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(1)

LINE MAINTENANCE COURSE

A330

Volume 2

Student WorkBook

g

CF6-80E1

(2)
(3)

2 1

3 4

(4)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Spinner cover

Spinner

Fan Blade

Forward acoustical panel

Provides the majority of the thrust produced by the engine.

Provides noise suppression and a smooth aerodynamic secondary airflow path.

Provides a smooth, inner aerodynamic flowpath for air entering the engine.

Provides access to thirty-four internal bolts that attach the spinner to the fan disk.

(5)

5

6 7

(6)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Kevlar Blanket

Bore Cooling Valve

Thrust Reverser Hold Open Bracket

Hold open the thrust reverser for engine inspection and/ or maintenance.

Reduces the cooling airflow to the bore of the high pressure compressor during cruise conditions.

Provides containment of the fan blades in the event of a failure.

(7)

8

9 10

GE Aircraft Engines TYPE CERTIFICATEPROD CERTIFICATE

MODEL NO. SERIAL NO. RATED TO MODEL CONFIGURATION IDENTIFIED BELOW

CONFIG MAX CONT SERV BUL

CINCINNATI, OHIO MADE IN USA TO THRUST DATE OF MFG g E 13NE PC 108 CF6-80C2 XXX-XXX B1F 57,160 49,810 72-389 04/94 COMPLY

(8)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Engine Data Plate

Electronic Control Unit

Identification/Rating Plug

Controls engine systems, provides engine indicating parameters, and displays fault messages.

Provides thrust and engine configuration information to the ECU for proper engine valve and actuator control. Accurately identifies each individual engines' model designation/configuration

(9)

12 11

(10)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Thrust Reverser Door Hydraulic Opening QD

Upper and Lower Ignition Exciters

Provides a hand pump for door opening.

(11)

13 21 20 18 14 15 16 17 19

(12)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

N2 Accelerometer

Forward Engine Mount

Aft Inner Acoustical Panel

B/C Sump Pressurization Duct

7th Stage Delta Pressure Switch

11th Stage Cooling Duct

Core Compartment Cooling Valve

B/C Sump Vent Duct

VBV Actuator

Pushes or pulls on an adjustable link to rotate a bellcrank.

Provides a signal to the ECU as an indication of duct leakage.

Cooling air supply control for the core compartment.

Pressurization air supply to the B/C sump.

Core vibration signal to the aircraft vibration computer.

Cooling air supply to the 2nd stage HPT nozzle.

Provides noise abatement and smooth airflow.

Transfers thrust loads from the engine to the aircraft.

(13)

24 22

(14)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

N1 Accelerometer

Alternate N1 Accelerometer

P/T2.5 Sensor

Provides a N1 vibration signal to the vibration computer should the primary accelerometer fail.

N1 vibration signal to the aircraft vibration computer.

Core compressor inlet temperature and pressure to the ECU.

(15)

27 26

25

(16)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Oil Pressure Transmitter

Lube and Scavenge Pump

TGB Scavenge Oil line

Transfer Gearbox (TGB)

Provides an oil return from the TGB and "A" sump to the lube and scavenge pump.

Delivers oil under pressure to the engine bearings and gears, and then recovers the oil for reuse.

Provides an electrical signal equivalent to the pressure conditions within the bearing sumps.

(17)

33 30 29 31 32 34

(18)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Accessory Gearbox (AGB) Scavenge Oil Line

Temperature Engine Oil (TEO) Sensor

Low Oil Pressure Switch

Permanent Magnet Alternator (PMA)

Lube Supply Filter (GE SB 79-0008 eliminates supply filter)

Scavenge Pump Magnetic Chip Detector

Provides engine scavenge oil temperature indication to the flight deck.

Provides a signal to the aircraft indicating and warning systems when oil pressure is low.

Provides an oil return from the AGB to the lube and scavenge pump.

Provides oil filtration at a 74 micron nominal rating.

Trap magnetic particles suspended in the scavenge oil.

(19)

40 39 38 36 35 37

(20)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Fuel/Oil Heat Exchanger

Master Chip Detector

Pneumatic Starter

IDG Mounting Pad

Accessory Gearbox (AGB)

Starter Control Valve

Trap magnetic particles suspended in the scavenge oil.

