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B50D 6 X 6

ARTICULATED DUMP TRUCK

OPERATOR’S MANUAL

Document Part Number 872101

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TO THE OPERATOR

n WARNING

Do not operate the machine unless you have read this manual and fully understand how to operate the machine properly.

The safe operation of your BELL EQUIPMENT machines very important to prevent any personal injury and/ or damage. This manual must be read and fully understood before operating or carrying out any maintenance on your BELL EQUIPMENT machine.

SAFETY SYMBOL

The following safety symbol is used for all safety messages. When you see the safety symbol, follow the safety message to avoid personal injury or death.

WARNINGS and CAUTIONS must be read, fully understood and followed, before carrying out the action or

maintenance procedure concerned.

WARNINGS and CAUTIONS are always placed before any action or maintenance procedure where

personal injury and/or damage to the machine could occur if that action or maintenance procedure is not carried out correctly.

WARNING AND CAUTION SYMBOL

Throughout this manual the word WARNING is used to alert the operator and others of the risk of personal injury during the operation of the equipment. CAUTION indicates the possible damage to the machine.

NOTE highlights information of special interest.

CALIFORNIA PROPOSITION 65 WARNING

n

Diesel engine exhaust and some of its constituents are known to the state of California to cause Cancer, birth Defects and other Reproductive Harm.

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B50D 6X6

ARTICULATED DUMP TRUCK

OPERATOR’S MANUAL

THIS MANUAL IS APPLICABLE TO

B50D 6X6 ADT

Document Part Number 872101

Issue:0

(Revised:)

Technical Documentation BELL EQUIPMENT COMPANY

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IMPORTANT

Due to BELL EQUIPMENT’S policy of continuous product improvement, the information contained in this manual was correct up to the time of printing (Revised date of manual). Any changes after this date will only be included in the next update of this manual.

The illustrations in this manual are pictorial and not necessarily true representations of components. Photographs and illustrations may show optional equipment.

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Amendment Record Sheet

The table below is a record of amendments made to this manual after the publication date.

Amendment Record Sheet

Authorisation for

Amendment

Page No’s.

Replaced

Date

Page Amended/

Pages Inserted By

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Amendment Record Sheet

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INTRODUCTION

Read this manual carefully for it has been produced to assist you in the correct operation, maintenance and care of your BELL EQUIPMENT machine. Failure to do so could result in personnel injury or equipment damage.

This manual should be considered a permanent part of your machine and should remain with the machine when you sell it.

Right and left hand sides are determined by facing in the direction of forward travel.

Write product identification numbers (P.I.N.), Vehicle Identification Number (V.I.N.) and serial Number in Chapter 9. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine.

Warranty is provided as part of BELL EQUIPMENT’S support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate which you should have received from your dealer.

Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied.

This manual is divided into chapters. The information contained in the manual is in logical sequence, with the instructions written in step by step format.

Effective maintenance on your BELL EQUIPMENT machine is achieved when personnel fully understand the information contained in this manual.

Every effort has been made to ensure that the information contained in this manual was correct at the time of publication. BELL EQUIPMENT Co. has a policy of continuous product development, improvement, and design. BELL EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without prior notice. With this policy, changes may have occurred that are not included in this manual.

Whilst every endeavour has been made to provide accurate and reliable information, BELL EQUIPMENT

Co. specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any

loss, damage or injury to person or property suffered, whether direct, indirect or consequential, arising from the use of this manual. In particular and without detracting from above, the disclaimer also applies in the event of any specification, warning, or representation contained in this manual being inadequate, inaccurate, or unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the interests of general safety. Please do not hesitate to contact your BELL EQUIPMENT

P

roduct Support Representative whenever you have a query on your BELL EQUIPMENT product or this manual.

The following address list was correct at 2 May 2001.

GROUP OPERATIONS LISTING

RICHARDS BAY (HEAD OFFICE)

Carbonate Cell ... Tel: (035) 907 9111 ...Private Bag X20046 Alton... Fax: (035) 907 4323 ...EMPANGENI RICHARDS BAY ... Web site: www.bellequipment.com ...3880

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LOCATION OF OPERATIONS

EUROPEAN REGION

FRANCE

Bell France Sarl

Z.A. Route díArgenton-sur-Creuse ... Tel: +33 55589 2356 23800 Dun-Le-Palestel ... Fax: + 33 55589 2324 FRANCE ... e-mail: bell-france@inext.fr

GERMANY

Bell Equipment (Deutschland) GmbH

Am Ringofen 24 / 14B ... Tel: +49 - 6631 911 30 D-36304 Alsfeld... Fax: +49 - 6631 911 313 GERMANY ... e-mail: dickv@bell-germany.de

UNITED KINGDOM

Bell Equipment U.K.

Unit 6C ... Tel: +44 1283 712862 (Direct) Graycar Business Park ... Tel: +44 1283 716777 (Parts Direct) Barton Turns ... Fax: +44 1283 712687

Barton-under-Needwood... e-mail: general@bellequipment.co.uk (General) Burton-on-Trent... e-mail: sales@bellequipment.co.uk (Sales)

DE13 8EN ... e-mail: colinw@bellequipment.co.uk (Customer Support) UNITED KINGDOM... e-mail: cliffa@bellequipment.co.uk (Parts)

NORTH AMERICA

United States

Bell Equipment North America Inc.

2843 HWY 80... Tel: +1 912 966 2615 Garden City ... Fax: +1 912 964 1594

GEORGIA ... e-mail: billr@bellequipment.com GA 31408

USA

SOUTHERN AFRICA REGION

CAPE REGION

CAPE TOWN:

Bell Equipment Co SA (Pty.) Ltd.

Milan Street ... Tel: 021 386 2252 ... P.O. Box 162 Airport Industria... Fax: 021 386 2260 ... EPPINGDUST CAPE TOWN ... e-mail: fionaj@bell.co.za... 7475

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EAST LONDON

25 Ray Craib Crescent... Tel: 043 748 6622/3 ...c/o P.O. Box 3443 Beacon Bay ... Fax: 043 748 6624...North End

Industria ... e-mail: pierred@bell.co.za ...PORT ELIZABETH EAST LONDON ... ...6001

5200

GEORGE

Pioneer Road ... Tel: 044 878 0930/1 ...P.O. Box 1697 Pacaltsdorp ... Fax: 044 878 0932...GEORGE GEORGE ... e-mail: karino@bell.co.za ...6530 6534

PORT ELIZABETH

349 Kempston Road ... Tel: 041 451 3202 ...P.O. Box 3443 Korste, Port Elizabeth ... Fax: 041 451 3208...NORTH END 6056 ... e-mail: lynneo@bell.co.za...6056

SPRINGBOK

Drive Inn Road ... Tel: 027 712 1124/30 ...P.O. Box 618 Industrial Park ... Fax: 027 718 1314...SPRINGBOK SPRINGBOK... e-mail: laurencedv@kingsley.co.za ...8240

8240

WINDHOEK

37 LazaretT Street ... Tel: 264 61-22 6021/2/3...Private Bag 12018 Ausspann Platz ... Fax: 264 61-22 8330...Auspann Platz WINDHOEK ... ...WINDHOEK NAMIBIA ... ...NAMIBIA

CENTRAL REGION

BLOEMFONTEIN

109 Fritz Stockenstrom Street ... Tel: 051 432 7855 ...P.O. Box 1878 Ooseinde... Fax: 051 432 3740...BLOEMFONTEIN BLOEMFONTEIN... e-mail: karenm@bell.co.za ...9300

9300

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KIMBERLEY

26 South Circular ... Tel: 053 832 1078/9 ... P.O. Box 2927 KIMBERLEY... Fax: 053 832 1135 ... KIMBERLEY 8300 ... e-mail: cornell@bell.co.za... 8300

