RoboScan L
2020-11-04
RoboScan L
RoboScan L
The surface of a freshly ground component may appear to be fine, but unseen damages on or below the surface, when gone undetected, can lead to serious problems for the end user.
Undetected grinding burn or heat treatment defect may cause:
Internal quality failure on production line (extra costs: rework, scrap)
External quality failure
(warranty cases, brand value loss)
RoboScan L provides fast and flexible measurements
with high repeatability for horizontally oriented, up to
2500 mm long parts.
RoboScan L
RoboScan L is designed for quality control needs of small to large sized circular symmetrical parts like passenger car and truck shafts.
Operator friendly user interface with two different software options
Free access for part clamping allows ergonomic working position
Fast measurement cycles even for inline
measurements
RoboScan L
RoboScan L 100229
Factory acceptance test 5044
Documentation in English 000002
Mandatory accessories (analyzer+sensor+software) Item Barkhausen noise analyzer:
Rollscan 320 280300110
Sensor and sensor fixture for each sensor:
Manual/
Automated
Automated sensors require storage rack. See options page for storage racks.
See next page
ViewScan software package with automation support
module (English) 100226
Industrial PC and monitor 100218
RoboScan L
Mandatory accessories: OD sensors Item
OD sensor fixture for robot, manual/
OD sensor fixture for robot, automated 100251/
100252 S1-15-32-14 Circumferential OD sensor for robot 450000400 S1-15-32-15 Spring loaded OD radius sensor for robot 450000408 S1-15-32-16 Fixed OD radius sensor for robot 450000409 S1-15-32-19 Circumferential OD raceway sensor for robot 450000437 S1-16-12-08 Flat OD sensor for robot 450000234
Each sensor requires own sensor fixture.
Automated sensor fixtures requires sensor storage rack listed on options page.
Mandatory accessories: Crankshaft sensors Item Crankshaft sensor includes automated sensor fixture
S1-31-32-01 Crankshaft OD sensor for robot 450000580 S1-31-32-02 Crankshaft radius sensor for robot 450000600 S1-31-32-03 Crankshaft face sensor for robot 450000601 S1-31-32-0102 Crankshaft OD and radius sensor for robot 450000598 S1-31-32-0203 Crankshaft radius and face sensor for robot 450000578 Wearing piece for crankshaft sensors 450000576 Wearing piece for crankshaft double sensors 450000577
Mandatory accessories: Camshaft sensors Item
Cam sensor fixture for robot, manual 124877040
S1-11-22-010A Cam sensor 1 mm 450000553
S1-11-22-01 Cam sensor 3 mm 450000002
S1-11-22-03 Cam sensor 5 mm 450000008
S1-11-22-04 Cam sensor 8 mm 450000011
Mandatory accessories: ID sensors Item
ID sensor fixture for robot, manual/
ID sensor fixture for robot, automated 100253/
100254 S1-19-22-11 ID sensor for robot (Axial ID sensor) 450000266 S1-19-32-12 ID raceway sensor for robot 450000241 S1-19-32-14 Circumferential ID sensor for robot 450000402 S1-19-32-15 Fixed ID groove sensor for robot 450000410
RoboScan L
Options for hardware, manual use Item
Special jaws for chuck 100260
Automated sensor cleaning brush for robot 100250 RFID detection for shaft bed V-blocks -
Options for hardware, inline use Item
Pneumatic chuck for robot 100242
Automated sensor cleaning brush for robot 100250
RFID detection for shaft bed V-blocks -
Options for sensor/tool change Item
Automated sensor/tool change Sensor storage rack for 3 sensors/
Sensor storage rack for 4 sensors Pneumatic marker and fixture for robot
100246 100247/
100248 100249
Options for software Item
ViewScan option: Other language module 6010005402
ViewScan option: 2D code reader module
2D code reader 6010005407
100181 ViewScan option: Batch support module
Options for software, inline use Item
Line integration software 100255
For optional accessories, see ”Barkhausen noise accessories”
presentation.
