The main goal of the EPL is to give support to projects in all propulsion related issues matters. This includes specific dedicated tests but also more general R&D testing activities.
When testing Propulsion Systems the three main parameters measured are:
• Thrust produced (T)
• Electrical power consumed (P)
• Propellant mass flow consumed (mf)
These three quantities are used to derive specific impulse (
g
0m I T
f
sp
=
) and efficiency (P m
T 2
f=
2η
). These fiveparameters (thrust, power, mass flow, specific impulse and efficiency) are the critical parameters for a propulsion system.
The laboratory is ISO 17025 accredited for direct and indirect measurement of thrust and direct measurement of electrical power and mass flow. The corresponding measurement procedures can be found respectively in RD28, RD29 and RD30.
The EPL uses a wide variety of instruments to follow these procedures:
• Direct thrust measurements are performed with calibrated/validated commercial load cells or specifically designed balances, described in section 8.2.1.
• Direct mass flow measurements are performed with calibrated mass flow controllers, described in section 8.4.1.
• Direct electrical power measurements are performed using the readings of the used power supplies or digital multimeters, described in section 8.5.
• Indirect thrust (for electric thrusters) is inferred from the electrical measurements (currents and voltages) and beam properties of the thruster.
7.2 Validation and Measurement Traceability
The afore mentioned measurement procedures are validated by the ISO17025 accreditation. More general measurement procedures (such as temperature or pressure measurements) are adopted as-is without accreditation.
All critical measurement equipment used is calibrated by external calibration laboratories traceable to (inter) national standards.
8 EQUIPMENT 8.1 Vacuum facilities
The EPL has seven vacuum facilities:
1. FEEP 2. GALILEO 3. GIGANT 4. CORONA 5. ELECTRON 6. MICRONEWTON
7. SMALL PLASMA FACILITY (SPF)
Each facility consists of a vacuum tank equipped with dedicated pumping systems and sensors. The tanks provide flanges of different sizes for a wide variety of feedthroughs.
Most of the facilities also have an automated pumping control unit.
The EPL has recently acquired a flow bench for future water hammer measurements. This facility is being prepared for commissioning. In its first version, the flow bench will be used for chemical propulsion component leak and performance testing.
8.1.1 FEEP (VF #1)
Figure 4: FEEP
FEEP has the following characteristics:
• It consists of a 1.3 x 0.8 m main chamber and a 0.5 x 0.3 m hatch.
• The lowest achievable pressure is 10-8 mbar.
• Its theoretical pumping capacity in nominal test conditions is 6000 L/s N2: - 1 rotary pump (40 m3/h)
- 1 root pump (150 m3/h) - 1 turbo pump (560 L/s N2)
- 3 cryopumps (800, 2000 and 3200 L/s N2)
• It is equipped with a bake-out system
• The pumping system can be controlled through a feedback control system (Eurotherm).
The actual pumping speed of the facility is 1610 L/s for the hatch and 4560 L/s for the main chamber of N2 with both the turbo- and cryopump running as described in RD32.
The operation manual can be found in RD02.
This facility is mainly dedicated to micro-Newton and milli-Newton field-emission propulsion testing.
8.1.2 GALILEO (VF #2)
Figure 5: GALILEO.
GALILEO has the following characteristics:
• It consists of a 1.2 x 1 m vertical cylinder chamber
• The lowest achievable pressure is 10-8 mbar
• Its theoretical pumping capacity in nominal test conditions is 64000 L/s N2: - 1 rotary pump (40 m3/h)
- 1 root pump (150 m3/h) - 1 turbo pump (450 L/s N2) - 1 cryopump (5000 L/s N2)
- 2 cryoheads (50 x 50 cm plates, 29500 L/s N2).
• The pumping system can be controlled through a feedback control system (Klok Vacuum service).
• It is equipped with a bake-out system which can be controlled through the above feedback control system.
The operational manual can be found in RD03.
This vacuum chamber is mainly dedicated to thrust and mass-flow test of cold-gas, resistojets, miniaturised Hall-effect thrusters and FEEP propulsion systems and components (cathodes).
8.1.3 GIGANT (VF #3)
Figure 6: GIGANT.
GIGANT has the following characteristics:
• It consists of a 2.5 x 1.6 m main chamber and a 0.8 x 0.4 m hatch.
• The lowest achievable pressure is 10-9 mbar.
• Its theoretical pumping capacity in nominal test conditions is 102200 L/s N2: - 1 rotary pump for seals (8 m3/h)
- 1 scroll pump (40 m3/h) - 1 root pump (150 m3/h) - 2 turbo pump (1000 L/s N2)
- 2 cryopumps (800 and 10000 L/s N2) - 2 cryoheads (50 x 50 cm, 29500 L/s N2 each) - 2 cryoheads (25 x 55 cm, 16200 L/s N2 each)
• It is equipped with a bake-out system and a liquid nitrogen cooled shroud.
• The pumping system can be controlled through a feedback control system (Eurotherm).
The operational manual can be found in RD04.
This facility is mainly dedicated to low/medium-power ion engines and Hall-effect thrusters and mN field-emission propulsion testing.
8.1.4 CORONA (VF #4)
Figure 7: CORONA.
CORONA has the following characteristics:
• It consists of a 4 x 2 m main chamber and a 1 x 1 m hatch.
• The lowest achievable pressure is 5.10-8 mbar.
• Its theoretical pumping capacity in nominal test conditions is (RD05): 154800 L/s N2 (≈ 70000 L/s Xe):
- 3 scroll pumps (4.8, 26. 3 and 26.3 m3/h each) - 1 screw pump (270 m3/h)
- 1 turbo pump (2050 L/s N2) for the main chamber - 1 turbo pump (1100 L/s N2) for the hatch chamber - 1 cryopump (10000 L/s N2)
- 2 rectangular cryoheads (0.3 m2, 35700 L/s N2 each) - 2 octagonal cryoheads (0.35 m2, 41700 L/2 N2 each)
• It is equipped with a bake-out system and a liquid nitrogen cooled shroud.
• A pneumatic trolley (RD06) stands in the hatch so that test equipment can be accessed through the hatch without having to open the main vessel.
• The pumping system can be controlled through a software based feedback control system (supplied by ALTA Spa.).
The operational manual can be found in RD07.
This facility is mainly dedicated to medium/high-power ion engines and Hall-effect thrusters.
The actual pumping speed of the facility is 52130 L/s of Xe as described in RD33.
8.1.5 ELECTRON (VF #5)
Figure 8: ELECTRON.
ELECTRON (Figure 8) has the following characteristics:
• 0.8 x 0.5 meter chamber
• The lowest achievable pressure is 10-7 mbar
• Its theoretical pumping capacity in nominal test conditions is 260 L/s N2.