Interface for the Integrated Drive Generator to the AGB. Provides cooling of the engine oil and heating of the engine fuel.

Applies torque through spur gears to drive attached accessories.

Initiates and terminates the supplied airflow to the pneumatic starter turbine.

Drive the engine core from stationary to idle speed and provide rotation for engine motoring.

(21)

41 42 43 44 45 46

(22)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

11th Stage Cooling Duct

Upper EGT Harness

HPTACC Cooling Manifold

T3 Sensor Hard Lead

HP Recoup Tube

EGT to ECU Interface Connection

Provides T4.9 signal from 4 thermocouples to junction box.

Provides sensing lead protection against extreme engine heat.

Delivers air to stage 1 LPT nozzle trailing edge. Provides an interface for upper and lower EGT harnesses that provide a signal to the ECU. Distributes the air to the HPT case.

(23)

52 47 48 49 51 50

(24)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Borecope Inspection Port B4-4

LP Recoup Vent Tubes

LPTACC Control Valve

Turbine Rear Frame

LPTACC Cooling Manifold

Ground Handling Mount

Regulates cooling air flow to the exterior of the LPT case.

Provides inspection views of stage 5 trailing edge.

Vents air from the CRF into the primary exhaust.

Support interface to the shipping stand.

Distributes the air to the LPT case.

Provides the aft connection of the engine to the pylon and is the structure supporting the “D” sump.

(25)

54 55

(26)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

No. 6 Bearing Oil Supply Line

"D" Sump Scavenge Line

"D" sump Cover Heat Blanket

Returns oil from the No. 6 bearing.

Heat protection for the "D" sump cover.

(27)

IMG0014.JPG

58 56

(28)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Core Cowl Hold Open Bracket

Engine LPT "CU" Measurement Identification Tag

LPTACC Manifold Mount Bracket Anti-tamper Pin

Provides security for nut securing bracket to LPT case.

Measurement data for LPT module installation. Secures core cowl open during inspection or maintenance.

(29)

59 60

61

(30)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

No. 6 Bearing Oil Supply Line Spray Shield

Borescope Inspection Port B4-2

Borescope Inspection Port B4-3

Borescope Inspection Port B4-1 or Optional P4.9 Probe

Provides inspection views of stage 3 (LPT) leading edge and stage 2 (LPT) trailing edge.

Provides inspection views of stage 2 (LPT) leading edge and stage 1 (LPT) trailing edge.

Provides inspection views of stage 1 (LPT) leading edge and stage 2 (HPT) trailing edge.

(31)

63

64 65

(32)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Lower Ignition Lead

Ignition Cooling Shroud

Engine Accessory Heat Shield

Protects engine accessories from extreme engine heat. Delivers DC power from the upper exciter to the lower igniter.

Provides a cooling chamber for the ignition lead to igniter connection.

(33)

69

67 68

(34)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Fuel Nozzle Supply Manifold

Altitude Relight Fuel Nozzle (Blue Band)

Fuel Drain Shroud

Fuel Nozzle Drain Manifold

Distributes metered fuel to each nozzle.

Collects fuel leakage from fuel nozzle drain shrouds.

Delivers a richer fuel flow for altitude relights.

Collects leakage from the fuel supply line to fuel nozzle connection.

(35)

74 70

71

73 72

(36)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

7th Stage Cooling Supply Manifold

11th Stage Cooling Supply Manifold

EGT Probe

HP Recoup Tube (right side)

Upper Ignition Lead

Delivers cooling air to the stage 2 HPT nozzle.

Measures air temperature exiting the HPT.

Delivers cooling air to the stage 1 LPT nozzle leading edge.

Delivers DC power from the lower exciter to the upper igniter.

Delivers cooling air to the stage 1 LPT nozzle trailing edge.

(37)

78 77

76 75

(38)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Ps3 Sensor Line

8th Stage Bleed Air Manifold

7th Stage Bleed Air Manifold

HPTACC Control Valve

11th Stage Bleed Air Manifold

Collects air for use by aircraft systems.

Collects cooling air for the stage 1 LPT nozzle leading edge.

