A Cameron Introduction to API 6D
and 6DSS Specifications
API 6D (ISO 14313): Specification for Pipeline Valves API 6DSS (ISO 14723): Subsea Pipeline Valves NACE MR0175 (ISO 15156): Petroleum and Natural
Gas Industries -Materials for Use in H2S
-Containing Environments In Oil and Gas Production API Q1 (ISO TS 29001): Specification for Quality Programs for The Petroleum, Petrochemical, and Natural Gas Industry The API Monogram Program
and ISO Accreditations
1
2
3
TABLE
OF
CONTENTS
Overview ... 2
API Specification 6D (ISO 14313) ... 3
API Specification 6DSS (ISO 14723) ... 3
Equipment ... 4
Surface and Underwater Safety Valves ... 5
Pressure Ratings ... 6
Temperature Classes ... 6
Design Verification Testing ... 7
Material Classes ... 7
NACE MR0175 (ISO 15156) ... 9
Welding ... 11
Quality Control ... 11
Markings ... 14
API Monogram Program ... 15
API Specification Q1 (ISO TS 29001) ... 16
OVERVIEW
ameron supports the development and use of international product
standards such as those published by API and ISO. These standards
provide a common basis for product characteristics and performance
attributes and act to capture the successful industry history associated
with these products. Products marketed, designed, manufactured and
used in compliance with recognized industry standards add significant
value to our industry.
Cameron endorses the API Monogram Program and API Quality
Program Specification Q1. API Q1 applies the recognized benefits of
the ISO 9001 Quality Program elements tailored specifically to the oil
and gas industry. The API Monogram Program joins the assessment
of quality programs with the demonstrated ability to comply with
inter-national product standards such as API 6D (ISO 14313) Specification
for Pipeline Valves and API 6DSS (ISO 14723) Specification for
Subsea Valves.
Cameron proudly holds the first two API 6D licenses (6D-.0001 and
6D-.0002) and the first three 6DSS licenses (6DSS-.0001, 6DSS-.0002
and 6DSS-.0003).
Cameron routinely provides products and services that meet
requirements of international standards such as API and ISO. It is
important to also understand that in many cases, standards represent
only industry-accepted minimum requirements. Exceeding minimum
requirements is one recognized element of Cameron’s reputation for
quality products and services delivered worldwide.
API
SPECIFICATION 6D
(ISO 14313)
API
SPECIFICATION
6DSS
(ISO 14723)
API Specification 6D (ISO 14313) is the recognized industry standard for pipeline valves that was formulated under the jurisdiction of the API Standards Subcommittee on Valves and Wellhead Equipment (API SC6). ISO 14313 was prepared by Technical Committee ISO/TC 67: Materials, equipment and offshore structures for petroleum and natural gas industries, Subcommittee SC 2, Pipeline transportation systems.
API Specification 6DSS (ISO 14723) is based on ISO 14313. It has been devel-oped to address special requirements specific to subsea pipeline valves. This international standard is also under the jurisdiction of the API Standards Subcommittee (API SC6) on Valves and Wellhead Equipment. ISO 14723 was prepared by Technical Committee ISO/TC 67: Materials, equipment and offshore structures for petroleum and natural gas industries, Subcommittee SC 2, Pipeline transportation systems.
Both these standards specify requirements and provide recommendations for the design, manufacturing, testing and documentation of ball, check, plug and gate valves for applications in pipeline systems meeting the requirements of ISO 13623 for the petroleum and natural gas industries. API Specification 6D (ISO 14313) is also specified as the base standard for manufacture of subsea equipment in accordance with API Specification 6DSS (ISO 14723). These inter-national standards are not applicable to valves for pressure ratings exceeding Class 2500 (PN 420).