KURUMAN

8 Acacia Street... Tel: 053 712 0698 ... P.O. Box 1396 KURUMAN ... Fax: 053 712 0697 ... KURUMAN 8460 ... e-mail: charld@bell.co.za ... 8460

SWAZILAND

Bell Equipment Swaziland

Shop No. 4 ... Tel: +268 - 51 - 87 496/7 ... P.O. Box 134 Second Street ... Fax: +268 - 51 - 87 498 ... Matsapha Matsapha ... ... SWAZILAND SWAZILAND

MIDDELBURG

9 Celcius Street... Tel: 013 246 1169 ... P.O. Box 2821 Building B ... Fax: 013 246 1229 ... MIDDELBURG Industrial Area ... e-mail: bellmid@intekom.co.za ... 1050

MIDDELBURG 1050

NELSPRUIT

3 Christie Crescent... Tel: 013 755 2110/6 ... P.O. Box 1672 Vintonia 2 ... Fax: 013 755 2117 ... NELSPRUIT NELSPRUIT ... e-mail: boeriev@bell.co.za ... 1200

1200

RUSTENBURG

16 Vanadium Street ... Tel: 014 538 1003/4 ... P.O. Box 3701 Border Industrial... Fax: 014 538 1005 ... RUSTENBURG RUSTENBURG ... e-mail: bellrust@intekom.co.za... 0300

0300

TZANEEN

8 Impala Street... Tel: 015 307 4812 ... P.O. Box 2102 Industrial Sites... Fax: 015 307 3095 ... TZANEEN TZANEEN ... e-mail: tinas@bell.co.za... 0850 0850

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WOLMARANSSTAD

80 Kruger Street... Tel: 018 596 2319 ...P.O. Box 587 WOLMARANSSTAD ... Fax: 018 596 2855...WOLMARANSSTAD 2630 ... ...2630

COASTAL REGION

EMPANGENI

No.1 Irvine Bell Drive ... Tel: 035 792 6517 ...Private Bag X20046 Old Mill Industrial ... Fax: 035 792 6516...EMPANGENI RAIL EMPANGENI ... e-mail: shelleyb@bell.co.za ...3910

3880

PIET RETIEF

14 Smith Street ... Tel: 01782 61523...c/o P.O.Box 1221 PIET RETIEF ... Fax: 01782 61580 ...VRYHEID

2380 ... ...3100

PIETERMARITZBURG

7 Van Eck Place... Tel: 033 386 9319 ...P.O. Box 100436 MKONDENI... Fax: 033 386 1837...SCOTTSVILLE 3201 ... e-mail: carlaf@bell.co.za ...3209

PONGOLA

Akasia Street... Tel: 034 413 1720 ...P.O. Box 681 PONGOLA ... Fax: 034 413 1735...PONGOLA 3170 ... ...3170

PORT SHEPSTONE

Shop 5 Industrial Park... Tel: 039 685 4124 ...P.O. Box 560 Cnr. Main Harding and Izotsha Road.. Fax: 039 685 5155...PORT SHEPSTONE PORT SHEPSTONE ... ...4240

4240

RICHARDS BAY (Training Centre)

Carbonate Cell ... Tel: (035) 907 9111 ...P.O. Box X20046 Alton... Fax: (035) 797 3196 ...EMPANGENI RICHARDS BAY ... e-mail: veronicab@bell.co.za...3880

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UMHLALI

Lot 81 ... Tel: 032 947 0696 / 947 1637 ... P.O. Box 39 Shakas Head Industrial Park... Fax: 032 947 2141 ... UMHLALI Shakas Head... ... 4390 UMHLALI

4390

VRYHEID

Bloekom Street... Tel: 034 981 5541 ... P.O. Box 1221 VRYHEID ... Fax: 034 980 9752 ... Ausspann Platz 3100 ... ... 3100

NORTHERN REGIONS

MALAWI

Bell Equipment (Malawi) Ltd.

10/338 Mtendere Street ... Tel: +265 78 3293 Area 10 ... Fax: +265 78 3293 Lilongwe

MALAWI

MOZAMBIQUE

Bell Equipment (Mozambique) LTD

Avenida da Oau 121 ... Tel: +258 - 1 - 403 137/403 706 ... Caixa Postal 2510 Maputo ... Fax: +258 - 1 - 401 949 ... Maputo

MOZAMBIQUE... e-mail: BellEquipment@mail.garp.co.mz . MOZAMBIQUE Contact: Eddy Fischer... Cel: +258-1-(0)82301894

ZAMBIA

Bell Equipment (Zambia) Ltd.

Plot 4675 ... Tel: +260 221 8113/121/123... P.O. Box 20367 Kitwe Chingola Road... Fax: +260 221 3516 ... Kitwe

Kitwe ... e-mail: bell@zamnet.zm ... ZAMBIA ZAMBIA

ZIMBABWE

Bell Equipment (Zimbabwe) Ltd.

16 Erith Road ... Tel: +263 4 661 048/061 ... P.O. Box 2980 Willowvale ... Fax: +263 4 621 026... Harare

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DEALER

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TABLE OF CONTENTS

SAFETY - - - 25

Specification - - - 25

Safety Features - - - 25

Material Safety Data Sheets (MSDS) - - - 26

Unauthorised Modifications of the Roll Over Protective Structure (ROPS) and the

Falling Objects Protective Structure (FOPS) - - - 26

Noise Emission Levels - - - 26

General Safety - - - 26

SAFETY DECALS - - - 33

USER’S INFORMATINON FEEDBACK FORM - - - 43

CHAPTER 1. SPECIFICATIONS - - - 45

MACHINE SPECIFICATIONS - - - 45

RECOMMENDED LUBRICANTS AND COOLANT ADDITIVES - - - 49

RECOMMENDED TORQUE SETTINGS - - - 50

SERIAL NUMBER PLATES- - - 52

CHAPTER 2. OPERATOR CONTROL AND INSTRUMENTS- - - 53

SECTION 1. OPERATOR CONTROLS - - - 53

INTRODUCTION - - - 53

ACCELERATOR AND BRAKE PEDALS- - - 54

STEERING WHEEL - - - 54

OPERATOR’S SEAT - - - 55

TRAINER SEAT - - - 57

RIGHT HAND CONTROL PANEL - - - 58

SECTION 2. INSTRUMENTS - - - 61

ENGINE OIL PRESSURE GAUGE- - - 62

COOLANT TEMPERATURE GAUGE- - - 62

AIR PRESSURE GAUGE - - - 62

TRANSMISSION OIL TEMP. GAUGE - - - 62

FUEL GAUGE - - - 63

SPEEDOMETER - - - 63

ALPHA NUMERICAL DISPLAY - - - 63

MENU DISPLAY SCREEN - - - 64

INDICATORS - - - 65

GENERAL - - - 66

SECTION 3. SWITCHES - - - 69

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STEERING COLUMN SWITCH - - - 74