Collects cooling air for the stage 1 LPT nozzle trailing edge.

Regulates cooling air flow to the exterior of the HPT case to minimize the clearances.

Transfers the pressure of compressor discharge air to the ECU to be used in several of its calculations

(39)

84

83 82

81 80

(40)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Fuel Filter Delta Pressure Switch

Fuel Supply Pressure Line to HMU

HMU Fuel Bypass Line

Servo Fuel Heater

Fuel Filter Assembly

Returns fuel to the main fuel pump.

Removes contaminants from the engine fuel.

Provides additional heating for the fuel that will be used in the servo section of the Hydromechanical Unit. Provides flight deck indication of fuel filter clogging.

(41)

87

86

(42)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Fuel/Oil Heat Exchanger

Fuel Flow Transmitter

IDG Fuel/Oil Cooler

Measures the total mass flow of fuel supplied to the engine combustor and sends a signal to the ECU. Provides cooling of the engine oil and heating of the engine fuel.

Provides cooling of the IDG oil by means of fuel system flow.

(43)

90 88

89

91 92

(44)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

VBV Actuator

Ignition Lead Cooling Supply Air Tube

Stage 5 VSV Unison Ring Clevis Link

IDG Air/Oil Cooler Control Valve

IDG Air/Oil Cooler

Delivers cooling air to the shrouded igniter.

Provides cooling of the IDG lubrication oil.

Controls the fan airflow to the IDG air/oil cooler. Push or pull on an adjustable link which rotates the bellcrank.

(45)

96

94

93

(46)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

VBV Door (12 total)

IDG Air/Oil Cooler Control Valve Manual Lockout

VSV Actuator

N1 Speed Sensor

Holds the normally spring loaded open valve to the closed position for removal and installation.

Allows bypass of booster discharge into the secondary airflow.

Repositions the master arm attached to the unison rings.

Provides fan speed signals for the flight deck display, and for several of the ECU's control calculations.

(47)

97 98

(48)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Servo Fuel Inlet to HMU

HMU Metered Fuel Discharge

Hydromechanical Unit (HMU)

Meters and distributes fuel needed for combustion positioning of actuators and valves.

Supplies fuel from the HMU to the fuel manifold. Supplies fuel from the servo fuel heater to the HMU.

(49)

100

(50)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

VSV HEAD fuel pressure line.

VBV OPEN fuel pressure Line

Delivers fuel to the VBV valves for actuation.

(51)

103 102

(52)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

BSI Motoring Pad Cover Plate

N2 Speed Sensor

Encloses the BSI motoring access port when not in use. Provides core engine speed signals for flight deck display and several ECU's control calculations.

(53)

106

104

105

(54)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Scavenge Oil Return Line

Oil Supply Line

Drain Mast

Fan Frame Strut Fairing

Delivers engine oil form the oil tank to the oil pump. Provides smooth aerodynamic airflow around the fan strut and reverser halves.

Returns oil to the tank from the scavenge oil filter.

(55)

108 109

(56)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Bore Cooling Valve (BCV) Inspection Hole

Thrust Reverser Door Latch Bracket

Bore Cooling Valve (BCV)

Holds thrust reverser halves closed.

Provides visual inspection of valve.

Regulate the booster discharge air is extracted from leading edge scoops.

(57)

112

(58)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Fan Frame Strut No. 4 (3 o'clock)

Outlet Guide Vane (OGV)

Pickup and delivery of booster discharge to the bore cooling valve.

(59)

113

115 114

(60)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Oil Scavenge Line

Inflatable Seal Air Supply Line

Oil Tank Vent Line

Supplies booster air for seal pressurization.

Vents oil tank to the "A" sump.

(61)

119

118

117

121

(62)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Oil Tank

Scupper Drain

Oil Tank Manual Fill Cap

Oil Tank Sight Gage

Oil Tank Pressure Fill Connection

Oil Tank Pressure Relief Valve

Catches oil servicing overflow.

Provides visual oil level indication.

Provides non-pressurized oil servicing port.

Provides pressurized oil servicing port.

Provides relief of excessive tank vent pressure.

