Pipe Components 2011 DIN en ASME

(1)

A D

s 90º

Pipe components

European delivery programme

2011

(2)

Delivery programme pipe components DIN - EN

. . .

2 Delivery programme pipe components ASTM - ASME

. . .

3 Customized service for pipe components

. . .

4 Technical information for pipe components

. . .

9 Chapter Components DIN - EN

. . .

11 Product descriptions pipe components DIN - EN

. . .

12 Elbows DIN / EN

. . .

15 Flanges DIN / EN blind

. . .

21 Flanges DIN / EN screwed

. . .

23 Flanges DIN / EN slip on

. . .

24 Flanges DIN / EN welding neck

. . .

25 Flanges DIN blind L and M

. . .

31 Flanges DIN ﬂat welding L and M

. . .

32 Flanges DIN / EN other

. . .

34 Fittings DIN / EN

. . .

43 Fittings reducing DIN / EN

. . .

46 Forged steel ﬁttings DIN / EN

. . .

54 Chapter Components ASTM - ASME

. . .

59 Product descriptions pipe components ASTM - ASME

. . .

60 Elbows as per ASTM / ASME

. . .

62 Flanges ASME / ASTM

. . .

74 Flanges ASTM / ASME SW and WNF

. . .

83 Fittings ASTM / ASME

. . .

115 Fittings reducing ASTM / ASME

. . .

118 Fittings ASTM / ASME Tees

. . .

134 Fittings 3000/6000 lbs elb ASTM / ASME

. . .

144 Fittings 3000/6000 lbs ASTM / ASME

. . .

146 Fittings 3000/6000 lbs reducing ASTM / ASME

. . .

155 Fittings ASTM / ASME Elbolets

. . .

162 Fittings ASTM / ASME Nipolets

. . .

163 Fittings ASTM / ASME Sockolets

. . .

164 Fittings ASTM / ASME Threadolets

. . .

166 Fittings ASTM / ASME Weldolets

. . .

168

(3)

Delivery programme pipe components DIN - EN

Overview delivery programme from stock

Pipe components to DIN / EN standards

Elbows and ﬁttings

• Seamless and welded carbon steel elbows • Seamless tees

• Seamless eccentric reducers • Seamless concentric reducers • Seamless saddles

• Seamless caps • Seamless elbows • Seamless convex caps • Malleable cast steel ﬁttings • Forged carbon steel ﬁttings

Flanges

• Welding neck flanges • Blind flanges • Screwed flanges • Slip on flanges • Slip on (collar) flanges

• Flat welding ﬂanges type L and M • Rings (Bunde)

(4)

Delivery programme pipe components ASTM - ASME

Overview delivery programme from stock

Pipe components to ASME / ASTM standards

Elbows and ﬁttings

• Seamless elbows • Welded elbows • Concentric reducers • Eccentric reducers • Equal / Reducing tees • Caps

• Forged carbon steel ﬁttings 3000 / 6000 lbs • Forged carbon steel O-lets

• Forged carbon steel pipe nipples and swage nipples

Flanges

• Welding neck flanges • Long welding neck flanges • Slip on flanges

• Blind flanges • Screwed flanges • Lap joint flanges • Socket weld flanges

(5)

Customized service for pipe components

Customized Service

Van Leeuwen Buizen is more than just a supplier of materials. We offer a wide range of services to provide you with the most comprehensive product offering possible. This way we anticipate our customers’ needs. Our services are designed to speed up delivery, and make delivery easier and more complete, enabling you to focus on your own core activities. Our services are subdivided into material treatments, logistic services, customer-speciﬁc services and technical information.

1 Material Treatments

a. Shot-blasting and Priming

We can shot-blast and prime individual pipe components for you. Furthermore, there is a combined option consisting of the internal and external shot blasting of ﬁttings or the all-around shot blasting of ﬂanges, followed by a Magnetic Particle Examination (MPE) test.

• External SA 2.5 shot-blasting

• Internal and external SA 2.5 shot blasting of ﬁttings

• External SA 2.5 shot-blasting and priming using Eurolux alkyd weld primer; approx 20 μ • External SA 2.5 shot-blasting and priming using Sigmaweld shop primer; approx 20 μ

• External SA 2.5 shot-blasting and priming using Sigmaweld MC zinc silicate shop primer; approx 20 μ • External SA 2.5 shot-blasting and priming using VLB transparant pipe coating (Eurolux)

• All-around SA 2.5 shot-blasting of ﬂanges

• External SA 2.5 shot-blasting and priming using zinc epoxy; approx 20 μ

b. Chemical

Cleaning

In addition to shot-blasting, pipes and pipe components can also be chemically cleaned. Internal and external cleaning then takes place at the same time. Depending on the contamination of the pipe or pipe component supplied and the desired delivery state of the product, the overall treatment can be more extensive.

By completely removing the mill scale and other contamination, this cleaning method not only cleans the surface, but also makes the product vulnerable to renewed corrosion. If no additional treatment is effected, it is recommended that external protection be provided by applying a thin layer of oil. Internal contamination can be prevented by using plastic caps as a protective measure.

The following options are available to you: • Degreasing

• Pickling, rinsing and phosphating

• Pickling, rinsing, phosphating and capping • Degreasing, pickling, rinsing and phosphating

• Degreasing, pickling, rinsing, phosphating and capping

• Pickling, rinsing, phosphating and internal and/or external oiling

• Pickling, rinsing, phosphating, internal and/or external oiling and capping • Degreasing, pickling, rinsing, phosphating and internal and/or external oiling • Degreasing, pickling, rinsing, phosphating, internal and/or external oiling and capping

Definition of concepts used above:

Degreasing: contaminants such as oil and grease are removed prior to pickling.

Pickling: removal of layers of oxidation, annealing and mill scale, and corrosion products.

Phosphating: treatment using a hot phosphoric acid solution to prevent rust (temporary protective layer). Oiling: internal and/or external oiling (up to a maximum of 12 meters) using Shell Ensis Fluid E.

(6)

Customized service for pipe components

c. Mechanical

Treatments

Van Leeuwen can provide a wide range of mechanical treatments.

The treatments most often requested are:

• Machining of gasket faces of RF flanges to flat face with a finish of Ra = 3.2–12.5 micrometers (= 125 – 500 microinches AARH) to ASME/ANSI B16.5a and B46.1–1985.

