Parts Manual. cascade

(1)

Model

Catalog Number

Parts

Manual

c

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234

OR

Write: Cascade Corporation, P.O. Box 20187, Portland, OR 97220 Internet: www.cascorp.com

120F-RTP-C50X 120F32582

cascade _

corporation

(2)

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234

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cascade

CAUTION

NO HAND HOLD

cascade

C-675514- 1

cascade

C-675514- 1

LOCKED POSITION UNLOCKED

POSITION

Disengaged from carriage Engaged to carriage

Quick Change Hooks

Lower Carriage

Bar 679059

SHORT ARM Can Be Moved Only When Clamp Is In 45∞ Position

660269

CAUTION

PRESSURE MAY BE TRAPPED – BLEED CYLINDER BEFORE DISASSEMBLING

665677

6

1 2 3

4 5

2 1 6 5

4 2

4 1 3

RC0636.eps

2

4 Safety Decals

REF QTY PART NO. DESCRIPTION 1 6 665595 No Hand Hold Decal

2 3 660269 Short Arm Rotation Position Decal 3 4 656038 Caution Decal

4 4 679150 No Step Decal

5 4 665677 Trapped Pressure Decal 6 1 679059 Quick-Change Hook Decal

F-Series Roll Clamp

PART NO. DESCRIPTION

674512 Service Manual

210135 Operators Guide – Fixed Frame 676268 Operators Guide – Swing Frame 674510 Installation Instructions – Fixed Frame 674511 Installation Instructions – Swing Frame 677555 Driver Training Video – VHS

678363 Troubleshooting – VHS

680664 Servicing Cascade Cylinders – VHS 679929 Tool Catalog

673964 Literature Index Order Form

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Ordering Information – Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot.

All dealerships with an open account, please indicate quantity desired and purchase order number. All others please enclose a check payable to Cascade Corporation.

FAX: Mail: Phone:

513-325-9270 Cascade Corporation 513-322-1199

P.O. Box 360 Springfield, Ohio 45501 aster Service Manual – Part No. 673969 Includes all Service manuals listed in a 3-ring binder for $140.00.

Service Literature Index and Order Form

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PERATOR S GUIDE’

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Publications

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Base Unit Group

REF QTY PART NO. DESCRIPTION 6052955 Base Unit Group

1 18 631428 Plug H

2 1 6053014 Frame u

3 1 350550 Bearing Assembly 4 1 6200181 Baseplate 5 2 670786 Tube Assembly 6 4 662187 Fitting, 8-6 7 1 605761 Fitting, 8-8 8 1 601250 Fitting, 8-8

9 8 763021 Capscrew, M12 x 30 10 8 683822 Lockwasher, M12 11 1 222378 Drive Group – RH l H Plugs are used as dust covers for bearing assembly.

u Includes items 21 and 22.

l See Drive Group page for parts breakdown.

REF QTY PART NO. DESCRIPTION 12 1 222379 Drive Group – LH l 13 16 637582 Capscrew, .75 x 2.5

14 16 6294 Lockwasher

15 2 631427 Plug

16 1 6605 Plug

17 16 607105 Capscrew, .75 x 2.00 18 1 7401 Grease Fitting 19 1 601377 Fitting, 8-8

20 1 670931 Seal

21 8 675007 Bushing

22 4 328995 Bushing

H 1 6050027 Stop Valve Group H See Stop Valve Group page for parts breakdown.

Reference: Common Parts Group 6053013.

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Integral Flange

Metric Inch

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LEFT HAND DRIVE GROUP

NOTE: The Right Hand and Left Hand Drive Groups use common components except items 15, 17, 32, 33, 34 & 35.

NOTE: Integral flange

and metric screws are

used on Drive Groups

dated 06/09 and later.

