IMPRESSED CURRENT CATHODIC PROTECTION
IMPRESSED CURRENT CATHODIC PROTECTION
2.0 CONTENTS
2.0 CONTENTS
2.1 Silicon Iron Anodes 2.1 Silicon Iron Anodes2.1.1 Silicon Iron Rod Anodes 2.1.1 Silicon Iron Rod Anodes 2.1.2 Silicon Iron Tubular Anodes 2.1.2 Silicon Iron Tubular Anodes
2.2 Mixed Metal Oxide Anodes 2.2 Mixed Metal Oxide Anodes
2.2.1 Mixed Metal
2.2.1 Mixed Metal Oxide Tubular AnodesOxide Tubular Anodes 2.2.2 Mixed Metal Oxide Ribbon Anodes 2.2.2 Mixed Metal Oxide Ribbon Anodes 2.2.3 Mixed Metal Oxide Wire Anodes 2.2.3 Mixed Metal Oxide Wire Anodes 2.2.4 Mixed Metal Oxide Mesh & Ribbon Mesh 2.2.4 Mixed Metal Oxide Mesh & Ribbon Mesh Anodes Anodes 2.2.5 Mixed Metal Oxide Anode Accessories 2.2.5 Mixed Metal Oxide Anode Accessories 2.2.6 Mixed Metal Oxide Ribbon Mesh Canister 2.2.6 Mixed Metal Oxide Ribbon Mesh Canister Anodes Anodes 2.2.7 Mixed Metal Oxide Discrete Mesh Anodes 2.2.7 Mixed Metal Oxide Discrete Mesh Anodes
2.3 Other ICCP anodes 2.3 Other ICCP anodes
2.3.1 Magnetite Anodes 2.3.1 Magnetite Anodes 2.3.2 Graphite Anodes 2.3.2 Graphite Anodes 2.3.3 Platinised Titanium Anodes 2.3.3 Platinised Titanium Anodes
2.4 Transformer Rectifiers 2.4 Transformer Rectifiers
2.4.1 Air Cooled / Oil Cooled TR's 2.4.1 Air Cooled / Oil Cooled TR's 2.4.2 Remote Monitoring For TR's 2.4.2 Remote Monitoring For TR's
2.5 Junction Boxes 2.5 Junction Boxes
2.5.1 Positive / Negative / Bond Junction Boxes 2.5.1 Positive / Negative / Bond Junction Boxes
2.6 ICCP Accessories 2.6 ICCP Accessories 2.6.1 Wellhead Assemblies 2.6.1 Wellhead Assemblies 2.6.2 Carbonaceous Backfill 2.6.2 Carbonaceous Backfill 2.6.3 Cable XLPE/PVC 2.6.3 Cable XLPE/PVC 2.6.4 Cable
2.6.4 Cable XLPE/PVC/SWXLPE/PVC/SWA/PVCA/PVC 2.6.5 Cable PVDF / HMWPE 2.6.5 Cable PVDF / HMWPE 2.6.6 Cable Halar / HMWPE 2.6.6 Cable Halar / HMWPE 2.6.7 Cable HMWPE 2.6.7 Cable HMWPE 2.6.8 Vent Pipe 2.6.8 Vent Pipe 2.6.9 Casing Pipe 2.6.9 Casing Pipe
REVISION 1
REVISION 1
APPLICATION
APPLICATION
Marine Structures, Seawater Intakes, Deepwell Groundbeds, Horizontal Groundbeds, Distributed Anodes, T
Marine Structures, Seawater Intakes, Deepwell Groundbeds, Horizontal Groundbeds, Distributed Anodes, Tank ank
Internals & Tank Bottoms. Suitable For Use In Soils, Mud, Carbonaceous & Petroleum Coke Backfill; Fresh, Brackish
Internals & Tank Bottoms. Suitable For Use In Soils, Mud, Carbonaceous & Petroleum Coke Backfill; Fresh, Brackish
and Sea Water.
and Sea Water.
CHEMICAL COMPOSITION
CHEMICAL COMPOSITION
CONSUMPTION RATES
CONSUMPTION RATES
CABLE CONNECTION
CABLE CONNECTION
SILICON IRON ANODE DATA
SILICON IRON ANODE DATA
Silicon Silicon Manganese Manganese Carbon Carbon Chromium Chromium Iron Iron Normal Normal 14.50% 14.50% 0.75% 0.75% 0.85% 0.85% – – Remainder Remainder Chrome Chrome 14.50% 14.50% 0.75% 0.75% 0.95% 0.95% 4.50% 4.50% Remainder Remainder Normal Alloy Normal Alloy Chrome Alloy Chrome Alloy 0.5 kg/Amp/year 0.5 kg/Amp/year 0.2 kg/Amp/year 0.2 kg/Amp/year Typical Rates Typical Rates
With Heatshrink Sleeve
With Heatshrink Sleeve
With Heatshrink Cap
Type Type 36/2.0 36/2.0 36/2.5 36/2.5 36/3.0 36/3.0 48/2.0 48/2.0 48/2.5 48/2.5 48/3.0 48/3.0 60/2.0 60/2.0 60/2.5 60/2.5 60/3.0 60/3.0 60/4.5 60/4.5
REVISION 1
REVISION 1
CABLE TYPES
CABLE TYPES
Available cable types include : XLPE/PVC, HMWPE, PVDF(Kynar), XLPE/PVC/SWA/PVC, EPR/CSPE
Available cable types include : XLPE/PVC, HMWPE, PVDF(Kynar), XLPE/PVC/SWA/PVC, EPR/CSPE
STANDARD ANODE TYPES AND WEIGHTS
STANDARD ANODE TYPES AND WEIGHTS
CANISTERED ANODES
CANISTERED ANODES
A A (in) (in) 36 36 36 36 36 36 48 48 48 48 48 48 60 60 60 60 60 60 60 60 B B (in) (in) 2.0 2.0 2.5 2.5 3.0 3.0 2.0 2.0 2.5 2.5 3.0 3.0 2.0 2.0 2.5 2.5 3.0 3.0 4.5 4.5 C C (in) (in) 3.0 3.0 3.5 3.5 4.0 4.0 3.0 3.0 3.5 3.5 4.0 4.0 3.0 3.0 3.5 3.5 4.0 4.0 4.5 4.5 (m (m22)) 0.16 0.16 0.20 0.20 0.23 0.23 0.20 0.20 0.25 0.25 0.30 0.30 0.25 0.25 0.32 0.32 0.38 0.38 0.55 0.55 (ft (ft 22)) 1.70 1.70 2.1 2.1 2.50 2.50 2.20 2.20 2.70 2.70 3.30 3.30 2.70 2.70 3.40 3.40 4.0 4.0 5.90 5.90 (kg) (kg) 14.50 14.50 22.30 22.30 31.40 31.40 19.10 19.10 28.60 28.60 40.90 40.90 22.70 22.70 35.90 35.90 50.00 50.00 99.10 99.10 (lbs) (lbs) 32 32 49 49 69 69 42 42 63 63 90 90 50 50 79 79 110 110 218 218 S Suurrffaacce e AArreeaa AApppprroox x WWt t Standard Sizes Standard Sizes 150mmDia x 1500mm L 150mmDia x 1500mm L 200mmDia x 2000mm L 200mmDia x 2000mm L 250mmDia x 2000mm L 250mmDia x 2000mm L Standard Gauges Standard Gauges 1.0mm 20bg 1.0mm 20bg 1.2mm 18bg 1.2mm 18bg 1.5mm 18bg 1.5mm 18bgREVISION 1
REVISION 1
APPLICATION
APPLICATION
Marine Structures, Seawater Intakes, Deepwell Groundbeds, Horizontal Groundbeds, Distributed Anodes, T
Marine Structures, Seawater Intakes, Deepwell Groundbeds, Horizontal Groundbeds, Distributed Anodes, Tank Internalsank Internals
& Tank Bottoms (not recommended for large diameter tanks). Suitable For Use In Soils, Mud, Carbonaceous & Pet Coke
& Tank Bottoms (not recommended for large diameter tanks). Suitable For Use In Soils, Mud, Carbonaceous & Pet Coke
Backfill; Fresh, Brackish and Sea Water
Backfill; Fresh, Brackish and Sea Water
CHEMICAL COMPOSITION
CHEMICAL COMPOSITION
TECHNICAL DATA
TECHNICAL DATA
SILICON IRON TUBULAR ANODE DATA
SILICON IRON TUBULAR ANODE DATA
Silicon Iron
Silicon Iron ASTM A518 – ASTM A518 – 86 Grade 86 Grade 33
Silicon Silicon Manganese Manganese Carbon Carbon Chromium Chromium Copper Copper Molybdenum Molybdenum Iron Iron 14.20 – 14.75% 14.20 – 14.75% 1.50% Max 1.50% Max 0.75 – 1.15% 0.75 – 1.15% 3.25 – 5.00% 3.25 – 5.00% 0.50% Max 0.50% Max 0.20%Max 0.20%Max Remainder Remainder
Tensile Strength (1/2”Dia bar)
Tensile Strength (1/2”Dia bar)
Compressive Strength Compressive Strength Brinell Hardness Brinell Hardness Density Density Melting Point Melting Point 15,000 psi 15,000 psi 100,000 psi 100,000 psi 520 bhn 520 bhn 7.0 gr/ml 7.0 gr/ml 2,300 ˚F 2,300 ˚F
REVISION 1
REVISION 1
STANDARD ANODE TYPES, WEIGHTS, DIMENSIONS AND OUTPUTS
STANDARD ANODE TYPES, WEIGHTS, DIMENSIONS AND OUTPUTS
Average Wt
Average Wt