These standards do not prescribe requirements for field use, testing or repair of covered products nor covers aftermarket remanufacture and repair activities. These requirements are covered under API 6DR recommended practice. Major sections of API 6D (ISO 14313) and API 6DSS are:
• Scope • Normative References • Terms and Definitions • Valve Types and Configurations (ball, check, gate, plug) • Design • Materials • Welding
EQUIPMENT
API Specification 6D (ISO 14313) and API 6DSS (ISO 14723)
cover Pipeline and Subsea Pipeline Valves as follows:
• Quality Control • Testing • Marking • Storage/Shipping • Documentation • Annex’s (NDE/testing/documentation/purchasing)
Elements not addressed in API 6D (ISO 14313) and API 6DSS include: • Research and Development
• Supplier Management • Reliability
• Field Maintenance and Service
Pipeline Valves Pressure Class
150 300 400 600 900 1500 2500 Ball: -Floater -Rising Stem -Trunnion 6D 6D 6D/6DSS 6D 6D 6D/6DSS 6D 6D 6D/6DSS 6D 6D 6D/6DSS 6D 6D 6D/6DSS 6D 6D 6D/6DSS 6D 6D 6D/6DSS Check: -Nozzle (Axial) -Piston -Swing -Wafer 6D 6D 6D/6DSS 6D 6D 6D 6D/6DSS 6D 6D 6D 6D/6DSS 6D 6D 6D 6D/6DSS 6D 6D 6D 6D/6DSS 6D 6D 6D 6D/6DSS 6D 6D 6D 6D/6DSS 6D Gate: -Expanding -Slab 6D6D 6D6D 6D6D 6D6D 6D6D 6D6D 6D6D Plug: -Lubricated -Non-lubricated 6D6D 6D6D 6D6D 6D6D 6D6D 6D6D 6D6D
API
SPECIFICATION
6DSS
(ISO 14723)
(continued)
SURFACE and
UNDERWATER
SAFETY VALVES
Background
Normative references are taken from:
• ANSI – American National Standards Institute • ASME – American Society of Mechanical Engineers • ASNT – American Standard for Nondestructive Testing • ASTM – American Society for Testing and Materials • AWS – American Welding Society • EN – Euro Norm • ISO – International Standards Organization • MSS – Manufacturers’ Standardization Society • NACE – National Association of Corrosion Engineers
The minimum Product Specification Level (PSL) for an SSV or USV is PSL 2.
Special Design Requirements
Requirements for design apart from general requirement for valves include: • Acceptable design codes and calculations for pressure containing parts/
materials as specified in B16.34 and other international design code. • Pressure-containing design and calculations in accordance with agreed,
internationally recognized design codes or standards, for example ASME Section VIII Division 1 or Division 2, or ASME B16.34.
• The minimum design thrust or torque for design calculations shall be at least two times the predicted breakaway maximum design thrust or torque of any operating condition at 38°C (100°F) at maximum pressure differential (MPD), or at an operational temperature and/or pressure causing the highest thrust or torque.
• Max force on hand-wheel breakaway thrust/torque 180 N. For API 6DSS valves, if required, ROV interface is per ISO 13628-8 (API 17D).
• Visible position indicator showing the open and closed position of the obturator (closure member) of the ball, disc, gate or plug.
TEMPERATURE
CLASSES
PRESSURE
RATINGS
TEMPERATURE
CLASSES
Valves covered by these international standards are furnished per ANSI/ASME rating or the nominal pressure (PN) classes in seven different pressure ratings representing the maximum working pressure of the equipment as follows:
Class 150 (PN 20) @ Class 900 (PN 150) @
Class 300 (PN 50) @ Class 1500 (PN 250) @
Class 400 (PN 64) @ Class 2500 (PN 420) @
Class 600 (PN 100) @
Pressure-temperature ratings for ANSI/ASME class-rated valves are in accor-dance with the applicable rating table for the appropriate material group in ASME B16.34 and for PN rated valves per EN 1092-1.
For intermediate design pressures and temperatures, the pressure-temperature rating is determined by linear interpolation.
Pressure-temperature ratings for non-ASME B16.34 and non-EN 1092-1are determined from the material properties in accordance with the applicable design standard.
For 6DSS valves, the minimum design temperature is 32°F (0°C) unless otherwise specified.
If the maximum pressure differential (MPD) at which the valve is required to be opened is not specified, then the pressure rating as determined for material at 100°F (38°C) shall be the MPD.
Note: Non-metallic parts can limit maximum pressures and minimum and maximum temperatures.
MATERIAL
CLASSES
DESIGN
VERIFICATION
TESTING
Performance verification testing is performed on production valves to vali-date that the performance requirements specified for pressure, temperature, mechanical cycles and standard test fluids are met in the design of the product.
Performance Verification Testing may include: • Hydrostatic Shell/Seat Testing
• Pneumatic/Air/Gas Testing • Pressure/Temperature Cycles • Load/Mechanical Cycles
• Functional and Operational Testing
Although pneumatic/air/gas testing is an optional requirement in API Specification 6D (ISO 14313), Cameron is proud to offer a wide variety of products proven to meet, and often exceed, the performance verification requirements of API 6D (ISO 14313).