CLIMATE CONTROL - - - 75

AIR CONDITIONER.- - - 75

LIGHTS - - - 76

HATCH IN ROOF - - - 77

CIRCUIT BREAKER PANEL - - - 77

FUSES AND DIODES- - - 78

RELAYS - - - 79

MISCELLANEOUS EQUIPMENT- - - 79

WHEEL SPANNER AND BRACE - - - 80

WINDSCREEN WASHER WATER RESERVOIR - - - 80

WINDSCREEN WIPER AND WASHER NOZZLE - - - 80

HORNS - - - 80

FIRE EXTINGUISHER (OPTIONAL) - - - 81

EMERGENCY EXIT HAMMER - - - 82

ELECTRICAL MIRROR BRACKETS - - - 82

12-VOLT ACCESSORY SOCKET - - - 82

CHAPTER 3. PROCEDURES BEFORE STARTING - - - 83

SECTION 1. SAFETY - - - 83

SAFETY INSTRUCTIONS- - - 83

NORMAL EXIT- - - 83

EMERGENCY EXIT - - - 83

SECTION 2. BEFORE STARTING - - - 85

SAFETY RULES - - - 85

CHAPTER 4. OPERATING INSTRUCTIONS - - - 87

SECTION 1. SAFETY - - - 87

SAFETY RULES - - - 87

SECTION 2. STARTING - - - 89

BEFORE STARTING THE ENGINE - - - 89

SHUTTING DOWN THE ENGINE - - - 90

USING BOOSTER BATTERIES - - - 90

SECTION 3. RUNNING-IN - - - 93

RUNNING-IN INSTRUCTIONS - - - 93

DOWN SHIFTING OR REVERSE INHIBITOR - - - 94

DECELARATION AND STOPPING - - - 94

BRAKING - - - 95

Operating with Inter-axle Differential Lock- - - 96

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STEERING - - - 99

OPERATING INDOORS - - - 100

CHAPTER 5. OPERATING TECHNIQUES - - - 101

SAFETY RULES - - - 101

Gear Selection - - - 101

GEAR PRE-SELECTION - - - 102

GEAR HOLD FUNCTION - - - 102

TRANSPORT OPERATION- - - 103

CHAPTER 6. RECOVERY AND TRANSPORTATION - - - 107

SECTION 1. TOWING - - - 107

SAFETY RULES - - - 107

SECTION 2. LIFTING - - - 111

MACHINE LIFTING POINTS - - - 111

MACHINE TIE-DOWN POINTS - - - 113

TRANSPORTING - - - 113

CHAPTER 7. PRE-SERVICE INSTRUCTIONS - - - 115

SECTION 1.SERVICE POSITION - - - 115

INSTALL THE BIN PROP - - - 116

INSTALL THE ARTICULATION SAFETY BAR - - - 116

LOWER AND RAISE THE BELLY PLATE- - - 117

SECTION 2. RULES WHEN SERVICING - - - 121

GENERAL - - - 121

DIESEL FUEL - - - 121

CONTAMINATED OILS AND FLUIDS - - - 122

CHAPTER 8. MENU DISPLAY UNIT AND ALPHA NUMERICAL DISPLAY - - - 125

START-UP DISPLAY - - - 125

DEFAULT SCREEN - - - 126

TO SELECT BETWEEN MENUS - - - 126

CHAPTER 9. SERIAL NUMBERS - - - 131

NUMBERS- - - 131

CRIME PREVENTION TIPS - - - 133

CHAPTER 10. MAINTENANCE SCHEDULES - - - 137

CHAPTER 11. AS REQUIRED SERVICE - - - 141

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CHECK THE BREATHER, HOSES AND CONNECTIONS - - - 149

CHAPTER 12. DAILY OR 10 HOURLY SERVICE CHECKS - - - 151

SECTION 1. ENGINE - - - 151

INTRODUCTION - - - 151

SECTION 2. TRANSMISSION - - - 153

TRANSMISSION - - - 153

SECTION 3. TRANSFER CASE - - - 157

CHECK THE TRANSFER CASE FLUID LEVEL - - - 157

SECTION 4. HYDRAULICS, CAB AND ELECTRICAL - - - 159

HYDRAULICS - - - 159

SECTION 5. LUBRICATION - - - 161

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PART 1 OPERATOR’S INSTRUCTIONS AND

MACHINE INFORMATION

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B50 6X6 ADT 872101

ABBREVIATION LIST

The table below lists the abbreviations used in this manual:

Abbreviation Meaning

ºC degrees Celsius

ºF degrees Fahrenheit

A ampere

ADT Articulated Dump Truck

Ah ampere hours

CB circuit breaker

CCV Chassis Control Unit

d diagnostic

D drive

DNS Do Not Shift

ECU Electronic Control Unit

FDC Fan Drive Controller

FOPS Falling Objects Protective

Structure

ft foot (feet)

ft lb foot pound

HP Horsepower

IDL Interaxle Differential Lock

ISO International Standards

Organisation

kg kilogram

km kilometre

km/hr kilometres per hour

lb pound

LCD Liquid Crystal Display

LED Light Emitting Diode

m metre

cubic metre

MDV Monitor Display Unit

MM Memory Module

N Neutral

m.p.h. miles per hour

MSDS Material Safety Data Sheet

Nm Newton metre

OBW On Board Weighing

psi pounds per square inch

PTO Power Take-Off

R Reverse

r.p.m. revolutions per minute

ROPS Roll Over Protective

Structure

SCR Suspension Control Unit

SMR Service Meter Reading

TCU Transmission Control Unit

USGAL United States Gallon

Abbreviation Meaning

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872101 B50 6X6 ADT

psi pounds per square inch

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B50D 6X6 ADT OMM 872101

SAFETY

Specification

This machine complies to the CE Specification.

Safety Features

1. ROPS/FOPS Cab Protection. The Roll Over

Protective Structure has been certified to meet specified test requirements according to SAE J1040 and ISO 3471. The Falling Objects Structure has been certified to meet specified test requirements according to SAE J/ISO 3449 and ISO 3449.

2. Cab with Heater/Defroster. Positive

pressure ventilation system circulates both outside and inside air through filters for a clean working environment. Built in defroster vents direct air flow for effective window de-fogging/de-icing. 3. Dump Body Service Lock.

4. Stop/Back lights. Highly visible LED lights.

5. Backup Alarm.

6. Independent Parking Brake.

7. Articulation locking Bar.

8. Secondary Steering. Ground driven,

continuously in operation. Secondary steering indicator light will light when activated.

9. Horn.

10. Halogen Lights and Turn Signals. 11. Engine Fan Guard.

12. Bypass Start Protection.

13. Exhaust Brake and Transmission

Retarder.

14. Safety Belt Retractors. 15. Mirrors.

16. Large Windshield Wiper With Washer.

50D0004CFM 4 5 2 3 1 12 11 15 14 16 7 8 13 9 10 6

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872101 OMM B50D 6X6 ADT

Material Safety Data Sheets (MSDS)

The Federal Occupational, Safety and Health Administration (OSHA) Standard 29 CFR 1910.1200 and in some cases, State and Local Right-to-Know laws, may require that specific MSDS be available to the employees prior to operating this equipment. This may include information on substances contained in this equipment such as antifreeze, engine oil, battery acid, hydraulic fluid and freon (if equipped with an air conditioner).

To ensure a prompt response, please be sure to include your return address and ZIP (postal) code, along with the model, serial number and/or VIN number of your machine.

Unauthorised Modifications of the Roll Over Protective Structure

(ROPS) and the Falling Objects Protective Structure (FOPS)

Do not make unauthorised modifications or alterations to the ROPS and FOPS such as: welding on extinguisher brackets, CB aerial brackets, fire suppression systems etc. Unauthorised modifications will affect the structural limits of the ROPS and FOPS and will void the certification (and increase the risk of an adverse safety incident.)

The Roll Over Protective Structure has been certified to meet specified test requirements according to SAE J1040 and ISO 3471. The Falling Objects Protective Structure has been certified to meet specified test requirements according to SAE J/ISO 3449 and ISO 3449, Level II.

Any planned modification or change must be reviewed in advance by the BELL EQUIPMENT Engineering

Department to determine if the modification or change can be made within the limits of the certifying tests.