- 1 membrane pump (4 m3/h) - 1 turbo pump (260 L/s N2) The operational manual can be found in RD08.
This vacuum chamber is mainly dedicated to neutralizer systems (field-emission or thermionic) or components testing.
8.1.6 MICRONEWTON (VF #6)
Figure 9: MICRONEWTON.
MicroNewton (Figure 9) has the following characteristics:
• It consist of a 0.65 x 0.5 meter chamber, mounted on a movable rack.
• The lowest achievable pressure is 10-7 mbar.
• Its theoretical pumping capacity in nominal test conditions is 500 L/s N2 - 1 moveable rotary and turbo pumping unit (4 m3/h, 260 L/s) - 1 ion pump (500 L/s N2)
The operational manual can be found in RD09.
This facility is mainly dedicated to electric propulsion components testing.
8.1.7 SMALL PLASMA FACILITY (VF #7)
Figure 10: SPF.
Small Plasma Facility (SPF, Figure 10) has the following characteristics:
• It consist of a 3.35 x 2 meter main chamber with a 1 m x ∅1 m hatch.
• The lowest achievable pressure is 10-7 mbar.
• Its theoretical pumping capacity in nominal test conditions is 69600 L/s N2 - 1 roots pump (1000 m3/h)
- 1 primary pump (30 m3/h) - 1 screw pump (250 m3/h) - 1 turbopump (2200 L/s N2)
- 2 cryoheads (20 x 120 cm each, 28500 L/s N2 each) - 1 cryopump (10000 L/s N2)
- 1 turbopump on the hatch (400 L/s N2) - 1 scroll pump on the hatch (30 m3/h)
• It is equipped with a liquid nitrogen cooled shroud.
• The pumping system can be controlled through a software based feedback control system (supplied by ALTA Spa.).
The design report can be found in RD10 and the operational manual RD11.
The facility can be used both for Aerothermodynamics experiments and EP contamination experiments.
One RPA probe is yet to be installed.
8.1.8 Flow Rig
The Flow Rig is a test system, used by the EPL for the performance testing of components intended for use within a chemical propulsion system. The objective of the Flow Rig is to measure the pressure drop of water passing through a test component installed within the testing section of the Flow Rig and at a later date, water hammer effects.
The Flow Rig requires that pressures, temperatures and mass flow of the working fluid are measured in order to determine the performance of a test component.
The working fluid used for the Flow Rig is distilled water. The pressure drop characteristics of the water are measured throughout the system. This allows a good approximation to be made of the characteristics that would be expected when using other fluids by comparing the thermodynamic properties of both the water and the working fluid intended for use.
Test procedures have been written for pressure drop tests, and the first test campaign has been done. But an evaluation still needs to be done, to achieve full commissioning.
The user manual can be found in RD12.
A picture of the installation is given in Figure 11.
Figure 11: Flow Rig.
8.2 Diagnostic systems 8.2.1 Thrust balances
Five direct thrust measurement balances are available in the EPL. Table 1 below lists the characteristics of each balance.
Table 1: EPL balances.
Balance Reference
Document Picture Manufacturer Range/
Resolution
Location
compatibility Calibrated Measurement procedure
AX504 RD13 Figure 12 Mettler Toledo 500 g / 0.1 mg All Yes Certified
XP2004S - Figure 12 Mettler Toledo 2300 g / 0.1 mg All Yes Certified
1-Axis optical
thrust stand RD14 Figure 13 ALTA 500 mN / 10 mN Corona, Galileo,
SPF Yes (in situ) Certified Low Thrust Balance
(LTB) RD15 Figure 14 ALTA 40 mN / 0.2 mN Gigant, Corona,
SPF Yes (in situ) Certified Micro Newton
Thrust Balance (µNTB)
RD31 Figure 15 NPL 500 µN / 0.1 µN All Yes in
Galileo
New (Exp. Cert. 12/2013)
Figure 12: AX504 (left) and XP2004S (right) Mettler Toledo load cells.
Figure 13: 1-Axis optical thrust stand.
Figure 14: LTB
Figure 15: µNTB
8.2.2 Plasma diagnostic systems
GIGANT, CORONA and SPF are all equipped with beam diagnostic arms.
SPF is also equipped with a back-flow diagnostics system.
8.2.2.1 CORONA diagnostic system
The CORONA diagnostic system is based on a vertical arm which allows a 180˚horizontal span (Figure 16). The arm is equipped with:
• 11 Faraday probes
• 1 3.5 kV Retarded Potential analyser (RPA)
• 1 triple Langmuir probe
• 1 Pyroview Uncooled IR Camera
The probes are connected to a dedicated DAQ. Detailed information can be found in RD16 and RD17.
Figure 16: CORONA diagnostic arm
8.2.2.2 GIGANT diagnostic arm
The GIGANT diagnostic system is based on a horizontal arm. It allows a 180˚ vertical span. It is mounted on a translation structure which allows translating it in the beam direction.
The GIGANT diagnostic arm (Figure 17) is equipped with:
• 11 Faraday probes
• A 1 kV and a 10 kV RPA
More information can be found in RD18 and RD19.
Figure 17: GIGANT diagnostic arm
8.2.2.3 SPF diagnostic system
SPF is equipped with a similar arm to that of CORONA.
On the SPF diagnostic arm (Figure 18) one can find:
• 12 Faraday cups
• One 1.25 kV RPA
More information on these probes and the arm can be found in RD20, RD21 and RD22.
Figure 18: SPF diagnostic arm.
SPF is also being equipped with a set of back-flow diagnostics installed on the hatch trolley and a separate arm (Figure 19) which include:
• 2 low voltage (100 Volts) RPA probes
• 2 Faraday cups, similar to the probes installed on the rake arm
• 1 Langmuir probe, operable in 2 or 3 electrodes mode
• A spectrometric system for optical emission measurements
• 1 QCM sensor
The design reports and user manuals are given in RD20, RD21 and RD22.
Figure 19: SPF back-flow diagnostic system and Langmuir probe/Spectrometer.
8.3 Test Items
The EPL owns several test items used to check the EPL diagnostic systems and perform internal R&D activities. The test items owned by the EPL are:
• The low power plasma source HT100, developed by ALTA SpA (RD23)
• The ion source GIES15, developed by the University of Giessen (RD24)
• 2 low power resistojet system XR100, developed by ALTA SpA (RD25)
• 2 resistojets XR-150, developed by ALTA SpA
• Two hollow cathodes EPL001 and EPL002, developed by QinetiQ (RD26)
• Twohollow cathode SHC1000, developed by Kaufman & Robinson (RD27)
8.4 Physical equipment
8.4.1 Mass Flow Sensors/Controllers
Electronic Pressure Regulators/Sensors
The EPL owns MFS/MFC and EPR in wide range. All are Bronkhorst products. Their signals can be acquired via a Bronkhorst controller unit or via an RS232 cable connected to a DAQ. All these instruments all calibrated once a year by Bronkhorst Nederland B V.. MFS are usually calibrated for use with Xe and EPR for use with N2 (this still allows to use the instruments with other gases). They are listed in Table 2 below.