• Machining of gasket faces of ﬂanges to a ﬁnish of Ra = 4.0 - 6.3 micrometers (= 160 - 250 microinches AARH) to ANSI/ASME B46.1–1985.

• Machining of gasket faces of flanges to a smooth finish of Ra = 3.2 - 6.3 micrometer (= 125 – 250 microinches AARH) according to Shell specification 76/001. Machining with a toolradius of 0.8 mm and a pitch of 0.35 - 0.45 mm.

• Mechanical treatment of partially machined ANSI ﬂanges, such as: internal drilling across the entire height to ASME/ANSI B16.5-1988 and B16.5a-1992 to a speciﬁed Schedule. Machining of the root/groove face to ASME/ANSI B16.5-1988 Fig. 8. Gasket face to be treated to the desired type.

• Internal drilling of the bore of ﬂanges across the entire height to ASME/ANSI B16.5–1988 and machining the root/groove face to ASME/ANSI B16.5–1988 Fig. 8.

• Machining of DIN welding neck flanges with extra strong S-size: internal drilling across the entire height up to a specified wall thickness; machining the gasket face to a finish of Ra = 3.2 - 6.3 micrometers (= 125 - 250 microinches AARH); and machining the root/groove face to DIN 2559 part 1 05-1973 form 22.

• Machining of DIN welding neck ﬂanges with extra strong S-size: internal drilling across the entire height up to a speciﬁed wall thickness; machining of root/groove face to DIN 2559 part 1 05-1973 form 22.

• Internal drilling of slip on flanges across the entire height to AMSE/ANSI B16.5-1988 to the internal diameter for lap joint. Machine the raised face to flat face with a Ra = 4.0 - 6.3 micrometers (= 160-250 microinches AARH). Create an inside radius on the flat face side of the flanges as indicated in ASME/ANSI B16.5-1988 for lap joint flanges.

• Internal drilling of partially unfinished welding neck flanges (semi and solid) to ASME/ANSI B16.5-1988 to the internal diameter for lap joint. Machining of the gasket face to flat face with a Ra = 4.0 – 6.3 micrometers (= 160-250 microinches AARH). Create an inside radius on the flat face side of the flanges as indicated in ASME/ANSI B16.5-1988 for lap joint flanges.

• Machining of welding neck flanges without bore (solid) to blind flanges. If requested, machining of the gasket face to “form B” as per DIN 2526. Remove the hub, smooth the flange and adjust the height as indicated in DIN 2527.

• Machining of welding neck flanges without bore (solid and partially unfinished) to blind flanges. Machining of the gasket face to raised face or ring type joint. Remove the hub, smooth the flange and adjust the height as indicated in ASME/ANSI B16.5-1988 for blind flanges.

• Internal drilling of welding neck flanges across the entire height to the dimensions as indicated in ASME/ANSI B16.5-1988 for slip on flanges. Apply or change the marking: by stamping the specified schedule size “XXX” on the flange edge.

• Internal drilling across the entire height to ASME/ANSI B16.5-1988 to a speciﬁed schedule size. Machining of the bevel and the welding edge again to ASME/ANSI B16.5-1988 Fig. 8. Machining of the gasket face to large/small male, large/small female, large/small tongue or large/small groove to ASME/ANSI B16.5-1988 Fig. 7. Apply or change the marking: by stamping the speciﬁed schedule size “XXX”.

(7)

Customized service for pipe components

• Internal drilling of welding neck flanges across the entire height to the dimensions as indicated in ASME/ANSI B16.5-1988 for socket weld flanges. Adjust the height to the dimensions as indicated in ASME/ANSI B16.5-1988 for socket weld flanges. Apply or change the marking: by stamping the new specified schedule size “XXX” on the flange edge and if applicable by stamping the old specified schedule size “XXX”.

• Machining of the gasket face of DIN ﬂanges to “Feder Form F” as per DIN 2512-1975 or of EN ﬂanges to type C as per EN 1092-1.

• Machining of the gasket face of DIN ﬂanges to “Nut form N” as per DIN 2512-1975 or of EN ﬂanges to type D as per EN 1092-1.

• Machining of the gasket face of DIN ﬂanges to “Male shape V13” or “Female shape R13” as per DIN 2513-1966 or of EN ﬂanges to type E or F as per EN 1092-1.

• Machining of gasket faces to a ﬁnish of Ra = 1.6 – 3.2 micrometers (= 63-125 microinches AARH) as per ASME/ ANSI B16.5-1985.

• Machining of the gasket face of partially unﬁnished blind ﬂanges as per the latest edition of ASME/ ANSI B16.5, section 6.4 Fig. 7 and table 5 (RTJ) or table 4 for other gasket face types.

d. Hot-dipped galvanizing and Electrolytic zinc plating

Hot dipped galvanizing involves immersing the material in a bath of liquid zinc. Once it solidiﬁes, the zinc layer acquires a matte appearance. The advantage of hot dipping is that the inside and outside of the material are evenly galvanized. The thickness of the zinc layer depends on the thickness of the material to be galvanized.

e. External Polyethylene Coating

Pipes and pipe components can be given an external polyethylene (PE) coating to extend their service life. A coating like this is usally applied to pipes that are buried underground. The polyethylene is applied by hose or wrapping extrusion following the application of an epoxy primer base.

Speciﬁcations:

• PE coated to DIN 30670N/n or EN 6901/6902, standard layer thickness with epoxy base layer (3-layer coating) using the hose extrusion process

• Color: standard is black; yellow is also available • Layer thickness in accordance with standard

• If required, the KIWA mark can be applied (for delivery within the Netherlands)

Additional options:

• PE coating using the sintering method

(8)

Customized service for pipe components

2 Logistics Services

a. Storage

One of our core competencies consists of maintaining a broad and in-depth inventory of steel pipes, pipe components and valves. Our strategic inventories are stored at various sites in Europe, the Middle East, Asia and Australia.