It is important that each person in your organisation, including management, be made fully aware of these rules involving ROPS and FOPS. Whenever anyone sees unauthorised modifications or changes to a machine’s ROPS or FOPS both the customer and manufacturer must be notified in writing. The protection

offered by ROPS or FOPS will be impaired if they are subjected to structural damage, is involved in an overturn incident, or is altered in any way and as such ROPS or FOPS must be replaced, not reused.

Loosening or removal of the Roll Over Protective Structure (ROPS) and the Falling

Objects Protective Structure (FOPS)

Make sure that all parts are installed correctly if the ROPS or FOPS is loosened or removed for any reason.

Once the mounting bolt and nut assembly has been removed or loosened it must be replaced with new parts as specified in the parts manual. Tighten the mounting bolts to the correct torque specification as specified in the parts manual. Failure to comply could compromise product safety and increase the risk to safety. A damaged ROPS or FOPS must be replaced, not reused.

Noise Emission Levels

The sound pressure was tested according to ISO 6394 (SAE J/ISO 6394) and the sound power was tested according to ISO 6393 (SAE J 2102).\plain \par

General Safety

Be sure all operators of this machine understand every safety message. Replace operator’s manual and safety decals immediately if missing or damaged.

Safety Regulation

Every country (State) has its own safety regulations. It is the obligation of the operator to know and follow these. This also applies to local regulations covering different types of work. Should the recommendations

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B50D 6X6 ADT OMM 872101

Mounting and Dismounting the

Machine

Always use the handrails and steps provided to get on and off the machine. Use both hands and face the machine. Never get on or off a moving machine. Never jump off the machine. Use a hand line to pull equipment up onto the platform, do not climb on or off the machine carrying tools or supplies.

Use extra care when mud, snow, or moisture present slippery conditions. Keep steps clean and free of grease, oil and foreign objects.

Avoid Work Site Hazards

Avoid Overhead Power Lines

Never move any part of the machine within 3 m (10 ft) plus twice the line insulator length, as serious injury or death may result.

Operate Only On Solid Footing

Operate only on solid footing with strength sufficient to support machine. Be alert working near embankments, excavations and with bin raised. Avoid working on surfaces that could collapse under machine.

Keep Riders Off the Machine

Do not allow unauthorised personnel on the machine.

Prepare for Emergencies

Keep a first aid kit and fire extinguishers handy and know how to use them. Inspect and have your extinguisher serviced as recommended on its instruction plate. Keep emergency numbers for doctors, ambulance service, hospital and fire department near your telephone.

Avoid Backing Over Accidents

Make sure all persons are clear of machine path before moving the machine. Where conditions

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872101 OMM B50D 6X6 ADT

Use a signal person when backing if view is obstructed and/or in close quarters. Keep signal person in view at all times.

Use prearranged hand signals to communicate.

Handle Chemical Products And

Flam-mable Fluids Safety

Exposure to hazardous chemicals can cause serious injury. Under certain conditions, lubricants, coolants, paints and adhesives used with this machine may be hazardous.

If uncertain about safe handling or use of these chemical products, contact your authorized dealer for a Material Safety Data Sheet (MSDS).

Handle fuel with care, as it is highly flammable. Do not smoke or go near an open flame or sparks while refuelling. Always stop the engine before refuelling the machine and fill the fuel tank outdoors.

Keep all fuels and lubricants in properly marked containers and away from all unauthorised persons. Do not smoke in the storage areas. Store oily rags and other flammable material in a protective container, in a safe place.

Do not weld or flame cut pipes or tubes that have contained flammable fluids. Clean them thoroughly with nonflammable solvent before welding or flame cutting them.

Starting fluid is highly flammable. Keep all sparks and flames away when using it. To prevent accidental discharge when storing the pressurised can, keep the cap on the can and store it in a cool protected place. Do not burn or puncture a starting fluid container.

Clean the Machine Regularly

Wait until the engine has cooled before removing trash from areas such as the engine, radiator, batteries, hydraulic lines, fuel tank and operators cab. Remove any grease, oil or debris build-up. Keep the machine, especially the walkways and steps, free of foreign material, such as debris, oil, tools and other items which are not part of the machine.

Prevent Battery Explosions and Acid

Burns

The standard battery supplied with the machine is a sealed type that does not need maintenance. keep sparks and flames away from the batteries. If a non-sealed battery is subsequently installed, keep sparks and flames away from the batteries. Use a flashlight to check the battery electrolyte level. Use a voltmeter or hydrometer to check battery charge. Never place a metal object across the posts. Always remove the grounded (Negative -) battery clamp first and replace it last.

Do not smoke in areas where batteries are being charged.

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B50D 6X6 ADT OMM 872101

Sulphuric acid in battery electrolyte is poisonous and is strong enough to burn skin, eat holes in clothing and cause blindness if splashed into the eyes.

Avoid the hazard by:

• Filling the batteries in a well ventilated area. • Wearing eye protection and rubber gloves. • Avoid breathing fumes when electrolyte is

added.

• Avoid spilling or dripping electrolyte.

If you spill acid on yourself:

• Flush your skin with water.

• Apply baking soda or lime to help neutralise the acid.

• Flush your eyes with water for 10 - 15 minutes and get medical attention immediately.

If acid is swallowed:

• Drink large amounts of water or milk.

• Then drink milk of magnesia, beaten eggs, or vegetable oil.

• Get medical attention immediately.

Wear Protective Equipment

Wear a hard hat, protective glasses and other protective equipment as required by the job conditions. Do not wear loose clothing or jewellery that can catch on controls or other parts of the machine.

When you drive connecting pins in or out, guard against injury from flying pieces of debris by wearing goggles or protective glasses. Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs. Wear gloves when handling wire rope cable.

Use the Seat Belt

Use a seat belt at all times to minimise the chance of injury in an accident.

The seat belt must not be altered or modified in any way. Such changes can render the belt ineffective and unsafe.

The seat belt is designed and intended for the seat’s occupant to be of adult build and for one occupant of the seat only.

Avoid High Pressure Fluids

Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve the pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Keep hands and body away from pinholes and nozzles which eject fluids under high pressure. Use a piece of cardboard or paper to search for leaks.

If any fluid is injected into the skin it must be surgically removed within a few hours by a doctor who is familiar with this type of injury or gangrene may result.

Stay Clear Of Moving Parts

Entanglements in moving parts can cause serious injury.

Stop engine before examining, adjusting or maintaining any part of the machine with moving parts.

Keep guards and shields in place. Replace any guard or shield that has been removed for access as soon as service or repair is complete.

Beware of Toxic Fumes

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872101 OMM B50D 6X6 ADT

Operate only in well ventilated indoor areas. Avoid hazardous fumes by first removing paint on painted surfaces before welding.

Wear an approved respirator when sanding or grinding painted surfaces.

If a solvent or paint stripper is used, wash surface with soap and water. Remove solvent or paint containers before welding and allow at least 15 minutes before welding or heating.

Dispose of Waste Properly

Improper disposal of waste can threaten the environment. Fuel, oils, coolants, filters and batteries used with this machine may be harmful if not disposed of properly.

Never pour waste onto the ground, down a drain or into any water source.

Air conditioning refrigerants can damage the atmosphere. Government regulations may require using a certified service centre to recover and recycle used refrigerants.

If uncertain about the safe disposal of waste, contact your local environmental centre or your dealer for more information.

Start Only From Operator’s Seat

Avoid unexpected machine movement. Start engine only while sitting in operator’s seat. Ensure all controls and working tools are in proper position for a parked machine.

Never attempt to start engine from the ground. Do not attempt to start engine by shorting across the starter solenoid terminals.

Lower bin during work interruptions, apply park brake and be careful not to accidentally actuate controls when co-workers are present.