(5)

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Drive Group

REF QTY PART NO. DESCRIPTION 222378 Drive Group – RH 222379 Drive Group – LH 1 6 769570 Capscrew, M12 x 25

2 1 211774 Cover

3 1 604510 Plug

4 l 670574 Shim – .010” (brown) 5 l 671757 Shim – .015” (pink) 6 l 671758 Shim – .020” (yellow)

7 2 670579 Bearing

8 1 670582 Key

9 1 670559 Pinion

10 1 670560 Bearing

11 1 3160 Retaining Ring

12 1 211773 Housing

13 1 686465 Gasket

14 1 676447 Worm

15 1 670561 Check Valve – RH n

16 2 2705 O-Ring

17 4 766123 Capscrew, M8 x 50 – RH 18 4 787384 Lockwasher, M8 19 1 6097945 Drive Motor – 2.8 c.i. u 20 1 206392 Drive Motor – 2.8 c.i. u 21 1 6804963 Oil Seal s

22 1 644010 Relief Fitting l Quantity as required.

n See Check Valve page for parts breakdown.

u See Drive Motor page for parts breakdown.

REF QTY PART NO. DESCRIPTION 23 1 6033892 Bearing H

24 1 676448 Worm Gear

25 1 670581 Bearing

26 1 7214 Retaining Ring

27 1 643423 O-Ring

28 1 775552 Cover

29 1 783609 Seal

30 1 783608 Capscrew, M10 x 16 31 4 200882 Capscrew, M8 x 20 32 4 607060 Capscrew, 5/16 x 2.00 – RH 33 1 670563 Manifold – LH

34 4 787375 Capscrew, M8 x 20 – LH 35 4 607054 Capscrew, 5/16 x .75 – LH

36 1 775553 Adapter

37 1 670575 Gasket

38 4 4468 Capscrew, 3/8 x .75 39 4 6444 Lockwasher, 5/16

40 1 672448 Washer t

41 1 672449 Washer Spring t 42 1 656300 Gear Box Lube, 48 oz.

43 1 668184 Sealant

670578 Shim Service Kit 675637 Bearing Service Kit 675638 Bearing Service Kit H For service replacement use Bearing 670580.

s Used on Drive Groups dated 02/10 and later.

t Used on Drive Groups dated 02/10 and earlier.

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CW CCW

2 1

3

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Check Valve

REF QTY PART NO. DESCRIPTION

670561 Check Valve Assembly

1 1 670583 Body

2 2 656223 Seal Kit

3 2 665097 Check Valve

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Drive Motor

REF QTY PART NO. DESCRIPTION 206392 Drive Motor – 2.8 c.i.

1 1 675478 Shaft

2 1 675477 Drive

3 1 675479 Spacer Plate

4 1 675480 Gerotor Set (101-1768-007) n 1 685075 Gerotor Set (101-1768-009) n

5 1 675482 End Cap

6 1 206405 Service Kit l

7 1 685089 Flange (101-1768-007) n 1 685090 Flange (101-1768-009) n

n See Nameplate under valve for correct part number of Gerotor Set and Flange.

l Compatible with water glycol based hydraulic fluids.

Cascade provides service replacement parts for the listed parts only. Due to cost, if other parts need replacement, the complete drive motor should be replaced.

REF QTY PART NO. DESCRIPTION 6097945 Drive Motor – 2.8 c.i.

1 1 675478 Shaft

2 1 675477 Drive

3 1 675479 Spacer Plate 4 1 685074 Gerotor Set

5 1 675482 End Cap

6 1 206405 Service Kit l

l Compatible with water glycol based hydraulic fluids.

Cascade provides service replacement parts for the listed parts only. Due to cost, if other parts need replacement, the complete drive motor should be replaced.

6 Part Number Tag Inch

Threads

RC0083.eps

2 3 6 4 6 5 6 7 6

6 1 6

RC3478.ai

1 6 2 3 6 4 6 5 6 6

Part Number Tag Integral

Flange

Metric

Threads

(8)

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180° Stop Valve Group

REF QTY PART NO. DESCRIPTION 6050027 Stop Valve Group 1 1 212732 Stop Valve u 2 1 6049965 Bracket

3 1 6049963 Tube

4 1 6049962 Tube

5 3 601250 Fitting, 8-8 6 4 768526 Capscrew, M8 x 45 7 4 686119 Lockwasher, M8 8 2 212305 Capscrew, M12 x 35 9 2 681473 Lockwasher, M12 10 2 610402 Fitting, 8-8 u See Valve page for parts breakdown.

