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Denver International Airport
PV Projects and Energy Management
Presented
to Environmental Regulations
for Airports Conference Sep 27, 2013
Energy Management Program
Evolution
Major Energy Management Initiatives
at DIA
– Three Photovoltaic Solar Energy Installations – Other Energy Management Projects:
– Less glamorous but usually better “bang for the buck”
Energy Management Program
– Energy Management Program - Evolving:
– Primary Goal: Reduce Life Cycle Costs, reduce carbon foot print, constraints:
– 24/7 operation
– FAA, TSA and other Regulations
– Unintended consequences
– Currently mostly “Project based”
– Implementing Comprehensive Energy Management Program
– Help from Xcel Energy’s Commercial Efficiency Program
– Systematic Approach to Energy Management
– Upper Management Support necessary
Data Example
Major DIA Energy Management Projects
Completed and In Progress
– EcoStart Motor Controllers installed 2007-2009 – Lighting Retrofits – 2008-2012. Nearly 10,000
fixtures so far
– Parking Garage Retrofit in the works – LED Taxiway Lighting Tested
– Turn off Airfield lights on selected runway complexes when slow
– HVAC Control Upgrades
– Hydronic Pump System Optimization – Central Plant Sump Separation
– Central Plant Controls – Renewables - Solar
EcoStart Motor Controller Example
– November 2006 - Employee Comments
– Talked with Kone Representative (OEM/Operator) – U.S. “Vertical Transportation” Code
– At the time did not allow intermittent operation of escalators/powerwalks – Code changed in 2012 but still requires
variance in Colo.
– Motors sized to operate escalators in “up mode” with 300 lb. per step
– Thus motors are vastly oversized and
usually underloaded…even if can shut off when vacant
EcoStart Motor Controller Example
–
EcoStart Motor Controllers:
– Manufactured by Power Efficiency Corp of Las Vegas (at the time)
– EcoStart: Kone’s brand name for the product. – Now are coming as a standard option on Kone
escalators. – Also Otis, etc
EcoStart Motor Controller Example
–
Mechanism:
– Monitor power factor, related to the motor loading, and adjusts voltage accordingly, – reduces core losses
– does not change speed of escalator
–
DIA has 110 escalators and 54 power-walks.
– Escalators 10-20 HP; Powerwalks: 10-30 HP – Significant potential to reduce electrical usage.
EcoStart Motor Controller Example
–
Overall installed cost $380,000
–
Total Annual Savings = $95,000
–
Average savings was 1.22 kW/unit, 28.5%
–
Average of 10,655 kWh per year per unit
–
$73,000 rebate from Xcel.
–
Simple Payback (avg) = 3.4 yr
–
IRR = 27.5 %
–
Project was very successful
–
Benefit for escalators better than power-walks –
reduced the average.
More Energy Related Projects
Hydronic Pump Optimization
- Replace tertiary hydronic pumps with control
valve system
- Direct energy saving related to removal of 168
pumps from the system
- Maintenance savings related to decision not to
replace and maintain pumps
- Central utility plant sump separation
- Estimated to reduce energy by more than 1,900
kW and 14 million kWh annually
Solar PV Basics
– All Photovoltaic (PV) cells produce DC
– Cells -> Modules (Panels one or more modules) – Panels joined in “Strings”; StringsArray
– Then what do you do with the DC power? – Either charge a battery,
– Use DC directly, or
– Use an “Inverter” to convert the DC to AC. – Sometimes a combination of these.
– Most large PV systems convert DC to AC; like all systems at DIA.
– Then you can either use the electrical energy “on-site” or sell it to the electrical grid.
PV Design Considerations
– How big? - Solar PV is sized in MW DC – “nominal power rating” @ STC = 25 C, 1000 W/m2
– Types of Solar PV Panels:
– Mono-crystalline – Most efficient – most expensive – Poly-crystalline – Less efficient – less expensive
– Non-crystalline (thin film) – Least efficient – least expensive, and more flexible.
– New generation – multijunction; exotic compounds. – Tracking System vs. Fixed Tilt System
– Tracking - follows the sun
– Tracking is more expensive but more efficient – Tracking Systems: Single Axis or Dual Axis. – Also how much does land cost?
DIA I DIA II DIA III
Existing DIA
Solar
Installations
DIA PV Installations
– All poly-crystalline panels
– Combined, DIA Solar I, II and II produce approximately 13 million kWh per year;
– This is about 6% of electricity used by DIA in a year – All DIA Solar Arrays are Public-Private Partnerships
– DIA has Ground Lease Agreement and Power Purchase Agreement (PPA) with Owner
– DIA is “site host”:
– Owner Sells Electricity to DIA at agreed prices – DIA use some Electricity on site, and sells excess
DIA PV Installations
– Owners of the DIA Solar Arrays receive:
– Payments for Electrical Energy from DIA – Federal tax benefits,
– Renewable Energy Certificates (REC) and Rebate Payments from Xcel Energy
– Without Tax Benefits and Xcel Payments, these DIA
Solar Installations would probably not have been built; – would not be financially attractive to Owners
– We all helped to pay for these Solar Arrays: – Through Federal taxes
– Through Xcel Electric Bills
– Colorado Renewable Energy Standard - Increased to 30% by voters in 2010
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DIA I - Pena Blvd PV Facility
–Facility Owner – MMA Renewable Ventures
(now Sun Edison)
–Developer - World Water & Solar Technologies
(now Entech Solar)
–Prime Construction Contractor - Intermountain
Electric (IME)
–Total construction cost approximately $14
million
–Leased Area 8.8 Acres
DIA I
–
Nominal Rating is 2 MW DC.
–
Annual production is approximately
3.5 million kWh
–
9254 panels at 216 watts each
– Strings of 14 panels.
–
Flat single axis tracking system
– Tracks east-west, but no north/south tilt – Tracking is hydraulically operated
– Trackers required expensive foundation - clay
–
8 Arrays served by 8 Inverters
DIA II – Fuel Facility
•Serves DIAs Fuel Storage & Distribution
Facility (Fuel Farm)
•Owner - Airport Solar One LLP
•Developer - Oak Leaf Energy Partners
•Contractor – Intermountain Electric
•Leased Area 9.4 Acres
•Commissioned February 2010.
DIA II
–
Nominal Rating is 1.6 MW DC
–
7392 Panels at 216 watts per panel
– Also Strings of 14 panels
–
Fixed Tilt at 25 degrees South
–
25 degree fixed tilt 17% less efficient per
panel than the flat tracker…but far less
costly to construct
–
Produces 2.5 million kWh per year
–
Cost $4.38 per watt
–
Output matches well to the overall
electrical usage of the Fuel Farm
DIA III – Lift Station 2
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Connects to Sewer pump station far north end of DIA Owner: Denver Airport Solar, LLC (Constellation Energy) Developer: Oakleaf Energy Partners
Construction Contractor: Intermountain Electric Leased Area: 26 Acres