Table 2: Bronkhorst MFS and EPR owned by the EPL.
Instrument Model Serial
number Range
MFC EL-FLOW Flow Bus
F-201C-RAA-22V M4207228B 20 ms/s Xe
MFC EL-FLOW Flow Bus
F-11C-RAA-22V M2206433B 1 g/s N2
MFC EL-FLOW Flow Bus
F-201C-RAA-11V M6201423A 2 mg/s Xe
MFC EL-FLOW
F-201C-FFB-88V M4205527B 200 mls/min Xe MFC Low-Δp-FLOW Flow Bus
F-202D-RAA-22V M4207228A 180 mg/s C4H10
MFC EL-FLOW Flow Bus
F-200C-RAA-22V M2206433A 0.5 mg/s Xe
MFC EL-FLOW
F-201C-FFB-88V M4205527A 20 mls/min Xe
MFC EL-FLOW Flow Bus
F-201-CV-100-RAD-11-V M10211653A 5 mg/s Xe
MFC EL-FLOW Flow Bus
F-201-CV-100-RAD-11-V M10211653B 5 mg/s Xe
MFC EL-FLOW Flow Bus
F-201-CV-100-RAD-11-V M10211653C 5 mg/s Xe
MFC EL-FLOW Flow Bus
F-220CV-RAA-11V M5206458A 0.14 mg/s Xe
EPR EL-PRESS Flow Bus
P-502C-RAA-22V M6201552B 10 bar
EPR EL-PRESS Flow Bus
P-602C-RAA-22V M5204768A 30 bar
EPR EL-PRESS Flow Bus
P-602C-RAA-22V M5204775A 30 bar
EPR EL-PRESS Flow Bus
P-602C-RAA-22V M5021498A 30 bar
EPR EL-PRESS Flow Bus
P-602C- RAA -22V M5201498B 30 bar
EPR EL-PRESS Flow Bus
P-502C-RAA-22V M6201552A 2 bar
Instrument Model Serial
number Range
EPR EL-PRESS Flow Bus
P-602CV-6K0A-RAD-22-V M12205034A 6 bar Control Valve F-001AC-LIA-22V M6201552E Ø=0.7
Control Valve F-001AC-LIA-22V M6201552F Ø=1.3
Control Valve F-001AC-LHA-22V M6201552D Ø=0.2
Control valve F-004AC-LVA-22V M2206433C 1 g/s Xe 1 barA / vacuum Control Valve F-001AC-LGA-22V M6201552C Ø=0.05
Controller Unit Controller
E-7600-RDD M4207228C -
Controller Unit Controller
E-7500-RAA M5201498D -
Controller Unit Controller
E-7500-RAA M5201498C -
Controller Unit Controller
E-7500-RAA M11203333A -
Controller Unit Controller
E-7300-RAA M2206433D -
8.4.2 Vacuum gauges
The EPL owns Leybold, Pfeiffer and Varian vacuum gauges.
Leybold vacuum gauges systems usually consist of two gauges, a read-out unit and cables. Each system is calibrated as a whole and it is important to use the gauges with their corresponding read-out system and cables. The instruments are calibrated once a year.
Table 3 lists all the vacuum systems available at the EPL.
Table 3: EPL vacuum gauges.
Manufacturer Model Serial number
Leybold SYS 1/1 TTR211S 15730
FN: 7203
Leybold SYS 1/2 PTR90 230070
FN: 3714/2010
Leybold SYS 1/3 TTR90 12810
FN: 30785/2010
Leybold SYS 1 Center Three 230003
FN: 217
Leybold SYS 2/1 TTR90 12810
FN: 5146
Leybold SYS 2/2 ITR90 12092
FN: 791
Manufacturer Model Serial number
Leybold SYS 2 Center two 230004
FN: 218
Leybold SYS 3/1 ITR90 12094
FN: 547
Leybold SYS 3/2 ITR90 12094
FN: 534
Leybold SYS 3 Center Three 230003
FN: 479
Leybold SYS 4/1 ITR91 230035
FN:15208/2007
Leybold SYS 4/2 ITR90 12090
FN:2785
Leybold SYS 4 Center Three 230003
FN: 463
Leybold SYS 5/1 230035
FN: 511
Leybold SYS 5/2 ITR90 12090
FN: 2051
Leybold SYS 5 Center Three 230003
FN: 469
Leybold SYS 6 ITR90 12094
FN: 995
Leybold SYS 6 Center One 230002
FN: 2014
Leybold SYS 7/1 ITR90 12092
FN:1654
Leybold SYS 7 Center Two 230004
FN:1954/12008
Leybold SYS 8/1 ITR90 12092
FN:1656/2008
Leybold SYS 8 Center Two 230004
FN: 1961
Leybold SYS 9/1 ITR90 12092
FN:1655/2008
Leybold SYS 9 Center Three 230003
FN: 1916/2008
Leybold SYS 10/1 ITR90 12092
FN: 1179
Leybold SYS 10 Center Two 230004
FN: 2229/2009
Leybold SYS 11/1 ITR90 12090
FN: 5135/2009
Leybold SYS 11 Center Two 230004
FN: 2227/2009
Leybold SYS 12/1 ITR 90 12094
FN: 1677/2012
Leybold SYS 12/2 ITR90 12094
FN: 1670/2012
Leybold SYS 12 Center Two 230004
FN: 3156/2012
Leybold ITR90 12094
FN: 1343/2009
Leybold TR211 sensor 15785 V1
Leybold TR211 sensor 15785
FN: 15759
Manufacturer Model Serial number
Leybold TR211 replacement sensing cell 15775
FN: 15759
Leybold TR211 replacement sensing cell 15775
FN: 3594
Leybold TR211 replacement sensing cell 15775
FN: 7468
Leybold TR211 replacement sensing cell 15775
FN: 7495
Leybold TR211 replacement sensing cell 15775
FN: 7502
Leybold TR211 replacement sensing cell 15775
FN: 7474
Leybold Thermovac TM 22 controller 15784
D 92 01 000 06 Varian SpA Controller XGS-600 1 Hot fil., 1 IMG, 1 Conv. LI1008L302
Varian SpA TC, Convectorr, P-Type, Laser L909030x
Varian SpA IMG-100 Assy R031030x
LI1008L243
Varian SpA Glass Ion gauge 572 K736030x
Varian SpA EYESYS MINI-IMG PN: R1400303
FN: LIC30040
Pfeiffer Vacuum TPR265 PTR26750A
FN: 44071536
Pfeiffer Vacuum PKR261 PTR26251
FN: 44377076
Pfeiffer Vacuum PKR261 PTR26252,
FN: 44374789
Pfeiffer Vacuum PKR251 PTR26000,
FN: 44048758 Pfeiffer Vacuum Single Gauge Controller TPG261 PTG28030,
FN: 44380250 Pfeiffer Vacuum Single Gauge Controller TPG262 PTG28280,
FN: 44049629
8.4.3 Manual Pressure regulators
A list of the manual pressure regulators available at the EPL is given in Table 4.