Reference: SK-8460.

REF QTY PART NO. DESCRIPTION 11 2 662187 Fitting, 8-6

12 1 601377 Fitting, 8-8 13 1 605761 Fitting, 8-8

14 2 6049960 Tube

15 3 6049973 Stop Block

16 6 769582 Capscrew, M20 x 50 17 6 681467 Lockwasher, M20

18 2 214978 Cam

19 4 769570 Capscrew, M12 x 25 20 4 678991 Lockwasher, M12

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5 0

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Stop Valve

REF QTY PART NO. DESCRIPTION 212732 Stop Valve

1 1 212679 Valve Body

2 2 212735 Plug

3 2 212737 Adjusting Screw

4 2 688387 Jam Nut

5 2 212736 Plunger Assembly 6 2 213104 Seal Kit

7 2 212734 Spool

8 2 212733 Sleeve

9 2 665999 Spring

5

7 9 6 2

6 6 8

RC0238.eps

6 1 4

3

(10)

cascade

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Hosing Group

120F

REF QTY PART NO. DESCRIPTION 6224457 Hose Group

1 4 201264 Hose, 67 in.

2 1 6206834 Revolving Connection n 3 4 205068 Hose, 77 in.

4 2 227962 Eye Pin

5 2 768697 Capscrew, M10 x 25

6 4 680114 Insert

7 4 — Segment

n See Revolving Connection page for parts breakdown.

Open

Clamp Short Arm Cylinder

Open

Clamp Short Arm Cylinder

1

7

3 3 4 6

2

5

RC1356.eps

1 Long Arm Cylinder

Open Clamp

Long Arm Cylinder

Open

Clamp

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1 8 2

3 0

7

1 9 1

6 ! 5

4 Revolving Connection

120F

REF QTY PART NO. DESCRIPTION 6206834 Revolving Connection 1 10 604511 Fitting, 6-6

2 3 214649 u Seal

3 1 3138 u Retaining Ring 4 1 7341 u Retaining Ring

5 2 684587 u O-Ring

6 1 6203141 End Block

7 2 768800 u Capscrew, M8 x 60

8 1 6023343 Shaft

9 1 6023358 Body

10 1 222251 Crossover Relief Valve 11 1 682170 Seal Kit

u Included in Service Kit 6202945.

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120F

REF QTY PART NO. DESCRIPTION

1001353 Cylinder

1 3 417277 Bearing

2 1 666445 Nut

3 1 660785 Bearing

4 1 662466 Seal

5 2 636692 Back-Up Ring

6 2 — Fitting

7 1 556852 Fitting, 6 8 1 557212 Check Valve

9 1 2809 O-Ring

10 1 615152 Back-Up Ring

11 1 553520 Seal

12 1 624572 Wiper

13 1 419951 Rod

14 1 417279 Retainer 15 1 417280 Piston

16 1 2787 O-Ring

17 1 419949 Shell

18 1 667516 Check Valve Service Kit

19 1 — Spacer

20 1 417278 Sleeve

Cylinder

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120F

REF QTY PART NO. DESCRIPTION

1001354 Cylinder

1 3 417277 Bearing

2 1 666445 Nut

3 1 660785 Bearing

4 1 662466 Seal

5 2 636692 Back-Up Ring

6 2 — Fitting

7 1 556852 Fitting, 6 8 1 557212 Check Valve

9 1 2809 O-Ring

10 1 615152 Back-Up Ring

11 1 553520 Seal

12 1 624572 Wiper

13 1 419955 Rod

14 1 417279 Retainer 15 1 417280 Piston

16 1 2787 O-Ring

17 1 419953 Shell

18 1 667516 Check Valve Service Kit

19 1 — Spacer

20 1 417278 Sleeve

Cylinder

) 2 3 4 5 (

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Common Components

120F

REF QTY PART NO. DESCRIPTION 6224210 Components Group

1 12 674257 Shim

2 16 768793 Capscrew, M8 x 16 8 768809 Capscrew, M10 x 16

3 8 206590 Retainer

4 4 328994 Pin

5 8 674256 Drive Pin

6 4 206591 Retainer

7 4 675022 Pin

8 4 329023 Pin

9 24 673379 Shim

10 4 675086 Drive Pin

11 4 681673 Spacer

5 8 9 3

5 4 3 2

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1 6 7 0

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Short Arm Group

120F

REF QTY PART NO. DESCRIPTION 6006411 Short Arm Group 1 1 6006413 Short Arm

2 2 898537 Link

3 2 682978 Clevis Pin

4 2 6527 Cotter Pin

5 2 896555 Pin

6 1 6006396 Contact Pad

7 2 6609 Plug

8 1 676810 Arm Tip Repair Kit Reference: Common Parts 6006397.

