Skf Training 2013[1]

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2013 SKF Training

Handbook

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A comprehensive reliability and maintenance

skills training program from SKF

SKF Regional & Australasia Training Courses

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I’m pleased to say that our 2013 Training Handbook is our most comprehensive yet. Our expanded choice of courses will now offer industry and application specific training within rotating equipment, using a system approach to machinery life extension. Students will gain an understanding of the current trends in maintenance methodologies, and how precision and proactive approaches and their direct interaction with machinery fits into an overall reliability program.

Another important undertaking will be the introduction of our Continuous Improvement courses, titled “Living Program”. Courses in this section, will relate to methods and technologies used to evaluate maintenance work and strategy, thereby “closing the loop” and making maintenance a continual improvement process.

You will notice an even wider choice of online and other learning methods, all aimed at enabling our clients to build and experience their own self-paced learning environments. We’re moving to give you the training you want, using the tools and technology you want and developing your personnel to the competency level you want. Naturally, that also means at the time, place and pace that suits you.

Importance of Skills Training

It is no secret that recent years have brought challenging times for maintenance organisations. Companies have turned to downsizing, re-engineering, and a host of other methods to increase profit and remain competitive in the new world market. It is time we realise that the potential payoff to be gained by optimising production and minimising costs through a well trained, creative thinking, enthusiastic work force is far greater than size reductions.

Why SKF for reliability maintenance training?

By combining our technical knowledge and close working partnership with our clients, SKF has developed a training platform for your employees, which is able to reflect industry best practices and ensure your operational staff are equipped with the latest knowledge on machine reliability.

We incorporate a variety of training methods into our classes to ensure the participant is engaged with the topic as it increases overall learning effectiveness.

It is our belief that this year’s Training Handbook will offer genuine help to develop a successful knowledge base for your staff and meet the demands of today’s market.

On behalf of SKF Reliability Systems, I welcome you and your team to one of our training courses in 2013.

Hashim Poonawala

Business Manager – Training Solutions SKF Reliability Systems

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SKF Training Handbook | 4

SKF Solution Factory

Training Centre

By combining our

Technical Competence

with our

Extensive

Industry Experience

and

Local Customer Demands

– our state

of the art

Service Centre

can assist in achieving higher levels of

performance and overcoming specific challenges.

We call this SKF Knowledge!

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Product & Software

Training

Industry Specific

Application Specific

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Energy &

Sustainability

Condition Monitoring Certification Board (CMCB)

CMCB – with direct support from the Australian Institute of Non Destructive Testing (AINDT) – was established to oversee the operation of the “condition monitoring

certification scheme” and the policies and procedures in accordance with international requirements. SKF is pleased to be associated with CMCB & AINDT to facilitate coordinated efforts in providing knowledge share with emerging technologies in condition monitoring. Senior members from SKF have worked in close conjunction with the world’s leading accreditation bodies, contributing many years worth of our own condition monitoring experience in the process.

Many of our condition monitoring training courses conform to ISO18436. SKF has been approved as an Authorised Training Body by CMSkills in accordance with ISO18436/3. The CMSkills examination, combined with training, experience and verifiable competency requirements, will lead to the successful applicant achieving certification to ISO18436 in the relevant methodology. Such certification will be recognised by leading authorities on condition monitoring throughout the world.

Benefits of training

• Eliminates re-work and machinery problems to increase reliability and productivity

• Reduces the need for employee supervision

• Stops problems before they happen by addressing the root causes. • Increases employee productivity by teaching them advanced

techniques to complete everyday tasks more efficiently • Improves job satisfaction

• Reduces turnover as employees are less likely to leave if they keep learning new skills and keep up within their industry • Aids in the recruiting process by making the company more

attractive in the eyes of potential employees

• Rewards long-time employees who have learned new skills and are ready to take on new challenges

SKF Partnership - Academia

& Industry Associations

Box Hill Institute of TAFE

Box Hill Institute is a recognised leader in the provision of high-quality, cost-effective

education and training services both in Australia and overseas. SKF Reliability Systems have established a partnering agreement with Box Hill Institute for the delivery, assessment and quality assurance of courses offered by SKF as per the national units of competency. This is to ensure that the quality of our training courses are of the high standards set by the Australian Skills Quality Authority (ASQA) .

This partnership benefits participants in gaining latest industry knowledge and assessments and accreditation in a selection of units of competency that furthers their learning program and qualification.

To learn more about our TAFE Accreditation program, please contact us on (03) 9269 0763 or via

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SKF Training Handbook | 6

SKF Australia Training Courses at a glance

Introduction to Training Solutions Page 8

A) Energy and Sustainability Courses Course Code Page 20 Introduction to SKF Energy Efficiency Solutions within Maintenance Organisations N/A 21 Pump System Fundamentals and Energy Efficiency WI281 22 Compressed Air System Fundamentals and Energy Efficiency WI280 23

Introduction to Environmental Controls N/A 24

B) E-Learning Courses Page 26 Online Courses Course Code Page 27

Introduction to Asset Efficiency Optimisation MS100 27

Assessment Basics MS101 28

Proactive Reliability Maintenance MS113 28

Operator Driven Reliability MS120 28

Maintenance Strategy Review MS130 28

Introduction to Vibration Analysis WI100 29

Introduction to Thermography WI130 29

Introduction to Lubrication Analysis WI140 29

Spare Parts Management WC130 29

Bearing Basics GRB001 30

Spherical Roller Bearings GRB002 30

Angular Contact Ball Bearings GRB003 30

CARB Toroidal Roller Bearings GRB004 30

Taper Roller Bearings GRB005 31

Deep Groove Ball Bearings GRB006 31

Introduction to Lubrication GRL001 32

Power Transmission GRPT01 32

Introduction to Shaft Alignment WE140 32

Balancing Basics WE150 32

Introduction to Industrial Seals for Rotating Motion WE170 33

SKF Shaft Alignment Tool PT02-TKSA20 33

SKF Machine Condition Advisor PT01-MCA 33

Interactive Computer Based Courses Course Code Page 35

Vibration Analysis I SLT1 35

Vibration Analysis II SLT2 35

Vibration Analysis of Industrial Fans SLT3 36

Vibration Diagnostics of Cement Plant Machinery SLT4 36

Dynamic Balancing I SLT5 36

Basics of Rolling Element Bearings SLT6 37

Mounting of Rolling Element Bearings SLT7 37

Dismounting of Rolling Element Bearings and Failure Analysis SLT8 38 Vibration Analysis of Rolling Element Bearings SLT9 38