Table 4: List of manual pressure regulators
Manufacturer Type Serial number Range (BarA)
MATHESON 3320 0-210 / 0-7
ALPHAGAZ 3394 0-315 / 0-10
ALPHAGAZ BS 300/3 0-315 / 0-5
GLOOR EN652 0-315 / 0-16
Linde R200/1-6B BC/PVDF 0-315 / 0-10
Linde xFMD 622-03A 26337-76705.00 0-250 / 0-6
Linde xFMD 622-03A 26337-76707.00 0.250 / 0-6
LOSCO 217 0-315 / 0-12
LOSCO 0-315 / 0-30
M Hoek Loss R200/1-6B B020616 0-200 / 0.5-6
M Hoek Loss 0-315 / 0-12
MATHESON 3320 0-210 / 0-7
Messer
Grieshein CSM 11-200-04 0-315 / 0-5
Messer
Grieshein SM61 717.059 0-315 / 0-15
Messer
Grieshein FM60-1 711.012 0-315 / 0-16
Messer
Grieshein FM60-2 717.012 0-315 / 0-4
Vulkan 200N3F10 0-315 / 0-16
Linde R200/2-3B
BC/PVDF/EPDM 10233473 0-230 / 0.1-3
8.4.4 Mass spectrometers
Table 5: Mass spectrometers.
Manufacturer Model Serial numbers
Hiden Analytical HAL RC 201
Control Unit: 181191/E RF Head: 6/81191/E
Gauge Head: HAM71-5-7086
IONIZATION GAUGE MODEL 919-a-200-TR: 0025236965
Hiden Analytical HAL 2 201
Control Unit: 781583/E RF Head: 6/81583/E Gauge Head: HAM71-5-6781
IONIZATION GAUGE MODEL 919-a-200-TR: 0025236964
Hiden Analytical HAL 201
Control Unit: 781775/E-13528 RF Head: 6/81775/E
Gauge Head: HAM71-5-7006
IONIZATION GAUGE MODEL 919-a-220-TR: 0025236965 Hiden Analytical PSM003 E-11678
8.4.5 Various Physical equipment
Table 6: Physical equipment (various).
Instrument Manufacturer Model Serial number ESTEC No.
RTD OMEGA PT100 - S10160
RTD OMEGA PT100 - S10161
RTD OMEGA PT100 - S10162
RTD OMEGA PT100 - S10068
Pressure
transducer Kulite ETM-336-375TM-7BARA 6192-4C-123
Pressure
transducer Kulite ETM-336-375TM-7BARA 6192-4C-122
Pressure
transducer Kulite ETM-336-375TM-7BARA 6192-4C-124
Oscillator Sycon Instrument OSC-100A 6423
Rate/thickness
monitor+ QCM Sycon Instrument STM-100/MF 4243
Spectrometer BWTEK BTC112E 50802301
Ultrasonic Bath Kerry KC3 505084/1
Microscope Leica Microsystem Ltd DFC320 49084304 110847
Microscope Leica Microsystem Ltd DM4000M 11888082
QCM QCM Research 10 MHz MK9 QCM 1793
QCM QCM Research 10 MHz MK9 QCM 1693
Accelerometer IMI sensors 626A04 7741
Accelerometer IMI sensors 626A04 7742
Accelerometer IMI sensors 626A04 7743
Accelerometer IMI sensors 626A04 10596
Accelerometer IMI sensors 626A04 10597
Accelerometer IMI sensors 626A04 10599
Accelerometer IMI sensors 626A04 10600
RF Power
Generator Advanced Energy Cesar 0210 692317 114750
Instrument Manufacturer Model Serial number ESTEC No.
Digital
Tachometer Lutron DT-2234B AD35285
Pressure
Transducer MKS 1179B-14C-R-1-B-V G493522G2
Pressure
Transducer MKS 722B14TCD2FA 21823568
Pressure
Transducer MKS 722B23TCD2FA 21820041
Pressure
Transducer MKS 722B23TCD2FA 21823569
Pressure
Transducer MKS 722B23TCD2FA 21823570
Pressure
Transducer MKS 722B14TCD2FA 21627400
Ultra-Violet Ozone Cleaning
System UVOCS TO606E 203 34325
Recorder Yokogawa 370182 43UA0499 51778
Dual Input Digital
Thermometer Fluke 54 92210025
Portable
Pyrometer Keller PV11 12420/09
Thermal
Camera DIAS Infrared Systems Pyroview 380L compact C1044002 116648 Inclinometer Applied Geomechanics 755-1150 vacuum 10145
Inclinometer Applied Geomechanics 755-1150 vacuum 6716 Inclinometer Applied Geomechanics 755-1150 vacuum 6943
8.5 Electronic equipment
As a rule all electronic equipment used for measurement is calibrated once a year. Calibrations are arranged by the ESTEC Laboratory Equipment Pool (LEP).
8.5.1 Power supplies
Table 7: List of power supplies available in EPL.
Manufacturer Model Range Serial Number ESTEC No.
LV Power Supplies
Delta Elektronika E030-1 30V 1A 01363 09005/05
FUG MCP 4200-650 650V 6A 16100-01-01 114979
HP E3630A 6V 2.5A/20V 0.5A KR34702397 053472
Delta Elektronika SM 120-25 120V 25A 917201900082 93990
FUG MCN 350-650 650V 0.5A 8806233709 42469
FUG MCN 35-125 125V 250mA 98-10-6039-02 93998
FUG MCP 4200-650 650V 6A 90863-01-01 113734
Manufacturer Model Range Serial Number ESTEC No.