7 2

3 4 5

8 1 ^{Repair Kit}

RC1727.eps

6

(16)

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^

Long Arm Group

120F

REF QTY PART NO. DESCRIPTION 6006410 Long Arm Group

1 1 1001380 Long Arm

2 2 674994 Link

3 2 682978 Clevis Pin

4 2 6527 Cotter Pin

5 2 896555 Pin

6 1 6006396 Contact Pad

7 2 6609 Plug

8 1 676810 Arm Tip Repair Kit Reference: Common Parts 6006408.

7 6 2

3 4 5 1 8

Repair Kit

RC1726.eps

(17)

cascade

^

Mounting Group

Class IV, 0°

REF QTY PART NO. DESCRIPTION 6218900 Mounting Group (R4) 1 1 775970 Upper Hook – LH 2 1 775971 Upper Hook – RH 3 1 670704 Stop Kit

4 6 681346 Lockwasher, M20 5 6 766121 Capscrew, M20 x 60 6 1 6218913 Adapter Plate – RH

7 2 679832 Lower Hook

8 4 670692 Washer

9 4 682095 Capscrew, M20 x 50

10 1 670695 Bumper

11 2 683822 Lockwasher, M12 12 2 768557 Capscrew, M12 x 50 13 1 6218912 Adapter Plate – LH 14 8 682922 Capscrew, M20 x 40

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7 8 9 6

4 $ 2

1

3

5

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(18)

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Relief Valve Group

REF QTY PART NO. DESCRIPTION 785495 Adjustable Relief Valve Group 1 1 777218 Relief Valve u

2 2 768532 Capscrew, M8 x 75 3 2 787389 Lockwasher, M8

4 1 667474 Adjustable Relief Cartridge l 5 1 667510 Seal Kit

6 2 611288 Fitting, 8-6 7 1 675058 Hose, 18.25 in.

8 1 686122 Hose, 21.5 in.

u See Valve Assembly for parts breakdown.

l Replaces Relief Cartridge in Valve Assembly.

3 1

45 2

6

7

8

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Relief Valve

REF QTY PART NO. DESCRIPTION 777218 Relief Valve Assembly 1 1 777219 Valve Body

2 1 667078 Relief Cartridge 3 1 667510 Service Kit

23 1

CL2957.eps

(20)

PARTS ORDERING LOG PURCHASE SERIAL REF CASCADE CUSTOMER DATE ORDER NUMBER PAGE NO. QTY PART NO. PART NO. DESCRIPTION PRICE

(21)

Blank

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c

 Cascade Corporation 2011 10-2011

Do you have questions you need answered right now?

Call your nearest Cascade Parts Department.

Visit us online at www.cascorp.com AMERICAS

Cascade Corporation Parts Sales

2501 Sheridan Ave.

Springfield, OH 45505

Tel: 888-CASCADE (227-2233) Fax: 888-329-0234

Cascade Canada Inc.

5570 Timberlea Blvd.

Mississauga, Ontario Canada L4W-4M6 Tel: 905-629-7777 Fax: 905-629-7785

Cascade do Brasil Rua João Guerra, 134 Macuco, Santos - SP Brasil 11015-130 Tel: 55-13-2105-8800 Fax: 55-13-2105-8899

EUROPE-AFRICA Cascade Italia S.R.L.

European Headquarters Via Dell’Artigianato 1

37030 Vago di Lavagno (VR) Italy

Tel: 39-045-8989111 Fax: 39-045-8989160

Cascade (Africa) Pty. Ltd.