Operating The Machine

Avoid Tip Over

Use safety belt at all times. Do not jump from machine if it tips.

Use extra care when bin is raised. Machine stability is greatly reduced when bin is raised. Drive slowly, avoid sharp turns and uneven ground.

Do not over load the machine.

Before operating machine after it has tipped, carefully inspect all hydraulic and electrical lines.

Operating on Slopes

Avoid side slope travel whenever possible. Check service brakes frequently when operating on slopes

The maximum slope will be limited by the ground conditions.

Welding Repairs

NOTE: Disable electrical power before welding. Turn off main battery switch or disconnect positive battery cable. Separate harness connectors to engine, alternator and vehicle microprocessors.

GD0022CFM

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B50D 6X6 ADT OMM 872101

Avoid welding near fluid lines. Do not let heat go beyond work area near fluid lines.

Remove paint properly. Wear eye protection and protective equipment when welding.

Do not inhale dust or fumes.

Tyre Information

Welding or heating of the rim components, external fire or excessive use of brakes can cause overheating of the tyres, which could cause a tyre explosion.

This explosion can propel the tyre, rim and final drive components approximately 500 metres (1 640ft) from the machine, which may cause personal injury or death and/or property damage.

If the tyre is overheating and could explode, do not approach it within the area represented by the shaded area in the drawing, until it has cooled.

Stand behind the tread and use a self attaching chuck with extension hose to inflate the tyres. Use a safety cage if available. Do not stand over the tyre.

GD0021CFM

15 m (49'3")

Use a safety cage if available

(32)

872101 OMM B50D 6X6 ADT

Inspect and Maintain ROPS

A damages roll-over protective structure (ROPS) should be replaced, not reused.

If the ROPS was loosened or removed for any reason, inspect it carefully before operating the machine again.

To Maintain the ROPS:

• Replace missing hardware using correct grade hardware.

• Check hardware torque.

• Check isolation mounts for damage, loose-ness or wear; Replace if necessary.

• Check ROPS for cracks or physical damaged.

Drive Metal Pins

Always wear protective goggles or safety glasses and other safety equipment.

Use soft hammer or a brass bar between hammer and object to prevent chipping.

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B50D 6X6 ADT OMM 872101

SAFETY DECALS

There are several safety decals on your BELL EQUIPMENT machine. Their exact location and description of the hazard are reviewed in this section. Please take the time to familiarise yourself with these safety decals.

Keep the decals clean by using a soft cloth, water, and soap. Do not use solvent, gasoline, etc. You must replace a decal if it is damaged, missing or cannot be read. If a decal is on a part that is replaced, ensure a new decal is installed on the replacement part. Contact your BELL EQUIPMENT Representative for new decals.

This instructional seat has been provided only for training operators or to diagnose machine problems. Keep all other riders off this machine. Always wear your seat belt.

CAUTION

207339-aFM

Located inside the cab on the rear panel

207307FM

CAUTION

AVOID DEATH OR SERIOUS INJURY

*READ AND UNDERSTAND OPERATOR’S MANUAL BEFORE OPERATING *THIS MACHINE.

*OPERATE ONLY FROM THE OPERATOR’S SEAT. *BEFORE LEAVING SEAT: LOWER BODY TO FRAME REST. PLACE TRANSMISSION IN NEUTRAL. APPLY PARK BRAKE.

STOP ENGINE (TURN KEY SWITCH TO OFF). *DO NOT PERMIT RIDERS.

*AVOID CONTACT WITH OVERHEAD OBSTACLES WHEN OPERATING OR *HAULING THE TRUCK.

*USE EXTRA CARE TO AVOID TIP-OVER WHEN DUMPER BODY IS RAISED.

Located inside the cab on the roof panel

COMPRESSED AIR RESERVOIR Avoid injury, drain completely before carrying out maintenance. Typical working pressure: 800 kPa (116 PSI).

WARNING

207349-AFM

Located on the air reservoir

Located on the inside of the rear chassis Located inside the cab next to the park brake Located on the silencer heat shield Located on the silencer heat shield

Located on the chassis underneeth the cab

WARNING

AVOID INJURY Ensure propshaft

Ensure that the cab support is properly engaged before carrying out any maintenance in this area. 207383FM

WARNING WARNING

Read the manual before carrying out maintenance in this area SPRING UNDER PRESSURE 207350FM WARNING

Torque all wheel nuts to 650 N.m [480 LB.FT.] after the first 5 hours and then again after 50 hours. Repeat this procedure if wheels are changed. 207295FM CAUTION BEFORE WEL DING ON THIS UNIT: To avoid control circuit damage: 1. Turn the electrical disconnect switch to “OFF”. 2. Make sure the vehicle ground straps are properly installed. 3. The welding ground clamp must have a good connection to the machine structure and close to the point of weld. 4. Attach welding ground clamp directly to structure before welding.

WARNING HIGH PRESSURE HYDRAULICS See manual for correct maintenance procedure.

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872101 OMM B50D 6X6 ADT

Located on the left and right side on the bin top channel of the B50 6X6 TEST ADT.

50D0008CFM

Located inside the cab

Located on the starter

Located in the engine compartment on the cab tilt pump Located in the engine

compartment on the fan cowling

Located on both sides of the rear chassis

Located on both sides of the articulation joint Located inside

the cab on the rear pillar

Located inside the cab on the rear pillar

Located inside the cab next to the gear shift control Located inside

the cab on the right hand side window

Located on the suspension cylinders

Located on the rear of the machine & on the sides of the machine

WARNING Avoid crushing Do not jump if machine tips USE SEAT BELT 2071 92FM WARNING Crushing injury may result in hing e area if machine is turned . Make sure peo ple are clear of machine b efore starting engine or movin g steering wh eel. Attach lo cking bar before performin g service near center of mach in e or transporting o n a truck. 207336FM

WARNING

20 73 37 FM STAY CLEAR OPERATOR MAY REVERSE MACHINE. WARNING Avoid injury from escaping fluid. Refer to m anual for correct removal, installation and m aintenance procedure. Typical working pressure: 4800 kPa (700 PSI).

207340FM

PRESSURISED GAS

To avoid injury or death, install bin support pole before carrying out any maintenance in this area 207351FM DANGER 2 07 19 1F M DANGER Serious injury or death can result from contact with electric lines. Never move any part of unit or load closer than: 3m[10FT] plus twice the line insulator length to an electric line. WARNING AVOID INJURY Keep clear of rotating fan blades 207331FM

CAB TILT PROCEDURE

IMPORTANT

207382-BFM

DANGER

207408FM

Start only from seat in park or neutral. Starting in gear kills.

EMERGENCY EXIT Use tool to break window

207411FM

IMPORTANT

207385-AFM

WARNING

ROLLOVER (ROPS) AND FALLING OBJECT (FOPS) PROTECTIVE STRUCTURE CERTIFICATION

BELL EQUIPMENT C0. S.A. (PTY) LTD RICHARDS BAY SOUTH AFRICA

208 645FM Any alteration, modification, repair, structural damage or an overturn reduces this structure’s protective capabilities and invalidates this certification. Consult the manufacturer to determine this structure’s limitations.

Performance certified at date of manufacture to:

PROTECTIVE STRUCTURE PART NUMBERS: 262796 CERTIFIED ARTICULATED DUMP TRUCK MODELS:

B50D ROPS: SAE J 1040: 1994 FOPS: SAE J/ISO 3449: 1998 ISO 3471: 2000 ISO 3449: 1992

CERTIFIED PRIME MOVER MASS: 15750 Kg (34722 Lbs.)

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B50D 6X6 ADT OMM 872101

Located inside the PM pack wallet.

Located on the left hand side of the machine on the silencer heat shield.

Located on the hydraulic tank next to level sight glass.