Type
Type ApproxApprox
Area Area Outside Outside Dia Dia Inside Inside Dia Dia Length Length 31 31 46 46 63 63 85 85 110 110 MS-1 MS-1 MS-2 MS-2 MS-3 MS-3 MS-4 MS-4 MS-5 MS-5 14.1 14.1 20.9 20.9 28.6 28.6 39.2 39.2 49.9 49.9 2.4 2.4 4.0 4.0 4.9 4.9 6.9 6.9 8.7 8.7 0.2 0.2 0.4 0.4 0.5 0.5 0.6 0.6 0.8 0.8 71 71 58 58 71 71 96 96 124 124 2.8 2.8 2.3 2.3 2.8 2.8 3.8 3.8 4.9 4.9 45.7 45.7 35.6 35.6 45.7 45.7 74.4 74.4 99.0 99.0 1.8 1.8 1.4 1.4 1.8 1.8 2.9 2.9 3.9 3.9 1067 1067 2134 2134 2134 2134 2134 2134 2134 2134 42 42 84 84 84 84 84 84 84 84 1.5-2.0 1.5-2.0 3.0-4.0 3.0-4.0 3.5-5.0 3.5-5.0 6.0-7.0 6.0-7.0 6.0-8.5 6.0-8.5 l lbbss kkggss fft t 22 mm22 mmmm iinn mmmm iinn mmmm iinn Nominal Nominal Discharge Discharge Amps Amps
S Suubbssttrraattee TTiittaanniiuumm AASSTTMM BB333388 GGrraaddee 11 oorr 22 C Cooaattiinngg IIrrOO22/Ta/Ta22OO55 C CooaattiinnggMMeetthhoodd MMuullttiippaasssstthheerrmmaallddeeccoommppoossiittiioonnooffpprreecciioouussmmeettaallssaallttsstteecchhnniiqquuee D Diiaammeetteerr 2255..44mmmm W Waallll TThhiicckknneessss 00..9900mmmm Co
ConnsusumpmptitioonnRaRatete 00.5.5--44.0.0mmg/g/A/A/yryrddeepependndiingnguupoponnCPCPaappplplicicatatioionncconondidittioionnss
U
Uttiilliissaattiioonn FFaaccttoorr DDiimmeennssiioonnaallllyy SSttaabbllee
W
Woorrkkiinngg EEnnvviirroonnmmeenntt SSuuiittaabbllee ffoorr CCll22&O&O22orcombinationofbothorcombinationofboth
OperatingCharacteristics OperatingCharacteristics Coatingloadingcanbeadjustedforspecificlifetime/currentdensityrequirement Coatingloadingcanbeadjustedforspecificlifetime/currentdensityrequirement
REVISION 1
REVISION 1
APPLICATION
APPLICATION
MarineStructures,SeawaterIntakes,DeepwellGroundbeds,HorizontalGroundbeds,DistributedAnodes,TankInternals MarineStructures,SeawaterIntakes,DeepwellGroundbeds,HorizontalGroundbeds,DistributedAnodes,TankInternals &TankBottomsSuitableForUseInSoils,Mud,Carbonaceous&PetCokeBackfill;Fresh,BrackishandSeaWater &TankBottomsSuitableForUseInSoils,Mud,Carbonaceous&PetCokeBackfill;Fresh,BrackishandSeaWaterTUBULAR MMO ANODE DATA
TUBULAR MMO ANODE DATA
Environment Environment CarbonaceousBackfill CarbonaceousBackfill CalcinedPetroleumCoke CalcinedPetroleumCoke Freshwater Freshwater BrackishWater BrackishWater Seawater Seawater MaxCurrentDensity MaxCurrentDensity (A/m (A/m22)) 50 50 100 100 100 100 100-300 100-300 600 600 Life Life (Years) (Years) 20 20 20 20 20 20 20 20 20 20
REVISION 1
REVISION 1
STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTS
STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTS
Soil(withcarbonbackfill) Soil(withcarbonbackfill) S-2.5/50 S-2.5/50 S-2.5/100 S-2.5/100 FreshWater FreshWater FW-2.5/50 FW-2.5/50 FW-2.5/100 FW-2.5/100 SeaWater SeaWater SW-2.5/50 SW-2.5/50 SW-2.5/100 SW-2.5/100 Mud(*) Mud(*) M-2.5/50 M-2.5/50 M-2.5/100 M-2.5/100 BrackishWater(**) BrackishWater(**) BW-2.5/50 BW-2.5/50 BW-2.5/100 BW-2.5/100 mm mm 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 inches inches 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 mm mm 500 500 1000 1000 500 500 1000 1000 500 500 1000 1000 500 500 1000 1000 500 500 1000 1000 inches inches 19.7 19.7 39.4 39.4 19.7 19.7 39.4 39.4 19.7 19.7 39.4 39.4 19.7 19.7 39.4 39.4 19.7 19.7 39.4 39.4 (Ampsfrom5-70˚C) (Ampsfrom5-70˚C) 4 4 8 8 4 4 8 8 25 25 50 50 2-4 2-4 4-8 4-8 (Ampsfrom10-70˚C) (Ampsfrom10-70˚C) 4÷12 4÷12 8÷24 8÷24 (Ampsfrom0-5˚C) (Ampsfrom0-5˚C) 2 2 4 4 2 2 4 4 5 5 10 10 1.5 1.5 3 3 (Ampsfrom0-10˚C) (Ampsfrom0-10˚C) 2÷6 2÷6 4÷12 4÷12 T Tyyppe e OOD D LLeennggtthh CurrentOutput CurrentOutput (Typical) (Typical) CurrentOutput CurrentOutput (Typical) (Typical) (*)Currentoutputsinmuddependonsiteconditions(seamudorrivermud,etc) (*)Currentoutputsinmuddependonsiteconditions(seamudorrivermud,etc) (**)Currentoutputsinbrackishwaterdependonsiteconditions&chlorideconcentrations. (**)Currentoutputsinbrackishwaterdependonsiteconditions&chlorideconcentrations.
NOTES
NOTES
••CoatingloadingmaybeCoatingloadingmaybeadjustedtosuitaparticularcurrentdensityordesignadjustedtosuitaparticularcurrentdensityordesignlifelife
•
•Standardanodesaredesignedfor20yearlife,however,designStandardanodesaredesignedfor20yearlife,however,designlifeofuptolifeofupto50yearscanbecateredfor.50yearscanbecateredfor.
•
•TubularMMOanodestringscanTubularMMOanodestringscanbesuppliedtoClientsspecificrequirements.besuppliedtoClientsspecificrequirements.
•
REVISION 1
REVISION 1
APPLICATION
APPLICATION
Reinforced Concrete Structures &
Reinforced Concrete Structures & TTank Bottomsank Bottoms
STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTS
STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTS
APPLICATION
APPLICATION
RIBBON MMO DATA
RIBBON MMO DATA
Substrate Substrate Coating Coating Coating Method Coating Method Width (Nom) Width (Nom) Thickness (Nom) Thickness (Nom)
Standard Coil Length
Standard Coil Length
Standard Coil Weight
Standard Coil Weight
Surface Area of Ribbon
Surface Area of Ribbon
Consumption Rate Consumption Rate Utilisation Factor Utilisation Factor Working Environment Working Environment Operating Characteristics Operating Characteristics
Titanium Conductor Bar
Titanium Conductor Bar
Substrate
Substrate
Sand & Concrete
Sand & Concrete
Titanium ASTM B338 Grade 1
Titanium ASTM B338 Grade 1
IrO
IrO22/T/Taa22OO55
Multi pass thermal decomposition of precious metal salts technique
Multi pass thermal decomposition of precious metal salts technique
0.25” (6.35mm) 0.25” (6.35mm) 0.025” (0.635mm) 0.025” (0.635mm) 250’ (76.22m) 250’ (76.22m) 2.5lbs (1.12kg) 2.5lbs (1.12kg) 0.014m 0.014m22/m/m
0.5 - 4.0 mg/A/yr depending upon CP application conditions
0.5 - 4.0 mg/A/yr depending upon CP application conditions
Dimensionally Stable
Dimensionally Stable
Suitable for Cl
Suitable for Cl22 & O& O22 or combination of bothor combination of both
CURRENT OUTPUT IN FINE SAND
CURRENT OUTPUT IN FINE SAND
12.8mA/ft (42mA/m) when operating at a current density of
12.8mA/ft (42mA/m) when operating at a current density of
0.278A/ft
0.278A/ft 22 (3A/m(3A/m22).).