Vibration Analysis of Plain Bearings SLT10 39

Vibration Analysis of Electrical Machines SLT11 39

Operation and Maintenance of Pumps SLT12 40

Operation and Trouble shooting of Material Handling Systems SLT13 40 Analysis of Resonance Related Problems SLT14 41 Dynamic Analysis for Equipment and Structural Analysis SLT15 41

Alignment - Theory and Practice SLT16 42

Diagnostics of Sugar Plant Machinery SLT17 42

Diagnostics of Thermal Power Plant Machinery SLT18 43

Diagnostics of Paper Plant Machinery SLT19 43

C) Short Courses Course Code Page 44

Tradesman, Fitter and Apprentice Course on Bearing Technology N/A 45 Fitting Spherical Roller, Self-Aligning Ball and CARB Bearings N/A 45 Introduction to Bearing Housings and Seals N/A 45

Bearing Handling and Storage N/A 45

Bearings for Electric Motors N/A 46

Bearing Failure Analysis N/A 46

Bearing Lubrication N/A 46

Practical Handling of High Precision Bearings N/A 46

Introduction to Oil Seals N/A 47

Introduction to Epoxy and Sealant Applications N/A 47

V Belts and Pulleys N/A 47

Introduction to Condition Based Maintenance N/A 47

Introduction to Airborne Ultrasound N/A 48

Introduction to Asset Management N/A 48

D) Industry Specific Courses Course Code Page 50

Improving Bearing Reliability in Mining and Mineral Processing N/A 51 Improving Bearing Reliability in Food and Beverage N/A 52 Improving Bearing Reliability in Power Generation (Thermal) N/A 53 Improving Bearing Reliability in Aggregate and Cement WE212 54

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Product & Software

Training

Industry Specific

Application Specific

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Energy &

Sustainability

Improving Bearing Reliability in Oil and Gas Industries N/A 55

Wind Turbine Shop Bearing Maintenance WE220 56

Wind Turbine Uptower Bearing Maintenance WE221 57

E) Application Specific Courses Course Code Page 58

Bearings in Rotating Machinery Applications WE202 59

Improving Crusher Reliability WI270 60

Improving Bearing Reliability in Pumps WE211 61 Improving Bearing Reliability in Fans WE213 62 Improving Bearing Reliability in Paper Machines WE214 63

Electric Motor Maintenance WE215 64

Machine Tool Reliability WE216 66

F) Level 1 Courses Course Code Page 68

Maintenance Strategy Review (MSR) awareness MS230 69 Proactive Reliability Maintenance for Managers & Supervisors MS212 70

Acoustics and Vibration Troubleshooting N/A 71

Vibration Analysis WI202 72

Infrared Thermography Workshop N/A 73

Infrared Thermography WI230 74

Machinery Lubrication & Oil Analysis WI240 76

Ultrasonic Testing WI320 78

Maintenance Planning and Scheduling WC200 79

Spare Parts Management and Inventory Control WC230 80

Proactive Maintenance Skills WE241 81

Bearing Technology and Maintenance WE201 83

Introduction to Lubrication Fundamentals WE203 84 Sealing Solutions Technology Seals for Rotary Applications WE270 85

Precision Shaft Alignment WE240 86

Dynamic Balancing WE250 87

Condition Based Maintenance N/A 88

Selecting and Maintaining Power Transmission Systems WE290 89

G) Level 2 Courses Course Code Page 92

Optimising Asset Management through Maintenance Strategy MS300 93 Streamlined Reliability Centred Maintenance (SRCM) MS331 95 Reliability Centred Maintenance (RCM) MS332 96

Infrared Thermography N/A 99

Oil Analysis WI245 100

Root Cause Bearing Failure Analysis WE204 102

Machine Lubrication Technician WE266 103

H) Level 3 Courses Course Code Page 106

Applied Modal and Operating Deflection Shape Analysis WI305 108

Bearing System Design OEM301 110

I) Living Program Course Code Page 112

Apollo Root Cause Analysis (RCA) LP200 113

Life Cycle Costing LP240 114

SiteMentor LP300 115

J) Motor Systems Reliability Course Code Page 116

Level 1 Introduction to Static Testing and Dynamic Motor Monitoring WI261 117 Level 1 Static Motor Testing/Introduction to DC Motor Testing WI262 118 Level 1 Dynamic Motor Monitoring/Introduction to DC Motor Monitoring WI263 119

Level 2 Dynamic Motor Monitoring WI364 120

Level 3 Dynamic Motor Monitoring, Advanced Diagnostics WI365 121

K) Product & Software Training Course Code Page 122 Training Products Course Code Page 123

SKF Bearing Mounting and Dismounting Demonstration Kit MSC-TAFEKIT-1 123

Bearing Workstations MSC-STATIONS 124

Condition Monitoring Kits N/A 125

Shaft Alignment Training Educational Kits N/A 126

Electric Motor Diagnostics N/A 127

SmartStart™ Training Courses Course Code Page 128

MARLIN /Microlog Inspector and SKF @ptitude Analyst Inspector WICM232 128 AX/GX Series Microlog and SKF @ptitude Analyst WICM264 129

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SKF Training Handbook | 8

SKF recommends 5 Key Steps to Successful

Training Results

How can I increase profitability through

Skill Management?