Other options Item
Documentation in local language 990009
Part programming 100256
RoboScan M standard system features 1/2
Enclosure:
The robot is located inside the safety enclosure which houses the
entire measurement movement system. The safety cabinet has safety light curtains and an emergency stop system. Electric cabinet is integrated to enclosure.
Robot
ABB Industrial Robot ABB Robot Controller ABB Teach Pendant
Measurement programming software
Measurement programming software takes care of running the robot when wanted programs are created. Creating measurement programs is made easy. Measurement programming software is connected with ViewScan measurement data analyzing program. Measurement programming software depends on the part to be measured.
As standard there are two options:
Stresstech Teaching App
suitable for vertically oriented parts like hypoid gears, bearings/
Html based human-machine interface
Suitable for shafts e.g. for measuring camshafts lobes and crankshaft journals.
Three (3) ready meade measurement programs are included to standard system.
More programs can be purchased as an options.
Part indexing
Laser indexing/Infrared camera indexing for sample orientation definition.
Shaft bed
The system has a movable sample bed on the guide rail to support the shaft, while preparing for the measurement. The distance between the supports is adjustable.
The bed is equipped with easily exchangeable support V-blocks.
RoboScan M standard system features 2/2 Controls
Touch screen with integrated control panel including following buttons:
Emergency Stop push button Start
StopAcknowledge/reset safety System initialization Interrupt measuring Step-by-step mode
3 empty spots for e.g. “Robot home position” option Horizontal rotation unit with manual chuck
RoboScan M is equipped with an ABB MU-200 motor unit, which rotates the sample. The stand is equipped with a 3-jaw chuck with as an option exchangeable custom jaws. Chuck can be replaced with drive head.
Tailstock
The tailstock clamps the part to be measured between the centers automatically when the safety enclosure doors are closed and a measurement has begun. The whole
tailstock is moved automatically on the linear guide for adjusting to samples of different lengths.
Keyboard and monitor mount
Ergonomic keyboard and monitor mount which position can be adjusted for each operator.
Signal light tower
RoboScan L
Control panel, keyboard and monitor mount with
industrial PC (mandatory accessory)
Signal light tower
2D code reader (option)
ABB Industrial robot
Shaft bed Electric cabinet
RoboScan L
RoboScan L
Measurement programming software Stresstech Teaching App
Stresstech Teaching App is used to create and modify measurement programs for samples. Measurement program module is created for each different type of sample to be measured. The ViewScan software
association function will call this program module when the template is selected from ViewScan.
Part dimensions are taught manually by moving robot
correct positions. Measurement parameters like
measurement cycle and scan speed is determined in
Teaching App .
RoboScan L
Measurement programming software Html-based human-machine interface
The new html-based human-machine interface (HMI) includes a recipe manager which is used to edit and manage part data. This part data defines measured part surfaces based on values from part blueprints instead of having to teach each move point to robot manually. All the created recipes are stored in the system hard drive as separate files for easy backups.
Depending on the systems level of automation the system can be either operated via Viewscan or the HMI.
In Viewscan controlled solutions the associated recipe
(part data) is loaded when the measurement template is
opened in Viewscan before the measuring cycle can be
started. Alternatively in the more automated solutions
the system can automatically open the associated
template in Viewscan once the measuring cycle is
started.
RoboScan L
Rollscan 320 280300110
Mandatory accessories: Barkhausen noise analyzer Rollscan 320
Rollscan 320 is designed for automated surface quality control and
testing of near-surface defects such as grinding burns, heat treatment
defects, as well as changes in stress and microstructure in a wide
variety of ferritic steel and other ferromagnetic materials.
RoboScan L
Mandatory accessories: Barkhausen noise sensor
Barkhausen noise sensors are available in many different types, shapes and sizes. Sensors are completely customizable to suit any operation. All sensors require sensor fixture, inbuild or fixable.
For RoboScan there are manual and automated sensor fixtures depending on sensor type and automation level of the system. Sensor fixtures have proximity switches for crash detection. The crash detection switch is activated if the sensor´s inwards linear movement is too large. One fixture depending on the solution can be equipped up to 2 sensors for
multichannel measurements.