50 year design life when operating at a current density of
50 year design life when operating at a current density of
0.278A/ft
0.278A/ft 22 (3A/m(3A/m22).).
CURRENT OUTPUT IN CONCRETE
CURRENT OUTPUT IN CONCRETE
0.45mA/ft (1.5mA/m) when operating at a current density of
0.45mA/ft (1.5mA/m) when operating at a current density of
10.19mA/ft
10.19mA/ft 22 (110A/m(110A/m22).).
100 year design life when operating at a current density of
100 year design life when operating at a current density of
10.19mA/ft
10.19mA/ft 22 (110A/m(110A/m22).).
Width: 0.50” (12.7mm); Thickness: 0.035” (0.9mm)
Width: 0.50” (12.7mm); Thickness: 0.035” (0.9mm)
Coil length: 250’ (76.22m); Coil Weight: 8.5lbs (3.8kg)
Coil length: 250’ (76.22m); Coil Weight: 8.5lbs (3.8kg)
Titanium ASTM B 265 Grade 1
REVISION 1
REVISION 1
APPLICATION
APPLICATION
T
Tank Bottoms, ank Bottoms, TTank Internals, Pipeline Internals, Canistered ank Internals, Pipeline Internals, Canistered Anodes, Continuous Horizontal Groundbeds,Anodes, Continuous Horizontal Groundbeds,
Discontinuous Horizontal Groundbeds, Shallow Vertical Groundbeds, Deep Anode Groundbeds.
Discontinuous Horizontal Groundbeds, Shallow Vertical Groundbeds, Deep Anode Groundbeds.
STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTS
STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTS
Available in two standard sizes, with two standard current ratings. Other sizes and rating are available upon request.
Available in two standard sizes, with two standard current ratings. Other sizes and rating are available upon request.
MMO Wire Anode consists of solid titanium wire which meets ASTM B348 Grade 1 or 2 standards, that has been
MMO Wire Anode consists of solid titanium wire which meets ASTM B348 Grade 1 or 2 standards, that has been
coated with Mixed Metal Oxide.
coated with Mixed Metal Oxide.
PIGGYBACK WIRE ANODE SYSTEMS
PIGGYBACK WIRE ANODE SYSTEMS
For use on pipelines, the product comprises Mixed Metal Oxide Wire Anode material “piggybacked” to a cable at
For use on pipelines, the product comprises Mixed Metal Oxide Wire Anode material “piggybacked” to a cable at
predetermined intervals (to aid current distribution and attenuation). The wire and cable is contained within a cotton
predetermined intervals (to aid current distribution and attenuation). The wire and cable is contained within a cotton
sock filled with calcined petroleum coke breeze backfill. The Piggyback Sock Anode is placed alongside the pipeline with
sock filled with calcined petroleum coke breeze backfill. The Piggyback Sock Anode is placed alongside the pipeline with
suitable lengths of cable at each end of the loop allowed for termination into a junction box.
suitable lengths of cable at each end of the loop allowed for termination into a junction box.
PIGGYBACK WIRE SOCK ANODE SYSTEMS
PIGGYBACK WIRE SOCK ANODE SYSTEMS
For use on pipelines, the product comprises Mixed Metal Oxide Wire Anode material “piggybacked” to a cable at
For use on pipelines, the product comprises Mixed Metal Oxide Wire Anode material “piggybacked” to a cable at
predetermined intervals (to aid current distribution and attenuation). The wire and cable is contained within a cotton
predetermined intervals (to aid current distribution and attenuation). The wire and cable is contained within a cotton
sock filled with calcined petroleum coke breeze backfill. The Piggyback Sock Anode is placed alongside the pipeline with
sock filled with calcined petroleum coke breeze backfill. The Piggyback Sock Anode is placed alongside the pipeline with
suitable lengths of cable at each end of the loop allowed for termination into a junction box.
suitable lengths of cable at each end of the loop allowed for termination into a junction box.
WIRE ANODES ELECTRICAL RESISTANCE
WIRE ANODES ELECTRICAL RESISTANCE
1.5mm
1.5mm diameter diameter : : 75,537 75,537 microhms/ft microhms/ft / 24/ 247,821 7,821 microhms/mmicrohms/m
3.0mm di
3.0mm diameter ameter : : 18,884 18,884 microhms/ft microhms/ft / 6/ 61,954 1,954 microhms/mmicrohms/m
Approximate electrical resistance @ 25ºC. Mechanical properties are based on typical room temperature.
REVISION 1
REVISION 1
TYPICAL CABLE TO WIRE SPLICED CONNECTION
TYPICAL CABLE TO WIRE SPLICED CONNECTION
TYPICAL WIRE SOCK ANODE ARRANGEMENT
TYPICAL WIRE SOCK ANODE ARRANGEMENT
TYPICAL CONCENTRIC PATTERN WIRE ANODE
ANODE PERFORMANCE
ANODE PERFORMANCE
Current rating @ 110 mA/m
Current rating @ 110 mA/m22 (10 mA/ft (10 mA/ft 22))
Expected life (NACE Standard TM02944-94)
Expected life (NACE Standard TM02944-94)
Catalyst
Catalyst
Maximum anode concrete interface
Maximum anode concrete interface current densitycurrent density
FHWA limit FHWA limit Short-term limit Short-term limit NOMINAL DIMENSIONS NOMINAL DIMENSIONS Width Width Coil length Coil length
Actual anode surface per unit length of anode
Actual anode surface per unit length of anode
Expanded thickness
Expanded thickness
Diamond dimensions
Diamond dimensions
Shipping weight per coil
Shipping weight per coil
SUBSTRATE
SUBSTRATE
Composition
Composition
Coefficient of thermal expansion
Coefficient of thermal expansion
Thermal conductivity @ 20˚C Thermal conductivity @ 20˚C Electrical resistivity Electrical resistivity Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Yield strength Yield strength Elongation Elongation CURRENT DISTRIBUTOR CURRENT DISTRIBUTOR Width Width Thickness Thickness Coil length Coil length
Shipping weight per coil
Shipping weight per coil
ELECTRICAL PROPERTIES
ELECTRICAL PROPERTIES
Anode ribbon mesh
Anode ribbon mesh resistance lengthwiseresistance lengthwise
Current distributor resistance lengthwise
Current distributor resistance lengthwise
REVISION 1
REVISION 1
ELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded TitaniumELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium
mesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of Reinforced
mesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of Reinforced
Concrete Structures. Concrete Structures.