Managing inventories consequently is a very important activity for us. The optimization of inventory levels and at same our ability to guarantee a high level of service to our customers requires our day-to-day attention. We therefore invest a great deal in our people, training, software systems and resources to be able to achieve this. For example, a few years ago we introduced an advanced platform elevator for storing a major portion of our components. Furthermore, we introduced an innovative software system for managing our inventories.

b. Distribution

The speed of our services is a key success factor. Every day, large volumes of steel pipes and other materials make their way from strategically located logistics centers to customers all over the world. Intensiﬁcation of the shuttle services between our various stock locations has given us a high degree of ﬂexibility and raised our level of service. Furthermore, we continually invest in modern equipment designed to improve our distribution. Recently, for instance, we purchased a LoadPlate, which enables closed containers to be loaded much faster. Another example of custom distribution is our Heavy Wall Express® service within the Benelux. Cut or uncut heavy wall seamless pipes can be orderd up to 17:00 hours, and are delivered before 12:00 the next day.

c. Export Packaging and Marking

Our materials are shipped all over the world. We therefore offer various types of export packaging, including crates, boxes and film packaging. Naturally we also package to a customer’s specification, with straw edgings under the cable ties and skids between the bundles if required. Furthermore, we also apply all required markings, such as paint dots, lines or stencils, including the desired brand name identification.

d. Document Control

To verify and conﬁrm that our products are made and supplied according to speciﬁcations, design drawings, laws and

regulations and other contract-specific requirements, we provide full documentation and document management services. The documentation may consist of packing lists, material certificates, purchase specifications, order confirmations, invoices, (online) price lists, (online) catalogues and QA certificates. We provide the material certificates electronically and can put them together on CD-ROM on a per project basis, for example.

(9)

Customized service for pipe components

3 Consultancy and Customer-speciﬁc Services

a. Project

Management

We put together project teams for large-scale projects that, if desired, can also work at the customer’s site. Aside from looking after the purchase of the necessary materials, this enables us to provide excellent support in the area of expediting, delivery and document control before, during and after the project.

b. Consultancy

All of our employees are thoroughly familiar with our products. The continuity of this knowledge is assured through internal training programs facilitated by senior staff and training programs facilitated by branche organizations. We also actively contribute to this area. Furthermore, we have our own metallurgist on staff. He can advise you concerning standards, different quality steel levels and other material properties to enable you to select the right product for the right application.

c. Testing and Inspection

We can carry out various inspections and material tests for you, destructive and non-destructive. The most common type of destructive testing consists of additional 3.2 testing under the supervision of Lloyd’s or another independent inspection body. The following additional tests are also available:

• Tensile strength test • Hot yield test

• Impact test at different temperatures • Bending test

• Flaring test • Ring tensile test • Ring bending test • Ring ﬂaring test • Hardness test • Spectral analysis

• Positive Material Identiﬁcation (PMI) test

Non-destructive testing includes: • Ultrasonic test

• Magnetic Particle Examination (MPE) test • PMI test

• Ferrite test • Huye test • Eddy Current test

Materials can also be inspected prior to being shipped. This can be done by an inspector from our own inspection department, by the customer or by an independent inspection body.

d. Customer-dedicated Inventories

We service all of our customers from our general inventories maintained at various sites around the world. But in some cases we also manage specific inventories reserved for a single customer only, based on that customer’s projected purchasing requirements. This assures our customers of sufficient materials without having to maintain extensive inventories themselves. This service is particularly appropriate for customers who specialize in standard production (the so-called Original Equipment Manufacturers). Customer-specific inventories are also maintained for large projects.

(10)

Technical information for pipe components

Technical information

1 Standards and qualities

Euronorms for ﬂanges

The introduction of the Euronorm EN 1092 for flanges is a fact. This standard replaces the old DIN standards as displayed in the table below. For all kinds of flanges only one EN standard is applicable now. To indicate the difference between various flange forms, such as welding neck flanges, blind flanges, and flat face flanges, the EN 1092 uses various type-indications. See table below:

The indication of the gasket faces in EN 1092 is also different than it was in the past. That is clariﬁed in the table below which also contains information about the roughness of the gasket faces:

* up to and including PN 40 ** PN 63 and PN 100

More information about dimensions, heights, number of holes, bolt circle, etc. can be found further in this chapter.

Description Old DIN standard New EN standard Type Pressure

Welding neck ﬂange 2631 EN 1092-1 11 PN 6

Flat welding ﬂange 2573 EN 1092-1 1 PN 6

Flat welding ﬂange 2576 EN 1092-1 1 PN 10 - 100

Slip on ﬂange 2642 EN 1092-1 2 PN 10 - 40

Blind ﬂange 2527 EN 1092-1 5 PN 6 - 100

Screwed ﬂange 2566 EN 1092-1 13 PN 10 - 100

Slip on (collar) ﬂange 86030 EN 1092-1 12 PN 10 - 100

Old description New description New type indication Roughness

Rz[micron] Ra[micron]

ﬂat face flat face A 12.5 - 50 3.2 - 12.5

raised face raised face B1* B 12.5 - 50 3.2 - 12.5

raised face raised face B2** B 3.2 - 12.5 0.8 - 3.2

feder (DIN 2512-F) tongue C 3.2 - 12.5 0.8 - 3.2

nut (DIN 2512-N) groove D 3.2 - 12.5 0.8 - 3.2

vorsprung (DIN 2513-V male) spigot E 12.5 - 50 3.2 - 12.5

rucksprung (DIN 2513-R female) recess F 12.5 - 50 3.2 - 12.5

R14 o-ring spigot G 3.2 - 12.5 0.8 - 3.2

(11)

Technical information for pipe components

Euronorm for elbows and ﬁttings

For elbows and ﬁttings there is also a new Euronorm: the EN 10253. This standard replaces the DIN standards used until now such as DIN 2605, DIN 2616 and DIN 2617. For the elbows the indication of the radius is an important factor. The indication in the new Euronorm is different from the old DIN standard:

More information about various dimensions for elbows and ﬁttings such as tees, caps and reducers can be found under “Technical Information” further in this chapter.

ASME/ASTM standards for elbows, ﬁttings and ﬂanges

Next to the assortment components according to Euronorms we stock a complete assortment of components to ASME/ANSI standards. In this standard nothing will change. However, our product speciﬁcations are liable to change. That can for example be caused by changing market requirements.

Old DIN New EN Radius approx.