Step 1

Select the right Work Category

(Highest return on investment to an organisation)

Step 2

Training Needs Analysis

(Highest skills improvement opportunity for staff)

Step 3

Customised Learning Planning

(Quickest learning paths to required competency levels)

Step 4

Monitor Performance Improvement

(Through structured Documented Savings process)

Step 5

Work Category Re-assessment

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Product & Software

Training

Industry Specific

Application Specific

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Energy &

Sustainability

Step 1: Select the right Work

SKF Training Handbook | 10

Step 2: Training Needs Analysis

Training Needs Analysis (TNA): The shift to a fully integrated, reliability and risk-based asset management strategy starts with a good initial understanding of where your staff are today and where your staff need to be to attain optimum plant performance.

The TNA enables this crucial understanding, combining our experience in training and knowledge of maintenance and reliability. The goal is to provide useful and meaningful information to help you focus on improvements for plant performance.

TNA is conducted with individuals or a group of your staff from the following work areas:

Managers • Maintenance • Reliability • Engineering Superintendents/Supervisors • Mechanical Maintenance • Electrical Maintenance • Planning and Stores

Engineers • Mechanical • Electrical • Reliability • Condition Monitoring • Application

Targeting fourteen areas of Competency for Improvement

Opportunities for improvement are determined when Training Needs Analysis is analysed. Typical improvements fall in the following areas:

The Training Needs Analysis will give you a clearer perspective of personnel’s competency and skill levels. The results are analysed and you will be provided with a report which includes:

1. A summary of individuals or group of individuals work profile

2. A ‘spider chart’, showing a micro-level assessment of each question, with skill levels for each area of competency, opportunities for improvement as well as areas of exceptional performance (refer to spider chart above)

3. A skills summary matrix showing macro level assessment for each of the areas of competency 4. A detailed proposal of recommendations for improvement for the individual or group of individuals

supported by the finding of the training needs analysis

Technicians • Mechanical • Electrical • Reliability • Condition Monitoring • Lubrication 0 1 2 3 4 5 6 7 8 9

Bearing & Seal Technology

Power Transmission

Lubrication

Oil Analysis

Vibration Analysis

RCA/RCFA

Non Destructive Testing Thermography

Motor Testing & Diagnostics Alignment & Balancing Energy and Sustainalbility

Maintenance Strategy Planning & Scheduling

Spare parts Optimization

COMPETENCY & SKILL ANALYSIS Industry Benchmark

Joe

Scores = Skill Level 10.1 - 12.5 = Level 4 7.6 - 10.0 - = Level 3 5.1 - 7.5 = Level 2 2.6 - 5.0 = Level 1 0 - 2.5 = Level 0

Highest skills improvement opportunity for staff

1. Bearing and Seal Technology 2. Power Transmission 3. Lubrication 4. Oil Analysis 5. Vibration Analysis

6. RCA/RCFA

7. Non Destructive Testing 8. Thermography

9. Motor Testing and Diagnostics 10. Alignment and Balancing

11. Energy and Sustainability 12. Maintenance Strategy 13. Planning and Scheduling 14. Spare Parts Optimisation

A progressive and structured approach to Training Assessment

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Product & Software

Training

Industry Specific

Application Specific

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Energy &

Sustainability

Step 2: Training Needs Analysis

Technicians • Mechanical • Electrical • Reliability • Condition Monitoring • Lubrication

A progressive and structured approach to Training Assessment

Skill Gap Analysis in all key areas of Competency.

Quickest learning paths to required competency levels

Step 3: Customised Learning

Planning

Course levels

The SKF Training courses focus on disseminating maintenance related knowledge worldwide. It offers various programs that are developed for easy application.

SKF offer training courses by skill levels. Following this development path is not mandatory, yet highly recommended, as participants will realise the most benefits by taking the courses sequentially.

Basic

E-learning modules delivered online, 24/7, at SKF @ptitude Exchange. Introductory courses familiarise students with basic terms and offer basic training on subjects such as bearings, lubrication, thermography, and more.

SKF Self-Learning Tools are a one-stop solution for students at various levels including the students of mechanical and other engineering streams. They offer impartial assessment, and help you to update your competencies to acquire new skills and help you to update your competencies and acquire new skills.

Level 1

“Classroom” courses taught by SKF specialists at customer locations or SKF facilities nationally. A combination of theory and hands-on instruction, these intermediate courses typically last 2–3 days.

Levels 2 and 3

“Classroom” courses taught by SKF specialists or external experts at customer locations or SKF facilities nationally. Combining theory with hands-on instruction, these advanced courses typically last 3–5 days.

Course categories

While specific course topics vary widely, SKF training courses are organised to match the following five facets of the SKF Asset Efficiency Optimisation (AEO) workflow process:

Maintenance Strategy (MS)

Relates to methods and technologies used to develop a maintenance strategy. Courses emphasise a technically and financially sound maintenance strategy developed to match business goals.

Work Identification (WI)

Relates to methods and technologies used to identify maintenance work. Course topics include preventive maintenance, predictive technologies, information integration and decision support systems, and work order request generation.

Work Control (WC)

Relates to methods and technologies used to control maintenance work. Course topics include maintenance planning and scheduling, standard job plans, spare parts alignment, and supply and logistics.

Work Execution (WE)

Relates to methods and technologies used to complete maintenance tasks. Course topics include precision maintenance, best practices in lubrication, installation, precision alignment, balancing, and post maintenance testing.

Living Program (LP)

Relates to methods and technologies used to evaluate maintenance work and strategy, thereby “closing the loop” and making maintenance a continual improvement process. Course topics include root cause analysis, reliability analysis, maintenance work close-out, machine redesign, and technology upgrades.

SKF reliability and maintenance training

Advanced trainingdelivered by SKF specialists

Classroom / onsitedelivered by local SKF trainers

e-learningdelivered via the internet

Maintenance

strategy Workidentification Workcontrol Workexecution Level 2 Level 3 Level 1 Basic Course levels Course categories

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SKF Training Handbook | 12

Through structured Documented Savings process

Step 4: Monitor Performance

Improvement

Spend minutes.

Save thousands.