MATERIAL SPECIFICATIONS
MATERIAL SPECIFICATIONS
2.8 mA/m (0.85 mA/ft) 2.8 mA/m (0.85 mA/ft) 75 Years 75 YearsIridium Based Mixed Metal Oxide
Iridium Based Mixed Metal Oxide
110 mA/m
110 mA/m22(10 mA/ft (10 mA/ft 22))
220 mA/m
220 mA/m22(20 mA/ft (20 mA/ft 22))
10 mm (0.4 ") 10 mm (0.4 ") 76 m (250 ft) 76 m (250 ft) 0.025 m 0.025 m22/m /m (0.082 (0.082 ft ft 22/ft)/ft) 1.30 mm (0.051 ") 1.30 mm (0.051 ") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 1.4 kg (3.1 lbs) 1.4 kg (3.1 lbs)
Titanium, Grade 1 per ASTM B265
Titanium, Grade 1 per ASTM B265
8.7 x 10
8.7 x 10-5-5/˚K /˚K (0.0000048/in(0.0000048/in/in/˚K)/in/˚K)
15.6W/ m
15.6W/ m22- ˚K (9.0BTU/hr/ft - ˚K (9.0BTU/hr/ft 22/˚F/ft)/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum 24% minimum 12.70 mm (0.5 ") 12.70 mm (0.5 ") 0.90 mm (0.035 ") 0.90 mm (0.035 ") 76 m (250 ft) 76 m (250 ft) 3.9 kg (8.6 lbs) 3.9 kg (8.6 lbs) 0.49 Ohm/m (0.15 Ohm/ft) 0.49 Ohm/m (0.15 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft)
ANODE PERFORMANCE
ANODE PERFORMANCE
Current rating @ 110 mA/m
Current rating @ 110 mA/m22(10 mA/ft (10 mA/ft 22))
Expected life (NACE Standard TM02944-94)
Expected life (NACE Standard TM02944-94)
Catalyst
Catalyst
Maximum anode concrete interface current density :
Maximum anode concrete interface current density :
FHWA limit FHWA limit Short-term limit Short-term limit NOMINAL DIMENSIONS NOMINAL DIMENSIONS Width Width Coil length Coil length
Actual anode surface per unit length of anode
Actual anode surface per unit length of anode
Expanded thickness
Expanded thickness
Diamond dimensions
Diamond dimensions
Shipping weight per coil
Shipping weight per coil
SUBSTRATE
SUBSTRATE
Composition
Composition
Coefficient of thermal expansion
Coefficient of thermal expansion
Thermal conductivity @ 20˚C Thermal conductivity @ 20˚C Electrical resistivity Electrical resistivity Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Yield strength Yield strength Elongation Elongation CURRENT DISTRIBUTOR CURRENT DISTRIBUTOR Width Width Thickness Thickness Coil length Coil length
Shipping weight per coil
Shipping weight per coil
ELECTRICAL PROPERTIES
ELECTRICAL PROPERTIES
Anode ribbon mesh
Anode ribbon mesh resistance lengthwiseresistance lengthwise
Current distributor resistance
Current distributor resistance lengthwiselengthwise
3.5 mA/m (1.05 mA/ft)
3.5 mA/m (1.05 mA/ft)
75 Years
75 Years
Iridium Based Mixed Metal Oxide
Iridium Based Mixed Metal Oxide
110 mA/m
110 mA/m22 (10 mA/ft (10 mA/ft 22))
220 mA/m
220 mA/m22 (20 mA/ft (20 mA/ft 22))
13 mm (0.5 ") 13 mm (0.5 ") 76 m (250 ft) 76 m (250 ft) 0.032 m 0.032 m22/m /m (0.105 (0.105 ft ft 22/ft)/ft) 1.30 mm (0.051 ") 1.30 mm (0.051 ") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 1.8 kg (4 lbs) 1.8 kg (4 lbs)
Titanium, Grade 1 per ASTM B265
Titanium, Grade 1 per ASTM B265
8.7 x 10
8.7 x 10-5-5/˚K /˚K (0.0000048/in/(0.0000048/in/in/˚K)in/˚K)
15.6W/ m
15.6W/ m22- ˚K (9.0BTU/hr/ft - ˚K (9.0BTU/hr/ft 22/˚F/ft)/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum 24% minimum 12.70 mm (0.5 ") 12.70 mm (0.5 ") 0.90 mm (0.035 ") 0.90 mm (0.035 ") 76 m (250 ft) 76 m (250 ft) 3.9 kg (8.6 lbs) 3.9 kg (8.6 lbs) 0.39 Ohm/m (0.12 Ohm/ft) 0.39 Ohm/m (0.12 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft)
REVISION 1
REVISION 1
ELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded TitaniumELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium
mesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of Reinforced
mesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of Reinforced
Concrete Structures.
Concrete Structures.
MATERIAL SPECIFICATIONS
5.28 mA/m (1.61 mA/ft)
5.28 mA/m (1.61 mA/ft)
75 Years
75 Years
Iridium Based Mixed Metal Oxide
Iridium Based Mixed Metal Oxide
110 mA/m
110 mA/m22 (10 mA/ft (10 mA/ft 22))
220 mA/m
220 mA/m22 (20 mA/ft (20 mA/ft 22))
19 mm (0.75 ") 19 mm (0.75 ") 76m (250 ft) 76m (250 ft) 0.048 m 0.048 m22/m (0.157 ft /m (0.157 ft 22/ft)/ft) 1.30 mm (0.051 ") 1.30 mm (0.051 ") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 2.7 kg (6 lbs) 2.7 kg (6 lbs)
Titanium, Grade 1 per ASTM B265
Titanium, Grade 1 per ASTM B265
8.7 x 10
8.7 x 10-5-5/˚K /˚K (0.0000048/in/(0.0000048/in/in/˚K)in/˚K)
15.6W/ m
15.6W/ m22- ˚K (9.0BTU/hr/ft - ˚K (9.0BTU/hr/ft 22/˚F/ft)/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum 24% minimum 12.70 mm (0.5 ") 12.70 mm (0.5 ") 0.90 mm (0.035 ") 0.90 mm (0.035 ") 76 m (250 ft) 76 m (250 ft) 3.9 kg (8.6 lbs) 3.9 kg (8.6 lbs) 0.26 Ohm/m (0.08 Ohm/ft) 0.26 Ohm/m (0.08 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) ANODE PERFORMANCE ANODE PERFORMANCE
Current rating @ 110 mA/m
Current rating @ 110 mA/m22(10 mA/ft (10 mA/ft 22))
Expected life (NACE Standard TM02944-94)
Expected life (NACE Standard TM02944-94)
Catalyst
Catalyst
Maximum anode concrete interface current density
Maximum anode concrete interface current density
FHWA limit FHWA limit Short-term limit Short-term limit NOMINAL DIMENSIONS NOMINAL DIMENSIONS Width Width Coil length Coil length
Actual anode surface per unit length of anode
Actual anode surface per unit length of anode
Expanded thickness
Expanded thickness
Diamond dimensions
Diamond dimensions
Shipping weight per coil
Shipping weight per coil
SUBSTRATE
SUBSTRATE
Composition
Composition
Coefficient of thermal expansion
Coefficient of thermal expansion
Thermal conductivity @ 20˚C Thermal conductivity @ 20˚C Electrical resistivity Electrical resistivity Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Yield strength Yield strength Elongation Elongation CURRENT DISTRIBUTOR CURRENT DISTRIBUTOR Width Width Thickness Thickness Coil length Coil length
Shipping weight per coil
Shipping weight per coil
ELECTRICAL PROPERTIES
ELECTRICAL PROPERTIES
Anode ribbon mesh
Anode ribbon mesh resistance lengthwiseresistance lengthwise
Current distributor resistance
Current distributor resistance lengthwiselengthwise
REVISION 1
REVISION 1
ELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded TitaniumELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium
mesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of Reinforced
mesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of Reinforced
Concrete Structures.
Concrete Structures.
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE
ANODE PERFORMANCE
Current rating @ 110 mA/m
Current rating @ 110 mA/m22(10 mA/ft (10 mA/ft 22))
Expected life (NACE Standard TM02944-94)
Expected life (NACE Standard TM02944-94)
Catalyst
Catalyst
Maximum anode concrete interface current density
Maximum anode concrete interface current density
FHWA limit FHWA limit Short-term limit Short-term limit NOMINAL DIMENSIONS NOMINAL DIMENSIONS Width Width Coil length Coil length
Actual anode surface per unit length of anode
Actual anode surface per unit length of anode
Expanded thickness
Expanded thickness
Diamond dimensions
Diamond dimensions
Shipping weight per coil
Shipping weight per coil
SUBSTRATE
SUBSTRATE
Composition
Composition
Coefficient of thermal expansion
Coefficient of thermal expansion
Thermal conductivity @ 20˚C Thermal conductivity @ 20˚C Electrical resistivity Electrical resistivity Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Yield strength Yield strength Elongation Elongation CURRENT DISTRIBUTOR CURRENT DISTRIBUTOR Width Width Thickness Thickness Coil length Coil length
Shipping weight per coil
Shipping weight per coil
ELECTRICAL PROPERTIES
ELECTRICAL PROPERTIES
Anode ribbon mesh
Anode ribbon mesh resistance lengthwiseresistance lengthwise
Current distributor resistance
Current distributor resistance lengthwiselengthwise
5.3 mA/m (1.62 mA/ft)
5.3 mA/m (1.62 mA/ft)
75 Years
75 Years
Iridium Based Mixed Metal Oxide
Iridium Based Mixed Metal Oxide
110 mA/m
110 mA/m22 (10 mA/ft (10 mA/ft 22))
220 mA/m
220 mA/m22 (20 mA/ft (20 mA/ft 22))
20 mm (0.8 ") 20 mm (0.8 ") 76 m (250 ft) 76 m (250 ft) 0.05 m 0.05 m22/m (0.082 ft /m (0.082 ft 22/ft)/ft) 1.30 mm (0.051") 1.30 mm (0.051") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 2.9 kg (6.38 lbs) 2.9 kg (6.38 lbs)
Titanium, Grade 1 per ASTM B265
Titanium, Grade 1 per ASTM B265
8.7 x 10 8.7 x 10-5-5/˚K /˚K (0.0000048/in/in(0.0000048/in/in/˚K)/˚K) 15.6W/ m 15.6W/ m22- ˚K (9.0BTU/hr/ft - ˚K (9.0BTU/hr/ft 22/˚F/ft)/˚F/ft) 0.000056 Ohm-cm (0.000022 Ohm-in) 0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum 24% minimum 12.70 mm (0.5 ") 12.70 mm (0.5 ") 0.90 mm (0.035 ") 0.90 mm (0.035 ") 76 m (250 ft) 76 m (250 ft) 3.9 kg (8.6 lbs) 3.9 kg (8.6 lbs) 0.25 Ohm/m (0.07 Ohm/ft) 0.25 Ohm/m (0.07 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft)
REVISION 1
REVISION 1
ELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded TitaniumELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium
mesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of Reinforced
mesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of Reinforced
Concrete Structures.
