Boiler & Heater Group
Thermal Engineering The International Way
B&W
Heat Recovery
Steam Generator
Improving your business
is our business
T
hermax offers products, systems and solutions in energy andenvironment engineering to industrial and commercial establishments around the world. It’s business expertise covers heating, cooling, waste heat recovery, captive power, water treatment & recycling, air pollution control & waste management and performance chemicals.
Thermax brings to customers extensive experience in industrial applications and expertise thought technology partnerships and strategic alliance.
Operating from it’s Headquarters in Pune (Western India), Thermax has built an international sales & service network spread over South East Asia, Middle East, Africa, Russia, UK and the US. It has a full-fledged ISO 9001 : 2000 and ISO 14000 accredited manufacturing setup. Boiler & Heater Group
Thermax's B&H Group provides solutions in Biomass combustion, Waste Heat Recovery and Oil & Gas Fired Boilers to generate steam and power. Thermax also provides Renovation & Modernization solutions for old boilers and heaters. We supply equipment for various process applications in
Petrochemicals, Refineries, Sugar, Power, Steel, Cement, Fertilizer, Paper, Textile etc. We have successfully executed over 1000 units for various applications. Our equipment are installed across the world for various projects in countries like Middle East, South East, CIS, Australia, Europe, Africa through various renowned EPC contractors.
TBW's design for HRSGs are based on technology from
Babcock & Wilcox, USA who are world leaders with
more than 100 HRSG installations worldwide. These
HRSGs incorporate the latest advances in thermal
technology offering such benefits as multiple pressure
levels and unprecedented reliability.
TBW can design and supply HRSGs for gas turbines
ranging from 5MW to 250MW with steam parameters
up to 500 TPH, design pressure 160 Kg/cm g and 565 C
temperature.
2 O
TBW
The Expertise To
Meet Your Needs
O 2
TBW's design for HRSGs are based on technology from
Babcock & Wilcox, USA who are world leaders with
more than 100 HRSG installations worldwide. These
HRSGs incorporate the latest advances in thermal
technology offering such benefits as multiple pressure
levels and unprecedented reliability.
TBW can design and supply HRSGs for gas turbines
ranging from 5MW to 250MW with steam parameters
up to 500 TPH, design pressure 135 Kg/cm g and 540 C
temperature.
2 O
TBW
The Expertise To
Meet Your Needs
O 2
Quality
To ensure a superior product at a competitive price and world class quality, TBW brings you benefits of :
Total Quality Management ISO 9001
ASME certification for “S” & “U” stamps Automated manufacturing facilities equipped with modern machines for critical pressure part fabrication
Modular design to allow for maximum shop assembly and minimum field erection
l l l l l
Full Scope
Capabilities
l l l l l l l l l lComplete engineering and Design services Superior HRSG design programs for predicting accurate performance
Direct satellite link up with B & W main design facility in USA to check and evaluate HRSG performances
Own state of the art manufacturing facilities in Pune, India
Impressive track record of strong project management
In house erection and commissioning expertise Effective and reliable after sales services Easy availability of spares
Full fledged R & D facility
Study, retrofit & upgrade of existing HRSG system
H.P. STEAM OUTLET
HP ATTEMPERATOR HP ECONOMISER-II HP BOILER BANK HP SUPERHEATER LARGE BORE DOWNCOMER
Tolerant To Economiser Steaming
The last rows of economiser are arranged in an upflow configuration. These rows avoid any imbalance in water distribution associated with steaming in the economiser at lower steam loads. Water leaving the economiser enters the baffled portion of the steam drum and passes through cyclone separators to further improve water/steam flow distribution and circulation.
Fully Drainable Superheater
Vertical superheaters can be fully drained, preventing formation of scales on the inside of superheater, which may otherwise lead to higher metal wall temperatures and eventually failure of superheater.
Radiation Screening
The first two rows following the burner are constructed of bare tubes arranged in staggered pitching. These two rows screen flame radiation coming from the burner and avoid overheating of fins in subsequent HRSG surface area.
Ease Of Maintenance & Accessibility
Access doors are provided in various sections of the HRSG to facilitate inspection and maintenance.
TBW carries out computer simulation of the gas flow distribution to decide the design of inlet gas ducting, included angle of transition ducting and flow distribution grid.
Fully Welded Construction
All pressure part tubes are welded to headers allowing for quicker start-ups and shut downs of the HRSG.
