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Machine Tools

EN

Flexible High Tech Solutions for Industry

“Those who look a little harder discover a lot more”

Vertical machining centre for

milling and turning

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MAXIMA 1200 K16/30 MAXIMA 1600K30/60/80 MAXIMA 2000K30/60/80 Interpolated axes 6 6 6 “X” Stroke mmin 1.600 - 3.00063 - 118.1 3.000 - 6.000 - 8.000118 - 236 - 315 3.000 - 6.000 - 8.000118 - 236 - 315 “Y” Stroke mmin 2.20086.6 2.500/3.50098.4/137.8 3.500137.8 “Z” Stroke mmin 1.00039.4 1.30051.1 1.30051.1

“X” Axis rapid feedrate m/minipm 2,36060 2,36060 2,36060

“Y” Axis rapid feedrate m/minipm 2,36060 2,36060 2,36060

“Z” Axis rapid feedrate m/minipm 1,57540 1,57540 1,57540

“A” Axis rotation -105° ÷ +120° 0° ÷ +135° 0° ÷ +135°

“C” Axis rotation continuous continuous continuous

“A” Axis rapid feedrate rpm 50 50 50

“C” Axis rapid feedrate rpm 100 100 100

MILLING SPINDLE:

Spindle power S6(40%) / S1 kWHP 40/4053/53 oror 54/4072/53 85/74.6114/100 oror 53/5340/40 oror 54/4072/53 85/74.6114/100 oror 40/4053/53 oror 54/4072/53

Spindle torque S6(40%) / S1 ft-lbNm 137/100101/74 oror 52/3870/51 480/300354/221 oror 137/100101/74 oror 52/3870/51 480/300354/221 oror 137/100101/74 oror 52/3870/51

Spindle speed rpm 18.000 or 28.000 14.000 or 18.000 or 28.000 14.000 or 18.000 or 28.000

TURNING SPINDLE:

Turning table diameter mmin 1.20047.2 1.60063 2.00078.7

Maximum swiveling diameter mmin 1.80070.9 2.00078.7 2.50098.4

Spindle power S6(40%) / S1 kWHP 30/3040/40 88/68118/91 156/134116/100

Spindle torque S6(40%) / S1 ft-lbNm 2.700/2.0001,991/1,475 8.400/6.5006,196/4,794 24.600/20.00018,145/14,752

Spindle speed range S6(40%) / S1 rpm 500/400 350/300 248/230

Din 69893-1 milling tool taper HSK-63A HSK-63A or HSK-100A HSK-63A or HSK-100A

Milling turning tool taper Capto C6 Capto C8 Capto C8

W Dimensions H L mm / in mm / in mm / in 5.900 / 232.30 4.850 / 191 5.600-7.600 / 220.5-299.2 7.250 - 8.250 / 285.4 - 324.8 5.700 / 224.4 7.400-9.700-12.000 / 291.3-381.8-472.4 8.250 / 324.8 5.700 / 224.4 7.400-9.700-12.000 / 291.3-381.8-472.4 “Y” Stroke Table diameter “W” “H” “L” “Z” Stroke “X” Stroke 150 250 250

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A competitive solution

Multitasking, high-speed vertical 6-axes machining centre for vertical milling and turning of workpieces up to 3.500 mm in diameter.

MAXIMA is ideal for turning, milling, drilling and tapping components with a three-dimensional, complex shape such as those used in aeronautics and gear, energy or general mechanical sectors, minimizing the piece positioning operations during the transition from raw material to finished product.

Wide range of configurations for custom made performances

There are many ways to configure the machine in order to meet any job requirements:

- standard version with one work area

- version with two work areas for hunting machining - version with double Ram

- version with double beam

- different solutions for automated pallet loading/unloading are available for either a single machine or “machining islands”. Easy access and clear view

Clear view of the work area that is within the operator easy reach thanks to the machine gantry structure with mobile bridge and wide frontal doors.

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M 100/18 S1-100% (kW) S6-40% (kW) S1-100% (Nm) S6-40% (Nm) 200 140 160 180 100 120 40 60 80 20 50 35 40 45 25 30 10 15 20 5 0 0 3000 2800 rpm 137 Nm 100 Nm 40 kW 3800 rpm 6000 9000 12000 15000 18000 M 51/28 S1-100% (kW) S6-40% (kW) S1-100% (Nm) S6-40% (Nm) 10 20 30 40 50 60 70 10 20 30 40 50 60 70 0 0 4000 70 Nm 51 Nm 54 kW 40 kW 7500 rpm 8000 12000 16000 20000 24000 28000 M 300/14 S1-100% (kW) S6-40% (kW) S1-100% (Nm) S6-40% (Nm) 500 350 400 450 250 300 100 150 200 50 100 70 80 90 50 60 20 30 40 10 0 0 1500 rpm2000 300 Nm 480 Nm 85 kW 74,6 kW 4000 6000 8000 10000 12000 14000 270° 270° “C” axis rotation +200°/-200° “B” axis rotation +180°/-180° +-95° +-95° +-105° +-105° 0-115°