There are various Material Classes which specify minimum material
requirements for general or sour service. API 6D (ISO 14313) and/or 6DSS (ISO 14723) equipment must be designed, tested and marked as satisfactory for one of these Material Classes.
• Austenitic stainless steel weld end valves: - 0.03% max. carbon
- 0.08% max. carbon if the material is stabilized
• Fracture toughness on base material and weld metal is based on yield strength (SMYS) and not tensile strength for all carbon/alloy material design temperature as:
Minimum Material Requirements
• Manufacturer shall develop documented material specification for pressure-containing and pressure-controlling parts agreed design standard such as ASME B16.34.
• Service compatibility - Non-metallic parts for valves intended for hydrocarbon gas service for valves above class 600 shall be resistant to explosive decompression.
• Chemical/carbon equivalent restrictions - carbon steel weld end valves:
Specification Carbon Phosphorus Sulphur CE%
6D .23% .035% .035% .43%
6DSS .21% .030% .030% .41%
6D -20º C -29º F
MATERIAL
CLASSES
(continued)
• Bolting material with a hardness exceeding HRC 34 (Rockwell C) or HBW 340 (Brinell) are not to be used for valve applications where hydrogen embrittlement can occur, unless otherwise agreed.
• Sour service - HIC testing is mandatory on plate material per NACE TM 0284. • As defined by National Association of Corrosion Engineers (NACE)
Standard MR0175, these material classes will also include an H2S rating in compliance with NACE Standard MR0175.
SOUR SERVICE &
ISO 15156
(NACE MR0175)
Sour service is defined as any case where the absolute partial pressure of hydrogen sulfide (H2S) exceeds 0.05 psi (0,0003 Mpa). As an example, if the
total shut-in pressure is 2000 psi (13,8 Mpa), a concentration of 25 parts per million (ppm) is equivalent to 0.05 psi partial pressure, so ISO 15156 would apply. API 6D (ISO 14313) and API 6DSS (ISO 17423) specifications require that materials for pressure-containing and pressure-controlling parts including bolting used in sour service meet the requirements of ISO 15156 (all parts).
ISO 15156 lists acceptable materials, including any restrictions on mechanical properties, heat treat procedures and method of manufacture. As an example, carbon and low-alloy steels must have a hardness of no more than 22 HRC. If acceptable low alloy steel is welded in an exposed area, it must be stress relieved at a temperature of at least 1150ºF (593ºC).
Partial Pressure Formulas:
H
2S PSIA =
H
2S PSIA = % H
2S x Shut-In Pressure
CO
2PSIA = % CO
2x Shut-In Pressure
H
2S PPM
1,000,000 x Shut-In Pressure
Examples of Material Usage Limits per NACE MR0175, 2003
Revision
(Assuming 5000 psi Total Pressure and No Elemental Sulfur)Material Type Application(Part) Maximum Hat 5000 psi 2S (34,5 Mpa) Minimum pH of Water Phase Maximum Temperature Carbon or
Low Alloy Steel Body, Bonnet, HangerGate, Seat, Stem No Limit No Limit No Limit 410 or F6NM
Stainless Steel
Body, Bonnet, Gate, Seat No Limit 3.5 No Limit
Stem 300 ppm 3.5 No Limit
17-4 PH SST or
Monel K-500 Valve Stem Only – 4.5 No Limit
316 or 304 Stainless Steel
Ring Gasket No Limit No Limit No Limit
Obturator, Seat, Stem 3000 ppm No Limit 140° F (60° C) Stellite or
Tungsten Carbide Obturator, Seat Trim No Limit No Limit No Limit Nickel Alloys
718 and 925 Body, Bonnet, ObturatorSeat, Stem
No Limit No Limit 275° F (135° C) 40,000 ppm No Limit 400° F (204° C) Nickel Alloys
SOUR SERVICE &
ISO 15156
(NACE MR0175
(continued)
There are sound reasons for the changes to NACE MR0175. Previous editions did not address the effects of environmental factors other than H2S on the resistance of materials to sulfide-stress cracking. While the major oil and gas companies, drilling companies and equipment manufacturers were aware of the limitations of the materials they used, the standard did not provide enough guidance for companies with less experience or metallurgical expertise.
