Directional Drilling
Deflection Methods
Alignments
Tool Orientation
Sperry Drilling Services
2007
• Selection of kick-off / sidetrack options • open hole
• cased hole
• Direction of sidetrack relative to original hole
• wellbore separation
• Kick-off point selection • formation hardness • stability • casing condition
• Nudging needed ?
Issues …
Kick-off / Sidetrack Options
•
Open hole kick-off or sidetrackfrom open hole bottom cement plug [off whipstock]
•
Cased hole sidetrackthrough milled casing section, or casing window (off whipstock)
Sidetracking a Vertical Well
kick-off / tie-on point
original wellbore survey stations new wellbore TD new target no preference in direction
Sidetracking a Deviated Well
kick-off / tie-on point
original wellbore survey stations TD sidetrack, new borehole Preferred direction :
on low side of original wellbore
new target
Deflection Tools
Rotary assembly : - Gilligan tool
- jetting
Steerable assembly : - from open hole bottom
- from whipstock, set to
- cement plug, or
- packer - via milled casing section
The Gilligan Tool
bending
• Emergency method of deflection • The drillpipe bends under the WOB and
points the bit to an arbitrary direction • Stabilizers increase the effectiveness
direction of deflection DC
1 joint of drillpipe
near-bit stabilizer (optional) / bit sub WOB
stabilizer (optional)
Jetting Needs a Deflection Bit
Smith Tool type BHDJ rock bit
The Mechanism of Deflection with Bent Element
• A bent element in the bottom hole assembly displaces the bit from theborehole centerline
• The bit displacement results in bit-borehole interference • The interference creates side force acting on the bit • The side force pushes the bit sideways, thus it drills axially and
laterally, too
• As the assembly drills, the curvature of the wellbore is increasing until the side force is significant
• At equilibrium build rate (curvature) the side force becomes 0, and the curvature is not increasing further
Bit Displacement (1)
Lateral distance from the BHA centerline to the bit center
B
D= L
tx sin
θ [in]
where : Lt (in) length from bend to bit
θ (°) bend angle
_______________________________________ Example :
9 5/8” Sperry-Drill, 6/7 lobe, 5.0 stage Lm = 32.14 ft Lt = 32.14 + 1.0 = 33.14 ft = 397.68” θ = 1.5° BD = 397.68 x sin 1.5 = 10.41 in Bd
θ
Lt Bent subBit Displacement (2)
Lateral distance from the motor centerline to the bit center
B
D= L
tx sin
θ [in]
where : Lt (in) length from bend to bit
θ (°) bend angle
_______________________________________ Example :
9 5/8” Sperry-Drill, 6/7 lobe, 5.0 stage Lt = 129.4” θ = 1.5° BD = 129.4 x sin 1.5 = 3.39 in Bd
θ
LtDistance the bit would displace beyond the wall of the wellbore if not constrained by formation.
Bit Interference
B
i= B
D+ 0.5(D
M+D
B)-D
H[in]
where : BD (in) bit displacement DM (in) OD of the motor DB (in) bit size DH (in) hole size Dm
Db Dh
Bit Interference – Bent Sub
Bi = BD + 0.5(DM +DB)-DH
= 10.41 + 0.5(9.625 + 12.25) - 12.25 = 9.098 in
Bd= 10.41 (in) bit displacement Dm = 9.625 (in) OD of the motor Db = 12.25 (in) bit size Dh = 12.25 (in) hole size
Dm Db Dh Bi Bd Bent sub
Fsside force at the bit
Bit Interference – Bent Housing Motor
Bi = BD + 0.5(DM +DB)-DH = 3.39 + 0.5(9.625 + 12.25) - 12.25 = 2.077 in
BD = 3.39 (in) bit displacement DM = 9.625 (in) OD of the motor DB = 12.25 (in) bit size DH = 12.25 (in) hole size
Dm
Db Dh
Bi BH
Fsside force at the bit
Side Force Calculation
3 t L 0 . 3 c S i B s F = × × where Sc=I×E Bi bit interference, in
Sc stiffness coefficient, lb/in2
Lt distance of bend from bit, in
Fs side force, lbf
I moment of inertia, in4
E modulus of elasticity, 29 x 106 psi
Do outside diameter, in Di inside diameter, in and ⎟⎟⎠ ⎞ ⎜ ⎜ ⎝ ⎛ − =64D4o D4i I π
Side Force at Bit - Examples
Assuming a 9-5/8"Sperrydrill with 3" equivalent ID :
moment of inertia I = 4173 in4
stiffness coefficient SC = 12.102 x 109
bit to bend distances Lt = 397.7 and 129.4 in
Side forces at the bit :
Bent sub on top of a straight motor = 5,252 lbf Motor with bent housing --- = 34,803
Kick-off in Open Hole
The bit, motor and stbilizers form 3 contact points for a defined circular path
3-point geometry applies
no wall contact at the bend 1 2 3 WOB resultant force side force
Sidetracking from Cement Plug
Time drilling : 4-5 in/hr progress low WOB
monitor cement to formation cuttings ratio 50% cement 50% formation 100% cement 100% formation cmt plug
WOB resultantforce side force
Window must not start at casing coupling Open the window from
here
CCL
Set 100-150ft cmt plug
and dress it place f
o r t h e w in d o w
Preparations for
Running a Whipstock
Alternatively, a packer could be set below the casing coupling
Bottom Trip Whipstock
bottom trip trigger
cement plug window casing collar drill collar orienting sub UBHO starter mill shear pin whipstock slips hinge
Stiffback Whipstock
bottom trip trigger
cement plug shear pin
whipstock
slips no hinge
This whipstock might be set upside down
PackStock Whipstock
key for orientation window casing collar orienting stinger packer drill collar orienting sub UBHO starter mill shear pin whipstock slips hinge
PackStock Whipstock
stinger sits on key key for orientation pin sheared slips activated window casing collar whipstock tilted back
Packer + Whipstock
window casing collar packer drill collar orienting sub UBHO starter mill shear pin whipstock slips hinge high pressure hoseStarter Mill
the bolt comes to here
Mill with Drilling Cutters
PDC cutters allow the mill to drill some distance out of the window Note the blade’s left hand spiralling !