. .

Located at the rear lifting points.

THIS TAG MUST ONLY BE

REMOVED BY THE PERSON

SERVICING THE MACHINE.

PART No. 870050

MAKE MODEL SIZE FRONT MIDDLE REAR

INFORMATION

50 TON ARTICULATED DUMP TRUCK

kPa PSI kPa

kPa PSI PSI

208643FM GOOD YEAR GP-4D 203B 875/65R29 300 275 44 40 400 350 58 400 58 350 51 51 MICHELIN XAD65-1 203B 875/65R29

HYDRAULIC

LEVEL

OIL

207348FM 207348FM 207310FM 207290FM

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872101 OMM B50D 6X6 ADT

Located in the cab, at the tip lever

.

Located on the windscreen B50D 6X6 ADT.

Located on the right side of the bonnet of the B50D

Located on the left side of the bonnet of the B50D 6X6 ADT.

Located inside the cab next to the retarder lever.

207409-AFM

This decal applies to 50 ton ADT's with a fully laden gross vehicle mass of 81553kg (179794lb), with the exhaust brake and EVB fully functional, the transmission retarder lever in maximum position, and with the transmission locked in the specified gear.

WARNING

MAXIMUM SPEED MAXIMUM SPEED HIGH LOW 50 Ton ADT 208644B-FM 29% 17% 13% 9% 8% 22% 12% 40% 17% 10% 9% 1-H 2-H 3-H 4-H 5-H 6-H 2-L 4-L 1-L 3-L 5-L 6-L 7.8km/h 15.7km/h 23.5km/h 35.3km/h 47.1km/h 51.0km/h 11.5km/h 25.9km/h 5.8km/h 17.3km/h 34.6km/h 37.4km/h 4.9Mph 9.8Mph 14.7Mph 22.1Mph 29.4Mph 31.9Mph 7.2Mph 16.2Mph 3.6Mph 10.8Mph 21.6Mph 23.4Mph 208755FM 208756FM

0

1

2

3

4

5

6 12%

12%

24%

38%

55%

75%

100%

207416-AFM

(37)

B50D 6X6 ADT OMM 872101

Located on the cab lift pump.

Located on the front plate of the rear chassis.

Bell Logo located on the left- and right hand side of the cab.

Located on the battery disconnect switch inside the battery box.

Located inside the cab next to the park brake.

207897-AFM

RAISE

LOWER

207304FM 207311FM 218622-AFM

P

207412

P

207412-AFM

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872101 OMM B50D 6X6 ADT

Located inside the cab above the park brake lever.

Located on mud guard next to the automatic greasing pump.

Located inside the battery box.

207277-AFM

IMPORTANT

Always

engage

Park

Brake

before

leaving

operator’s

seat.

When the pump has switched off due to Low grease in the reservoir*:

1. Fill pump through grease nipple / quick coupler 2. Switch ignition "On"

3. Reset pump by depressing TEST button for 2 seconds (max) *Auto greaser cab feedback unit indicates status of system. Refer to Operator's Manual.

218688FM

IMPORTANT

AUTOMATIC GREASING 20 Amp - *Purging Units *Fuel Filter *Coolant Level Switch 20 Amp - *12V 60 Amp -*Ignition Spare Solenoid Ignition Solenoid 218649FM

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B50D 6X6 ADT OMM 872101

Located inside the cab on the windscreen right hand bottom corner near the autogreasing control.

Located inside the evaporator compartment on the right hand side of the cab.

Located inside the cab inside the cab roof panel.

System out of operation, caused by empty reservoir or system failure. System can be reset with the test-button on the pump, after refill or repair.

Low level

Reservoir needs to be filled.

AUTOMATIC GREASER

DISPLAY SIGNALS

Light duty greasing mode

Long interval.

Normal duty greasing mode

Standard interval.

Heavy duty greasing mode

Short interval. Error 218873FM

R134a

Refrigerant

PAG

Lubricant

207381FM R2 R1 1 1 1 1 1 1 1 2 2 3 3 Not use d on 42 06D S upers cri pt K ey Us ed on B5 0D only Not use d on S mall Truc ks

V1 V3 V4 V5 V6 V7 F25 SPARE F24 F23 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 DIODES / FUSES K1 K2 K4 K3

RELAYS / VOLTAGE REGULATOR

RELAYS _RESISTORS

V1 - Gear Hold Control. V3 - Alternator D+ V4 - CCU Control - Intermittent Wiper. V5 - Washer Control - Intermittent. V6 - Hazard Control - MDU / CCU ignition. V7 - Ignition Control - MDU / CCU Ignition. R2 External pull up Fuel Throttle. R1 - External pull up - Air pressure sender. F11 - Transmission. (KL15)

- Engine brake request. F12 - Transmission. (KL30) - Voltage Regulator. F13 - MDU / CCU. (KL15) - Hazard input to CCU. F14 - Alternator D+ F15 - CCU Program. (KL15) - MDU Program. (KL15) - Diagnostic. (KL15) F16 - Engine. (KL15) F17 - Reverse Camera. (12V) - FM Radio. (12V) F18 - Engine. (KL30) F19 - MDU. (KL30) F20 - Diagnostic. (KL30) F21 - Battery Balancer. (KL30) - Accessory. F22 - 2 Way Radio. (12V) F23 - Onboard Weighing. (KL15) - Fan Drive Controller. (KL15) - Memory Module. (KL15) - Satellite Communication. (KL15) F24 - Memory Module (KL30), MT2000. (KL30) F25 - Iqan System. K5 - Stop Light. K6 - 0% Throttle. K7 - Park Brake. K8 - Bin Up Limit/Gear Hold. K9 - Left Indicator. K10 - Right Indicator. K1 - Neutral.

K2 - Start (KL50). K3 - Aircon / Lights Cut Out. K4 - Reverse. K11 - Dip. K12 - Bright. K13 - Bin Float/Worklights. K14 - Intermittent. K15 - 12V Supply. K16 - ADM / MR Ignition Supply. K17 - MDU / CCU Ignition Supply. K18 - Control Traction Diff. K19 - Laden / Unladen. N1 - Voltage Regulator. K20 - Retarder Enable. K21 - High Range. K22 - Auto Neutral. K23 - Fan Control. 3A 3A 3A 3A 3A 3A 3A 10A 10A 10A 10k 820 10A 10A 5A 5A 10A 10A 10A 10A 5A 10A 10A 15A F6 F7 F8 F9 F10 CIRCUIT BREAKERS F1 - Park Lights. - Interior Lights. - Stop Lights. - Hazards / Indicators. - Wake-Up Module. F2 - Battery Supply to Fuses - (F12, F13, F18, F19, F20, F21, F24).

F3 - Ignition Supply to Fuses - (F11, F14, F15, F16, F23). F4 - Reverse Lights. - Head Lights. - Work Lights. - Rotating Beacon. F5 - Aircon / Headlight Relays. (Crank Cut Relay) F6 - Bin Down Latch Solenoid. - Park Brake Solenoid. - CTD Solenoid. - Automatic Greaser. 15A F1 F2 F3 F4 F5 F7 - Bin Up Limit. - Seat Pump. - Wiper Motor. - Mirror Defrost. - Electrical Mirrors. - Washer Motor. - Horn Solenoid. - Electrical Horn. - Automatic Greaser Indicator. F8 - Cold Start. - Suspension Controller. - Artic Spare Power. - Relay Spare Power. F9 - Bin Float Solenoid. - Neutral Relay. - Start Relay. - MDU / CCU Power Relay. - CCU Ignition Status. F10 - (15A) Rear Wiper Motor. - Rear Wiper Switch. - Iqan Cut Switch. - CTD Switch. - Iqan Spare Power. - (20A) Bonnet Fans.