3S 3D 1.5 D

(12)

Chapter Components DIN - EN

(13)

Product descriptions pipe components DIN - EN

Product group Standard Steel grade Full description

711 DIN 2605 / EN 10253-1 St.37.0 / P235TR2 Seamless carbon steel elbows as per DIN 2605 Type 3S and 5S manufactured from material St.37.0 as per DIN 1629, or as per EN 10253-1 Type 3D and 5D manufactured from material P235TR2 as per EN 10216-1, with bevelled ends for wall thickness > 3 mm. If desired with test report as per EN 10204/2.2.

711 DIN 2605 / EN 10253-2 St.37.0 / P235GH Welded carbon steel elbows as per DIN 2605 Type 3S manufactured from welded pipes, material St.37.0W as per DIN 1626, or as per EN 10253-2 Type 3D manufactured from longitudinal welded pipe as per EN10217-2, material P235GH, with heat and/or identification number. If desired with inspection report as per EN 10204/3.1.

713 DIN 2605 / EN 10253-2 St.37.0 Class 1 / P235GH Seamless carbon steel elbows as per DIN 2605 Type 3S and 5S manufactured from material St.35.8 Class 1 as per DIN 17175, or as per EN 10253-2 Type 3D and 5D manufactured from material P235GH as per EN 10216-2, with additional requirements as per VdTUEV Merkblatt 1252 and PED 97/23/EC, with heat and/or identification number, with bevelled ends for wall thickness > 3 mm. If desired with inspection report as per EN 10204/3.1.

720 DIN 2566 / EN 1092 S235JRG2 / P250GH Forged carbon steel screwed flanges as per DIN 2566 manufactured from material S235JRG2, or as per EN 1092-1 Type 13 manufactured from material P250GH as per DIN-EN 10222-2, with additional requirements as per AD Merkblatt W9, TRD107 and PED 97/23/EC. Black or electroplated zinc coated as per ISO 2081/1996 or hot dipped galvanized as per ISO 1461, gasket face Type B1, with Whitworth thread. If desired with inspection report as per EN 10204/3.1.

720 EN 1092 P250GH Forged carbon steel slip on flanges with collar as per EN 1092-1 Type 12, PN 16 manufactured from material P250GH, gasket face Type B1. If desired with inspection report as per EN 10204/3.1.

720 DIN 86030 C22.8 / P250GH Forged carbon steel slip on flanges with collar as per DIN 86030, PN 16 manufactured from material C 22.8 as per DIN 17243 and material P250GH as per EN 10222, with additional requirements as per AD Merkblatt W9, TRD107, VdTUEV 350/3 and PED 97/23/ EC, gasket face Type D as per DIN 2526. If desired with inspection report as per EN 10204/3.1.

720 DIN 2631-2637 / EN 1092 C22.8 / P250GH Forged carbon steel welding neck flanges as per DIN 2631 - 2637, or as per EN 1092-1 Type 11 manufactured from material C22.8 as per DIN 17243 or material P250GH as per DIN-EN 10222-2, with additional requirements as per AD Merkblatt W9, TRD107 and PED 97/23/EC, gasket face Type B1 up to and incl. PN 40, and Type B2 for > PN 40. If desired with inspection report as per EN 10204/3.1.

720 DIN 2631-2637 / EN 1092 C22.8 / P250GH Flange sets consisting of 2 flanges as per DIN 2631 - 2637, or as per EN 1092-1 Type 11, with 2 asbestos-free PDT Selecta 437 gaskets and the required galvanized steel bolts and nuts as per DIN 605/11 Quality 4.6.

Product Descriptions

Steel components as per DIN / EN

(14)

Product descriptions pipe components DIN - EN

720 DIN 2527 / DIN 2527 / EN1092

C22.8 / C22.8 / P250GH Blind ﬂanges as per DIN 2527 or Type 5 as per EN 1092-1, Form B/T manufactured from material C22.8 or P250GH, with additional requirements as per AD Merkblatt W9, TRD107, VdTUEV 350/3 and PED 97/23/EC, gasket face Type B (≤ DN50) or Type T (> DN50) up to and incl. PN 40, Type E for pressure class > PN 40 as per DIN 2527, with additional requirements as per AD Merkblatt W9, TRD107, VdTUEV 350/3 and PED 97/23/ EC. If desired with inspection report as per EN 10204/3.1.

721 DIN 2527 TSTE 355 Blind ﬂanges as per DIN 2527 manufactured from material W/TSTE 355 as per DIN 17103, with additional requirements as per TRD107 and PED 97/23/EC, gasket face Type B (≤ DN50) or Type T (> DN50) up to and incl. PN 40, Type E for pressure class > PN 40 as per DIN 2527. If desired with inspection report as per EN 10204/3.1.

721 DIN 2633 TSTE 355 Welding neck ﬂanges as per DIN 2631 - 2637 manufactured from material W/TSTE 355 as per DIN 17103, with additional requirements as per TRD107 and PED 97/23/EC, gasket face Type D up to and incl. PN 40, Type E at > PN 40 as per DIN 2526. If desired with inspection report as per EN 10204/3.1.

722 S235JR Blind ﬂanges Type ‘L’, external edge and gasket face machined, with packing grooves, drilled out to PN 10, light model, material S235JR as per EN 10025. If desired with inspection report 3.1 for the basic material.

722 DIN 2527 S235JR Blind ﬂanges Type ‘M’, dimensions as per DIN 2527 manufactured from material S235JR as per EN 10025, PN 10/16, from NW200 ND 10, external edge and gasket face machined, with packing grooves, drilled. If desired with inspection report 3.1 for the basic material.

722 S235JR Flat welding ﬂanges Type ‘L’, internal and external edge and gasket face machined, without bevel, with packing grooves, drilled out to PN 10, light model, material S235JR as per EN 10025-2. If desired with inspection report 3.1 for the basic material.

722 DIN 2576 S235JR Flat welding ﬂanges Type ‘M’, dimensions as per DIN 2576, PN 10, internal and external edge and gasket face machined, without bevel, with packing grooves, drilled, material S235JR as per EN 10025-2. If desired with inspection report 3.1 for the basic material.

729 EN 1092 P250GH Flat welding ﬂanges and blind ﬂanges as per EN 1092-1 Type 01/05, drilled out to PN 10 manufactured from material P250GH as per DIN-EN 10222-2, with additional requirements as per AD Merkblatt W9, TRD107 and PED 97/23/EC, gasket face Type A (≤ DN50) or Type B1 (> DN50) up to and incl. PN 40, Type B2 for pressure class PN 63 and 100. If desired with inspection report as per EN 10204/3.1.