Concrete Structures.
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE
ANODE PERFORMANCE
Current rating @ 110 mA/m
Current rating @ 110 mA/m22(10 mA/ft (10 mA/ft 22))
Expected life (NACE Standard TM02944-94)
Expected life (NACE Standard TM02944-94)
Catalyst
Catalyst
Maximum anode concrete interface current density
Maximum anode concrete interface current density
FHWA limit FHWA limit Short-term limit Short-term limit NOMINAL DIMENSIONS NOMINAL DIMENSIONS Width Width Coil length Coil length
Actual anode surface per unit length of anode
Actual anode surface per unit length of anode
Expanded thickness
Expanded thickness
Diamond dimensions
Diamond dimensions
Shipping weight per coil
Shipping weight per coil
SUBSTRATE
SUBSTRATE
Composition
Composition
Coefficient of thermal expansion
Coefficient of thermal expansion
Thermal conductivity @ 20˚C Thermal conductivity @ 20˚C Electrical resistivity Electrical resistivity Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Yield strength Yield strength Elongation Elongation CURRENT DISTRIBUTOR CURRENT DISTRIBUTOR Width Width Thickness Thickness Coil length Coil length
Shipping weight per coil
Shipping weight per coil
ELECTRICAL PROPERTIES
ELECTRICAL PROPERTIES
Anode ribbon mesh
Anode ribbon mesh resistance lengthwiseresistance lengthwise
Current distributor resistance
Current distributor resistance lengthwiselengthwise
7.0 mA/m (2.13 mA/ft)
7.0 mA/m (2.13 mA/ft)
75 Years
75 Years
Iridium Based Mixed Metal Oxide
Iridium Based Mixed Metal Oxide
110 mA/m
110 mA/m22 (10 mA/ft (10 mA/ft 22))
220 mA/m
220 mA/m22 (20 mA/ft (20 mA/ft 22))
25 mm (0.8 ") 25 mm (0.8 ") 76 m (250 ft) 76 m (250 ft) 0.062 m 0.062 m22/m (0.203 ft /m (0.203 ft 22/ft)/ft) 1.30 mm (0.051 ") 1.30 mm (0.051 ") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 3.6 kg (7.9 lbs) 3.6 kg (7.9 lbs)
Titanium, Grade 1 per ASTM B265
Titanium, Grade 1 per ASTM B265
8.7 x 10
8.7 x 10-5-5/˚K /˚K (0.0000048/in/(0.0000048/in/in/˚K)in/˚K)
15.6W/ m
15.6W/ m22- ˚K (9.0BTU/hr/ft - ˚K (9.0BTU/hr/ft 22/˚F/ft)/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum 24% minimum 12.70 mm (0.5 ") 12.70 mm (0.5 ") 0.90 mm (0.035 ") 0.90 mm (0.035 ") 76 m (250 ft) 76 m (250 ft) 3.9 kg (8.6 lbs) 3.9 kg (8.6 lbs) 0.20 Ohm/m (0.061 Ohm/ft) 0.20 Ohm/m (0.061 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft)
REVISION 1
REVISION 1
ELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded TitaniumELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium
mesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of Reinforced
mesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of Reinforced
Concrete Structures.
Concrete Structures.
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE
ANODE PERFORMANCE
Current rating @ 110 mA/m
Current rating @ 110 mA/m22 (10 mA/ft (10 mA/ft 22))
Expected life (NACE Standard TM02944-94)
Expected life (NACE Standard TM02944-94)
Catalyst
Catalyst
Maximum anode concrete interface current density :
Maximum anode concrete interface current density :
FHWA limit FHWA limit Short-term limit Short-term limit NOMINAL DIMENSIONS NOMINAL DIMENSIONS Width of roll Width of roll Length of roll Length of roll
Area per roll
Area per roll
Actual anode surface per unit area of concrete
Actual anode surface per unit area of concrete
Expanded thickness
Expanded thickness
Diamond dimensions
Diamond dimensions
Shipping weight per coil
Shipping weight per coil
SUBSTRATE
SUBSTRATE
Composition
Composition
Coefficient of thermal expansion
Coefficient of thermal expansion
Thermal conductivity @ 20˚C Thermal conductivity @ 20˚C Electrical resistivity Electrical resistivity Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Yield strength Yield strength Elongation Elongation ELECTRICAL PROPERTIES ELECTRICAL PROPERTIES Anode mesh
Anode mesh resistance lengthwiseresistance lengthwise
Current distributor resistance lengthwise
Current distributor resistance lengthwise
Resistance width wise c/w
Resistance width wise c/w current distributorcurrent distributor
18.8 mA/m
18.8 mA/m22 (1.71 mA/ft (1.71 mA/ft 22))
75 Years
75 Years
Iridium Based Mixed Metal Oxide
Iridium Based Mixed Metal Oxide
110 mA/m
110 mA/m22(10 mA/ft (10 mA/ft 22))
220 mA/m
220 mA/m22(20 mA/ft (20 mA/ft 22))
1.22 m (4ft) 1.22 m (4ft) 76 m (250 ft) 76 m (250 ft) 92.9 m 92.9 m22(1000 ft (1000 ft 22)) 0.17 m 0.17 m22/m/m22 (0.17 ft (0.17 ft 22/ft /ft 22)) 1.415 mm (0.056") 1.415 mm (0.056") 34 x 76 x 0.64 mm (1.33 " x 3.0 " x 0.025 ") 34 x 76 x 0.64 mm (1.33 " x 3.0 " x 0.025 ") 26 kg (56 lbs) 26 kg (56 lbs)
Titanium, Grade 1 per ASTM B265
Titanium, Grade 1 per ASTM B265
8.7 x 10
8.7 x 10-5-5/˚K /˚K (0.0000048/in(0.0000048/in/in/˚K)/in/˚K)
15.6W/ m
15.6W/ m22- ˚K (9.0BTU/hr/ft - ˚K (9.0BTU/hr/ft 22/˚F/ft)/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum 24% minimum 0.085 Ohm/m (0.026 Ohm/ft) 0.085 Ohm/m (0.026 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 0.023 Ohm/m (0.007 Ohm/ft) 0.023 Ohm/m (0.007 Ohm/ft)
REVISION 1
REVISION 1
ELGARD™ Anode mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium meshELGARD™ Anode mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium mesh
substrate. The Anode Mesh is used as a key component in the Cathodic Protection of Reinforced Concrete Structures.
substrate. The Anode Mesh is used as a key component in the Cathodic Protection of Reinforced Concrete Structures.