15A 15A_20A 25A

25A

15A 30A 20A 30A 25A

218756-1-FM K5 K19 K16 K12 K8 K6 K7 K11 K15 K17 K18 K14 K13 K9 K10 N1 K20 K21 K22 K23 SATMM CCU MMP MMD MDU FDC SCU ZFP 207312FM

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872101 OMM B50D 6X6 ADT

CAUTION

BEFORE WELDING ON THIS UNIT: To avoid control circuit damage: 1. Turn the electrical disconnect switch to “OFF”.

2. Make sure the vehicle ground straps are properly installed. 3. The welding ground clamp must have a good connection to the machine structure and close to the point of weld.

4. Attach welding ground clamp directly to structure before welding.

WARNING

Torque all wheel

nuts to 650 N.m

[480 LB.FT.] after

the first 5 hours

and then again

after 50 hours.

Repeat this

procedure if

wheels are

changed.

B50D PERIODIC MAINTENANCE R E F ER TO T H E S E RV I C E MA N U A L FO R D ETA I L E D I N F OR MAT I ON 1 1 1 9 1 C H E C K C O O L A N T C O N D I T I O N E R D R A I N A N D R E F I L L ( A ) ( B ) R E P L A C E D R A I N A N D R E F I L L ( A S P E R 1 0 0 0 H R S O I L S A M P L I N G ) R E P L A C E 2 0 0 0 H O U R S R A D I A T O R E X T E N D E D L I F E C O O L A N T T R A N S F E R C A S E O I L T R A N S F E R C A S E O I L F I L T E R A X L E A N D F I N A L D R I V E O I L P N E U M A T I C S Y S T E M A I R D R Y E R F I L T E R 1C H A N G E T H E C O O L A N T - M I N I M U M : E V E R Y 4 Y E A R S 8 0 0 0 H O U R S 2 R A D I A T O R E X T E N D E D L I F E C O O L A N T 1 1R E P L A C ED R A I N A N D R E F I L L ( A ) 4 0 0 0 H O U R S H Y D R A U L I C S Y S T E M R E T U R N F I L T E R H Y D R A U L I C TA N K 1 9 2 0 - R E F E R T O O P E R A T O R S M A N U A L F O R C O R R E C T M A I N T E N A N C E P R O C E D U R E S - F O R B R E A K I N O R R E B U I L D , S E E O P E R A T O R S M A N U A L - F O R S E V E R E W O R K I N G C O N D I T I O N S , R E D U C E S E R V I C E I N T E R V A L S I M P O R TA N T N O T E S : A . C H A N G E I N T E R V A L S M A Y B E E X T E N D E D B Y O I L S A M P L I N G B . D E P E N D A N T O N S I T E A P P L I C A T I O N C . I N S E V E R E A P P L I C A T I O N S C H E C K W E E K LY O R D A I LY A D J U S T R E P L A C E F I L T E R E L E M E N T R E P L A C E C H A N G E T H E O I L R E P L A C E E V E R Y 1 0 0 0 H R S O R W I T H A B N O R M A L O I L S A M P L E R E P L A C E R E P L A C E O R E X T E N D T O 2 0 0 0 H R S S U B J E C T T O O I L S A M P L I N G R E P L A C E 1 0 0 0 H O U R S E N G I N E V A LV E C L E A R A N C E P R I M A R Y F U E L F I LT E R / W A T E R S E P E R A T O R S E C O N D A R Y F U E L F I L T E R S T R A N S M I S S I O N O I L T R A N S M I S S I O N F I L T E R S H Y D R A U L I C T A N K B R E A T H E R F I L T E R A X L E A N D F I N A L D R I V E O I L F U E L T A N K B R E A T H E R 7 8 9 1 3 1 4 1 8 2 1 4 1 1 6 2 2 1 2 1 9 1 B E LL F ILTE R S B E LL F ILTE R S B E LL F ILTE R S B E LL F ILTE R S B E LL F ILTE R S S E E L UB R IC AN TS S E E L UB R IC AN TS B E LL F ILTE R S S E E L UB R IC AN TS S E E L UB R IC AN TS D R A I N W A R M A N D R E P L A C E C H E C K C H E C K B R A K E P A D W E A R C H E C K C O M M O N R I D E H E I G H T , B O D Y R O L L C O N T R O L , L E A K S , H O S E S , A C C U M U L A T O R S , V A L V E M A N I F O L D , E L E C T R I C A L H A R N E S S C H E C K A N D C L E A N O R R E P L A C E ( C ) C L E A N A N D T I G H T E N T E R M I N A L S R E P L A C E C H E C K C O N D I T I O N O F H A R N E S S E S , L O O M S C H E C K A N D C L E A N G R E A S E F R O N T U - J O I N T A N D I N S P E C T C O N D I T I O N R E P L A C E F I L T E R E L E M E N T S R E P L A C E B O T H B E LT S 5 0 0 H O U R S E N G I N E O I L A N D O I L F I LT E R T R A N S M I S S I O N O I L L E V E L P A R K B R A K E S U S P E N S I O N S T R U T S A I R C O N A I R F I L T E R B A T T E R I E S A U T O - G R E A S I N G F I L L E R F I L T E R E L E C T R I C A L C O N N E C T I O N S , H A R N E S S E S A X L E , T R A N S M I S S I O N A N D T R A N S F E R C A S E B R E A T H E R P T O P R O P S H A F T F R O N T U - J O I N T F U E L D E P T H F I L T E R E N G I N E F A N B E L T S 6 1 3 2 2 2 3 2 4 2 6 2 9 3 8 3 9 4 0 4 2 4 3 2 1 1 2 1 1 5 1 1 2 2/ 4 S E E L UB R IC AN TS S E E L UB R IC AN TS 1 1 1 1 1 1 1 4 1 2 4 2 2 2 1 0 H O U R S O R D A I LY R A D I A T O R C O O L A N T L E V E L A I R C L E A N E R P R I M A R Y F I L T E R E N G I N E O I L L E V E L T R A N S M I S S I O N O I L L E V E L T R A N S F E R C A S E O I L L E V E L H Y D R A U L I C O I L L E V E L O P E R A T O R C O N T R O L S A N D I N S T R U M E N T S W A R N I N G L I G H T S , W A R N I N G B U Z Z E R A U T O G R E A S I N G S Y S T E M G R E A S E L E V E L S T E E R I N G C Y L I N D E R S O S C I L L A T I O N J O I N T A R T I C U L A T I O N J O I N T S B O D Y L I F T C Y L I N D E R S D U M P B O D Y P I V O T P I N S E N G I N E F A N B E L T S B R A K E A C C U M U L A T O R S E X T E R N A L L I G H T S , R E V E R S E B U Z Z E R O S C I L L A T I O N T H R U D R I V E B E A R I N G S 1 4 5 1 2 1 5 1 7 1 7 2 7 2 7 2 8 2 9 3 0 3 1 3 2 3 3 3 4 3 5 4 3 C H E C K C O L D C H E C K I N D I C A T O R C H E C K C H E C K C O L D O R W A R M W H I L E E N G I N E I D L E S C H E C K T H E O I L L E V E L C H E C K C O L D C H E C K C H E C K E V E R Y S T A R T - U P C H E C K C H E C K F O R F R E S H G R E A S E A T S E A L T E S T T H E B R A K E A C C U M U L A T O R F U N C T I O N C H E C K C H E C K F O R F R E S H G R E A S E A T S E A L C H E C K F O R F R E S H G R E A S E A T S E A L C H E C K F O R F R E S H G R E A S E A T S E A L C H E C K F O R F R E S H G R E A S E A T S E A L C H E C K F O R F R E S H G R E A S E A T S E A L C H E C K C O N D I T I O N S E E L UB R IC AN TS S E E L UB R IC AN TS S E E L UB R IC AN TS S E E L UB R IC AN TS I N T E R V A L H O U R S I T E MN O I T E M M A I N T E N A N C E P O I N T SD E S C R I P T I O N A P P R O V E D M A T E R I A L 2 1 1 2 1 1 6 C H E C K A N D C L E A N B O W L S R E P L A C E A S R E Q ’ D A C C O R D I N G T O I N D I C A T O R - M I N I M U M : O N C E A Y E A R R E P L A C E E V E R Y T H I R D P R I M A R Y F I L T E R C H A N G E - M I N I M U M : O N C E A Y E A R C H E C K C O L D . D R A I N W A T E R B E F O R E S T A R T I N G C H E C K , C L E A N A S R E Q U I R E D C H E C K , C L E A N A S R E Q U I R E D C H E C K , C L E A N A S R E Q U I R E D C H E C K C O L D T I R E P R E S S U R E G R E A S E A I R C L E A N E R P R E - C L E A N E R S A I R C L E A N E R P R I M A R Y F I LT E R A I R C L E A N E R S E C O N D A R Y F I L T E R P R I M A R Y F U E L F I LT E R / W A T E R S E P E R A T O R C H A R G E A I R C O O L E R T R A N S M I S S I O N C O O L E R R A D I A T O R , G R I L L , A I R C O N C O N D E N S E R T I R E S H I N G E S 3 4 4 8 1 0 1 1 3 6 3 7 B E LL F ILTE R S B E LL F ILTE R S A S R E Q U I R E D S E E F LU ID S