729 DIN 2576 / DIN 2527 C22.8 / P250GH Flat welding flanges and blind flanges as per DIN 2576 and DIN 2527, drilled out to PN 10 manufactured from material C22.8 as per DIN 17243 and material P250GH as per EN 10222-2, with additional requirements as per AD Merkblatt W9, TRD107, VdTUEV 350/3 and PED 97/23/EC. Gasket face of flat welding flanges: Form B, gasket face for blind flanges: Type B (≤ DN50) or Type T (> DN50) up to and incl. PN 40, Type E for pressure class PN 63 and 100.

729 EN 1092 P235GH / P250GH Slip on ﬂanges with collar as per EN 1092-1 Type 2, drilled, manufactured from material P235GH as per EN 10028-2, or material P250GH as per DIN-EN 10222-2, with additional requirements as per AD Merkblatt W9, TRD107 and PED 97/23/EC. If desired with inspection report as per EN 10204/3.1.

(15)

Product descriptions pipe components DIN - EN

729 DIN 2642 P235GH / P250GH Slip on flanges as per DIN 2642 Type F, drilled out to PN 10 manufactured from material S235JR as per EN 10025 or material P235GH as per EN 10028-2 or material P250GH as per DIN-EN 10222-2, with additional requirements as per AD Merkblatt W9, TRD107 and PED 97/23/EC. If desired with inspection report as per EN 10204/3.1.

729 DIN 2642 P235GH / P250GH Rings (Bunde) as per DIN 2642 Type B manufactured from material S235JR as per EN 10025 or material P235GH as per EN 10028-2 or material P250GH as per DIN-EN 10222-2, with additional requirements as per AD Merkblatt W9, TRD107 and PED 97/23/EC. If desired with inspection report as per EN 10204/3.1.

731 DIN 2609 / EN 10253 St.35.8 / P235GH Seamless steel fittings as per DIN 2609 (Part 2) or EN 10253-2 manufactured from material St.35.8/1 or P235GH, with additional requirements as per VdTUEV Merkblatt 1252 and PED 97/23/EC, with bevelled ends for wall thickness > 3 mm, stamped with heat number or identification number, material type and manufacturer’s symbol. Fitting types as per EN 10253-2:

Tees (DIN 2615) and eccentric reducers (DIN 2616), Type A Concentric reducers (DIN 2616), Type B

Eccentric reducers (DIN 2616), Type A Caps (DIN 2617), Type A

Saddles: dimensions as per DIN 2618 DIN 2619 equivalent elbows

If desired with inspection report as per EN 10204/3.1.

731 DIN 28011 S235JR Seamless convex caps (“Klöpper”) as per DIN 28011, cold formed, manufactured from material S235JRG2 as per EN 10025 (RSt 37.2), with bevelled ends for wall thickness > 3 mm. If desired with test report as per EN 10204/2.2.

731 DIN 2617 / DIN 28013 P265GH Seamless convex caps as per DIN 2617 / elliptical caps as per DIN 28013 Type VA bevelled manufactured from material P265GH as per EN 10028 (heavy steel plate H II as per DIN 17155), with bevelled ends for wall thickness > 3 mm. If desired with inspection report as per EN 10204/3.1.

733 DIN 2987 / EN 10241 Elbow 90° (No. 13) female threaded as per DIN 2987/1, water pressure tested at 75 bar. Thread: Whitworth as per DIN 2999 Part 1. Execution: black.

734 DIN 2987 / EN 10241 Elbow 90° (No. 13) female threaded as per DIN 2987/1, water pressure tested at 75 bar. Thread: Whitworth as per DIN 2999 Part 1. Execution: galvanized.

733 DIN 2986 / EN 10241 Straight couplings (No. 16) female threaded as per DIN 2986, water pressure tested at 75 bar. Thread: Whitworth as per DIN 2999 Part 1. Execution: black.

734 DIN 2986 / EN 10241 Straight couplings (No. 16) female threaded as per DIN 2986, water pressure tested at 75 bar. Thread: Whitworth as per DIN 2999 Part 1. Execution: galvanized.

733 DIN 2982 / EN 10241 Threaded nipples (No. 22) male threaded as per DIN 2982 or EN 10241, water pressure tested at 50 bar. Thread: Whitworth as per DIN 259. Execution: black.

734 DIN 2982 / EN 10241 Threaded nipples (No. 22) male threaded as per DIN 2982 or EN 10241, water pressure tested at 50 bar. Thread: Whitworth as per DIN 259. Execution: galvanized.

733 DIN 2982 / EN 10241 Pipe nipples (No. 23) male threaded at both ends as per DIN 2982 or EN 10241, water pressure tested at 50 bar. Thread: Whitworth as per DIN 2999 Part 1. Execution: black.

734 DIN 2982 / EN 10241 Pipe nipples (No. 23) male threaded at both ends as per DIN 2982 or EN 10241, water pressure tested at 50 bar. Thread: Whitworth as per DIN 2999 Part 1. Execution: galvanized.

(16)

Elbows DIN / EN

Seamless elbows - St.37.0 / P235TR2 or St.35.8 class 1 / P235GH

VL code 711 and 713

1. Seamless steel elbows according to DIN 2605 type 3S and 5S, material St.37.0 to DIN 1629, or according to EN 10253-1 type 3D and 5D, material P235TR2 to EN 10216-1, with test report EN 10204/ 2.2

2. Seamless steel elbows according to DIN 2605 type 3S and 5S, material St.35.8 class 1 to DIN 17175, or according to EN 10253-2 type 3D and 5D, material P235GH to EN 10216-2, with inspection report EN 10204/3.1

More information about dimensions can be found in the table on page 22.