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE
ANODE PERFORMANCE
Current rating @ 110 mA/m
Current rating @ 110 mA/m22(10 mA/ft (10 mA/ft 22))
Expected life (NACE Standard TM02944-94)
Expected life (NACE Standard TM02944-94)
Catalyst
Catalyst
Maximum anode concrete interface current density :
Maximum anode concrete interface current density :
FHWA limit FHWA limit Short-term limit Short-term limit NOMINAL DIMENSIONS NOMINAL DIMENSIONS Width of roll Width of roll Length of roll Length of roll
Area per roll
Area per roll
Actual anode surface per unit area of concrete
Actual anode surface per unit area of concrete
Expanded thickness
Expanded thickness
Diamond dimensions
Diamond dimensions
Shipping weight per coil
Shipping weight per coil
SUBSTRATE
SUBSTRATE
Composition
Composition
Coefficient of thermal expansion
Coefficient of thermal expansion
Thermal conductivity @ 20˚C Thermal conductivity @ 20˚C Electrical resistivity Electrical resistivity Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Yield strength Yield strength Elongation Elongation ELECTRICAL PROPERTIES ELECTRICAL PROPERTIES
Anode mesh resistance lengthwise
Anode mesh resistance lengthwise
Current distributor resistance
Current distributor resistance lengthwiselengthwise
Resistance widthwise c/w current distributor
Resistance widthwise c/w current distributor
24.4 mA/m
24.4 mA/m22(2.22 mA/ft (2.22 mA/ft 22))
75 Years
75 Years
Iridium Based Mixed Metal Oxide
Iridium Based Mixed Metal Oxide
110 mA/m
110 mA/m22 (10 mA/ft (10 mA/ft 22))
220 mA/m
220 mA/m22 (20 mA/ft (20 mA/ft 22))
1.22 m (4 ft) 1.22 m (4 ft) 76 m (250 ft) 76 m (250 ft) 92.9 m 92.9 m22(1000 ft (1000 ft 22)) 0.22 m 0.22 m22/m/m22(0.22 ft (0.22 ft 22/ft /ft 22)) 1.981 mm (0.078") 1.981 mm (0.078") 34 x 76 x 0.89 mm (1.33 " x 3.0 " x 0.035 ") 34 x 76 x 0.89 mm (1.33 " x 3.0 " x 0.035 ") 33kg (73 lbs) 33kg (73 lbs)
Titanium, Grade 1 per ASTM B265
Titanium, Grade 1 per ASTM B265
8.7 x 10
8.7 x 10-5-5/˚K /˚K (0.0000048/in/(0.0000048/in/in/˚K)in/˚K)
15.6W/ m
15.6W/ m22- ˚K (9.0BTU/hr/ft - ˚K (9.0BTU/hr/ft 22/˚F/ft)/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum 24% minimum 0.046 Ohm/m (0.014 Ohm/ft) 0.046 Ohm/m (0.014 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 0.016 Ohm/m (0.005 Ohm/ft) 0.016 Ohm/m (0.005 Ohm/ft)
REVISION 1
REVISION 1
ELGARD™ Anode mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium meshELGARD™ Anode mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium mesh
substrate. The Anode Mesh is used as a key component in the Cathodic Protection of Reinforced Concrete Structures.
substrate. The Anode Mesh is used as a key component in the Cathodic Protection of Reinforced Concrete Structures.
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE
ANODE PERFORMANCE
Current rating @ 110 mA/m
Current rating @ 110 mA/m22(10 mA/ft (10 mA/ft 22))
Expected life (NACE Standard TM02944-94)
Expected life (NACE Standard TM02944-94)
Catalyst
Catalyst
Maximum anode concrete interface current density :
Maximum anode concrete interface current density :
FHWA limit FHWA limit Short-term limit Short-term limit NOMINAL DIMENSIONS NOMINAL DIMENSIONS Width of roll Width of roll Length of roll Length of roll
Area per roll
Area per roll
Actual anode surface per unit area of concrete
Actual anode surface per unit area of concrete
Expanded thickness
Expanded thickness
Diamond dimensions
Diamond dimensions
Shipping weight per coil
Shipping weight per coil
SUBSTRATE
SUBSTRATE
Composition
Composition
Coefficient of thermal expansion
Coefficient of thermal expansion
Thermal conductivity @ 20˚C Thermal conductivity @ 20˚C Electrical resistivity Electrical resistivity Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Yield strength Yield strength Elongation Elongation ELECTRICAL PROPERTIES ELECTRICAL PROPERTIES
Anode mesh resistance lengthwise
Anode mesh resistance lengthwise
Current distributor resistance
Current distributor resistance lengthwiselengthwise
Resistance width wise c/w
Resistance width wise c/w current distributorcurrent distributor
37.8 mA/m
37.8 mA/m22(3.44 mA/ft (3.44 mA/ft 22))
75 Years
75 Years
Iridium Based Mixed Metal Oxide
Iridium Based Mixed Metal Oxide
110 mA/m
110 mA/m22 (10 mA/ft (10 mA/ft 22))
220 mA/m
220 mA/m22 (20 mA/ft (20 mA/ft 22))
1.22 m (4 ft) 1.22 m (4 ft) 76 m (250 ft) 76 m (250 ft) 92.9 m 92.9 m22(1000 ft (1000 ft 22)) 0.34 m 0.34 m22/m/m22(0.34 ft (0.34 ft 22/ft /ft 22)) 1.981 mm (0.078 ") 1.981 mm (0.078 ") 25 x 51 x 0.89 mm (0.923 " x 2.0 " x 0.035 ") 25 x 51 x 0.89 mm (0.923 " x 2.0 " x 0.035 ") 43 kg (95 lbs) 43 kg (95 lbs)
Titanium, Grade 1 per ASTM B265
Titanium, Grade 1 per ASTM B265
8.7 x 10
8.7 x 10-5-5/˚K /˚K (0.0000048/in/(0.0000048/in/in/˚K)in/˚K)
15.6W/ m
15.6W/ m22- ˚K (9.0BTU/hr/ft - ˚K (9.0BTU/hr/ft 22/˚F/ft)/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum 24% minimum 0.027 Ohm/m (0.008 Ohm/ft) 0.027 Ohm/m (0.008 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 0.013 Ohm/m (0.004 Ohm/ft) 0.013 Ohm/m (0.004 Ohm/ft)
REVISION 1
REVISION 1
ELGARD™ Anode mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium meshELGARD™ Anode mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium mesh
substrate. The Anode Mesh is used as a key component in the Cathodic Protection of Reinforced Concrete Structures.
substrate. The Anode Mesh is used as a key component in the Cathodic Protection of Reinforced Concrete Structures.
MATERIAL SPECIFICATIONS
REVISION 1
REVISION 1
APPLICATION
APPLICATION
A range of access
A range of accessories are availaories are available ble to to assist with tassist with the successful inhe successful installation of stallation of our Mixed Metal Oxide aour Mixed Metal Oxide anode systems.node systems.
SPOT WELDERS FOR UNDER TANK SYSTEMS
SPOT WELDERS FOR UNDER TANK SYSTEMS
ANODE CENTRALISERS
ANODE CENTRALISERS
For connection of Titanium conductor bars to Mixed Metal Oxide
For connection of Titanium conductor bars to Mixed Metal Oxide
Ribbon Anodes (see data sheet 2.2.2.)
Ribbon Anodes (see data sheet 2.2.2.)
For connection to tubular anode systems allowing them to centralise
For connection to tubular anode systems allowing them to centralise
within the casing / borehole. Available in a range of sizes and
within the casing / borehole. Available in a range of sizes and
materials to suit the application. When ordering please specify
materials to suit the application. When ordering please specify
metallic or non metallic type and the size of borehole / casing the
metallic or non metallic type and the size of borehole / casing the
are being passed through.
are being passed through.
CABLE TIES AND CLIPS
REVISION 1
REVISION 1
END WEIGHTS
END WEIGHTS
End weights are secured to bottom of an anode string / chain configuration to ensure cables remain straight during installation.
End weights are secured to bottom of an anode string / chain configuration to ensure cables remain straight during installation.
Weights are calculated according to the anode cable and ground bed arrangement.
REVISION 1
REVISION 1
APPLICATION
APPLICATION
Horizontal Groundbeds, Shallow Vertical Groundbeds.
Horizontal Groundbeds, Shallow Vertical Groundbeds.
STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTS
STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTS
MESH STRIP ANODES
MESH STRIP ANODES
are manufactured using titanium expanded mesh substrate, which meets ASTM B265are manufactured using titanium expanded mesh substrate, which meets ASTM B265Grade 1 or 2 standards
Grade 1 or 2 standards
MESH STRIP ANODES
MESH STRIP ANODES
are 1.25" wide x 48" long and are rated 5 Amps for a 20 year design life in calcined petroleumare 1.25" wide x 48" long and are rated 5 Amps for a 20 year design life in calcined petroleumcoke. The MESH STRIP ANODE can be packaged in a spiral wound, galvanized steel canister or a fabric sleeve.
coke. The MESH STRIP ANODE can be packaged in a spiral wound, galvanized steel canister or a fabric sleeve.
Anode size and rating is calculated as follows,
Anode size and rating is calculated as follows,
•
• Max Operating Max Operating current current density of density of anode = anode = 100A/m100A/m22
•
• Titanium Surface Area of Titanium Surface Area of 1.25” (32mm) Width x 1.25” (32mm) Width x 48” (1220mm) Lengt48” (1220mm) Length Strip Mesh Anh Strip Mesh Anode = 0.05mode = 0.05m22
•
• Titanium is coated with a proprietary MMO coating with a sTitanium is coated with a proprietary MMO coating with a sufficient loading to last a minimum of 20 ufficient loading to last a minimum of 20 years at theyears at the
specified current density.
specified current density.
•
• SurfacSurface aree area of ana of anode is ode is 0.05m0.05m22and at current density of 100mA/mand at current density of 100mA/m22 gives output 5A for minimum 20 years (orgives output 5A for minimum 20 years (or
equivalent of 100 Amp/years at max current density of 100A/m
equivalent of 100 Amp/years at max current density of 100A/m22))
CABLE TYPES & CONNECTIONS
CABLE TYPES & CONNECTIONS
Anodes are factory assembled with a fully encapsulated cable connection.