In a few cases, materials that have been approved in MR0175 and widely used for certain components are no longer permitted by the standard. An example is the use of 17-4 PH® stainless steel for tubing hangers. In other
cases, the new restrictions may dictate a change in materials from past usage. For instance, tubing hangers or valve stems made from 410 or F6NM stainless steel are approved for use only if the partial pressure of H2S is no higher
than 1.5 psi. As a result of such limitations, it may not be possible to certify that a product complies with NACE MR0175, without knowing specific fluid conditions.
Another change to the standard is the expansion of scope to cover stress corrosion cracking (SCC) as well as sulfide-stress cracking (SSC). As a result, AISI 316 and other austenitic stainless steels are limited as to service temperature and chloride content as well as H2S.
Recognizing the impact of the new environmental limits in NACE MR0175, (ISO 15156) the standard now allows purchasers to qualify materials for use outside those limits, or to use materials not listed. This can be done by using “like for like” materials in an existing field or by documenting successful ser-vice history in a comparable application. Purchasers can also perform material qualification testing, as detailed in MR0175, and avoid the lengthy balloting and approval process.
There are many additional factors that can dramatically influence the selection of proper materials in addition to those included in NACE. Factors such as temperature are important considerations during completion and throughout the service life of the well.
WELDING
QUALITY
CONTROL
Welding, including repair welding, of containing and pressure-controlling parts are performed to qualified procedures. The following table applies to pressure containing fabrication and repair weldments for bodies, bonnets, obturator, seats and end connections or closures:
Requirements API 6D API 6DSS
Weld Procedure Qualification ISO 15607, ISO 15609, ISO 15614-1 or ASME Sec. IX with hardness survey
ISO 15607, ISO 15609, ISO 15614-1 or ASME Sec. IX with hardness survey Welder Performance Qualification ISO 9606-1, ASME Sec. IX or EN 287-1 ISO 9606-1, ASME Sec. IX or EN 287-1 Welding Consumables, Instrument
Calibration Documented Controls Required Documented Controls Required
Visual Exam of Weld Required Required
Weld Surface
NDE: PT/MT By Agreement By Agreement
Weld Volumetric NDE: UT/RT By Agreement By Agreement
Weld Procedure Qualification -
Hardness Testing Meet ISO 15156 (all parts) Meet ISO 15156 (all parts) Weld Procedure Qualification - Impact
Testing Required in accordance with ISO 148-1 or ASTM A370 Required in accordance with ISO 148-1 or ASTM A370
Specification 6D (ISO 14313) and 6DSS (ISO 14723) describe pertinent
information on inspections, tests, examinations and required documentation. Since the selection of type of testing and nondestructive examination for 6D equipment is ultimately a purchaser’s decision but it is a mandatory require-ment for 6DSS equipequipment is ultimately a purchaser’s decision but it is a mandatory require-ment, the following quality control and nondestructive examination (NDE) information is provided to make it easy for users to select the quality level consistent with their risk management needs.
NDE Type and Extent Examination Method Acceptance Criteria
API 6D API 6DSS API 6D API 6DSS
RT of castings – critical areas
per ASME B16.34 API 6D ASME B16.34, App I ASME Sec. V, Art. 2 ASME B16.34, App I ASME Sec. VIII, Div. 1, App 7 RT of castings – accessible
areas ASME B16.34, App I ASME Sec. V, Art. 2 ASME B16.34, App I ASME Sec. VIII, Div. 1, App 7 RT of welds –
weldments ASME Sec. V, Art. 2 ASME Sec. V, Art. 2
ASME Sec. VIII, Div. 1, Part UW51 (linear indications); ASME Sec. VIII, Div. 1, App
4 (rounded indications)
Same as 6D