Art. no. D1 mm S1 mm Radius Grade Ends Standard Steel grade Surface Kg/Pc

4249 21.3 2.0 3D 90 plain EN 10253-1 S235 bl not oil 0.040

4251 21.3 2.0 3D 90 plain EN 10253-2/A P235GH bl not oil 0.040

5895 33.7 4.0 3D 90 bevelled EN 10253-2/A P235GH bl not oil 0.180

(17)

Elbows DIN / EN

8882 82.5 3.2 3D 90 bevelled EN 10253-1 S235 bl not oil 1.060

(18)

Elbows DIN / EN

(19)

Elbows DIN / EN

(20)

Elbows DIN / EN

Welded elbows - St. 37.0W / P235GH

VL code 711 and 713

1. Welded steel elbows according to DIN 2605-1 type 3S, manufactured from HF/OP welded pipes, material St.37.0W to DIN 1626, or according to EN 10253-2 manufactured from longitudinally welded pipes, material P235GH to EN 10217-2, with heat and/or identiﬁcation number and certiﬁcate EN 10204/3.1

2. Welded steel elbows according to EN 10253-2 type A, manufactured from HF/OP welded pipes, material P235GH, with heat and/or identiﬁcation number and certiﬁcate EN 10204/3.1

More information about dimensions can be found in the table on page 22.

38658 406.4 6.3 3S 45 bevelled DIN 2605-1 ST37.0 bl not oil 29.800

(21)

Table of dimensions elbows EN 10253

DN D R C B - W - Z 15 21.3 38.0 76 49 20 26.9 38.0 76 51 25 _33.7 _38.0 ₇₆ ₅₆ 38.0 45.0 90 64 32 42.4 48.0 96 69 40 48.3 57.0 114 82 51.0 63.0 126 88 57.0 72.0 144 100 50 60.3 76.0 152 106 70.0 92.0 184 127 65 76.1 95.0 190 133 80 88.9 114.0 228 159 101.6 133.0 267 184 108.0 142.5 285 196 100 114.3 152.0 304 210 133.0 181.0 362 247 125 139.7 190.0 380 260 159.0 216.0 432 295 150 168.3 229.0 457 313 193.7 270.0 540 367 200 219.1 305.0 610 414 244.5 340.0 680 462 250 _273.0 _381.0 ₇₆₂ ₅₁₈ 300 323.9 457.0 914 619 350 355.6 533.0 1,066 711 400 406.4 610.0 1,220 813 450 457.0 686.0 1,372 914 500 508.0 762.0 1,524 1,016 550 _559.0 _838.0 _1,676 _1,118 600 610.0 914.0 1,828 1,219 650 660.0 990.0 1,980 1,320 700 711.0 1,067.0 2,134 1,422 750 762.0 1,143.0 2,286 1,524 800 813.0 1,219.0 2,438 1,626 850 _864.0 _1,296.0 _2,592 _1,728 900 _914.0 _1,372.0 _2,744 _1,829 1000 1,016.0 1,524.0 3,048 2,032 1050 1,067.0 1,600.0 3,201 2,134 1100 1,118.0 1,677.0 3,354 2,236 1150 1,168.0 1,752.0 3,504 2,336 1200 1,219.0 1,829.0 3,658 2,438 DN D R C B - W - Z 15 21.3 42.5 85 53 20 26.9 57.5 115 71 25 _33.7 _72.5 ₁₄₅ ₈₉ 38.0 82.5 165 101 32 42.4 92.5 185 114 40 48.3 109.5 219 134 51.0 122.5 245 149 57.0 130.0 260 158 50 60.3 137.5 275 168 70.0 160.0 320 195 65 76.1 175.0 350 213 80 88.9 207.5 415 252 101.6 235.0 470 286 108.0 253.0 506 306 100 114.3 270.0 540 327 133.0 311.5 623 378 125 139.7 330.0 660 400 159.0 375.0 750 454 150 168.3 390.0 780 474 200 219.1 515.0 1,030 624 244.5 580.0 1,160 702 250 _273.0 _650.0 _1,300 ₇₈₆ 300 323.9 770.0 1,540 932 350 355.6 850.0 1,700 1,028 400 406.4 970.0 1,940 1,173 450 457.0 1,122.0 2,244 1,350 500 508.0 1,245.0 2,490 1,500 550 _559.0 _1,398.0 _2,796 _1,677 600 610.0 1,525.0 3,050 1,830 650 660.0 1,650.0 3,300 1,980 700 711.0 1,778.0 3,556 2,133 750 762.0 1,905.0 3,810 2,286 800 813.0 2,033.0 4,066 2,439 850 _864.0 _2,155.0 _4,310 _2,587 900 _914.0 _2,285.0 _4,570 _2,742 1000 1,016.0 2,540.0 5,080 3,048 1050 1,067.0 2,665.0 5,335 3,201 1100 1,118.0 2,790.0 5,580 3,354 1150 1,168.0 2,915.0 5,830 3,504 1200 1,219.0 3,050.0 6,100 3,657

Elbows

as per EN 10253-2 type 3D

Dimensions in millimeters

Elbows

as per EN 10253-2 type 5D

Dimensions in millimeters

(22)

Flanges DIN / EN blind

Blind ﬂanges - material C22.8 / TSTE355 / P250GH

VL code 720 and 721

Forged steel blind ﬂanges form B/T according to DIN 2527, material C22.8 or TSTE355, or according to EN 1092-1 type 5, material P250GH

More information about dimensions according to EN 1092 can be found in the tables on page 38 - 44.

Art. no. D1 mm Pressure PN Gasket face Standard Steel grade Surface Kg/Pc

29189 15 100 DIN 2527/EN1092-1(5) C22.8/P250GH bl not oil 1.22

44407 15 40 Form B/T DIN 2527 TSTE355 bl not oil 0.81

8298 65 16 Form B/T DIN 2527 C22.8/P250GH bl not oil 3.7

130319 65 16 B1 EN 1092-1(5) P250GH bl not oil 3.51

(23)

Flanges DIN / EN blind

Art. no. D1 mm Pressure PN Gasket face Standard Steel grade Surface Kg/Pc

130331 200 40 B1 EN 1092-1(5) P250GH bl not oil 28.8

143347 300 40 B1 EN 1092-1(5) P250GH bl not oil 64.2

137722 350 25 B1 EN 1092-1(5) P250GH bl not oil 68.1

143348 350 40 B1 EN 1092-1(5) P250GH bl not oil 89.5

143346 400 25 B1 EN 1092-1(5) P250GH bl not oil 89.7

143349 400 40 B1 EN 1092-1(5) P250GH bl not oil 127

130320 500 16 B1 EN 1092-1(5) P250GH bl not oil 133

(24)

Flanges DIN / EN screwed

Screwed ﬂanges - material S235JRG2 / P250GH

VL code 720 and 721

Forged steel screwed ﬂanges according to DIN 2566, material S235JRG2 or according to EN 1092 type 13, material P250GH