With SKF Documented Solutions.

Using a powerful new software program, an SKF representative can show you how to track thousands or even hundreds of thousands of dollars of savings when knowledge gained from SKF training is implemented.

Solutions range from unique SKF training, products that reduce maintenance costs, to reliability services that solve recurring machine problems and virtually eliminate unplanned downtime. How can you have confidence in the forecasted savings? Because you’ll plug in your own numbers – for materials, labour, downtime, energy costs, inventory, lubrication, replacement costs and more. You’ll see actual, bottom-line results of similar solutions implemented by others in your industry, and learn what others with similar problems are doing in different industries.

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Product & Software

Training

Industry Specific

Application Specific

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Energy &

Sustainability

Continuous improvement and re-activation of skills cycle

SKF recommends customers to re-assess the improvements made in different work categories after a period of 12-24 months. It also allows customers to identify new improvement opportunities, thereby closing the re-assessment loop and making this part of a continuous improvement process.

Step 5: Work Category

Re-assessment

Key to success…

• A corporate culture willing to

embrace the need for change

• Commitment to implementing

new technologies with requisite

financial, training and personnel

resources

• Willingness to support processes

for implementing cultural and

technology changes

Process

SUCCESS

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SKF Training Handbook | 14

Can’t spare time out for training?

Looking for a convenient solution?

Advantages

Diverse Range of Courses

• Access to a full range of public courses as well as courses tailored to meet your industry-specific needs

Convenience

• We arrange timing and delivery of courses to suit your schedule

• No travel time for delegates, thus providing time and cost savings – we come to you!

Experienced Presenters

• Industry experts who are able to provide course participants with the full spectrum of maintenance and reliability based training

Cost Effective

• Cost effective method for training groups of employees from your organisation

Team Environment

• Training all employees at the same time promotes a team environment and provides immediate learning impact

Is Onsite training an option for you?

• You have 7 or more people from your organisation who need training • You want to choose a date and location that suits you

• You want a trainer that understands your industry

• You want to save time and money, while getting the best training For more information on what Onsite training can do for you: Tel: (Australia) +61 3 9269 0763 (New Zealand) 0800 753 872 Fax: (Australia) +61 3 9269 0886 (New Zealand) 0800 753 329 Email: [email protected]

Visit: www.skf.com.au/training

Did you know SKF Reliability Systems can

provide expert training at your premises?

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Product & Software

Training

Industry Specific

Application Specific

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Energy &

Sustainability

Gary Patrick

Gary is a Senior Consulting Engineer, Training and Development for the SKF Reliability Maintenance Institute. He develops and teaches courses on vibration analysis, precision maintenance and reliability to clients throughout the world. Gary has an extensive background in training, maintenance, machinery vibration, root cause analysis and troubleshooting. He has a BS in Mechanical Engineering from the University of Cincinnati, is certified in ASNT PdM Level III vibration analysis, has written numerous technical articles for publication in trade journals, and has presented at reliability conferences around the world.

Wayne Dearness

Wayne Dearness has more than 35 years of experience in heavy industry and industrial lubrication. He has successfully helped numerous Australian and international companies improve their machinery lubrication and oil analysis programs.

Wayne has a Masters of Mechanical Engineering degree, specialising in industrial Tribology. His focus is on practical application of lubrication management within the industry. Wayne has written and conducted

numerous public and onsite private training courses, Noria training seminars, as well as authoring and presenting several articles covering a wide range of industry topics.

Brenton Ward

Brenton Ward is a Level III Infraspection Institute Certified Infrared Thermographer and professional infrared consultant specialising in large industrial facilities. Since 1994 he has provided thermal imaging services, training, and application solutions for a wide range of industries. Brenton teaches Infraspection Institute classes in Australia and New Zealand.

Trevor Huf

Trevor completed his engineering courses in the Royal Australian Navy and gained extensive knowledge in measurement and alignment since joining SKF in 1989. He has attended formal training with suppliers of laser based measurement systems in shaft alignment and geometrical measurement. As a qualified Cert IV in Training and Workplace Assessment instructor, Trevor has conducted training for users of laser based measurement systems in all types of industries around Australia and overseas including mining, pulp & paper, oil & gas, marine and consulting companies. He has also presented technical papers at industrial conferences throughout Australia. Now semi retired, Trevor conducts training courses, on behalf of SKF, in Laser Alignment and other areas of Condition based maintenance.

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SKF Training Handbook | 16

Instructors

John Bonnitcha

John served 40 years with Terex Jaques as National Parts and Service Manager, where he gained a wealth of experience in the field of Crusher Reliability and Servicing. John is regarded as one of the leaders in the Extractive Industries, where servicing and maintenance of crushing equipment is required to improve the bottom line and ensure equipment availability is improved. John has a wealth of knowledge of all manufacturer’s equipment from Jaques Cedarapids, Pegson, Nordberg, Symons, Gemco Sandvik, Allis Chalmers to name a few. John has presented in Crusher Service Seminars throughout Australia, SE Asia and the USA.

David Blight

David Blight is a Mechanical Engineer who worked for SKF for 15 years in positions ranging from Application Engineer in Australia to Project, Manufacturing and Engineering Manager in SKF factories in Sweden, USA, China and Malaysia. David now runs his own Manufacturing Consultancy in Brisbane and runs Training courses for SKF on Bearing Maintenance and Technology.

Rob Distill

Rob has been with SKF for over 15 years working as an Application Engineer. He is the lead instructor for the Root Cause Bearing Failure Analysis Course. He has an extensive background in training, maintenance, root cause analysis and trouble shooting. He regularly performs high skilled high impact services as required at client locations on a nationwide basis. Rob has an Associate Diploma in Mechanical Engineering with a Fitting and Machinist Trade background. He currently teaches several SKF Reliability Maintenance based courses throughout Australia.