HP 6032A 60V 50A 3415A-09711 S10037
HP 6032A 60V 50A 3138A-07525 103120
TTi TSX3510P 35V 10A 156157 110803
TTi TSX3510P 35V 10A 156159 111228
TTi TSX1820P 18V 20A 156149 111226
Agilent 6038A 60V 10A MY41000740 112411
Agilent 6038A 60V 10A MY41000741 112410
Agilent 6038A 60V 10A MY41000739 112412
Agilent 6038A 60V 10A MY41001443 S10144
Agilent 6038A 60V 10A MY41001444 S10145
Agilent 6038A 60V 10A MY41001445 S10146
HP 6209B 400V 120mA 81600147 7707
Sorenson DLM 150-20E 150V 20A 0446A01200 1101884
Delta Elektronika E015-20 15V 20A 04009 34109
Delta Elektronika SM6020 60V 20A 00390 32902
Kaufman &
Robinson KC8002 800V 2A KC02-1105-30 S10187
STAB Italy AA300 103030032008 -
Agilent N5751A 300V 2.5A US10N7811G S10183
Delta Elektronika SM400-AR8 200V 8A / 400V 4A 10062212 S10186
Schroff PSK215 15V 0.4A 1261105031/DB
TTi EX355P 35V 5A 327177
TTi EX355P 35V 5A 327178
Gigant diagnostic Arm
STAB Italy AA300 103030045010 -
STAB Italy AA300 103030045032 -
STAB Italy AA300 103030045032 -
KEPCO ABC 125-1DM 125V 1A E151927 -
KERT - 60V 2.5A 060704090080 -
Corona diagnostic arm
KERT 60V 2.5A 60804090080 -
ALTA SpA Step driver PS 48 V AC -
HV Power Supplies
FUG HCB 1.4-1250 12.5kV 1mA 10685-01-01 93988
FUG HCN 1400M-20000 20kV 60 mA, reversible polarity 82-01-684-01 32388
FUG HCN 35-20000 20kV 1.5mA, reversible polarity 8807308301 42549
FUG HCN 35M-20000 20kV 1.5mA, reversible polarity 82-01-683-01 32387
FUG HCN 700-20000 20kV 30mA 13478-02-01 110871
FUG MCN 14-1250 12.5kV 10mA 13824-01-01 111266
FUG HCN 140-12500 12.5kV 10mA, reversible polarity 13257-01-01 110870
FUG HCN 2800-35000 35kV 80mA, positive polarity 13925-01-01 113364
FUG HCP 350-3500 3.5kV 100mA 91893-01-01 -
8.5.2 Current/Voltage probes
Table 8: Current/voltage probes.
Manufacturer Model Range Serial
Number Current probes
Agilent 34134A 10mA-2A, ±2%reading, ±5mA US47000241
Voltage probes
Fluke 80K-40 40kV DC, 28kV rms AC N/A
Fluke 80K-40 40kV DC, 28kV rms AC N/A
Fluke 80K-40 40kV DC, 28kV rms AC 99080085
Tektronix P6015A 20kV, dc to 1MHz, 40kV peak pulse B029262/
8500-64133 Yokogawa 700960 600V, DC to 200MHz (+AC peak), passive probe, 10 Mohm, x10 N/A Yokogawa 700960 600V, DC to 200MHz (+AC peak), passive probe, 10 Mohm, x10 N/A Yokogawa 700960 600V, DC to 200MHz (+AC peak), passive probe, 10 Mohm, x10 N/A Yokogawa 700960 600V, DC to 200MHz (+AC peak), passive probe, 10 Mohm, x10 N/A Tektronix P6134 300MHz, 10x passive probe for 1100 series oscilloscopes N/A Tektronix P6109B 420V DC (+ AC peak) to 1MHz, 10x passive probe N/A
8.5.3 Various electronic equipment
Table 9: Electronic equipment.
Instrument Manufacturer Model Serial Number Estec No.
Multimeter Keithley Instruments 2000 0863518 111229
Multimeter Keithley Instruments 2000 0874811 93917
Multimeter Keithley Instruments 2000 0874816 111230
Multimeter/
Data Acquisition System Keithley Instruments 2700 0807677 111231
Electrometer/
High resistance meter Keithley Instruments 6571A 1139163 113736
Source Meter Keithley Instruments 2400 0861142 107823
Source Meter Keithley Instruments 2440 0938264 109558
Multimeter Agilent 34410A MY47016269 S10147
Multimeter Agilent 34410A MY47016313 S10148
Multimeter Agilent 34410A MY47016178 S10149
Digital Voltmeter HP 3455A 1705G00792 22547
Multimeter Fluke 189 87910080 -
Multimeter Fluke 175 94860728 -
Instrument Manufacturer Model Serial Number Estec No.
Insulation Tester Fluke 1507 99170010 S10170
Multimeter (A/D-Display) Fluke 3319954 33822
Thermal RMS Digital
Multimeter Fluke 8506A 4055006 53164
Oscilloscope Tektronix TDS 224 B010849 94000
Oscilloscope Lecroy WR6200 LCRY0602P12627
Oscilloscope Yokogawa DL1640L 27DB31241L 110869
Multiplexer
(for 2700 series) Keithley Instruments 7702 801477 11259
Multiplexer Keithley Instruments 7708 1038540 -
Multiplexer Keithley Instruments 7708 1038541 -
Multiplexer Keithley Instruments 7708 1038719 -
Multiplexer Keithley Instruments 7708 1038721 -
Multiplexer Keithley Instruments 7708 1028723 -
Infrared thermo sensor TASCO TH1303-L 522214 -
Infrared thermo sensor
programmer TASCO TH1303-P 528024 -
Particle counter Lighthouse Handilaz Mini 70379 -
Signal conditioner for tilt
sensor Applied Geomechanics Inc. Model 781 4768 -
Signal conditioner for tilt
sensor Applied Geomechanics Inc. Model 781 6290 -
T+H Sensor OMEGA ITHX-W 5260464 111255
T+H Sensor OMEGA ITHX-W 35102525 111280
Digital Multimeter Agilent U1252B MY51170102 S10178
8.6 Feedthroughs
The feedthroughs available in the EPL are given in Table 10.
Table 10:Feedthroughs.