Art. no. D1 mm D1 inch Pressure Standard Steel grade Surface Kg/Pc

130332 21.3 1/2 10/16/40 EN 1092-1(13) P250GH galvanized 0.649

130333 21.3 1/2 10/16/40 EN 1092-1(13) P250GH bl not oil 0.613

5949 26.9 3/4 10/16 DIN 2566 S235JRG2 bl not oil 0.910

130334 26.9 3/4 10/16/40 EN 1092-1(13) P250GH galvanized 0.965 130335 26.9 3/4 10/16/40 EN 1092-1(13) P250GH bl not oil 0.910 130336 33.7 1 10/16/40 EN 1092-1(13) P250GH galvanized 1.170 130337 33.7 1 10/16/40 EN 1092-1(13) P250GH bl not oil 1.100 130338 42.4 1.1/4 10/16/40 EN 1092-1(13) P250GH galvanized 1.700 130339 42.4 1.1/4 10/16/40 EN 1092-1(13) P250GH bl not oil 1.600 130340 48.3 1.1/2 10/16/40 EN 1092-1(13) P250GH galvanized 1.890 130341 48.3 1.1/2 10/16/40 EN 1092-1(13) P250GH bl not oil 1.780

3504 60.3 2 10/16 DIN 2566/EN1092-1(13) S235JR/P250GH galvanized 2.580

3505 60.3 2 10/16 DIN 2566/EN1092-1(13) S235JR/P250GH bl not oil 2.430

4116 76.1 2.1/2 10/16 DIN 2566 S235JR/P250GH galvanized 3.370

130342 76.1 2.1/2 10/16 EN 1092-1(13) P250GH galvanized 3.370

130343 76.1 2.1/2 10/16 EN 1092-1(13) P250GH bl not oil 3.180

5562 88.9 3 10/16 DIN 2566/EN1092-1(13) S235JR/P250GH bl not oil 4.120

(25)

Flanges DIN / EN slip on

Slip on collar ﬂanges - material C22.8 / P250GH

VL code 720 and 721

Forged steel slip on ﬂanges with collar according to DIN 86030, material C22.8 or according to EN 1092-1 type 12, material P250GH

Art. no. D1 mm Pressure PN Standard Steel grade Surface Kg/Pc

5865 33.7 16 DIN 86030 C22.8 bl not oil 1.120

130344 33.7 16/40 EN 1092-1(12) P250GH bl not oil 1.250

7007 42.4 16 DIN 86030 C22.8 bl not oil 1.580

130345 42.4 16/40 EN 1092-1(12) P250GH bl not oil 1.810

7205 48.3 16 DIN 86030 C22.8 bl not oil 1.770

130346 48.3 16/40 EN 1092-1(12) P250GH bl not oil 2.060

8092 60.3 16 DIN 86030 C22.8 bl not oil 2.400

130347 60.3 16 EN 1092-1(12) P250GH bl not oil 2.390

8428 76.1 16 DIN 86030 C22.8 bl not oil 3.100

130348 76.1 16 EN 1092-1(12) P250GH bl not oil 2.970

8925 88.9 16 DIN 86030 C22.8 bl not oil 3.800

130349 88.9 16 EN 1092-1(12) P250GH bl not oil 3.780

1499 114.3 16 DIN 86030 C22.8 bl not oil 4.300

130350 114.3 16 EN 1092-1(12) P250GH bl not oil 4.380

2411 139.7 16 DIN 86030 C22.8 bl not oil 5.800

130351 139.7 16 EN 1092-1(12) P250GH bl not oil 6.070

3100 168.3 16 DIN 86030 C22.8 bl not oil 7.100

130352 168.3 16 EN 1092-1(12) P250GH bl not oil 7.240

4308 219.1 16 DIN 86030 C22.8 bl not oil 9.700

130353 219.1 16 EN 1092-1(12) P250GH bl not oil 9.800

5048 273 16 DIN 86030 C22.8 bl not oil 13.400

(26)

Flanges DIN / EN welding neck

Welding neck ﬂanges - material C22.8 / TSTE355 / P250GH

VL code 720 and 721

Forged steel welding neck ﬂanges according to DIN 2631 up to and including DIN 2637, material C22.8 or TSTE355, or according to EN 1092-1 type 11, material P250GH

Art. no. D1 mm S1 mm Pressure Gasket face Execution Standard Steel grade Surface Kg/Pc

3222 17.2 1.8 40 Form D DIN 2635 C22.8 bl not oil 0.661

129803 17.2 1.8 100 DIN 2637 C22.8 bl not oil 1.090

130381 17.2 2 40 B1 EN 1092-1(11) P250GH bl not oil 0.678

143356 20 solid 100 B2 EN 1092-1(5) P250GH bl not oil 1.970

4257 21.3 solid 40 Form D DIN 2635 C22.8 bl not oil 0.820

111245 21.3 solid 40 Form D DIN 2635 TSTE355 bl not oil 1.070

130382 21.3 solid 40 B1 EN 1092-1(11) P250GH bl not oil 0.820

130404 21.3 solid 100/160 B2 EN 1092-1(11) P250GH bl not oil 1.280

4252 21.3 2 6 DIN 2631/EN1092-1(11) C22.8/P250GH bl not oil 0.392

4253 21.3 2 16 Form D DIN 2633 C22.8/P250GH bl not oil 0.648

4255 21.3 2 100/160 DIN 2637/EN1092-1(11) C22.8/P250GH bl not oil 1.190

143784 21.3 3.2 100/160 DIN 2637/EN1092-1(11) C22.8/P250GH bl not oil 1.220

4816 25 2.3 16 Form D DIN 2633 C22.8/P250GH bl not oil 0.952

111862 26.9 solid 100 Form E DIN 2637 C22.8 bl not oil 2.600

5005 26.9 2.3 6 DIN 2631/EN1092-1(11) C22.8/P250GH bl not oil 0.592

5006 26.9 2.3 16 Form D DIN 2633 C22.8/P250GH bl not oil 0.952

130406 33.7 solid 100/160 B2 EN 1092-1(11) P250GH bl not oil 2.950

53432 33.7 2.6 16 Form D set DIN 2633 C22.8/P250GH bl not oil 3.040

53443 33.7 2.6 6 set DIN 2631/EN1092-1(11) C22.8/P250GH bl not oil 2.260

145413 33.7 3.4 40 B1 EN 1092-1(11) P250GH bl not oil 1.300

(27)