Kumar Manoj

Kumar Manoj is an Application Engineer working with the SKF Engineering Department as the Industrial Seals Specialist. He has a combined experience of 12 years in sealing solutions, specialising in rotary and hydraulic/

pneumatic sealing applications. Kumar has technical and practical experience serving in all types of industries that include metals, mining, pulp & paper, oil & gas and food & beverage industries around Australasia.

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Product & Software

Training

Industry Specific

Application Specific

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Energy &

Sustainability

Instructors

Gary Pilley

Gary is an Application Engineer working with SKF in Technical Support and Reliability Services. After completing his Mechanical Engineering in the 1980s, Gary spent over 25 years in varied roles of Application Engineering for many international manufacturing companies producing bearings, gearboxes, couplings, clutches, hydraulic equipment, conveyor belts, chains. As a result, he is now able to draw on years of technical and practical experience to many heavy industry applications.

Phil Williams

Phil served his time as a fitter and turner in the gold mining industry in Western Australia in the early sixties and continued in maintenance roles in the gold, nickel and copper mining industries until moving to New Zealand in 1974. In New Zealand he continued in the engineering trade in both maintenance and supervisory roles.

Phil joined SKF in 1991 and has held numerous roles including Training Manager, Product Manager, Key Account Manager, Sales Manager. He has now retired but still works for SKF as a trainer.

Kevin Leggott

Kevin started as an Apprentice Fitter and Machinist in 1962. He joined SKF as an engineer in 1972 and took up a role of NSW Engineering Manager/Special Products Manager in 1977. He left SKF for a Chief Engineer Australia/NZ role and decided to come back after 20 years to SKF as a trainer for Bearing Technology and Maintenance courses. Kevin has also spent time as a TAFE Teacher in Mechanical Trades and Welding.

Richard Clancy

Richard Clancy is a mechanical engineer with over 36 years experience in lubrication and machine maintenance for Mobil, Esso and Conoco. He has worked in a range of industries and environments, formulating products, introducing cost-saving programs, and presenting technical information and preparing reports to confirm the financial benefits of the customer’s purchase from the oil company. Richard has been involved in a wide range of industries which includes; transport, mining, manufacturing, metal rolling, marine, aviation, paper, glass.

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SKF Training Handbook | 18

Instructors

Paul Knock

Paul Knock has over 20 years experience in the electric motor industry. Paul has worked as a manager of repair workshops in Europe and Australia and has vast experience in the repair and service of AC and DC electrical motors and generators. He has field experience in gathering, compiling, diagnosing and reporting on electrical and mechanical condition monitoring techniques. He has managed service contracts in papermills, dockyards, shipping, steelworks, wind generation, mining and nuclear power industries. More recently he has been involved with condition monitoring and energy and sustainability projects for SKF and manages motor diagnostics with SKF Asia Pacific.

Ganesh Natarajan

Ganesh is an Asset Management practitioner with over 25 years experience in Maintenance, Engineering, Operations and Consulting domains.He is considered to be a subject matter expert in the field of Asset Management. He has successfully applied and implemented asset management methods, systems, processes and practices in a range of industries including Marine, Oil & Gas, Food & Beverage, Petrochemical, Mining and Metals.

His practical and hands-on maintenance experience readily translates to concepts and holistic solutions that deliver results. A proponent of the Asset Management discipline, he is passionate about training and affecting knowledge transfer. Ganesh is well engaged in the public domain through published articles and conference presentations.

Apollo Root Cause Analysis Instructors

Jack Jager

Jack Jager is an experienced educator who has been training and facilitating the Apollo Root Cause Method since 2003. In this time, Jack has helped over 300 companies including many blue chip multinationals throughout the world reduce recurring incidents whilst empowering individuals to become better problem solvers.

Ned Callahan

Since joining ARMS Reliability in 2008, Ned Callahan has worked with companies of all sizes and industries to develop in-house problem solving capabilities. With over 20 years of experience in education, managerial positions and problem solving, Ned brings a wealth of practical expertise to the delivery of the Apollo Root Cause Analysis Method facilitator course.

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Product & Software

Training

Industry Specific

Application Specific

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Energy &

Sustainability

MINING & MINERAL PROCESSING

ADITYA BIRLA MINERALS ALCOA - WAGERUP REFINERY ALCOA WORLD ALUMINA BHP BILLITON MT ARTHUR COAL BHP BILLITON TEMCO

BHP BILLITON GEMCO

BHP BILLITON WORLSEY ALUMINA BHP BILLITON IRON ORE BHP BILLITON NICKEL WEST • KALGOORLIE NICKEL SMELTER • KWINANA

• LEINSTER • MT KEITH BMA - CRINUM MINE BOYNE SMELTERS COBAR MANAGEMENT CORNWALL COAL

CROCODILE GOLD - UNION REEF ENERGY RESOURCES OF AUSTRALIA - RANGERMINE

FORTESCUE METALS GROUP (PORT HEDLAND)

ILUKA RESOURCES MCARTHUR RIVER MINE

MINARA RESOURCES - MURRIN MURRIN MMG - GOLDEN GROVE

NEW HOPE CORPORATION NEWCREST MINING

NEWMONT BODDINGTON GOLD MINE NORTHPARKES MINES

OZ MINERALS

PEABODY WILKIE CREEK PORT WARATAH COAL SERVICES QUEENSLAND NICKEL

RIO TINTO ALCAN • BELL BAY • WEIPA • YARWUN

RIO TINTO COAL & ALLIED • HUNTER VALLEY • WARKWORTH RIO TINTO IRON ORE • BROCKMAN • CAPE LAMBERT • PARABURDOO • TOM PRICE

SEDGMAN OPERATIONS ST BARBARA MINES - LEONORA TIWEST JOINT VENTURE XSTRATA COPPER XSTRATA ZINC - MT ISA

MANUFACTURING

AUSTCOLD

AUSTRALIAN PAPER - MARYVALE MILL BALLANCE AGRI NUTRIENTS BORAL CEMENT

BORG PANELS CARTER HOLT HARVEY CAVALIER SPINNERS CEMENT AUSTRALIA

CSBP

CSR PERFORMANCE SYSTEMS ELECTROLUX HOME PRODUCTS ENERGY BRIX AUSTRALIA FALK AUSTRALIA FISHER & PAYKEL FUCHS LUBRITECH GENERAL CABLES GOLDEN BAY CEMENT GRAINCORP OPERATION HANSON