UT of castings – critical
areas per ASME B16.34 ASME B16.34, App IV ASME Sec. V, Art. 5 (direct and shear wave) ASME B16.34, App IV ASTM A 609, Table 2, QL 2 UT of castings – accessible
areas ASME B16.34, App IV ASME Sec. V, Art. 5 (direct and shear wave) ASME B16.34, App IV ASTM A 609, Table 2, QL 1 UT of forgings and plate –
surface areas
ASTM A 388; or A 435; or
A 577 (as applicable) ASME Sec. V, Art. 5
ASME Sec. V, Art. 23; or ASTM A 388; or
A 435; or A 577 (as applicable)
ASME Sec. VIII, Div.1; or ASTM A 578/578M –
QUALITY
CONTROL
(continued)
NDE Type and Extent Examination Method Acceptance Criteria
API 6D API 6DSS API 6D API 6DSS
MT of forgings – 100%
accessible surface areas ASME Sec. V, Art. 7 ASME Sec. V, Art. 7 ASME Sec. VIII, Div. 1, App 6
Same as 6D; or no linear indications
(sealing surfaces) MT of bolting ASME Sec. V, Art. 7 ASME Sec. V, Art. 7 ASME Sec. VIII, Div. 1, App 6 Same MT of 100% machined
surfaces ASME Sec. V, Art. 7 ASME Sec. V, Art. 7 ASME Sec. VIII, Div. 1, App 6
Same as 6D; or no linear indications
(sealing surfaces) MT of weld bevels –
weld ends ASME Sec. V, Art. 7 ASME Sec. V, Art. 7 ASME Sec. VIII, Div. 1, App 6 Same as 6D LP of castings – 100%
accessible surface areas ASME Sec. V, Art. 6 ASME Sec. V, Art. 6 ASME Sec. VIII, Div. 1, App 8
Same as 6D; or no linear indications
(sealing surfaces) LP of bolting ASME Sec. V, Art. 6 ASME Sec. V, Art. 6 ASME Sec. VIII, Div. 1, App 8 Same as 6D LP of 100% machined
surfaces ASME Sec. V, Art. 6 ASME Sec. V, Art. 6 ASME Sec. VIII, Div. 1, App 8
Same as 6D; or no linear indications
(sealing surfaces) LP of weld bevels –
weld ends ASME Sec. V, Art. 6 ASME Sec. V, Art. 6 ASME Sec. VIII, Div. 1, App 8 Same as 6D VT of castings – surfaces MSS-SP-55 Same as 6D Type 1 – none acceptable; Type 2 to 12 – A & B Type 1, none acceptable; and
Type 2 to 12, A and B VT of forgings and plate –
surfaces – As required by ASTM Product Spec – As required by ASTM Product Spec
VT of weldments – ASME Sec. V, Art. 9 –
Complete joint penetration on Pressure Containing
Welds; or Undercuts should not reduce thickness in area to
below minimum thickness; or Surface porosity and exposed slag not permitted
on or within 45mm of seating surfaces. VT of others – 100%
surfaces – ASME Sec. V, Art. 9 – No visible defects
Repair welds – defect
removals; prior to welding MT or PT
Same as 6D; or when specified by
Customer – PT per ASME Sec. V, Art. 6
(100% sealing and accessible surfaces) Documented procedures Same as 6D; or when specified by Customer – PT – ASME Sec. VIII, Div. 1,
App 8; no linear indications; or MT – ASME Sec. V, Div. 1,
App 6; no linear indications
Repair welds –
pressure-containing parts MT or PT
Same as 6D; or when specified by Customer – PT - ASME Sec. V, Art. 6
(100% sealing and accessible surfaces); or MT - ASME Sec. V, Art. 7
(100% sealing and accessible surfaces); or RT - ASME Sec. V, Art. 2 (100% where practicable,
Documented procedures
Same as 6D; or when specified by
Customer – PT – ASME Sec. VIII, Div. 1,
App 8; no linear indications; or MT – ASME Sec. V, Div. 1,
App 6; no linear indications; or RT – ASME Sec. VIII, Div. 1,
QUALITY
CONTROL
(continued)
Minimum Bore Required for Full-Port Valves
Minimum Bore Size for Bypass, Drain and Vent Connections
Valve Flanged Ends
End flanges are furnished with raised face (RF) or ring-joint face (RTJ). Dimensions, tolerances and finishes are in accordance with:
• ASME B16.5 for sizes up to and including DN 600 (NPS 24), except DN 550 (NPS 22), • MSS SP-44 for DN 550 (NPS 22),
• ASME B16.47 Series ‘A’ for DN 650 (NPS 26) and larger sizes.
Valve Weld Ends
Weld ends conform to Fig. 434.8.6 (a), (1) and (2), in ASME B31.4 or Fig. 14 and 15 of ASME B31.8 unless otherwise agreed. In case of heavy walled valve body, the outside profile may be tapered at 30 degrees and then 45 degrees as illustrated in Fig. 1 of ASME B16.25.