Flanges DIN / EN welding neck

7043 42.4 8.3 40 Form D semi DIN 2635 C22.8 bl not oil 2.070

111248 42.4 8.3 40 Form D semi DIN 2635 TSTE355 bl not oil 2.450

130369 42.4 8.3 16 B1 semi EN 1092-1(11) P250GH bl not oil 1.910

130408 48.3 3.2 100 B2 EN 1092-1(11) P250GH bl not oil 4.070

131171 48.3 5.6 16 B1 EN 1092-1(11) P250GH bl not oil 2.150

7615 57 2.9 6 Form C DIN 2632 C22.8/P250GH bl not oil 1.340

53435 57 2.9 16 Form D set DIN 2633 C22.8/P250GH bl not oil 6.600

53446 57 2.9 6 Form C set DIN 2631 C22.8/P250GH bl not oil 3.640

130396 60.3 3.2 63 B2 EN 1092-1(11) P250GH bl not oil 4.510

130409 60.3 3.6 100 B2 EN 1092-1(11) P250GH bl not oil 5.820

8211 60.3 9 16 Form D semi DIN 2633 C22.8 bl not oil 2.860

111250 60.3 9 40 Form D semi DIN 2635 TSTE355 bl not oil 3.670

130371 60.3 9 16 B1 semi EN 1092-1(11) P250GH bl not oil 2.860

143267 60.3 9 160 B2 EN 1092-1(11) P250GH bl not oil 6.380

8109 60.3 10 64 Form E DIN 2636 C22.8 bl not oil 6.520

(28)

Flanges DIN / EN welding neck

130365 76.1 2.9 16 B1 EN 1092-1(11) P250GH bl not oil 3.030

8425 76.1 3.2 64 Form E DIN 2636 C22.8 bl not oil 5.730

130397 76.1 3.6 63 B2 EN 1092-1(11) P250GH bl not oil 5.580

130410 76.1 4 100 B2 EN 1092-1(11) P250GH bl not oil 7.570

143786 76.1 4 63 B2 EN 1092-1(11) P250GH bl not oil 5.580

111808 76.1 7 100 Form E semi DIN 2637 C22.8 bl not oil 8.100

143268 76.1 10 160 B2 EN 1092-1(11) P250GH bl not oil 8.750

130398 88.9 4 63 B2 EN 1092-1(11) P250GH bl not oil 6.680

130411 88.9 5 100 B2 EN 1092-1(11) P250GH bl not oil 8.820

143269 88.9 11.5 160 B2 EN 1092-1(11) P250GH bl not oil 10.300

53450 108 3.6 6 Form C set DIN 2631 C22.8/P250GH bl not oil 8.480

130399 114.3 4.5 63 B2 EN 1092-1(11) P250GH bl not oil 9.270

(29)

Flanges DIN / EN welding neck

143270 114.3 13.5 160 B2 EN 1092-1(11) P250GH bl not oil 15.300

2345 133 4 6 Form C DIN 2632 C22.8/P250GH bl not oil 4.490

2346 133 4 16 Form D DIN 2633 C22.8/P250GH bl not oil 6.300

2347 133 4 40 Form D DIN 2635 C22.8/P250GH bl not oil 9.070

53441 133 4 16 Form D set DIN 2633 C22.8/P250GH bl not oil 15.960

53452 133 4 6 Form C set DIN 2631 C22.8/P250GH bl not oil 12.240

132108 139.7 4 16 set DIN 2633/EN1092-1(11) C22.8/P250GH bl not oil 15.960

130400 139.7 5.6 63 B2 EN 1092-1(11) P250GH bl not oil 14.500

111810 139.7 9.5 100 Form E semi DIN 2637 C22.8 bl not oil 22.850

2430 139.7 12.5 16 Form D semi DIN 2633 C22.8 bl not oil 7.720

143291 139.7 12.5 160 B2 EN 1092-1(11) P250GH bl not oil 24.400

130401 168.3 6.3 63 B2 EN 1092-1(11) P250GH bl not oil 21.400

130413 168.3 8 100 B2 EN 1092-1(11) P250GH bl not oil 28.300

143292 168.3 14 160 B2 EN 1092-1(11) P250GH bl not oil 34.400

Pipe Components 2011 DIN en ASME

Pipe components

European delivery programme

2011

Table of contents

Delivery programme pipe components DIN - EN

2

Delivery programme pipe components ASTM - ASME

3

Customized service for pipe components

4

Technical information for pipe components

9

Chapter Components DIN - EN

11

Product descriptions pipe components DIN - EN

12

Elbows DIN / EN

15

Flanges DIN / EN blind

21

Flanges DIN / EN screwed

23

Flanges DIN / EN slip on

24

Flanges DIN / EN welding neck

25

Flanges DIN blind L and M

31

Flanges DIN ﬂat welding L and M

32

Flanges DIN / EN other

34

Fittings DIN / EN

43

Fittings reducing DIN / EN

46

Forged steel ﬁttings DIN / EN

54

Chapter Components ASTM - ASME

59

Product descriptions pipe components ASTM - ASME

60

Elbows as per ASTM / ASME

62

Flanges ASME / ASTM

74

Flanges ASTM / ASME SW and WNF

83

Fittings ASTM / ASME

115

Fittings reducing ASTM / ASME

118

Fittings ASTM / ASME Tees

134

Fittings 3000/6000 lbs elb ASTM / ASME

144

Fittings 3000/6000 lbs ASTM / ASME

146

Fittings 3000/6000 lbs reducing ASTM / ASME

155

Fittings ASTM / ASME Elbolets

162

Fittings ASTM / ASME Nipolets

163

Fittings ASTM / ASME Sockolets

164

Fittings ASTM / ASME Threadolets

166

Fittings ASTM / ASME Weldolets

168

Delivery programme pipe components DIN - EN

Overview delivery programme from stock

Pipe components to DIN / EN standards

Delivery programme pipe components ASTM - ASME

Overview delivery programme from stock

Pipe components to ASME / ASTM standards

Customized service for pipe components

Customized Service

1 Material Treatments