String Mills for Dressing the Window
Note the blade’s left hand spiralling and barrel shape
The Shape of the Window
top bottom
Result of a surface experiment
The Shape of the Window
An other surface experiment. Note the twisting shape of the window.
top
bttm
HS
HS ± 30°
Orientation of the Whipstock
Note : for LS orientation use stiffback whipstock ! the tip must rest
Roll-off Compensation
HS planned direction 5-10° whipstock face after settingRetrievable Whipstock Detail
tip of the whipstock
slot
hook from HOMCO
Milling must not start at casing coupling !
Mill away about a joint length
CCL
Set a cmt plug to here
remo
ve ca
sin
g
Preparations for
Casing Section Milling
Start here
Clean the hole from steel debris
Mill a Section of the Casing
casin
g
remo
ved
Set an overlapping cmt plug Wait on cement for sufficient time !
Fill the Open Section
with Cement
casin g remo ved casin g remo vedDrill and dress the cement below the top of the milled section (~10ft)
Dress off the Cement
casin
g
remo
Sidetrack the well via the open section
Sidetrack
Orient the assembly
100% cement
100% formation
Tricone Bit for Drilling Abrasive Formations
Low friction inserts on bit legs Shaped, active gauge cutters
DBS Hypersteer Bit
Designed for the push-the-bit rotary steerable systems. Aggressive, short gages are appropriate for high dogleg requirements. These bits are also designed with longer, more passive gauges where hole quality is of concern.
DBS Hypersteer Bit
Designed for point-the –bit rotary steerable systems. Generally feature longer, more passive gauge lengths. Like the others, they are optimized to match the mechanical system, the formation, and the required dogleg severity.
The extended gauge of the bit matches the requirements of the Geo-Pilot system, providing excellent steerability, hole quality, and low vibration level.
DBS Fulldrift Bit
Toolface Direction with Bent Sub
and Straight Motor or Turbine
bent subThe direction of bend is marked with a scribe-line (machined groove)
Common bend angles : 0.25 – 0.50 - 0.75 – 1.00° etc.
Toolface Direction with Bent Motor
or Turbine
• Represents the orientation of the bent sub or the bent housing on a mud motor • The TF direction could be :
– Magnetic North referenced …
“Magnetic Toolface” (MTF) given as Azimuth – High Side referenced …
“Gravity Toolface” (GTF) given as X degrees Right or Left (… from the recent hole direction known from the last survey)
Toolface Direction with Bent Sub
and Bent Motor or Turbine
The bent sub scribeline has to be aligned with the motor / turbine toolface ! bent sub
Bent Sub Alignment to the Motor Toolface
If bent sub is used on top of a bent housing motor : The motor toolface and bent sub scribeline has to be lined up !
cut off direction of bend on bent sub
direction of bend on motor toolface scribeline
shims
MWD to Motor Toolface Alignment
scribeline chalkmark A B MWD HOC mud motor or turbine toolface offset
Why do we need this? TFO
A B
Sensor Configuration in Electronic Survey Systems
Gy By Gx Bx TF Acceleration vectors
Magnetic field vectors Gz
Bz
The toolface must be pointing in the X direction ! probe axis
Gravity toolface : Gx,Gy Magnetic toolface : Gx,Gy,Gz
Bx,By,Bz
The X Direction Marked on Hang-off Collars
Gx Bx
Gy By
TF
The machined notch is called “scribeline” index key
Measuring the Toolface Offset with Protractor
chalkmark mtr toolface position
MWD scribeline
Measuring the Toolface Offset
scribeline chalkmark 360 OD AB TFO DC × π × =
Note : AB distance is in the same units as AA or ODDC
TFO (toolface offset) is measured in degrees (degrees) 360 AA AB TFO= × (degrees) A B MWD HOC mud motor or toolface offset TFO A B
Toolface Offset Calculation - Example
° = × = × = 360 33.6 3 . 50 7 . 4 360 AA AB TFO TFO A B Distances measured :
AA = 50.3 in (8 inch hang-off collar) AB = 4.7 in
scribeline motor
toolface
Note : check the method of angle measurement with the directional drilling company !