Nominal Size Minimum Bore (mm)
DN NPS PN 20 ~ 100(Class 150 ~ 600)
PN 150
(Class 900) (Class 1500)PN 250 (Class 2500)PN 420
50 2 49 49 49 42 65 2-1/2 62 62 62 52 80 3 74 74 74 62 100 4 100 100 100 87 150 6 150 150 144 131 200 8 201 201 192 179 250 10 252 252 239 223 300 12 303 303 287 265 350 14 334 322 315 – 400 16 385 373 360 – 450 18 436 423 – – 500 20 487 471 – – 550 22 538 522 – – 600 24 589 570 – – 650 26 633 617 – – 700 28 684 665 – – 750 30 735 712 – – 800 32 779 760 – – 850 34 830 808 – – 900 36 874 855 – – 950 38 925 – – – 1000 40 976 – – – 1050 42 1020 – – – 1200 48 1166 – – – 1350 54 1312 – – – 1400 56 1360 – – – 1500 60 1458 – – –
Nominal Valve Size Connection Size
mm (inch)
DN NPS
50 ~ 100 2 ~ 4 15 (½)
150 ~ 200 6 ~ 8 20 (¾)
MARKING
and FINAL
INSPECTION
Section 13 and Table 12 of Specification 6D specify marking instructions and the checklist below describe marking/inspection for monogrammed equipment:
API Monogram Product Checklist
Customer: Sales Order:
Valve Description: Serial Number:
1. Are manufacturer’s name or trademarks identified on body and
nameplate? Pass Fail n/a
2. Are pressure class identified on body and nameplate? Pass Fail n/a 3. Are pressure/temperature rating identified on nameplate?
a) Maximum operating pressure at maximum operating temperature b) Maximum operating pressure at minimum operating temperature
Pass Fail n/a 4. Are face-to-face/end-to-end dimension identified on nameplate? Pass Fail n/a 5. Are body material designation identified on body and nameplate?
Are cast and heat melting identification identified on body, bonnet closures and stem?
Material symbol, e.g., AISI, ASME,ASTM. or ISO. NOTE: When body is fabricated of more than one type of steel, the end connection material governs marking.
Pass Fail n/a Pass Fail n/a
6. Are trim identification identified on nameplate?
Symbols indicating material of stem and sealing faces of closure members if different from that of body. Note: MSS SP-25 gives guid-ance on marking.
Pass Fail n/a
7. Are nominal valve size identified on body or nameplate or both as practicable?
a) Full-opening valves: nominal valve size
b) Reduced-opening valves: shall be marked as specified in 6.2
Pass Fail n/a
8. Are ring joint groove number identified on valve flange ends? Pass Fail n/a 9. ARE SMYS and minimum wall thickness identified on valve body
weld bevels? Pass Fail n/a
10. Are flow direction (for check valves only) identified on body of
unidirectional valve only? Pass Fail n/a
11. Are separate seat sealing direction identification plate on body? Pass Fail n/a 12. Are unique serial number identified on body and nameplate? Pass Fail n/a 13. Are date of manufacture (month and year) identified on nameplate? Pass Fail n/a 14. Is ISO 14313 identified on 6D nameplate or ISO 14723 identified on 6DSS
nameplates? Pass Fail n/a
15. Are bonnet, body and closures traceable to Heat Numbers? Cover/Bonnet Heat #_______ Body Heat #_______
Closures (L/R) Heat #_______ /_______
Pass Fail n/a 16. If body material is carbon steel, do the MTR meet the chemistry
requirements of API 6D clause 7.4 for weld ends? Pass Fail n/a 17. If a weld repair was performed, was NDE performed before and
after repair, is it documented and do results meet acceptance criteria?
Pass Fail n/a 18. Were shell and seat test performed per API requirements?
Shell Test Pressure______ Time_____ Seat Test Pressure_____ Time_____ Double Block and Bleed____Seat Test Pressure_______ Time_______
Pass Fail n/a Pass Fail n/a Pass Fail n/a
19. Are valves drained and lubed? Pass Fail n/a
THE API
MONOGRAM
PROGRAM
Program Description
The American Petroleum Institute administers the API Monogram Program as a service to the global oil and natural gas industry. The program is widely known for the API Monogram symbol, which can be found physically marked on many products used in the industry today. The mark is a warranty by the licensed product manufacturer or service provider to the API and to the purchaser of the product, that (a) the item complies in every aspect with the applicable API Product Specification in effect on the date of manufacture and (b) the item was manufactured in conformance with the manufacturer’s API-approved quality management system.