(63)

122 123

(64)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Scavenge Oil Filter

Scavenge Oil Filter Delta Pressure Switch

Provides flight deck indication of scavenge oil filter clogging.

Screens contaminants from oil returning from the engine bearings and gears.

(65)

124

125

(66)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

T12 Temperature Sensor

Number One Bearing MAnifold

Fuel Temperature Sensor

Recovers oil from the vent air leaving A-sump by centrifugal action.

Provides the temperature of the fan inlet air to the ECU. Senses the temperature of metered fuel discharged from the HMU.

(67)

130

131 129 128

(68)

NO.

LINE, ACCESSORY, OR COMPONENT

NO.

LINE, ACCESSORY, OR COMPONENT

Core Module

Accessory Drive Module

Low Pressure Tubine Module

Fan Module

High Pressure Turbine Module

Drives the fan rotor thru the fan mid shaft.

Supplies 80 percent of the total engine thrust and boosts airflow to the HPC.

Compresses and accelerates 20 percent of the total engine thrust and provides drive to the AGB.

Extracts energy from the combustion gases leaving the combustor to drive the HPC.

Applies torque through spur gears to move attached accessories.

(69)

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-4

Mar 02

GENERAL

A330/ALL

PLACE PICTURE HERE

ENGINE COMPONENT IDENTIFICATION EXERCISE IMG0002.JPG 3 1 2

(70)

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-5

Mar 02

A330/ALL

GENERAL

ITEM

NO.

IDENTIFY THE

LINE, ACCESSORY, OR COMPONENT

SELECT THE PURPOSE THAT MATCHES THE

LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

Nacelle Temperature Probe

Pressure Relief Panel

Latch Housing and Anchor Bolt (Typical)

Opens if the differential air pressure between the nacelle air and ambient air exceeds 3.5 psid.

Provides flight deck temperature monitoring in the event of a pneumatic leak.

Provide attach point for the left thrust reverser half mounted tension latches.

(71)

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-6

Mar 02

GENERAL

A330/ALL

PLACE PICTURE HERE

ENGINE COMPONENT IDENTIFICATION EXERCISE IMG0006.JPG 6 5 4 7 IMG0003.JPG IMG0004.JPG IMG0007.JPG

RIGHT HAND SIDE LIFT HAND SIDE

LEFT HAND SIDE LEFT HAND SIDE

(72)

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-7

Mar 02

A330/ALL

GENERAL

ITEM

NO.

IDENTIFY THE

LINE, ACCESSORY, OR COMPONENT

SELECT THE PURPOSE THAT MATCHES THE

LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE Access Panel Guide Tube

Tension Latch (Typical)

Thrust Reverser Cowl Opening Actuator

Secure both thrust reverser halves together.

Opens the thrust reverser halves to provide access to systems and components installed on the engine. Provides access for manual operation of the starter air valve.

Provides access to the IDG and the Master Chip Detector for servicing.

(73)

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-8

Mar 02

GENERAL

A330/ALL

PLACE PICTURE HERE

ENGINE COMPONENT IDENTIFICATION EXERCISE

IMG0008.JPG

9

8

(74)

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-9

Mar 02

A330/ALL

GENERAL

ITEM

NO.

IDENTIFY THE

LINE, ACCESSORY, OR COMPONENT

SELECT THE PURPOSE THAT MATCHES THE

LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

Handpump

Left Hand Thrust Reverser Half.

Provides hydraulic pressure to the opening actuator. Provides one half of the fan discharge duct and core cowling.

(75)

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-10

Mar 02

GENERAL

A330/ALL

PLACE PICTURE HERE

ENGINE COMPONENT IDENTIFICATION EXERCISE IMG0009.JPG 14 11 13 12 10

(76)

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-11

Mar 02

A330/ALL

GENERAL

ITEM

NO.

IDENTIFY THE

LINE, ACCESSORY, OR COMPONENT

SELECT THE PURPOSE THAT MATCHES THE

LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

Core Cowl

Hold Open Rod (Retracted)

Flexible Shaft

Blocker Door Link Arm

Upper Ballscrew Actuator Ball Nut

Provides a safe 33o open position of the thrust reverser

half. (extracted position is 45o open.)

Transmit mechanical force form the CDU to the upper and lower Angle gearboxes.