Standard Gauges Standard Gauges 1.0mm 20bg 1.0mm 20bg 1.2mm 18bg 1.2mm 18bg 1.2mm 18bg 1.2mm 18bg 1.5mm 18bg 1.5mm 18bg 2.0mm 14bg 2.0mm 14bg Standard Sizes Standard Sizes 150mmDia x 1500mm L 150mmDia x 1500mm L 150mmDia x 2000mm L 150mmDia x 2000mm L 200mmDia x 2000mm L 200mmDia x 2000mm L 250mmDia x 2000mm L 250mmDia x 2000mm L 300mmDia x 2000mm L 300mmDia x 2000mm L
REVISION 1
REVISION 1
CABLE TYPES & CONNECTIONS
CABLE TYPES & CONNECTIONS
Standard Cable types included HMWPE, XLPE/PVC, PVDF/HMWPE, When ordering please specify cable type,
Standard Cable types included HMWPE, XLPE/PVC, PVDF/HMWPE, When ordering please specify cable type,
length and size (mm
length and size (mm22))
CANNISTER TYPES AND DIMENSIONS
M
Maaxxiimmuum m CCuurrrreennt t DDeennssiitty y ((CCDD) ) @ @ AAnnooddee 221166mmAA//mm22(20mA/ft (20mA/ft 22))
M
Meessh Lh Leennggtthh, “, “LL””, m, mm (m (fftt)) 11000 (0 (..332255)) 11550 0 ((..449922)) 22000 (0 (..665588)) 22550 (0 (..881177)) 33000 (0 (..998833)) 33550 0 ((11..112255
Anode Surface Area, m
Anode Surface Area, m22 (ft (ft 22)) ..00220 0 ((..221155)) ..00330 0 ((..332255)) ..00440 0 ((..443300)) ..00550 0 ((..554455)) ..00661 1 ((..666600)) ..00771 1 ((..777700))
C Cuurrrreennt t RRaattiinng g @ @ MMaax x CCDD, , mmAA 44..66 66..88 99..11 1111..44 1133..77 1155..99 E Exxppeecctteedd LLiiffee 5500 YYeeaarrss A Annoodde e CCooaattiinngg IIrriiddiiuum m OOxxiiddee, , MMiixxeed d MMeettaal l OOxxiiddee 25.4mm (1 in) 25.4mm (1 in) 31.75mm (1-1/4 in) 31.75mm (1-1/4 in) Variabl
Variable – See e – See TTable Belowable Below
1.30mm (0.051 in) 1.30mm (0.051 in) 2.5mm x 4.6mm (0.1 in x 0.18 in) 2.5mm x 4.6mm (0.1 in x 0.18 in) 0.6mm (0.025 in) 0.6mm (0.025 in)
Titanium, Grade 1 per ASTM B265
Titanium, Grade 1 per ASTM B265
8.7 x 10
8.7 x 10-5-5/˚K /˚K (0.0000048/in(0.0000048/in/in/˚K)/in/˚K)
15.6W/ m
15.6W/ m22- ˚K (9.0BTU/hr/ft - ˚K (9.0BTU/hr/ft 22/˚F/ft)/˚F/ft)
0.000056 Ohm-cm (0.000022 Ohm-in)
0.000056 Ohm-cm (0.000022 Ohm-in)
105 GPa (14,900,000 PSI) minimum
105 GPa (14,900,000 PSI) minimum
245 MPa (35,000 PSI) minimum
245 MPa (35,000 PSI) minimum
175 MPa (25,000 PSI) minimum
175 MPa (25,000 PSI) minimum
24% minimum 24% minimum 6.35mm (1/4 in) 6.35mm (1/4 in) 0.63mm (0.025 in) 0.63mm (0.025 in) Anode Diameter Anode Diameter
Installation Hole Diameter
Installation Hole Diameter
Lengths
Lengths
Expanded Mesh Thickness
Expanded Mesh Thickness
Diamond Dimensions Diamond Dimensions Strand Thickness Strand Thickness Composition Composition
Coefficient of thermal expansion
Coefficient of thermal expansion
Thermal conductivity @ 20˚C Thermal conductivity @ 20˚C Electrical resistivity Electrical resistivity Modulus of elasticity Modulus of elasticity Tensile strength Tensile strength Yield strength Yield strength Elongation Elongation Width Width Thickness Thickness
REVISION 1
REVISION 1
APPLICATION
APPLICATION
The Elgard Discrete Mesh Anode compliments the existing line of Elgard anodes for Cathodic protection of reinforced
The Elgard Discrete Mesh Anode compliments the existing line of Elgard anodes for Cathodic protection of reinforced
concrete structures. The anode is composed of a precious metal oxide catalyst on an expanded titanium mesh substrate.
concrete structures. The anode is composed of a precious metal oxide catalyst on an expanded titanium mesh substrate.
The anodes are available in 100mm, 150mm, 200mm, 250mm, 300mm and 350mm lengths and can be combined to
The anodes are available in 100mm, 150mm, 200mm, 250mm, 300mm and 350mm lengths and can be combined to
meet specific
meet specific requirements.requirements.
MATERIAL SPECIFICATIONS
MATERIAL SPECIFICATIONS
DIMENSIONS DIMENSIONS SUBSTRATE SUBSTRATE CURRENT DISTRIBUTOR CURRENT DISTRIBUTORANODE PERFORMANCE
ANODE PERFORMANCE
REVISION 1
REVISION 1
OUTLINE DRAWING
OUTLINE DRAWING
ANODE WELDMENT ANODE WELDMENT ELTECH ELTECH PART No. PART No. 0670EA03-1 0670EA03-1 0670EA03-2 0670EA03-2 0670EA03-3 0670EA03-3 0670EA03-4 0670EA03-4 0670EA03-5 0670EA03-5 0670EA03-6 0670EA03-6 100 100 150 150 200 200 250 250 300 300 350 350 400 400 450 450 500 500 550 550 600 600 650 650 D DIIMM. . ““LL11”” DDIIMM. . ““LL22””REVISION 1
REVISION 1
APPLICATION
APPLICATION
Magnetite is a natural mineral with a high corrosion resistance making it an excellent anode material. The anodes are
Magnetite is a natural mineral with a high corrosion resistance making it an excellent anode material. The anodes are
cast cylindrical and hollow. Cables are centre connected to give a uniform dissipation of current from the anode
cast cylindrical and hollow. Cables are centre connected to give a uniform dissipation of current from the anode
surface. The anode to cable connection is electrically sealed with a dielectric compound and an anode cap.
surface. The anode to cable connection is electrically sealed with a dielectric compound and an anode cap.