API Product Standards and the API Monogram Program
There are more than 70 API Specifications that are currently eligible for licensing under the API Monogram Program. These standards cover a wide variety of products and services used in the industry and are maintained by API’s internationally recognized standards organization to keep current with practices and technology used in the industry today.API Quality Management System
The API Monogram Program quality management system is based on ISO 9001 with the addition of requirements that are of specific importance to the oil and natural gas industry. The quality management system is documented in API Specification Q1.
The API Licensing Process
Organizations may voluntarily apply to API for a license to produce and mark products with the official API Monogram. In the application process, the organization must identify the API standard(s) it expects to conform to under the license, which specific products/services within that standard will be included or excluded under the agreement and the physical location of the facility that will produce the product. Upon acceptance of the organization’s application, API will (a) review the organization’s quality management system documentation for compliance with API Specification Q1; (b) perform an on-site audit of the implementation of the organization’s quality management system and (c) conduct and on-site evaluation of the organization’s capability to produce products in compliance with the applicable API specification(s). If approved, the organization will be issued a numbered license granting it the right to use the API Monogram for a period of three years, during which time the organization may be subject to additional, unannounced audits by the API.
Using the API Monogram
Under the license agreement, the organization may not physically mark any product with the API Monogram that does not fully conform with the applicable API Standard and/or if the product manufacture deviated from the licensed organization’s quality management system. For each use of the API Monogram, the organization is also required to mark the unique license number issued by the API adjacent to the monogram, which is traceable to the individual API-licensed facility that produced the product.
THE API
MONOGRAM
PROGRAM
(continued)
For more information, contact your local Cameron representative.
Cameron • P.O. Box 1212 • Houston, TX 77251-1212 • Tel: 1.281.499.8511 www.c-a-m.com
API
SPECIFICATION Q1
(ISO 29001)
API Specification Q1 (ISO 29001) is intended to be used in conjunction with international oil and gas product standards by internationally licensed manufacturers. Used in this manner, API Specification Q1 delivers significant value to the industry by providing a cohesive link between the accreditation of a manufacturer’s quality system and their ability to provide products meeting industry and customer requirements.
API Specification Q1 differs from generic quality systems (e.g., ISO 9001) by its role in the voluntary licensing of manufacturers to provide oil and gas industry products in accordance with API specifications. API licenses are only issued after an on-site survey has confirmed that the licensee adheres to the requirements of both the quality system standard API Specification Q1 and the requirements of an international oil and gas product specification recognized by the oil and gas industry and API. In contrast, generic quality system requirements are normally intended to be applied to any industry or product through contractual agreements with or without industry standards or specifications.
API Specification Q1 includes the basic quality management system requirements of ISO 9001 and is also published as ISO 29001.
API and ISO
ACCREDITATIONS
Cameron is proud to maintain API and ISO accreditations at many manufacturing and CAMSERV™ repair facilities. In fact, Cameron holds one of the largest number
of API licenses in the industry. These accreditations, however, only make up a part of Cameron’s commitment to quality. We invite you to contact your local Cameron representative and review our commitment to quality in detail.