# Supplier Type Code Description Pins Flange Range Picture
1 Alta Optical
feedthrougs N/A Fiber optic
multimode fibre 8 CF100
1 Hositrad Feedthroughs 10287-06-CF HV feedthrough,
Mo 2 CF35 20 KV
1 Hositrad Feedthroughs 16709-17-CF HV feedthrough,
Mo 4 CF35 20 KV
2 Hositrad Feedthroughs 17022-01-CF Straight
conductor 10 CF35 1 kV, 5 A
1 Hositrad Feedthroughs 10287-07-CF HV feedthrough,
Mo 2 CF35 20 KV, 55A
1 Hositrad Feedthroughs 16709-07-CF HV feedthrough,
Mo 4 CF35 20 KV, 55A
1 Hositrad Feedthroughs 17041-01-KF Straight
conductor 6 KF40 1 kV, 5 A
2 Hositrad Feedthroughs 17042-01-KF Straight
conductor 10 KF40 1 kV, 5 A
1 Hositrad Feedthroughs 17070-07-CF HV feedthrough,
Mo 6 CF35 20 KV
1 Hositrad Feedthroughs 17072-07-KF HV feedthrough,
Mo 8 CF35 20 KV
1 Hositrad Feedthroughs 17575-03-W,
welded HV feedthrough,
304 Stn. Stl. 4 ISO-K
100 20 kV, 3.6 A
1 Hositrad Isolator 17141-01-W N/A ISO-K
100 20 kV
1 Hositrad Multipin
Connectors 10307-01-CF MIL-C-26482
connectors 32 CF35 LV
1 Hositrad Multipin
Connectors 17022-01-CF Straight
conductor 10 CF35 1 kV, 5 A
3 Hositrad Multipin
Connectors 17191-05-KF BNC double ended floating
schield 1 KF40
Pin/Shield:
500 V DC, Shield/Gnd : 2.5 kV DC, 3.6 A
# Supplier Type Code Description Pins Flange Range Picture
1 Hositrad Multipin
Connectors 17193-01-CF BNC double ended floating
schield 1 CF35
Pin/Shield:
500 V DC, Shield/Gnd : 2.5 kV DC, 3.6 A
2 Hositrad Multipin
Connectors 18301-01-KF MIL-C-26482
connectors 32 KF40 LV
2 Hositrad Multipin
Connectors 18605-01-KF Sub D Type (MIL-C-24308)
Connectors 9 KF40 500 V, 5 A
1 Hositrad Multipin
Connectors 18897-01-CF MIL-C-26482 connectors,
thermocouple? 19 CF35 1 kV, 5 A
3 Hositrad Multipin
Connectors 18907-01-CF MIL-C-26482 32 CF35 1 kV, 5 A
1 Hositrad Multipin
Connectors N/A Sub D Type
(MIL-C-24308)
Connectors 9 KF50 500 V, 5 A
2 Hositrad Multipin
Connectors N/A Sub D Type MIL-
C-24308 25 KF40 500 V, 5 A
1 Hositrad Thermocouples 16307-02-CF
MIL-C-26483 K- type
thermocouple, double ended
9 pairs CF35
1 Hositrad Viewport Extended
range
Zinc Selenide view port, 10.6 Micron anti reflective coating, 10.6 Micron optimized trans mission range
N/A CF35
1 Thermocouples Thermocouple
type K 8 pairs
1 Thermocouples Thermocouple
type K 4 pairs KF40
1 Coaxial
connectors 1 ISO-K
63
2 Coaxial
connectors
BNC / Low Frequency / Double Ended – Grounded Shield
1 KF40
# Supplier Type Code Description Pins Flange Range Picture
1 HV feedthrough 5 CF35
1 HV
feedhthrough 7 CF35
1 HV feedthrough 4 CF35
2 HV feedthrough 1 KF40
9 High current
feedhtourgh 1 CF35
4
High current feedhtourgh weldable single conductor
1 N/A
1 High current
feedhtourgh 1 CF35
1
High current feedhtourgh weldable single conductor
1 N/A
1 LV Feedhtorugh 8 KF40
1 LV Feedhtorugh 8 CF35
1 LV Feedthrough 2 CF35
2 HV Feedthrough 8 CF35 (> 1 kV
range)
1 LV Feedhtorugh 37 KF50
1 LV Feedhtorugh 35 CF35
2 HV Feedthrough 3 CF35 25kV, 50A
# Supplier Type Code Description Pins Flange Range Picture
2 HV Feedthrough 1 CF35 20kV, 180A
1
Hositrad Feedthrough 17007-04-
KF Feedthrough
Instrumentatio n/Power, amps 16
4 NW16
KF 2 kV
1
Hositrad Feedthrough 17048-04-
CF Feedthrough
Instrumentatio n/Power, amps 16
4 NW16
CF 2 kV
1
Hositrad Feedthrough 17041-01-
KF Feedthrough
Multipin Header, pin type .040 [1.0]
Straight
6 NW40
KF
1
Hositrad Feedthrough 17042-01- KF
Feedthrough Multipin Header, pin type .040 [1.0]
Straight
10 NW40
KF
1
Hositrad Feedthrough 17021-01-
CF Feedthrough
Multipin Header, pin type .040 [1.0]
Straight
6 NW35
CF
1
Hositrad Feedthrough 17022-01- CF
Feedthrough Multipin Header, pin type .040 [1.0]
Straight
10 NW35
CF
1
Hositrad Feedthrough 17037-08-
KF Feedthrough
Power, amps 55
2 NW40
KF
1
Hositrad Feedthrough 10287-03-
CF Feedthrough
Power, amps 55
2 NW35
KF
1
Hositrad Feedthrough 17038-08- KF
Feedthrough Power, amps 55
2 NW40
CF
1
Hositrad Feedthrough 16709-10- CF
Feedthrough Power, amps 55
4 NW35
CF
1
Hositrad Feedthrough 18921-03-A Air-side cable coaxial, type 52 Ohm SHV, Cable RG8A/U, 10 feet, Voltage DC 5kV, amps 10
1
Hositrad Feedthrough 18921-02-A Air side cable low frequency / single ended - grounded shield type 52 Ohm MHV - Double ended,
# Supplier Type Code Description Pins Flange Range Picture length 10 feet,
voltage DC 5 kVm amps 10
10
Hositrad Feedthrough 16757-02-A 0.040 crimp type contacts, copper alloy - Gold flash
20
Hositrad Feedthrough 16167-03-A 0.040 crimp contacts, copper alloy - Gold flash
10
Hositrad Feedthrough 17412-02-A 0.040 Male/Pin crimp contacts - Copper/Alloy
8.7 Data Acquisition Systems
The EPL signal acquisition systems are built around National Instruments systems.
The EPL has seven DAQ which consist of at least a PXI-1052 chassis, an embedded controller and an optional ADC card (usually PXI-6220 or 6221). Two other DAQs are dedicated to CORONA, FEEP, Gigant and SPF feedback/diagnostic systems. These systems are listed below (Table 12).
These systems can be equipped with a wide variety of acquisition/conditioning cards listed in Table 12.
8.7.1 Hardware
Table 11: EPL DAQs.