Opens the blocker door when the translating cowl is deployed.

Creates the inner wall of the fan discharge duct. Transfers the rotational movement of the ballscrew to the linear movement of the rod end during stow/deploy.

(77)

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

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GE PROPRIETARY INFORMATION

Page 12-12

Mar 02

GENERAL

A330/ALL

PLACE PICTURE HERE

ENGINE COMPONENT IDENTIFICATION EXERCISE IMG0010.JPG 15 17 16 18 19

RIGHT HAND SIDE LEFT HAND SIDE

16 IMG0023

RED

WARNING

PLATE AND

LOCKOUT

BOLTS

(78)

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-13

Mar 02

A330/ALL

GENERAL

ITEM

NO.

IDENTIFY THE

LINE, ACCESSORY, OR COMPONENT

SELECT THE PURPOSE THAT MATCHES THE

LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

Red Warning Plate and Lockout Bolts

Top Latch Handle

Lower Angle Gearbox

Angle Gearbox Actuator Pin

Hold Open Rod (stowed)

Provides remote access to the upper latch clamp.

Used to hold the reverser half in the open position.

Assist the Center Drive Unit in driving the transcowl. Provides a visible and mechanical lockout of the reverser in the stowed position.

(79)

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-14

Mar 02

GENERAL

A330/ALL

PLACE PICTURE HERE

ENGINE COMPONENT IDENTIFICATION EXERCISE IMG0011.JPG 21 22 20

(80)

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-15

Mar 02

A330/ALL

GENERAL

ITEM

NO.

IDENTIFY THE

LINE, ACCESSORY, OR COMPONENT

SELECT THE PURPOSE THAT MATCHES THE

LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

450 Cascade Vane

Straight Cascade Vane

Translating Cowl

When deployed moves the blocker doors into position and exposes the cascade vanes.

1 of 14 that provides reverse airflow and does not interfere with aircraft control or cause debris ingestion. 1 of 16 that provides reverse airflow and does not interfere with aircraft control or cause debris ingestion.

(81)

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-16

Mar 02

GENERAL

A330/ALL

PLACE PICTURE HERE

ENGINE COMPONENT IDENTIFICATION EXERCISE

IMG0012.JPG

23

(82)

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-17

Mar 02

A330/ALL

GENERAL

ITEM

NO.

IDENTIFY THE

LINE, ACCESSORY, OR COMPONENT

SELECT THE PURPOSE THAT MATCHES THE

LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

Cover Plate

Ballscrew Actuator Rod End

Ballscrew Actuator Pin Cover Plate

Transfers the linear movement of the actuator to the translating cowl.

Provides access to the ballscrew actuator rod end.

(83)

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-18

Mar 02

GENERAL

A330/ALL

PLACE PICTURE HERE

ENGINE COMPONENT IDENTIFICATION EXERCISE

IMG0015.JPG

27

LEFT HAND SIDE 28

29

(84)

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-19

Mar 02

A330/ALL

GENERAL

ITEM

NO.

IDENTIFY THE

LINE, ACCESSORY, OR COMPONENT

SELECT THE PURPOSE THAT MATCHES THE

LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

Center Drive Unit

Center Drive Unit Stow Rig Pin

Thrust Reverser Rotary Differential Transducer (RVDT)

Center Drive Unit Manual Brake Release Handle

Provides electronic feedback to the ECU of transcowl position.

A visual indicator used for rigging of the transcowl. Transfers pneumatic power the transcowl and through flex shafts to two angle gearboxes.

Manually locks the air motor from rotating in the deploy direction.

(85)

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-20

Mar 02

GENERAL

A330/ALL

PLACE PICTURE HERE

ENGINE COMPONENT IDENTIFICATION EXERCISE

PG

32

LEFT HAND SIDE FORWARD LOOKING AFT

33

30 31

(86)

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-21

Mar 02

A330/ALL

GENERAL

ITEM

NO.

IDENTIFY THE

LINE, ACCESSORY, OR COMPONENT

SELECT THE PURPOSE THAT MATCHES THE

LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

Center Drive Unit Shims (stowed)

Center Drive Unit Lockout Plate (unlocked position)

Stow/Deploy Switch Module

CDU Directional Valve Override Linkage

Provides end of travel information to the ECU.