Magnetic North Referenced Toolface Direction
Magnetic Toolface (MTF) • Used if inclination is < 5-8º • Referenced to Magnetic North • Less accurate than high-sideTF
Note : The toolface direction is mechanically transferred to the survey tools
MN
E TF
High-side Referenced Toolface
Gravity Toolface (GTF) • Referenced to the high-side
(direction) of the borehole • Used if inclination is >5-8º • Given as X° Right or Left from
the HS HS
Note : the toolface direction is LEFT from HS here MN
E TF
high side
Magnetic Toolface vs. High-side Toolface
HS MN E TF HS or hole direction MTF GTF
HS 20L AZ 135 MN HS 170° MN 37R MTF 110 GTF ? E MN HS GTF ? AZ 315 MN MTF ?
Toolface Examples
MTF ?Drilling a Deviated Well
Drilling modes :
• Oriented – the TF is set to the required direction and drilling performed without drillstring rotation • Rotated – the drillstring is rotated, the hole drilled is
straight Resulting curvature : rotated L oriented L rotated L rotated DLS oriented L oriented DLS DLS + × + × =
Required Oriented Ratio
Roriented oriented length ratio to total drilled
Loriented length of hole drilled oriented
Ltotal length of hole drilled (total)
Note : enter drop rate as negativ number rotated DLS oriented DLS rotated DLS required DLS total L oriented L oriented R − − = =
Tool Alignment vs. Orientation
Alignment
• Where is the toolface position ? - on fixed housing : marked
- on adjustable bent housing : where the numbers met • Adjust position of bent subs, kick pad(s) to motor toolface • Align survey instrument to bent sub / motor toolface • Measure toolface offset to MWD
Orientation
• Orient the motor toolface when on bottom - compensate for reactive torque
- adjust toolface direction as drilling progresses
Calculation of the Required Toolface Setting
For Wellpath Correction
• The Ragland – diagram • Polar graph paper • The Ouija board (slide rule) • Computer programs (Pluto, DrillQuest)
A B B A+ B A−
The Ragland Diagram
ΔAZ I2 ΔTF DL 0Scales !
Note : DLS or BUR = DL / ΔMD HS is gravity highside I1 HS Ragland Diagram ΔAZ I1 I2Building Inclination and Changing Direction
DL HS
I
2> I
1 Ragland Diagram 0 ΔTF ΔAZ I1 I2Dropping Inclination and Changing Direction
DL HS
I
2< I
1 Ragland Diagram 0 ΔTF ΔAZ = 20.17° I2 =13.6° ΔTF = 110°Example
Note : Complete the change while drilling 100 ft with 110° GTF resulting in DLS = 5°/100 ft DL = 5° HS I1 =14.5° 0 Ragland Diagram Δ
AZ = 0
I2 ΔTF = 180° DLDropping Inclination without Changing Direction
HS
I
2< I
1 I1 Ragland Diagram 0 ΔAZ = 0
I1 I2 ΔTF = 0° DLBuilding Inclination without Changing Direction
HS
I
2> I
1Ragland Diagram
ΔAz I2 ΔTF DL 0 Note : ΔTF > 90° ! I1 HS
Changing Direction without Changing Inclination
Ragland Diagram
I
2= I
1 ΔAzmax I2 ΔTF DL 0 Note : ΔTF > 90° ! I1 HSMaximum Direction Change
Ragland Diagram
Calculation :
deg I DL sin a AZ 1 max ⎟⎟ ⎠ ⎞ ⎜⎜ ⎝ ⎛ = Δ Example:
DL = 5° I1 = 14.5° ° = ⎟ ⎠ ⎞ ⎜ ⎝ ⎛ = Δ 20.17 5 . 14 5 sin a AZmaxTF = 90 +
ΔAZmax GTF = 90 + 20.17 = 110° from HS 2 2 1 2I
DL
I
=
−
°
=
−
=
I
DL
13
.
6
I
2 2 1 2I
2< I
1Note : the maximum direction change causes inclination drop
Polar Graph Paper
The Ouija-board
DL circles initial inclination final inclination direction change TF rotation from HS Note :The Ouija-board is based on the same vector calculations as the Ragland diagram
Ouija Board Calculation
(DrillQuest)
Projection to target TVD
Direction to the Side of the Target
recent position, P N direction to target centerφ
Δφ Δφ R TC d left rightInclination to the End of the Target
TC ΔTVD recent position d1 d2 dTC ΔMDTC ΔMD1 ΔMD2 R IN1 IN2 INTC P near far