ALL S YSTEM CHECKS ARE TO BE MADE WITH:

- MA C HI NE ON LE V E L S U RFAC E - BOD Y L OW E R E D

- TR AN S M IS S I ON IN N E U TR AL W IT H PA RK B RA K E E N GA GE D - RE M OV E KE Y FRO M I GNI TI ON S W I TC H A ND ATTAC H “D O N OT OP E R ATE ” WA R NI NG S I GN TO S TE E R IN G W HE E L - TU RN B ATTE RY DI S CO NN E CT S W I TC H TO “OFF ” P OS I TI ON - IN S TA LL A RT IC U LATIO N LOC K B AR 6 3 25 14 41 27 13 24 29 30 35 11 32 31 33 22 37 33 34 26 39 18 2 8 42 20 19 17 12 40 39 1 23 39 15 16 39 21 28 10 36 43 7 4 9 6 5 S E E L UB R IC AN TS A M B I E N T T E M P E R A T U R E R A N G E D U R I N G F I L L P E R I O D - 40 - 30 -20 -10 0

LUBRICANTS AND FLUIDS

- 40 - 22 -4 14 32 - 40 2 0 30 40 50 1 0 6 8 86 10 4 12 2 5 0 C RECOMMENDED LUBRICANTS AND FLUIDS

ENGINE OIL - M-BENZ

- OI LS TO ME E T M -BE N Z 2 2 8. 5 S P E C IF IC ATIO N P R E FE R RE D : - C A S TRO L D YN A M AX 1 0 W -40 - CA LT E X X LD 10 W -4 0 ATF S AE 10 W S AE 30 HYDRAULIC OIL - OI LS TO ME E T ATF C OM P LY I NG W IT H V I CK E R S M -29 5 0- S S P E C IF IC ATIO N P R E FE R RE D : - C A LTE X T E X AM ATI C T Y P E -G GREASE

- P R E FE RR E D : - C ALTE X M ULTI FAK E P NGL I N 0 . 2 (TH R OU GH D R IV E B E AR IN GS , P TO P ROP S H A FT) - C A LTE X U LTRA DU TY GR E A SE NGL I N 0. 2 (H IN GE S , O S CI LLATI ON , AR TI CU LATI ON , C Y LI ND E RS )

DRIVE AXLES - BELL

- OI LS TO ME E T A P I G L-5 , M I L-L -21 0 5 D SP E C I FIC ATI ON

PR E FF E RE D : - C ALTE X G E AR OI L ZF ( 80 W 9 0 ) F

ENGINE COOLANT - M-BENZ

- E X TE N DE D LI FE C OOL AN T TO M E E T M -B EN Z 3 2 5 .3 - P R E FE RR E D : CA LT E X E X TE N DE D LI FE C OOL AN T P R E -M I X 50 /5 0

CA LTEX E X TEN DE D LI FE COOLANT P RE-M IX 50 /50 S A E 1 5 W - 4 0

S AE 10 W-4 0 CA STR OL TRAN SY ND (ATF)

TRANSMISSION OIL - ALLISON HD4560R AND TRANSFER CASE

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B50D 6X6 ADT OMM 872101

BULLETINS

Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulletins into this manual as follows:

• Ensure the manual number (87---) reflected in the bulletin is the same as the 87--- number at the top of the main content pages.

• Carry out the instructions as detailed in the bulletin. • Record the required information below.

• File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

BULLETIN NO.

SUBJECT

INSERTED BY

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872101 OMM B50D 6X6 ADT

BULLETIN NO.

SUBJECT

INSERTED BY

NAME

SIGNATURE

DATE

(43)

B50D 6X6 ADT 872101

USER’S INFORMATINON FEEDBACK FORM

Should you, as user of this manual, have any suggestion for improving the manual, or you find any errors or omissions, then we would like to know.

Please complete a facsimile of this form and hand it in to your nearest BELL EQUIPMENT Product Support Representative or post it directly to your nearest BELL EQUIPMENT Branch. Addresses are given at the beginning of this manual.

Ideas, Comments (Please State Page Number): _____________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ Machine Model: ______________________________________________________________________ Serial Number: _______________________________________________________________________ VIN: _______________________________________________________________________________ Page Number: _______________________________________________________________________ OVERALL, how would you rate the quality of this publication? (Check one)

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1 2 3 4 5 6 7 8 9 10 Company Name: _____________________________________________________________________ Technician Name: ____________________________________________________________________ Address:____________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ Phone Number: ______________________________________________________________________ Fax Number: ________________________________________________________________________ Thank you for your co-operation.

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872101 B50D 6X6 ADT

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B50D 6X6 ADT CHAPTER 1 872101

CHAPTER 1. SPECIFICATIONS

MACHINE SPECIFICATIONS

The specifications for the B50 6X6 ADT are as follows:

Engine

Model - - - DC OM502LA Tier II Configuration - - - 90×V8 Aspiration - - - Turbo Charged Injection type - - - Direct Gross power - - - 380 kW (510 HP) @1 800r.p.m. Gross Torque - - - 2 200 Nm (1622 lbf) @ 1 080r.p.m. Idle speed - - - 600 ± 20 r.p.m. Oil Pressure- - - 0,5 Bar @ Idle Oil Pressure- - - 2.5 Bar @ High Idle

Transmission

Model - - - -T/Mission, HD4560R.

Transfer Case (Drop Box)

Model - - - -VGR 17100

Axles

Model - - - BELL 25T

Brakes

Service Brakes

Type - - - Dual Circuit, oil immersed multi disc brakes - - - on all axles. Hydraulic actuated.

Park Brake

Model - - - -DXP-195 Type - - -Spring applied, air released, self-adjusting, mechanical calliper on drive-line mounted dry disc

Wheels

Tyre size B50 TEST ADT - - - 29.5 R 25 Wheel nut torque - - - -650 Nm (480 ft lb.)

Suspension System

Front

Type - - - Semi- independent axle movement, leading A-frame - - - -supported on oil/nitrogen suspension struts with - - - adaptive level control by electronic SCU.