HIGGINS AGGREGATES HIGHLAND PINE PRODUCTS HOLCIM (AUSTRALIA) INCITEC PIVOT

JAMES HARDIE AUSTRALIA JUKEN NZ KIMBERLEY CLARK NORTHERN CEMENT NZ STEEL O-I AUSTRALIA ONESTEEL MANUFACTURING PANPAC FORREST PRODUCTS PACIFIC STEEL PHILIP MORRIS QENOS QUEENSLAND SUGAR RPG AUSTRALIA SEALED AIR VIRBAC AUSTRALIA WINSTONE AGGREGATES

FOOD & BEVERAGE

AFFCO IMLAY CASELLA WINES CBH GROUP FONTERRA • CLANDEBOYE • EDENDALE • KAPUNI • LICHFIELD • TE RAPA • WHAREROA GOODMAN FIELDER GRAINCORP OPERATIONS GRIFFIN FOODS HEINZ WATTIES MANILDRA GROUP MARS FOOD MARS PETCARE MCCAIN FOODS

MURRAY GOULBURN CO-OPERATIVE NESTLE BEVERAGES

NEW ZEALAND DAIRIES WESTLAND DAIRY WESTON MILLING

ENERGY & UTILITIES

CONTACT ENERGY CS ENERGY - KOGAN CREEK DELTA ELECTRICITY

FLUOR - HAZELWOOD POWER STATION IPM LOY YANG B

MACQUARIE GENERATION

PELICAN POINT POWER STANWELL POWER STATION TARONG ENERGY

TRUENERGY VEOLIA WATER WANNON WATER WATER CORPORATION

OIL & GAS

BP REFINERY - KWINANA CHEVRON

CONOCO PHILLIPS ESSO AUSTRALIA

QUEENSLAND GAS COMPANY SANTOS

SHELL

WOODSIDE ENERGY

EDUCATIONAL INSTITUTIONS

CHARLES DARWIN UNIVERSITY CHISHOLM INTSTITUTE OF TAFE ICMS

PILBARA TAFE

SWAN TAFE - MIDLAND TAFE NSW ILLAWARRA INSTITUTE TAFE NSW - ULTIMO TAFE QLD - CAIRNS OTHER SERVICES ABB SERVICE A G COOMBS AEM CONSOLIDATED AIRPOWER

ALLIED INDUSTRIAL ENGINEERING ALS GLOBAL

ALSTOM ASSETIVITY

ATIVO MAINTENANCE & SERVICES BILFINGER

CAIRNS REGIONAL COUNCIL

CLEVELAND COMPRESSED AIR SERVICES COMPLETE ENGINEERING SERVICES COOK SHIRE COUNCIL

CO-OPERATIVE BULK HANDLING DARWIN PORT AUTHORITY DUBBO CITY COUNCIL G & S ENGINEERING SERVICES GLADSTONE PORTS CORPORATION HASTINGS DEERING

JAQUES (TEREX CO) LEIGHTON CONTRACTORS LONGWALL HYDRAULICS MOSSROCK

NORTHERN MARITIME SERVICES PHD ENGINEERING

PORT HEDLAND PORT AUTHORITY QUEENSLAND RAIL

ROLLS-ROYCE MARINE SANDVIK MATERIALS HANDLING SINCLAIR KNIGHT MERZ

SITA ENVIRONMENTAL SOLUTIONS SPECIALISED LABOUR HIRE (NZ) VITERRA

WASSCO ENGINEERING WINDSOR ENGINEERING GROUP

Australian and New Zealand

companies who attended our

training courses

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SKF Training Handbook | 20

Energy and Sustainability

‘‘Sustainability is a long-term

commitment for SKF and I am very

proud that we have been recognised for

our efforts, particularly in the areas of

promoting sustainable products.

SKF is committed to sustainability

not only as a responsibility, but also

as a way of developing our business.

We see this as one of our competitive

advantages in working with our business

partners and in attracting, retaining and

developing our employees.”

Tom Johnstone,

President and CEO,

AB SKF

(21)

Energy &

Sustainability

Product & Software

Training

Industry Specific

Application Specific

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Course Overview

This course provides students the knowledge to conduct an extensive plant-wide assessment that identifies high-energy consumption areas within an operation. The course also examines chemical treatments, lubrication use and other operating processes that could be improved to reduce environmental impact.

Course Content

Energy-assessment solutions

• Thermography analysis • Vibration analysis

• AC electric motor monitoring • Belt/shaft alignment • Precision balancing

• Performance monitoring: pumps, turbines, fans, compressors

• Steam trap monitoring • Heat exchanger efficiency

• Low-friction and hybrid-magnetic bearings • Pneumatic to electric actuation conversions

Anatomy of hidden energy savings

Using a variety of inspection technologies such as thermography and vibration analysis, SKF energy specialists help companies discover energy reduction opportunities in every corner of the plant. The example shown here involves “found energy” within a typical electric motor pump.

1. Electric motor analysis

Advanced diagnostics and monitoring can reduce energy use

2. Precision alignment

Properly aligned machinery consumes less energy

3. Lubrication and sealing

Optimum lubrication and sealing methods can cut energy use

4. Hydraulics

Vibration analysis allows hydraulic improvements that can cut energy

5. Precision balancing

Proper balancing can reduce energy consumption

Who Should Attend

• Plant representatives and those with primary responsibility within high energy intensive industry

• Operations Managers, Maintenance Managers, Environmental and Compliance Officers, Planning Manager and Reliability Engineer

Course Information

Time 8.30am – 4.30pm

Days 2 days

Course Fee† _{$1,750 AUD + GST}

Exam Fee N/A

Course Type Onsite & Public

Certification N/A

† Course fee is per person for a Public course. Contact SKF for Onsite course fee. Refer to Enrolment Form on page 133.