Used to adjust transcowl gap during rigging.

Provides physical locking of the CDU gearbox during deactivation.

(87)

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-22

Mar 02

GENERAL

A330/ALL

PLACE PICTURE HERE

ENGINE COMPONENT IDENTIFICATION EXERCISE IMG00019.JPG 37 34 36 35

(88)

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-23

Mar 02

A330/ALL

GENERAL

ITEM

NO.

IDENTIFY THE

LINE, ACCESSORY, OR COMPONENT

SELECT THE PURPOSE THAT MATCHES THE

LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

Transcowl Locking Bolt Holes

Transcowl Lockout Plate

Stow/Deploy Switch Electrical Connector

Transcowl Bumper

Provides a cushion for the transcowl when in the stowed position.

Provides a mounting attach point for the thrust reverser transcowl during lockout.

Provides an attach point on the transcowl for the deactivation lockout bolts.

(89)

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-24

Mar 02

GENERAL

A330/ALL

PLACE PICTURE HERE

ENGINE COMPONENT IDENTIFICATION EXERCISE IMG0021.JPG 38 39 40 IMG0032.JPG

(90)

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-25

Mar 02

A330/ALL

GENERAL

ITEM

NO.

IDENTIFY THE

LINE, ACCESSORY, OR COMPONENT

SELECT THE PURPOSE THAT MATCHES THE

LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

Power Door Opening Interlock Valve

Power Door Opening Power Pack

Power Door Opening Switch

Self contained power source for opening the thrust reverser halves without the need for ground support. A control device that initiates the operation of the Power door opening system.

Prevents hydraulic fluid from entering or exiting actuator to prevent damage to core cowling.

(91)

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-26

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RIGHT HAND SIDE FWD LOOKING AFT

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ITEM

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ENGINE COMPONENT IDENTIFICATION EXERCISE

Center Drive Unit Signal Air Line

Center Drive Unit Air Supply Line

Center Drive Unit shims (installed)

Center Drive Unit Hand Brake (off)

Used to adjust transcowl gap during CDU rigging.

Used to unlock the CDU air motor during maintenance.

Provides ECS air to the Center Drive Unit.

Provides an air signal to the DPV to disengage the brake assembly.

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GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

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LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

Ballscrew Actuator Pin Access (alternate)

Blocker Doors (2 of 6 deployed)

Provides alternate access to the ballscrew actuator rod end pin if normal access is not possible.

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GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-30

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A330/ALL

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IMG0030.JPG

47

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LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

Thrust Reverser Electromechanical Brake

Thrust Reverser Brake Handle

Provides manual release for maintenance purposes.

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GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-32

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ENGINE COMPONENT IDENTIFICATION EXERCISE

IMG0031.JPG

50

49

LEFT HAND SIDE FORWARD LOOKING AFT

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GE PROPRIETARY INFORMATION

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SELECT THE PURPOSE THAT MATCHES THE

LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

Upper Latch "U" Bolt

Upper Latch

Adjustable to control latch closing tension.

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CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-34

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LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

Actuator Ballnut Service Fitting

CDU Actuator Ballnut Service Fitting

Provides a grease fitting for ballscrew servicing.

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GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

EFFECTIVITY

GE PROPRIETARY INFORMATION

Page 12-36

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A330/ALL

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LEFT HAND SIDE FORWARD LOOKING AFT

57 56

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SELECT THE PURPOSE THAT MATCHES THE

LINE, ACCESSORY, OR COMPONENT

ITEM

NO.

ENGINE COMPONENT IDENTIFICATION EXERCISE

Upper Angle Gearbox

Dust Cap

Directional Pilot Valve Inhibit Electrical Connector

Directional Pilot Valve

Pressure Switch

CDU Air Supply Line

Covers electrical connector during thrust reverser deactivation.

When removed the ECU will send a signal to the aircraft indicating that the thrust reverser is inhibited.

Provides an air signal to the CDU mechanically releasing the CDU.

Monitors air pressure in the thrust reverser system and provides a feedback to the ECU.

Transfers air from the ECS system to the CDU.

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