Model Serial Description DAQ
PXI-1052 1121E38 PXI – SCXI combo chassis,
4PXI/8SCXI slots 1
PXI-8187 DFBB9B Embedded controller 1
PXI-1052 1121E3A PXI – SCXI combo chassis,
4PXI/8SCXI slots 2
PXI-8187 E0032E Embedded controller 2
PXI-1052 113564D PXI – SCXI combo chassis,
4PXI/8SCXI slots 3
PXI-8187 E0032A Embedded controller 3
PXI-1052 1121E34 PXI – SCXI combo chassis,
4PXI/8SCXI slots 4
PXI-8187 DFCBE6 Embedded controller 4
PXI-1052 127B866 PXI – SCXI combo chassis,
4PXI/8SCXI slots 5
PXI-8187 11D7814 Embedded controller 5
PXI-1052 1501B00 PXI – SCXI combo chassis,
4PXI/8SCXI slots 6
PXI-1808 1502E60 Embedded controller 6
PXI-1052 16385B6 PXI – SCXI combo chassis,
4PXI/8SCXI slots uNTB
Model Serial Description DAQ
PXI-8109 HB3150982 Embedded controller uNTB
PXI-1052 1381DCE PXI – SCXI combo chassis,
4PXI/8SCXI slots Corona Feedback CS
PXI-8106 HA7124071 Embedded controller Corona Feedback CS
PXI-1052 14DE818 PXI – SCXI combo chassis,
4PXI/8SCXI slots SPF Diagnostic CS
PXI-1808 14DF807 Embedded controller SPF Diagnostic CS
PXI-8108 140F807 Embedded controller SPF Diagnostic CS
PXI-8109 HB3150982 Embedded controller uNTB
Table 12: NI cards and accessories.
Model Serial Description Comments
PXI-6220 1275944 250 kS/s, 16-bit, 16 analog inputs
PXI-6220 112B8DF 250 kS/s, 16-bit, 16 analog inputs
PXI-6220 112B8E2 250 kS/s, 16-bit, 16 analog inputs
PXI-6220 112B8F3 250 kS/s, 16-bit, 16 analog inputs
PXI-6220 112B8FC 250 kS/s, 16-bit, 16 analog inputs
PXI-6221 14FE783 250 kS/s, 16-bit, 16 analog inputs
PXI-6221 HA7136432 250 kS/s, 16-bit, 16 analog inputs Corona Feedback CS PXI-6221 HB3032146 251 kS/s, 16-bit, 16 analog inputs uNTB
PXI-6221 1641A1D 250 kS/s, 16-bit, 16 analog inputs PXI-6251 14E8C5A 16-Bit, 1 MS/s (Multichannel), 1.25
MS/s (1-Channel), 16 Analog Inputs
SPF Diagnostic CS
1408 B52241 Image acquisition (IMAQ) board
PCI-6017E 10C3621 1.25 MS/sec, 64 channels, 12-bit
resolution
PCI-6220 129DF8D 250 kS/s, 16-bit, 16 analog inputs
PCI-7334 DC1755 Motion controller
PXI-2527 135C4D2/1367835 64 channels, 300V multiplexer
PXI-4498 159BC4E
Acquisition module for high-channel- count sound and vibration applications.
24-Bit, 204.8 kS/s, 16 Inputs uNTB
PXI-4070 EA6927 6 1/2 DMM (300V, 1 A)
PXI-4070 EAABD0 6 1/2 DMM (300V, 1 A)
PXI-5124 E5A4D1 200 MS/s, 12-bit digitizer
PXI-7330 13D53FC Motion controller Diagnostic arm
GIGANT
PXI-7330 HA7648939
(13D53FC) Motion controller Diagnostic arm
GIGANT
PXI-7830R 1276225 FPGA reconfigurable card 4x 16-bit uNTB
PXI-8420 1283906 RS232 serial
PXI-8420 1283920 RS232 serial
PXI-8430 13F11CF 16 RS232 serial
PXI-8430 14D8959 16 RS232 serial SPF Diagnostic CS
Model Serial Description Comments
PXI-8430 185410D 16 RS232 serial
PXI-8430/16 1389543 16-Port Serial RS232 Interface for PXI Corona Feedback CS SCB-100 10BA35D Shielded I/O connector block for DAQ
devices with 100-pin connectors. Corona Diagnostic CS SCB-68 126E7D5 Shielded I/O connector block for DAQ
devices with 68 pin connectors
SCXI-1000 12AB47A 4 slots chassis
SCXI-1000 C565P4 4 slots chassis
SCXI-1000 C68407 4 slots chassis
SCXI-1100 112D416 32-Channel, ±10 V Analog Input
Module 2
SCXI-1100 12B042A 32-Channel, ±10 V Analog Input
Module
SCXI-1100 14C677A 32-Channel, ±10 V Analog Input
Module SPF Diagnostic CS
SCXI-1100 14C677B 32-Channel, ±10 V Analog Input
Module SPF Diagnostic CS
SCXI-1102 1116444 32 – channel amplifier
SCXI-1102 1116460 32 – channel amplifier
SCXI-1102 110FAD0 32 – channel amplifier
SCXI-1102 110FADA 32 – channel amplifier
SCXI-1102 C416C4 32 – channel amplifier
SCXI-1102 D3D7D 32 – channel amplifier
SCXI-1102 HA7153992
(139435D) 32 – channel amplifier
SCXI-1102 HA7154023
(1394363) 32 – channel amplifier
SCXI-1102 16483C1 32 – channel amplifier Corona Feedback CS
SCXI-1102B D47DDF 32 - channel amplifier
SCXI-1102C ACE326 32-Channel Amplifier Module, 10 kHz
Bandwidth
SCXI-1122 11111A0 16 – channel isolated multiplexer
module
SCXI-1122 11111A7 16 – channel isolated multiplexer
module
SCXI-1122 11111AC 16 – channel isolated multiplexer
module
SCXI-1122 11111B1 16 – channel isolated multiplexer
module
SCXI-1122 AC2722 16 – channel isolated multiplexer
module
SCXI-1122 CF95C4 16 – channel isolated multiplexer
module
SCXI-1124 11235C0 6-channel isolated Dig-to-Ana
Converter Module
SCXI-1124 11235D7 6-channel isolated Dig-to-Ana
Converter Module
SCXI-1124 14DDCCB 6-channel isolated Dig-to-Ana
Converter Module SPF Diagnostic CS
SCXI-1161 10BA54D General Purpose Relay Module 4
Model Serial Description Comments
SCXI-1161 110BC60 General Purpose Relay Module
SCXI-1161 C30B01 General Purpose Relay Module
SCXI-1163R 111E501 Relay Corona Diagnostic CS
SCXI-1163R 111E51A Relay
SCXI-1163R AC1472 Relay
SCXI-1302 1386FBD 50 screw terminals for use with the
SCXI-1180 feedthrough panel Corona Feedback CS
SCXI-1303 1120271 terminal block 1102
SCXI-1303 112026C terminal block 1102
SCXI-1303 112026D terminal block 1102
SCXI-1303 112026E terminal block 1102
SCXI-1303 114EFB5 terminal block 1102
SCXI-1303 1386C17 terminal block 1102 Corona Feedback CS
SCXI-1303 14CCCFB terminal block 1102 SPF Diagnostic CS
SCXI-1303 14CCD50 terminal block 1102 SPF Diagnostic CS
SCXI-1303 ABF01F terminal block 1102
SCXI-1303 D3A8FO terminal block 1102
SCXI-1308 C2C3F2 Current input terminal block for the SCXI-1100 and SCXI-1102 Series analog