Special Drum Internals
Specially designed drum internals installed in the steam drum promote circulation and ensure supply of bubble free "Solid" water back to downcomers, maintaining high steam purity (99.99% dry). This results in stable performance during quick load pickups & reduction, which are common operational requirements of HRSGs.
Careful Inlet Duct Design
Performance of HRSGs is drastically affected by turbine exhaust gas maldistribution. As these gases are highly turbulent, a careful design of Inlet duct, Included Angle of transition ducting and Flow distribution grid is a prerequisite for achieving predicted HRSG performance and preventing overheating of superheater tubes.
Single Drum Construction
Steam drum is located outside the gas path to reduce thermal stresses. This facilitates quicker starts and stops of the HRSG to follow gas turbine operation.
MAKEUP WATER
INTEGRAL DEAERATOR DRUM MEDIUM PRESSURE DRUM
MP STEAM OUTLET HIGH PRESSURE DRUM
MP ATTEMPERATOR H.P. STEAM OUTLET MP SUPERHEATER MP BOILER BANK HP ECONOMISER-I DEAERATOR BANK MAIN STACK FROM BFW PUMPS TO BFW PUMPS VENT ACCESS DOOR FROM BFW PUMPS
Safe Location Of Welds Outside The
Gas Path
All header-to-tube welds are located outside the active gas path thus avoiding direct contact of welds with high velocity, high temperature flue gases. This enhances safety of all pressure parts joints. For Superheaters, header protection is provided to limit metal temperature.
Gas Tight Internally Insulated Casing
The entire HRSG is enclosed in a gas tight casing. Stiffeners are provided to enhance rigidity. This design is based on the concept of "Cold Casing" using ceramic & mineral wool mattresses. Specially designed studs hold ceramic & mineral wool insulation material tightly to the outer casing. The overlapped design of liners covering insulation minimises penetration of flue gases into insulation material. This results in low outer casing
temperature minimising thermal expansion of the casing and thermal loads on the GT flange.
Quality
To ensure a superior product at a competitive price and world class quality, TBW brings you benefits of :
Total Quality Management ISO 9001
ASME certification for “S” & “U” stamps Automated manufacturing facilities equipped with modern machines for critical pressure part fabrication
Modular design to allow for maximum shop assembly and minimum field erection
l l l l l
Full Scope
Capabilities
l l l l l l l l l lComplete engineering and Design services Superior HRSG design programs for predicting accurate performance
Direct satellite link up with B & W main design facility in USA to check and evaluate HRSG performances
Own state of the art manufacturing facilities in Pune, India
Impressive track record of strong project management
In house erection and commissioning expertise Effective and reliable after sales services Easy availability of spares
Full fledged R & D facility
Study, retrofit & upgrade of existing HRSG system
TBW Experience List For Heat Recovery
Steam Generators With Project Details
HRSG installation at Arvind Mills
HRSG installation at Oswal Chemicals & Fertilizer
HRSG installation at Numaligarh Refinery
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Oswal Chemicals & Fertilizer Ltd.,
Shahajahanpur.
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2 x 100 TPH, 115 Kg/cm g, 515 C HRSG on GE Frame 5 gas turbine with Supplementary Firing on Natural Gas,1992.
Maruti Udyog Ltd., Gurgaon.
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1 x 75 TPH, 42 Kg/cm g, 410 C HRSG on GE Frame 5 gas turbine with Supplementary Firing and with Integral Deaerator on Natural Gas, 1992.
Essar Gujarat Ltd., Hazira.
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1 x 50.2 TPH, 42 Kg/cm g, 410 C unfired HRSG on GE Frame 5 gas turbine with Integral Deaerator,1993.
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Daelim for Numaligarh Refinery Ltd.,
Numaligarh.
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2 x 130 TPH, 43 Kg/cm g, 456 C HRSG on GE Frame 6 gas turbine with Supplementary Firing on Natural Gas and Naphtha,1995.
Arvind Mills Ltd., Naroda & Santej.
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4 x 32 TPH, 44 Kg/cm g, 440 C HRSG on PGT 10 gas turbine with Supplementary Firing on Naphtha,1996.
BSES Ltd., Kochi.
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3 x 40.2 TPH, 46 Kg/cm g, 425 C dual pressure unfired HRSG on LM 6000 Gas Turbine, 1998.
Reliance Petrochemicals Ltd., Jamnagar.
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1 x 125 TPH, 115 Kg/cm g, 510 C HRSG on GE Frame 6 gas turbine with Supplementary Firing on Natural Gas, Naphtha, Kerosene and Distillates,1999.
