WORKHOLDING SOLUTIONS

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WORKHOLDING SOLUTIONS

WWW.JERGENSINC.COM

Uptime Optimization Products Results

®

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2 Jergens Workolding Solutions Group...

Your Uptime Consultants

To compete in today’s global industry you need to accommodate shorter lead

times, smaller batch sizes and frequent set up changes.

Get more savings by changing what’s

UNDER the spindle, not ON it.

Shave 90% from your set up times by implementing a quick change fixturing system for a fraction of the cost of your cutting tool investment. Jergens’ workholding efficiency improvement process helps:

• Increase spindle uptime • Speed implementation of lean manufacturing • Improve productivity • Optimize workholding • Reduce downtime • Maximize cost savings • Eliminate setup errors and inefficiencies • Faster part-to-part changeover

RESULTS

“The applications of the Ball Lock®_{System are}

basically limitless - you’re completely free from the design limitations of common tooling. We have increased utilization rates 75% - 90%.” Jergens Ball Lock®_Customer

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3 Jergens Workolding Solutions Group...

Your Uptime Consultants

RESULTS

Make the Most of Your Workholding.

We’ve spent years working with customers to solve application challenges and help them get more machine UPTIME. Our proven process includes:

• Application and Cost Savings Analysis

• Workholding/Quick Change Fixturing System Design • Implementation and Retrofit Assistance

Results…From the Uptime Consultants at Jergens.

Jergens offers everything a manufacturer

would need to get started, including fixture

plates, subplates and tooling columns to

customize your quick change system.

90 %

MILITARY/DEFENSE CONTRACTOR Application: Multiple job changes

average 15 to 20 set up changes per week

Results:

• 76 hours per week set up time reduction

• 3,800 annual machine hours gained • Annual Cost Saving: $300,000 +

JOB SHOP Application: Rotary indexer set up Set Up Time: Original method— 30

minutes

Results:

• Set up time reduced to <5 minutes • Set up time reduction 87%

Original 30 minutes <5 minutes ® MANUFACTURING EFFICIENCY ORTHOPEDIC MANUFACTURER Application: Vise set up to machine table Set Up Time: Original method— 60-90

minutes

Results:

• Set up time with Ball Lock 1-5 minutes

• Set up time reduction = 94% Original 60-90 minutes 1-5 minutes ® MANUFACTURING EFFICIENCY + After Before ® MANUFACTURING EFFICIENCY $470K $170K Set Up Cost

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4 Jergens Ball Lock

®

Mounting System

Reduce Set Up Time by 90% or More

• FAST setups and changeover • STRONG holding forces

• COMBINES locking and locating • ELIMINATES the need for indicating

• REPEATABILITY of +/-0.0005" (+/-0.013mm) or better

• FLEXIBLE DESIGNS AND OPTIONS adapt existing fixtures

• INCREASE THE NUMBER of VISES AND PARTS AVAILABLE for every machine cycle.

Quick Change Fixturing Solutions

Build your own Ball Lock® in 3 easy steps with the wizard.

1. Choose your machine tool by brand and model number.

2. Select components and layout your system with our graphical interface. 3. Generate custom documentation, quotes, bill of materials, CAD drawings, and system images.

Jergens Bock Brand Quick Change System

Maximize Productivity with Ease

• Alpha-numeric locator plate system for quick and ACCURATE MOUNTING with

DEXLOC™ LOCATOR PINS

• REPEATABILITY within +/- .0005” (+/- 0.013mm) or better • Machinable QUICK CHANGE jaws snap off in seconds

• QUICKLY AND ACCURATELY CHANGE VISES in applications which require multiple vise changes

• INCREASE THE NUMBER OF VISES AND PARTS AVAILABLE for every machine cycle

Visit: www.jergensinc.com to start your configuration. CONFIGURE YOURS... IN SECONDS!

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5 Jergens Zero Point System

Reduce Set Up Times by 90%

Jergens 5-Axis FixturePro

®

Quick Change System

RAISE the part, RIGIDLY clamp it and RAPIDLY change it out.

• Part-to-Part CHANGEOVER IN 60 SECONDS • MODULAR design

• HIGH CLAMPING forces

• MOUNTS QUICKLY AND ACCURATELY

with QLS (Quick Locating System)

• HIGH STRENGTH ALLOY STEEL for long life and durability

• MAXIMIZES your machine table

• UNRESTRICTED ACCESS to your part • REPEATABILITY 0.0002” (<0.005mm) or better

• MINIMIZE set-up time

• Hardened STAINLESS (AISI 440B) STEEL construction

• FAST AND ACCURATE

• INTEGRATED SAFETY system

• COMPACT DESIGN • POSITIVE LOCKING • HIGH retaining force

• HYDRAULIC or PNEUMATIC activation

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6 Jergens Production Vises, Columns & Accessories

Precision Part Clamping and Quick Change Features

Jergens Power Clamping & Workholding Components

All The Components You Need In One Place

Even our standard products are designed with unique time and cost-saving features, and we lead the industry with unparalleled customer service and delivery. Choose from a huge inventory of tooling components and power clamps for all your workholding needs.

• QUICK-CHANGE, MACHINABLE JAWS speed part to part changeover.

• DUAL STATIONS permit more parts per machine cycle

• STRONG, LIGHTWEIGHT BODIES

improve handling

• INTEGRATE WITH BALL LOCK® AND BOCK DEXLOC™

for further set up time reductions

• Hydraulic units available for PRECISE CLAMPING FORCE

• Columns available in 6-8-12 and 16 STATIONS

Power Clamping • Swing Clamps • Cylinders • Pumps • Boosters • Valves Components • Locating Pins • Sine Fixture Keys • Rest Buttons • Clamps • Dowels

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7 Jergens is a world leader in innovative quick change fixturing solutions,

but we also provide:

• World-class customer service • Online ordering at www.jergensinc.com • Quick turnaround on modified standards • Immediate availability (and no quantity minimums on many standard products) • CAD, 2D and 3D drawings at www.jergensinc.com • Custom design to meet your applications

Support, Locate, and Hold

Industries

With more than 60 years of field experience, we can provide technical assistance and problem-solving advice to make sure that you’re getting the most out of your Jergens products.:

Quality

Our state-of-the-art manufacturing facility is ISO 9001:2008 certified and we maintain strict control of our processes from start to finish. This kind of control makes it possible for us to meet tight deadlines, control costs and guarantee you quality you can depend on.

MILITARY

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15700 S. Waterloo Road, Cleveland, OH 44110-3898 800.537.4367 216.481.6193

[email protected] www.jergensinc.com

ALSO AVAILABLE:

Workholding Solutions Catalog

Request a copy or download at www.jergensinc.com

WORLD HEADQUARTERS

877.426.2504

[email protected]

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WORKHOLDING SOLUTIONS GROUP

®