PO Box 625, Isando 1600 60A Steel Road

Sparton, Kempton Park South Africa

Tel: 27-11-975-9240 Fax: 27-11-394-1147

ASIA-PACIFIC Cascade Japan Ltd.

2-23, 2-Chome, Kukuchi Nishimachi Amagasaki, Hyogo Japan, 661-0978 Tel: 81-6-6420-9771 Fax: 81-6-6420-9777

Cascade Korea 121B 9L Namdong Ind.

Complex, 691-8 Gojan-Dong Namdong-Ku

Inchon, Korea Tel: +82-32-821-2051 Fax: +82-32-821-2055

Cascade-Xiamen No. 668 Yangguang Rd.

Xinyang Industrial Zone Haicang, Xiamen City Fujian Province P.R. China 361026 Tel: 86-592-651-2500 Fax: 86-592-651-2571

Cascade India Material Handling Private Limited No 34, Global Trade Centre 1/1 Rambaugh Colony Lal Bahadur Shastri Road, Navi Peth, Pune 411 030 (Maharashtra) India Phone: +91 020 2432 5490 Fax: +91 020 2433 0881 Cascade Australia Pty. Ltd.

1445 Ipswich Road Rocklea, QLD 4107 Australia

Tel: 1-800-227-223 Fax: +61 7 3373-7333

Cascade New Zealand 15 Ra Ora Drive East Tamaki, Auckland New Zealand

Tel: +64-9-273-9136 Fax: +64-9-273-9137

Sunstream Industries Pte. Ltd.

18 Tuas South Street 5

Singapore 637796

Tel: +65-6795-7555

Fax: +65-6863-1368

Parts Manual. cascade

Model

Catalog Number

Parts

Manual

c

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234

OR

Write: Cascade Corporation, P.O. Box 20187, Portland, OR 97220 Internet: www.cascorp.com

120F-RTP-C50X 120F32582

cascade 

corporation

cascade

CAUTION

Quick Change Hooks

CAUTION

6

1

2 3

4 5

2

1 6 5

4 2

4

1 3

2

4

Safety Decals

REF QTY PART NO. DESCRIPTION 1 6 665595 No Hand Hold Decal

2 3 660269 Short Arm Rotation Position Decal 3 4 656038 Caution Decal

4 4 679150 No Step Decal

5 4 665677 Trapped Pressure Decal 6 1 679059 Quick-Change Hook Decal

F-Series Roll Clamp

PART NO. DESCRIPTION

674512 Service Manual

210135 Operators Guide – Fixed Frame 676268 Operators Guide – Swing Frame 674510 Installation Instructions – Fixed Frame 674511 Installation Instructions – Swing Frame 677555 Driver Training Video – VHS

678363 Troubleshooting – VHS

680664 Servicing Cascade Cylinders – VHS 679929 Tool Catalog

673964 Literature Index Order Form

T

P

S

I

O

Publications

cascade

Base Unit Group

REF QTY PART NO. DESCRIPTION 6052955 Base Unit Group

1 18 631428 Plug H

2 1 6053014 Frame u

3 1 350550 Bearing Assembly 4 1 6200181 Baseplate 5 2 670786 Tube Assembly 6 4 662187 Fitting, 8-6 7 1 605761 Fitting, 8-8 8 1 601250 Fitting, 8-8

9 8 763021 Capscrew, M12 x 30 10 8 683822 Lockwasher, M12 11 1 222378 Drive Group – RH l H Plugs are used as dust covers for bearing assembly.

u Includes items 21 and 22.

l See Drive Group page for parts breakdown.

REF QTY PART NO. DESCRIPTION 12 1 222379 Drive Group – LH l 13 16 637582 Capscrew, .75 x 2.5

14 16 6294 Lockwasher

15 2 631427 Plug

16 1 6605 Plug

17 16 607105 Capscrew, .75 x 2.00 18 1 7401 Grease Fitting 19 1 601377 Fitting, 8-8

20 1 670931 Seal

21 8 675007 Bushing

22 4 328995 Bushing

H 1 6050027 Stop Valve Group H See Stop Valve Group page for parts breakdown.

Reference: Common Parts Group 6053013.

120F

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cascade

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