GHIBLI GALAXY HD FANTIC

TORNADO PHOENIX 135° +-120° +-105° +-120° +-105° TORNADO HD + HHD I: BARENO MAXIMA 270° 270° “C” axis rotation +200°/-200° “B” axis rotation +180°/-180° +-95° +-95° +-105° +-105° 0-115°

GHIBLI GALAXY HD FANTIC

TORNADO PHOENIX 135° +-120° +-105° +-120° +-105° TORNADO HD + HHD I: BARENO MAXIMA 270° 270° “C” axis rotation +200°/-200° “B” axis rotation +180°/-180° +-95° +-95° +-105° +-105° 0-115°

GHIBLI GALAXY HD FANTIC

TORNADO PHOENIX 135° +-120° +-105° +-120° +-105° TORNADO HD + HHD I: BARENO MAXIMA TORNADO HD kW (S6/S1) 85-75 Nm (S6/S1) 480-300 rpm 14.000 “A” axis 0-135° “C” axis continuous “A” axis (rpm) 50 “C” axis (rpm) 100 TORNADO kW (S6/S1) 54-40 40-40 Nm (S6/S1) 70-51 137-100 rpm 28.000 18.000 “A” axis -105 +120° -105 +120°

“C” axis continuous continuous

“A” axis (rpm) 50 50

“C” axis (rpm) 100 100

A superior head

The electrospindles always offer the highest machining performance thanks to the cast-iron, fork designed head ensuring structural rigidity and efficient vibration damping. The totally symmetrical structure of the head guarantees the best mechanical precision even when environmental temperature is variable.

High Speed, Dynamics and Precision

Carriage and beam travel on suitably dimensioned recirculating roller guides ensuring precision and stability. Axis motion is through a system consisting of a ground, recirculating roller screw / pre-loaded nut assembly, or a double rack and pinion system with electronic backlash recovery, powered by brushless motor.

Axes are controlled by digital drives with latest generation, brushless servo motors.

Wide range of electrospindles

MAXIMA machining centre can be equipped with a wide range of electrospindles according to the required machining.

Machining precision is always guaranteed by the thermal stabilizing system of the spindle and the software designed to compensate natural, thermal expansions of the electro-spindle as the machining conditions change. Simple and reliable tool magazines.

Depending on the version, the machine can be provided with moving, fixed wheel-type magazines or chain magazines with manipulator for rapid exchange in order

M 51/28

Electrospindle featuring a power of 40 kW, continuous torque of 51 Nm in S1 duty and 28.000 rpm: the ideal choice for customers requiring high-speed machining on either steel or light alloys, from rough-machining up to precision finishing.

M 100/18

Electrospindle featuring a power of 40 kW, continuous torque of 100 Nm in S1 duty and 18.000 rpm: smartly performing any machining operation on either steel or light alloys, from rough-machining up to precision finishing.

M 300/14

Electrospindle featuring a power of 48 kW, continuous torque of 300 Nm in S1 duty and 14.000 rpm: amazingly efficient when machining either steel or super alloys, from rough-machining up to precision finishing.

VERTICAL TURNING HEAD

TORQ UE (Nm) TORQ UE (Nm) TORQ UE (Nm) SPEED (min-1) SPEED (min-1) PO WER (kW) PO WER (kW) PO WER (kW) SPEED (min-1)

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to minimize the tool changeover time.

Magazines are installed outside the work area for protection against dirt and long-term reliability. They can also be provided with a system for the tool data automatic coding and chip reading. Top bellows and dust extraction

Ideal for machining composite and resin-based

materials, MAXIMA can be supplied with an efficient dust extraction system, which is installed on the spindle nose, and top bellows that completely enclose the machine thus isolating the work area from the surrounding area. Different fume and dust extracting systems are available according to the customer specific requirements.

The ideal cooling system

Depending on the type of machining, the tool cooling system may either use a coolant liquid flowing inside and outside the spindle (maximum 60 litres/minute) with a fixed or variable internal feeding pressure of up to 70 bar, or incorporate a spray mist system, or simply use compressed air.

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BRETON SPA

VIA GARIBALDI, 27

31030 CASTELLO DI GODEGO TV - ITALY TEL +39 0423 7691 - FAX +39 0423 769600

info@breton.it - www.breton.it UNI EN ISO 9001:2000

CERT. No. 0056/4 UNI EN ISO 14001:2004CERT. No. 299A/0

Breton S.p.A. reserves the right to improve the products specifications and design, even during the execution of contracts. Therefore, every figure supplied, has to be regarded as an indicative and approximate figure.

All right reserved. Any unauthorized reproduction, publication, execution, loan, or other public performance of this catalo-gue is peremptorily forbidden and may constitute civil responsibility. Trespassers will be prosecuted by law.

References

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