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Tuma Turbomach SA for Sarabhai Piramal
Pharmaceutical Ltd., Baroda.
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1 x 12.7 TPH, 10 Kg/cm g, Saturated, HRSG on Centaur 40 turbine with Supplementary Firing on Natural Gas, 2001.
Aban Power Ltd., Tamilnadu.
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1 x 168 TPH, 110 Kg/cm g, 542 C HRSG on GE Frame 6 FA gas turbine with Supplementary Firing on Natural Gas, 2003.
Turbomach India Pvt. Ltd. for Deepak
Fertilizers, Taloja.
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2 x 22 TPH, 41 Kg/cm g, 350 C HRSG on Taurus 70 with Supplementary/Fresh Air Firing system on Natural Gas & Naphtha, 2003.
B&W
Thermax Babcock & Wilcox
A Division of Thermax Limited
www.tbwindia.com
International offices at
Bangladesh, Belgium, Brazil, China, Hongkong, Indonesia, Kenya, Malaysia, Nigeria, Philippines, Russia, Saudi Arabia, Sri Lanka, Thailand, UAE, UK, USA
Boilers & Heaters
Cooling & Heating
Air Pollution Control
Captive Power
Chemicals
Water & Waste Solutions
Thermax Business Portfolio
MumbaiDhanrajmahal 2nd floor, Chhatrapati Shivaji Maharaj Marg, Near Gateway of India, Colaba, Mumbai 400 039, India. Tel: 91-22-22045391, 22045324, Fax: 91-22-22040859
Delhi
9, Community Centre, Basant Lok, New Delhi 110 057, India. Tel: 91-11-26145319, 26145326, Fax: 91-11-26148679
Chennai
Fatima Akthar Court, 3rd floor, 312 Anna Salai, Teynampet, Chennai 600 018, India. Tel: 91-44-24353831, 24353834, Fax: 91-44-24353841
Kolkata
Azimganj House, 5th Floor,
7 Camac Street, Kolkata 700 017, India. Tel: 91-33-22826711/2/3,
Fax: 91-33-22826796
Hyderabad
6-3-649 Nalanda Complex,
Somaji Guda, Hyderabad 500 082 India. Tel: 91-40-23310254, 23312013, 23396820 Fax: 91-40-23312335
D-1, MIDC, R. D. Aga Road, Chinchwad, Pune 411 019. Tel.: +91-20-66126464 Fax: +91-20-27479200, 27479050
We reserve the right to amend any product details without notice.
N
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06 Edi
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Boiler & Heater Group
TBW Experience List For Heat Recovery
Steam Generators With Project Details
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Turbomach India Pvt. for
Welspun, Gujarat.
1 20 10.5 Saturated
Taurus 70 with Supplementary Firing on Natural Gas, 2004.
Caterpiller for Appolo Tyres,
Gujarat
1 1.7 22 Saturated
Taurus 60, 2004
Caterpiller for Biocon, Bangalore.
10.5 Saturated Taurus 60, 2004 2 x TPH, Kg/cm g, , HRSG on 2 x 1 TPH, Kg/cm g, unfired HRSG on 2 2 x 11.2 TPH, Kg/cm g, unfired HRSG on
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Reliance Industries Ltd., Hazira
2 125 117 512±5
Gas Turbine with Supplementary Firing on Natural Gas, Naphtha, Kerosene & Distillates, 2004.
Reliance Industries Ltd., Jamnagar
1 25 115 512±5
Gas Turbine with Supplementary Firing on Natural Gas, Naphtha, Kerosene & Distillates, 2004. 2 O x TPH, Kg/cm g, C, HRSG on GE Frame 6 2 O x 1 TPH, Kg/cm g, C, HRSG on GE Frame 6
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Alok Industries Limited, Vapi
1 0 10.5 Saturated
Taurus 60 with Supplementary firing on Natural Gas, 2006.
Reliance Utilities & Power Ltd.,
Jamnagar
6 15 49 396
Frame 9E with Supplementary Firing on Natural Gas, Naphtha and Distillate, 2006
Gujarat Heavy Chemicals Ltd.,
Gujarat, Vapi
1 6 10.5 Saturated Natural Gas, 2006 2 x 3 TPH, Kg/cm g, HRSG on 2 O x 3 TPH, Kg/cm g, C, HRSG on 2 x 1 TPH, Kg/cm g, , HRSGon Taurus 60 Gas Turbine with Supplementary Firing on
