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(1)

ROFIN-SINAR

(2)

ROFIN DC 02x

ROFIN DC 03x Compact

(3)

Slab Laser Specifications

Model

DC010

DC015

DC020

DC025

DC030

DC035

Power (Watt)

100 -1000

150 -1500

200 -2000

250 - 2500

300 - 3000

350 - 3500

Stability

+ / - 2 %

Beam diam.

< 25 mm at 12 meter distance

< 30 mm at 12 meter distance

K-Factor

> 0.8

Pointing stability

<= 0.15 mrad

Pulsing

up to 5 kHz

Power consumption (max.)

18 kWatt

24 kWatt

28 kWatt

35 KWatt

45 kWatt

50 kWatt

Power consumption (stand by)

2.5 kWatt

Gas consumption

< 0.3 Nl/hour

Gas cylinder capacity

1500 Nl

Running costs incl. chiller

(4)

Diffusion-cooled CO

2

Slab laser

ROFIN DC Series

0

500

1000

1500

2000

2500

3000

3500

4000

1993

1994

1995

1996

1997

1998

1999

2000

Improvements of output power of CO

2

Slab laser

Output

power

[Watts]

(5)

Fast Axial Flow

Diffusion-cooled

Slab

(6)

1. Laser beam

2. Beam shaping

3. Output mirror

4. Cooling water

5. RF-excitation

6. Cooling water

7. Rear mirror

8. Laser gas discharge

9. RF-electrodes

7

1

2

3

4

8

9

6

5

Diffusion-cooled CO

2

Slab laser

(7)

Compact

Excellent mode structure (K-factor 0.8 or better)

Low service requirements/low cost of ownership

No moving parts

Uncoated copper resonator optics

Diamond window as the only transmissive optic

No gas installation

Very low gas consumption (gas bottle change: once a year)

Low weight, laser head can be moved

Potential for eliminating the external beam telescope

(8)

Diffusion-cooled CO

2

Slab laser

Components

2

3

Resonator housing

Beam output

Internal gas supply

Control system

1

(9)

Advantages of diffusion-cooled CO

2

Slab Lasers

• very compact and nearly wear-free construction

• high beam quality (K-Faktor > 0,8)

• no gas heat exchanger required

• low optical loss

• very high thermal stability

• low gas consumption, no external gas cylinders necessary

• no gas flow and therefore no contamination of the resonator optics

(10)

Diffusion-cooled CO

2

Slab laser

ROFIN DC Series

1700 mm

853 mm

800 mm

1900 mm

800 mm

Tiefe: 600 mm

ROFIN

ROFIN

DC 0XX

DC 0XX

2100 mm

ROFIN DC O3X

(11)

Power distribution

(12)

Power distribution

(13)
(14)

CO

2

Slab laser reliability

Service program to be established with customers*

For example:

Hotline service, product training

part service, parts on site

Decentralized Service

Locations-(We are where you are )

Preventive Maintenance

Product Quality

Compact Industrial Design

* Only available in special agreements

Reliability

97%

DC 010 DC 025

DC 015 DC 030

DC 020 DC 035

(15)

Schweißgeschwindigkeit /

welding speed

[m/min]

2 4 6 8 10 12 14

Material:

1.4301

P

L

:

2400 W

Gas:

Ar

f:

150 mm

Welding of stainless steel, DC025

laser

Tube welding speed

with DC035:24 m/min

Tube welding speed

with DC035: 16 m/min

(16)

Schweißgeschwindigkeit /

welding speed

[m/min]

Schweißtiefe / welding depth [mm]

0 1 2 3 4 5 6 7 8 9 0 1,5 2 2,5 3 3,5 4 4,5 5 5,5

Material:

St 52

P

L

:

2400 W

Gas:

Ar

f:

150 mm

Welding of mild steel, DC025 SLAB

laser

(17)

Schweißgeschwindigkeit /

welding speed

[m/min]

Schweißtiefe / welding depth [mm]

0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6

Material:

various Al

P

L

:

2500 W

Gas:

He

f:

150 mm

Welding of aluminum, DC025 SLAB

laser

(18)

Principle of a Remote Welding System

1000 mm x 2m/s

travel of focusing lens

146 mm

127 mm

1006 mm

358 mm

1079 mm

565 mm

600 mm

laser beam

f = 1600 mm

rotation “x” axis

12,5° x 80 RPM

+

-rotation “y” axis

12,5° x 80 RPM

(19)

+-Laser roof welding of a Volvo car body

necessity of access from one side only

• new design and construction opportunities

• reduced joint deformation

• high static strength and fatigue strength

• closer, more consistent body tolerances

• tighter seam-welded joints

(20)

scan optic

workpiece

articulated

arm

CO

2

laser

(21)

material thickness [mm]

cutting speed

[m/min]

mild steel

stainless steel

aluminum

0

1

2

3

4

5

6

7

8

0

2

4

6

8

10

12

14

16

18

20

DC 025 Cutting Parameters

(22)

Cutting of mild steel DC 010 - 030

Schneidgeschwindigkeit /

cutting speed

[m/min]

0

0,5

1

1,5

2

2,5

3

3,5

4

4,5

0,5

1

1,5

2

2,5

3

20mm

15mm

12mm

10mm

8mm

6mm

4mm

3mm

Material: RAEX 380

Gas:

O

2

f:

127 oder 190,5 mm

9m/min

1mm

7m/min 2mm

(23)

Cutting of stainless steel DC 010 - 030

1

2

3

4

5

6

7

8

10mm

8mm

6mm

4mm

3mm

1mm

2mm

Schneidgeschwindigkeit /

cutting speed

[m/min]

References

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