Plant Location State/Country API Licenses CertificationsISO 9001
Deer Park Australia 6A, 16A, 17D, Q1 X
Shanghai Moqiao China 6A, Q1 X
Shanghai Songjian China 6A, Q1 X
Weifang City, Shandong China 6D X
Batam Island Indonesia 6A
Bekasi Indonesia X
Johor Malaysia 6A, 16A, 17D X
Selangor Malaysia 6A, 6D, 17D X
Muscat Oman 6A, 16A, 16C, 16D, Q1 X
Al Rushaid Saudi Arabia 6A, 6D, 16A, 16C, 16D, Q1 X
Jubail (JV) Saudi Arabia X
Singapore Singapore 6A, 6D, 16A, 16C, 17D X
Abu Dhabi UAE X
Luanda Angola X
Bonor Regis England X
Leeds England 6A, 16A, 17D X
Newmarket England X
Rugby/Sunbury England X
Tunbridge Wells, Kent England X
Beziers France 6A, 16A, 16C, 17D X
Celle Germany 6A, 16A, 16D, 17D, 17F, Q1 X
Longford Ireland 6A, 16C, 17D Q1 X
Colico Italy 6A, 6D, 6DSS, 17D X
Milan Italy X
Voghera Italy 6A, 6D, 6DSS X
Hoogezand Netherlands X
Onne Port Nigeria X
Port Harcourt Nigeria 6D X
Stavanger Norway 6A X
Campina Romania 6A, 11AX, 11B X
Ploiesti Romania 6A X
Aberdeen Scotland X
Calgary (10th St NE) Canada X
Calgary (Farrell Rd SE) Canada X
Edmonton Canada 6A, 6D, 16A, 16C, 608 X
Edmonton (3707-97 St) Canada 608, 6D X
Plant Location State/Country API Licenses CertificationsISO 9001
Little Rock Arkansas 6D X
City of Industry California X
Grand Junction Colorado 12F
Iola Kansas 11AX, 11B
Salina Kansas X
Berwick Louisiana 6A, 16A, 16R, 17D, Q1 X
Hammond Louisiana 6A, 6D X
New Iberia Louisiana 6A, Q1 X
Ville Platte Louisiana 6A, 6D, 6DSS X
Millbury Massachusetts X
Buffalo New York 672, 617, 614 X
Duncan Oklahoma X
Moore Oklahoma X
Oklahoma City (18th St) Oklahoma X
Oklahoma City (33rd St) Oklahoma 6A, 16A, 16C, Q1
Oklahoma City (7500 SW 29th St) Oklahoma 6A, 6D, 17D, Q1 X
Oklahoma City (845 SE 29th St) Oklahoma 6A, 6D X
Electra Texas X
Houston (11327 Tanner Rd) Texas 6A, 16C, 17D, Q1 X
Houston (11331 Tanner Rd) Texas 6A, 16C, 17D, Q1 X
Houston (4646 W Sam Houston Pkwy N) Texas X
Houston (6650 Bingle Rd) Texas 16D, Q1 X
Houston (Equity Drive) Texas X
Houston (JFK Blvd) Texas X
Houston (Port Northwest Drive) Texas X
Houston (Thomas Rd, Bldg G) Texas 16A, Q1
Katy Texas 16A, Q1 X
Odessa (2500 Steven Road) Texas X
Quality Policy Statement
Cameron is committed to customer satisfaction by providing superior products and services that conform to agreed-upon requirements, through employee involvement in the quality management system and a process of continual improvement.
HSE Policy Statement
At Cameron, we are committed ethically, financially and personally to a working environment where no one gets hurt, nothing gets harmed. HE A LT H S A FETY AND ENVIRONMEN TA L EX C EL LE N CE CAMERON HEADQUARTERS 3250 Briarpark Drive, Suite 300
Houston, Texas 77042, USA Tel: 1.281.499.8511 www.c-a-m.com/valvesandmeasurement DISTRIBUTED VALVES DEMCO NAVCO NEWCO NUTRON OIC TECHNO TEXSTEAM THORNHILL CRAVER TOM WHEATLEY WHEATLEY WKM
ENGINEERED & PROCESS VALVES CAMERON ENTECH FOSTER GENERAL GROVE ORBIT RING-O TBV TEXSTEAM TK TOM WHEATLEY WKM FLOW CONTROL CAMERON DYNATORQUE LEDEEN MAXTORQUE SSS TEST WILLIS MEASUREMENT SYSTEMS BARTON CALDON CLIF MOCK JISKOOT LINCO NUFLO PAAI AFTERMARKET SERVICES CAMSERV MANUFACTURING LOCATIONS Alvin, USA Bognor Regis, UK Caldon, USA Calgary, Canada City of Industry, USA Colico, Italy (†) Duncan, USA Edmonton, Canada (†) Hammond, USA (†) Harvey, USA Houston, USA (†) Jacarei, Brazil Jiskoot, UK Kilgore, USA Little Rock, USA (†) Longford, Ireland (†) Midland, USA Millbury, USA Muskegon, USA Odessa, USA
Oklahoma City, USA (†) Port Harcourt, Nigeria (†) Ville Platte, USA (†) Voghera, Italy (†) Weifang, China (†) Songjian, China (†) Yancheng, China
(†) API Registered Locations
WAREHOUSE/AFTERMARKET SERVICES Benicia, USA Bethlehem, USA Casper, USA Chengdu, China Chetwynd, Canada Corpus Cristi, USA Deerpark, USA Edmonton, USA Houston, USA (‡) Jakarta, Indonesia Jebel Ali, UAE (‡) Lafayatte, USA Lancaster, USA Melbourne, Australia New Market, UK (‡) Mobile, USA Odessa, USA Oklahoma City, USA Port Allen, USA Sarnia, Canada Stafford, USA (‡) Torrance, USA Ville Platte, USA (‡) (‡) Warehouse Locations