Advanced design in sensor fixtures guarantee steady contact between sensor and part to be measured. Measurement contact is one of the most critical key factors when performing Barkhausen noise measurement.
Example of crankshaft sensor with built-in
sensor fixture
Example of camshaft sensor with fixable
sensor fixture
RoboScan L
ViewScan 100050
Mandatory accessories: ViewScan data analyzing software Collect and analyze data from Rollscan
Document your measurement by saving and printing the results Export data for analysis with other programs
Set rejection limits for real-time rejection checking
Collect data from multiple Rollscan analyzers simultaneously
View the results as a 3-dimensional polysurface
RoboScan L
Pneumatic marker and fixture 100249
Options for sensor/tool change Automated sensor/tool change
Sensor storage rack for 3/4 sensors
Automated robot sensors are docked to the sensor storage rack in the safety enclosure. The robot automatically picks up the needed sensor from the rack for the measurement.
Pneumatic marker and fixture for robot
Pneumatic marker is usually used to mark the first measurement
position of the sample before starting the measurement. Marking can
be excluded from a measurement program, if necessary.
RoboScan L
Automated sensor cleaning brush
100250 Special jaws for chuck
100260
Options for hardware, manual and inline use
Special jaws for chuck
Special jaws can be designed for parts that cannot be clamped to standards jaws.
Automated sensor cleaning brush for robot
When the sensor is used for measurement, dirt from the sample surface is gathered and the results may become unreliable. The brush removes the dirt from the sensor. It is used when the sensor has travelled the distance defined by the user.
Light curtain safety system for RoboScan
The light curtain is equipped with a safety stop function. To be able to run automatic measurement, the light curtain must not be interrupted. Interrupting the light curtain stops all automatic movements. When the light curtain is not activated, only manual operation is possible.
Pneumatic chuck for robot
Pneumatic chuck automatically clamps the part to the rotation unit. Pressure sensors recognize whether the chuck is open or closed.
RFID detection for shaft bed V-blocks
The V-blocks have RFID detection for the PLC to check that the installed pair of
V-blocks is the same as in the measurement program Light curtain safety system for RoboScan 100224
RoboScan L
Options for software
ViewScan option: Other language module
ViewScan option: 2D code reader module and 2D code reader With barcode reader support it is possible to associate barcodes to measurement
templates of different parts. This automates selecting a template and reduces thepossibility of choosing a wrong template. Furthermore, it is possible to add more information to measurement comments. Extra information can be coded into the barcode and ViewScan will extract it as defined. The extra information can be handled in several different ways.
Barcode support adds the following features to the standard ViewScan:
Opening a template that has been associated to a barcode
Parsing the barcode and filling in the comment field with values from the barcode
Passing the barcode to a TCL script, with which it is possible to fill in more sophisticated values to the comment field.
ViewScan option: Batch support module
A batch of measurement templates that are executed automatically one after
Options for software, inline use
Line integration softwareThe system can be built to support automatic loading and unloading of the part. Includes software functions as well as interfaces for software and safety connections to the loading system. Functions either according to Stresstech specification or customized to customer needs. Software communication to the loading system is via fieldbus, for example EtherCAT or Profinet*. Safety connections are hardwired* and includes safety door/light curtain status and emergency stop button status in both directions.
Other options
Documentation in local language Part programming
Part programmin includes measurement program for one sample and needed ViewScan templates for the programs. One measurement program can included several surfaces to be measured. Rejection limist for the ViewScan software are not included to part programming.
RoboScan L
RoboScan L standard system dimensions
Depth 2096 mm 82.52 in
Width 3498 mm 137.72 in
Height 2247 mm 88.46 in
Weight 1800 kg 3968 lbs
Robot controller dimensions
Depth 710 mm 27.95 in
Width 725 mm 25.54 in
Height 970 mm 38.19 in
Weight 150 kg 331 lbs
Availbale cable connections between robot and robot controller are 7 m, 15 m, 22 m, 30 m