input modules
SCXI-1308 D2057C
Current input terminal block for the SCXI-1100 and SCXI-1102 Series analog
input modules
SCXI-1314 12F1B02 front-mounting terminal block for the SCXI-1520 universal strain gauge input module
SCXI-1314 16CD686 front-mounting terminal block for the SCXI-1520 universal strain gauge input module
SCXI-1322 11010F4 terminal block 1122
SCXI-1322 11010FE terminal block 1122
SCXI-1322 111D870 terminal block 1122
SCXI-1322 111D886 terminal block 1122
SCXI-1322 ABD0CE terminal block 1122
SCXI-1322 D065D1 terminal block 1122
SCXI-1325 1132781 Terminal block 1124
SCXI-1325 113278C Terminal block 1124
SCXI-1325 14D812E Terminal block 1124 SPF Diagnostic CS
SCXI-1326 1123CF7 Terminal block for 1163R
SCXI-1326 112581D Terminal block for 1163R
SCXI-1326 AC4F18 Terminal block for 1163R
SCXI-1326 1123CF7 Terminal block for 1163R
SCXI-1520 12F83BC 8-Channel Universal Strain Gage Input
Module
SCXI-1520 16EA063 8-Channel Universal Strain Gage Input Module
SCXI-1530 DF1E21 4-Channel Accelerometer Input Module SCXI-1530 DF1E24 4-Channel Accelerometer Input Module
Model Serial Description Comments
TB-2627 1369315 Terminal block for PXI-2527
TB-2627 132FDA5 Terminal block for PXI 2527
TB-2706 14E0EA4 Direct Connectivity Terminal Block with
Screw Terminals SPF Diagnostic CS
UMI-7764 114DEF9 Connects NI 735x/734x/733x motion
controllers to third-party power drives Corona Diagnostic CS
UMI-7764 DD37B0 Connects NI 735x/734x/733x motion
controllers to third-party power drives
UMI-7764 HA7309009
(13B7CBB) Connects NI 735x/734x/733x motion controllers to third-party power drives WLS-9163 13BC5C1 Wi-Fi C Series Single Module Carrier WLS-9163 13BC600 Wi-Fi C Series Single Module Carrier
WLS-9211 13AFA2B WIFI 4 Thermocouples
WLS-9219 EB2217 WIFI 4 channels acquisition (60V)
MKD-1117 ASI12C0172 LCD keyboard rack
9205 HB2156894
(15E3404) 32-channel +/- 10V, 250kS/S, 16 bit
analog input module HT400 DAQ
9211
HB2160520 (15CDAD6)
4-channel +/- 0.08V, 14S/S, 24 bit thermocouple differential analog input module
HT400 DAQ
9481
HB2048723 (15E445A)
4-channel, 30VDC (2A), 60VDC (1A), 250 VAC (2A) EM FORM A SPST relay module
HT400 DAQ
CDAQ-9174 HB2247399 COMPACT DAQ CHASSIS (4 slot USB) HT400 DAQ
8.7.2 Software
Most of the DAQs run under Windows XP (except DAQ uNTB and SPF which run under Windows 7). LabVIEW is the main software used to acquire and produce signals. All versions up to LabVIEW 2012 are available. The licence serials for the LabVIEW full development system and toolkits are listed below:
Table 13: LabVIEW licenses.
LabVIEW full development system M64X15815
LabVIEW FPGA toolkit M63X89005
LabVIEW PID control toolkit H21H41404
LabVIEW Advanced signal processing toolkit H21H43052
LabVIEW Control design and simulation module M64X73999
Specific software is installed on each DAQ according to the needs of the tests.
All DAQs are protected by McAfee anti-virus 8.7, with an additional anti-spyware module. The virus information is updated daily at 4 AM (LAN).
8.7.3 Local Area Network
A Local Area Network (LAN) is available in the EPL.
The physical network connectivity is provided by means of the so-called "edge switches" on the walls of the EPL. These switches are managed by HP/EDS and configured as an isolated network with no routing towards the ESA corporate LAN (except for those marked "Estec LAN").
A small server has been deployed in the meeting room, connected both to the EPL network and the ESA corporate LAN. It provides the following services to the machines in the EPL:
• DHCP server, providing IP addresses and other network parameters
• DNS server, providing resolution of names to IP addresses
• File server, with a local copy of the anti-virus updates
• NTP server, for time reference
The server does not allow the machines in the EPL to go any further than the server itself.
Windows XP and later has the native capability to synchronise itself with a time source using the NTP protocol. This has been enabled on the computers so that they are synchronised against the ESTEC time source. Under ideal conditions, the precision that can be achieved is in the range of milliseconds.
8.8 Gas and chemicals
Several gases are used at the EPL:
• xenon
• nitrogen
• helium
• argon
Different chemicals are available in the laboratory:
• cesium
• microcote 296
• selenium
• potassium
• sodium
• zirconium
• Epo Tek H77
• rubidium
• tellurium
• IPA solvent cleaner
• Ultrasonic cleaner chemicals
• alcohols
• acetone
8.8.1 Feeding systems
The EPL owns different ready-to-use feeding systems. Most common connections are Swagelok compression and face seal VCR connections. Three systems are available:
• CORONA Xe gas feeding system (Figure 20)
• GALILEO gas feeding system (Figure 21)
• Resistojet feeding system (Figure 23).
Figure 20: CORONA Xe gas feeding system.
Figure 21: GALILEO gas feeding system.
Figure 22: Resistojet feeding system.
8.8.2 Laminar flow benches
The EPL owns two laminar flow benches (INTERFLOW, class 100) and an Asecos chemical fumes extraction bench (Figure 24).
INTERFLOW Laminar Flow Bench 76/122, 762 x 1220 mm
INTERFLOW Horizontal Laminar Flow Workstation Microflow CF 76/122, 762 x 1220 mm
Figure 23: Laminar flow bench (left) and chemical bench (right)