Efficiency Solutions within

Maintenance Organisations

2

3 4

5 1

(22)

SKF Training Handbook | 22

Course Overview

Introduce students to the fundamental concepts that determine the operating efficiency of a pump system. Equip students with the knowledge to identify the benefits from the introduction of a route based pump energy monitoring service, designed to improve energy efficiency of pump systems.

Course Content

Pump System Fundamentals and Energy Efficiency is an interactive course combining lecture and hands-on demonstration using a portable pump system.

Topics covered include:

• Introduction to pumps and pumping systems • Understanding pump and system curves • Energy efficiency of pumping systems

- Factors that influence pump system efficiency

- Review of factors that can be monitored on a regular basis

- Review of other factors

• The relationship between reliability and energy efficiency

• Monitoring energy efficiency of pumps • Field measurements

• Cost analysis

• Pump loop practical session - Pump and system curves

- Efficiency measurements, estimating BEP - Simulation of the effects of scale

formation on energy efficiency

- Condition monitoring and energy efficiency - Pump cavitation and measuring cavitation - Tool box review

Key Learning Outcomes

Students will:

• Understand the background of factors that influence pump systems energy efficiency • Be able to conduct a high level screening assessment of pump systems to identify systems that will likely benefit from a more detailed analysis

Who Should Attend

• Operations Managers, Maintenance Managers, Environmental and Compliance Officers, Planning Manager and Reliability Engineer • Client personnel who specify, operate or

maintain pump systems

Course Information

Days 1 day

Course Fee† _{$750 AUD + GST}

Exam Fee N/A

Certification N/A

Pump System Fundamentals

and Energy Efficiency

(23)

Energy &

Sustainability

Product & Software

Training

Industry Specific

Application Specific

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Course Overview

Introduce students to the fundamentals and concepts that determine the operating efficiency of a compressed air system. Equip students with the knowledge to identify the benefits from the introduction of a route based compressed air system energy monitoring program, designed to improve and maintain energy efficiency of Compressed Air systems.

Course Content

Introduction

• Why care about compressed air • Understanding client business needs • Compressed air end uses

Studying and understanding the supply side

• Identification of required system components for monitoring

• Identification of system required parameters for measurement

• Roles of system components

• Identification of supply side energy savings opportunities

• Use of energy “Best Practice” calculations

Studying and understanding the demand side

• System Baselining

• System Controls and Storage

• Identification of demand side energy savings opportunities

• Demand side leak detection

• Use of “Best Practice” compressed air leak calculations

Monitoring and Maintaining System Efficiency

• Condition Monitoring for energy efficiency • Case Studies

System Improvement Planning and Implementation

• Working with production and management • Where to start

• Measuring and Reporting Results

Key Learning Outcomes

Students will understand the background of factors that influence compressed air systems energy efficiency

Who Should Attend

• Operations Managers, Maintenance Managers, Environmental and Compliance Officers, Planning Manager and Reliability Engineer • Client personnel who specify, operate or

maintain pump systems

Course Information

Days 1 day

Exam Fee N/A

Certification N/A

Compressed Air System

Fundamentals and Energy

Efficiency

(24)

SKF Training Handbook | 24

Course Overview

Learn the basics of how organisations impact the environment and their consequences. The course includes an overview on the recently enacted Act in the Australian Federal Parliament on National Greenhouse Gas Emission Reporting, typical framework of statutory regulations covered by Federal, State and Local Government and obligations for organisations to remain compliant with these. How to determine the aspects and impacts of your organisation at your site using the ISO 14001:2004 Environmental Systems Standard and a generic model for developing an environmental compliance management system.

The ever increasing consciousness amongst world leaders on the adverse consequences of global warming, and the responsibilities of organisations and individuals to be efficient and environmentally responsible, now mandates the introduction of effective environmental controls as part of managing any business.

Course Content

Basics on Environmental Impacts

• Greenhouse Gas emissions, pollution, landfill wastes and their effects on the environment

Environmental Regulatory Framework

• National Greenhouse Gas Emission Reporting • Federal, State and Local Government

regulatory framework

• Typical penalties for noncompliance

Environmental Aspects and Impacts

• How to identify environmental ‘aspects’ of your organisation and their impacts on the environment (land, water and air)

Environmental Compliance Management

• Overview on the ISO 14001:2004 Standard - Environmental Management Systems

Who Should Attend

Operations Managers, Maintenance Managers, Maintenance Staff, Environmental and Compliance Officers, Engineering Draftsman / Manager /Supervisor, Mechanical Maintenance, Planning Manager, Quality Engineer, Reliability Engineer.

Course Information

Days 1 day

Exam Fee N/A

Certification N/A

Introduction to Environmental

Controls

(25)

Energy &

Sustainability

Product & Software

Training

Industry Specific

Application Specific

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

(26)

SKF Training Handbook | 26

E-Learning Courses

Learn at your own place and pace with SKF

e-learning courses. These courses cover a wide

range of product and technology topics and

complement the courses taught by our specialist

training staff.

(27)

Energy &

Sustainability

E-Learning

Living Program

Motor System

Reliability

Product & Software

Training

Industry Specific

Application Specific

Level 1

Level 2

Level 3

Short Courses

Recommended For

Application Engineer, Condition Monitoring Engineer/Technician, Electrical Engineer/ Manager/Supervisor/Technician/Fitter, Engineering Draftsman/Manager/Supervisor, Mechanical Maintenance Engineer/Manager/ Supervisor/Technician/Fitter/Lubrication Fitter, Operations Manager/Supervisor/Operator, Planning Manager/Planner/Supervisor, Quality Engineer, Reliability Engineer/Manager/ Supervisor, Store Supervisor/Storeman.

Introduction to Asset Efficiency

Optimisation

MS100

Course Overview

This is an introductory course on Maintenance Optimisation. It considers the shortcomings of traditional maintenance and the benefits to be gained by replacing a cost focus with one of value and risk. Tools to assist with the optimisation exercise are briefly discussed and a work process is outlined to ensure that the optimised maintenance plan achieves the desired results.