Suitable for use in
Suitable for use in Horizontal Groundbeds, Deep Well Groundbeds, Fresh Water InstallationHorizontal Groundbeds, Deep Well Groundbeds, Fresh Water Installations, Seawater Installations, Seawater Installation
(1) depends on
(1) depends on environment environment
MAGNETITE ANODE DATA
MAGNETITE ANODE DATA
CHEMICAL COMPOSITION
CHEMICAL COMPOSITION
Specific gravity Specific gravity Brinell hardness Brinell hardness (WB5/187.5/15)(WB5/187.5/15) Bending strength Bending strength Density Density Melting point Melting pointCoefficient of linear expansion
Coefficient of linear expansion
4.7–4.8 4.7–4.8 344 344 5 5 4,71 4,71 1500 1500 6.4x10-6 6.4x10-6 kg/dm3 kg/dm3 kN/cm2 kN/cm2 g/cm3 g/cm3 °C °C 1/°C (0-100°C) 1/°C (0-100°C) Consumption rate Consumption rate Current density (1) Current density (1) Efficiency Efficiency 0.02
0.02 kg/A kg/A yearyear
0.70 mA/dm2 0.70 mA/dm2 90% 90% FeO FeO Fe3O4 Fe3O4 Balance Balance 28 - 32% 28 - 32% 60 - 64% 60 - 64% 4 - 12% 4 - 12%
REVISION 1
REVISION 1
EXPERIENCE
EXPERIENCE
Lifetime comparison - Basis: anode current load 5 A
Lifetime comparison - Basis: anode current load 5 A
Surrounding electrolyte:
Surrounding electrolyte:
neutral soil and water
neutral soil and water
without chlorine and
without chlorine and
sulfate content sulfate content Applications: Applications: shallow groundbeds, shallow groundbeds, deep groundbeds deep groundbeds
CHLORINE CONTAINING SOIL
CHLORINE CONTAINING SOIL
SEAWATER AND DEEP GROUNDBEDS
SEAWATER AND DEEP GROUNDBEDS
STANDARD ANODE TYPES WEIGHTS AND OUTPUTS
STANDARD ANODE TYPES WEIGHTS AND OUTPUTS
TYPE MA-U
TYPE MA-U
D Diiaammeetteerr 6600 mmmm T Toottaal l lleennggtthh 772200 mmmm Surrounding electrolyte: Surrounding electrolyte:chlorine and/or sulfate
chlorine and/or sulfate
containing soil or containing soil or stagnant water stagnant water Applications: Applications: shallow groundbeds, shallow groundbeds, deep groundbeds deep groundbeds
TYPE MA-CS
TYPE MA-CS
D Diiaammeetteerr 6600 mmmm T Toottaal l lleennggtthh 772200 mmmmREVISION 1
REVISION 1
Surrounding electrolyte: Surrounding electrolyte: flowing seawater or flowing seawater or brackish water brackish water Applications: Applications: platforms, jetties, platforms, jetties, harbours harboursSTANDARD ANODE TYPES WEIGHTS AND OUTPUTS
STANDARD ANODE TYPES WEIGHTS AND OUTPUTS
TYPE MA-SEA
TYPE MA-SEA
D Diiaammeetteerr 6600 mmmm T Toottaal l lleennggtthh 776600 mmmm E Effffeeccttiivve e lleennggtthh 771100 mmmm T Toottaal l wweeiigghhtt 66..00 kkgg M Miinn. . eeffffeeccttiivve e mmaassss 44..77 kkgg S Suurrffaacce e aarreeaa 1133..44 ddmm22 M Maaxx. . ccuurrrreennt t llooaadd 1166..00 AACANISTER FOR MA-U & MA-CS
CANISTER FOR MA-U & MA-CS
COKE BACKFILL COKE BACKFILL M Miinniimmuum m ccaarrbboon n ccoonntteenntt 9900%% M Maaxxiimmuum m mmooiissttuurre e ccoonntteenntt 55%% Surrounding electrolyte: Surrounding electrolyte:
chlorine containing soil or
chlorine containing soil or
stagnant water
stagnant water
Applications:
Applications:
deep groundbeds open
deep groundbeds open
hole, deep groundbeds
hole, deep groundbeds
closed hole, water tank
closed hole, water tank
TYPE MA-CHAIN
TYPE MA-CHAIN
D Diiaammeetteerr 6600 mmmm T Toottaal l lleennggtthh 774400 mmmm E Effffeeccttiivve e lleennggtthh 660000 mmmm T Toottaal l wweeiigghhtt 66..22 kkgg M Miinn. . eeffffeeccttiivve e mmaassss 44..77 kkgg S Suurrffaacce e aarreeaa 1111..33 ddmm22 M Maaxx. c. cuurrrreennt t llooaad (d (ggrroouunnddbbeeddss)) 66..00 AA M Maaxx. . ccuurrrreennt t llooaad d ((ttaannkkss)) 1166..00 AAREVISION 1
REVISION 1
APPLICATION
APPLICATION
Plain graphite anodes are used in dry soil conditions installed in groundbeds containing compacted carbonaceous
Plain graphite anodes are used in dry soil conditions installed in groundbeds containing compacted carbonaceous
backfill. Linseed oil impregnated anodes can be used in moist saline soils, in fresh and brackish water, and for
backfill. Linseed oil impregnated anodes can be used in moist saline soils, in fresh and brackish water, and for
seawater applications. Graphite anodes can be installed as horizontal or deepwell groundbeds to protect buried
seawater applications. Graphite anodes can be installed as horizontal or deepwell groundbeds to protect buried
pipelines or due to their lightweight nature they can be suspended into the electrolyte to protect water tank internal
pipelines or due to their lightweight nature they can be suspended into the electrolyte to protect water tank internal
surfaces or marine
surfaces or marine structures.structures.
Cathodic Protection Co Ltd graphite anodes are manufactured in two standard sizes - 3” dia up to 60” long & 4”
Cathodic Protection Co Ltd graphite anodes are manufactured in two standard sizes - 3” dia up to 60” long & 4”
dia up to 80” long. There are two types of graphite anodes - plain & linseed oil impregnated. Plain graphite
dia up to 80” long. There are two types of graphite anodes - plain & linseed oil impregnated. Plain graphite
anodes are used for ordinary soil conditions and linseed oil impregnated anodes are usually used for saline soil
anodes are used for ordinary soil conditions and linseed oil impregnated anodes are usually used for saline soil
or seawater environments.
or seawater environments.
GRAPHITE ANODE
GRAPHITE ANODE
DATA
DATA
CONSUMPTION RATES
REVISION 1
REVISION 1
TYPICAL CHARACTERISTICS
TYPICAL CHARACTERISTICS
ANODE TO CABLE CONNECTION
ANODE TO CABLE CONNECTION
Cable for Graphite Anodes is supplied according to customer requirements. We can offer the following insulation and
Cable for Graphite Anodes is supplied according to customer requirements. We can offer the following insulation and
sheathing types PVC. XLPE/PVC, HMWPE, KYNAR, HALAR, EPR/CSPE.
REVISION 1
REVISION 1
APPLICATION
APPLICATION
• Underwater steel structures - Wharves, jetties, sheet pile walls and piers. Usually rod type anodes distributed
• Underwater steel structures - Wharves, jetties, sheet pile walls and piers. Usually rod type anodes distributed
throughout the structure to be protected to give a
throughout the structure to be protected to give a good overall protective current distribution. Anodes should begood overall protective current distribution. Anodes should be
installed in areas not liable to cause Anode damage i.e. out of the way of berthing vessels, mooring ropes, chains etc.
installed in areas not liable to cause Anode damage i.e. out of the way of berthing vessels, mooring ropes, chains etc.
• Exterior protection of ships hulls - anodes in the shape of plates, discs or strips. Housed in chlorine resistant plastic as
• Exterior protection of ships hulls - anodes in the shape of plates, discs or strips. Housed in chlorine resistant plastic as
the anode operates at high current densities in seawater which produces chlorine.
the anode operates at high current densities in seawater which produces chlorine.
• Water tank internal protection - usually distributed rod anodes are used for this type of installation by suspending from
• Water tank internal protection - usually distributed rod anodes are used for this type of installation by suspending from
the tank roof.
the tank roof.
• Internal protection of plant - large diameter water pipelines such as cooling water can be protected using rod or wire
• Internal protection of plant - large diameter water pipelines such as cooling water can be protected using rod or wire
shaped anodes.
shaped anodes.
PLATINISED TITANIUM ANODE DATA
PLATINISED TITANIUM ANODE DATA
Platinised Titanium anodes are manufactured from a commercially pure titanium substrate plated with a very thin coating
Platinised Titanium anodes are manufactured from a commercially pure titanium substrate plated with a very thin coating
of platinum. The titanium serves simply as the anode body and the conductor, the active anode element being the
of platinum. The titanium serves simply as the anode body and the conductor, the active anode element being the
platinum coating.
platinum coating.
The usual thickness of
The usual thickness of the platinum coating is the platinum coating is approximately 2.5 microns, howeverapproximately 2.5 microns, however, this coating , this coating thickness should bethickness should be
increased to 5.0 microns for harsher environments. The base metal is available in a wide variety of standard shapes
increased to 5.0 microns for harsher environments. The base metal is available in a wide variety of standard shapes
-rods, tubes, mesh, etc - which can be fabricated into non-metallic mounts for attachment to the structure to be
rods, tubes, mesh, etc - which can be fabricated into non-metallic mounts for attachment to the structure to be
cathodically protected.
cathodically protected.
The thickness of the platinum coating and the current density at which the anode is operated determine the useful life
The thickness of the platinum coating and the current density at which the anode is operated determine the useful life
of the anode. The maximum voltage at the anode to electrolyte interface should not exceed 8 Volts in electrolytes
of the anode. The maximum voltage at the anode to electrolyte interface should not exceed 8 Volts in electrolytes
containing chloride as voltages greater than this value could cause local corrosion on any unplatinised portions of
containing chloride as voltages greater than this value could cause local corrosion on any unplatinised portions of
the anode.
REVISION 1
REVISION 1
CURRENT DENSITY AND
CURRENT DENSITY AND
CONSUMPTION RATES
CONSUMPTION RATES
FEATURES
FEATURES
• Anodes can work at high current densities without decomposition or dissolving.
• Anodes can work at high current densities without decomposition or dissolving.
• Favourable strength to weight ratio.
• Favourable strength to weight ratio.
• Anodes can be smaller and more compact than comparable conventional anodes.
• Anodes can be smaller and more compact than comparable conventional anodes.
• Can be manufactured in a wide variety of shapes and sizes.
• Can be manufactured in a wide variety of shapes and sizes.
• Lightweight support tube installation for Pt Ti anode installation.
• Lightweight support tube installation for Pt Ti anode installation.