Course Information

Duration 6 month subscription

Course Fee $100 AUD + GST

Course Type Online

Category Maintenance Strategy

Learn at your own place and pace

The E-Learning area of SKF Reliability Systems offers an expanding range of online courses covering a range of topics. This enables self-paced learning to be enjoyed by the participant at the time and place that best suits their needs.

Course Certification

On completion of a course, participants have the option of taking a certification test. If the pass mark in the test is achieved then a printed certificate for the relevant course is despatched by mail from SKF Gothenburg.

Learner Support Forum

Online training does not have to be a solitary activity, undertaken in isolation from other students.

The @ptitude Exchange forum includes dedicated discussion areas to support each of the online courses. Here, students are able to communicate freely with other course participants and in an open manner with course tutors.

This stimulates learning in a manner similar to the classroom environment, where students benefit not only from the tuition itself, but also from the questions posed by others, and from the responses and debate that these questions generate.

To go directly to the forum visit

www.aptitudexchange.com

Tutor Support

All of our online courses include “ask the expert” functionality.

Visiting the links provided in the online course will connect the individual learner one-on-one via email with one of our subject matter experts. Students’ questions submitted in this way are treated in confidence, but the feedback gained is used to guide improvements to the course in question, and to aid development of future courses. Please visit www.aptitudexchange.com for a free demonstration of the online training. To subscribe, please contact rs.marketing@skf. com or phone Tel: (Australia) +61 3 9269 0763 (New Zealand) 0800 753 872 Fax: (Australia) +61 3 9269 0886 (New Zealand) 0800 753 329

Online Courses

Online training course modules from

SKF Reliability Systems

The course goes on to suggest how a maintenance strategy review project might be organised, and concludes by discussing the challenges that must be faced when implementing the results of such a project.

Course Information

Course Type Online

Online Courses

Proactive Reliability

Maintenance

MS113

Course Overview

This course provides an introduction to proactive maintenance. It starts by exploring what is meant by the term “proactive maintenance” and goes on to discuss five of the primary tools that are typically used in its implementation. An introduction to the use of key performance indicators to monitor program effectiveness is included, along with suggestions for a disciplined approach to operational review.

Course Information

Course Type Online

(29)

Energy &

Sustainability

E-Learning

Living Program

Motor System

Reliability

Product & Software

Training

Industry Specific

Application Specific

Level 1

Level 2

Level 3

Short Courses

Online Courses

Introduction to Vibration

Analysis

WI100

Course Overview

This interactive course provides an introduction to vibration monitoring and analysis.

It explains many of the basic terms associated with the activity. Vibration measurement parameters and their uses are discussed, including velocity, displacement, acceleration, frequency and phase. An interactive exercise in relative phase measurements is offered. The concept of vibration spectrum analysis is explained, and basic guidance is offered regarding selection of vibration tolerances.

Course Information

Course Type Online

Category Work Identification

Course Information

Course Type Online

Online Courses

Angular Contact Ball Bearings

GRB003

Course Overview

Before taking the Angular Contact Ball Bearings course, it is recommended that you have passed the Bearings Basic course (GRB001), or have some prior knowledge about bearings. Lessons focus on features and benefits of single row and double row angular contact ball bearings. Arrangement of universally matchable angular contact ball bearings is also discussed. Four-point contact ball bearings are also considered. SKF Angular Contact Ball Bearings are used in many pump and compressor applications. Three examples of demanding applications are presented.

Course Information

Course Type Online

CARB Toroidal Roller Bearings

GRB004

Course Overview

In this course you will learn about the features and benefits of CARB Toroidal Roller Bearing performance variants. Additionally, you can go into further details about hardening, adjustment, catalogue values and other technical information by reading the available pdf-documents. CARB Toroidal Roller Bearings are used in many types of applications. This lesson presents no less than five applications of CARB Toroidal Roller Bearings that highlight different aspects of the product benefits.

Before taking this course, it is recommended that you have passed the Bearings Basic course (GRB001), or have some prior knowledge about bearings.

Course Information

Course Type Online

(31)

Energy &

Sustainability

E-Learning

Living Program

Motor System

Reliability

Product & Software

Training

Industry Specific

Application Specific

Level 1

Level 2

Level 3

Short Courses

Online Courses

Taper Roller Bearings

GRB005

Course Overview

The course covers the following sections: • An introduction to the course contents and an

explanation of how the course works. • This extended summary presents the product

features and benefits that characterise SKF Taper Roller Bearings.

• In this section you will learn about the features and benefits of the three SKF Taper Roller Bearing performance variants. Additionally, you can go into further details about hardening, adjustment, catalogue values and other technical information by reading the available pdf-documents.

• Product range and designations: This lesson focuses on the SKF Taper Roller Bearing range and the most relevant designations.

• Applications: Taper Roller Bearings are used in many types of applications. This lesson presents no less than five applications of SKF Taper Roller Bearings that highlight different aspects of the product benefits.

Course Information

Course Type Online

Deep Groove Ball Bearings

GRB006

Course Overview

Before taking the Deep Groove Ball Bearings course, it is recommended that you have passed the Bearings Basic course (GRB001), or have some prior knowledge about bearings. In this course you will learn the basics about SKF Deep Groove Ball Bearings. The course consists of the following parts:

• An introduction to the course contents and an explanation of how the course works

• In this section you will learn about the features and benefits that set SKF Deep Groove Ball Bearings apart from the competition

Course Overview

This course provides a basic introduction to field balancing from first principles.

Unbalance is one of the most common causes of machinery vibration. Nowadays vibration monitoring and analysis instruments typically include a dynamic balancing facility. These balancing programs can usually be relied upon for good results. Occasionally, however, things do not appear to go as they should, and it is useful in such circumstances to have an understanding of the fundamentals of balancing in order to speedily arrive at a solution.

Course Information

Course Type Online