The Factory
of The Future
The Nations Leader in Technical Education
• Curriculum
• Equipment
• Management
• Service
Festo is a productivity company
Process
Automation
Factory
Automation
Learning
systems
Training and
Consulting
Automation
Didactic
Technical
Education
From Industry — For Industry
Partner of technical training
Festo Industrial Customers in Texas – Sampling of 100+
From Industry 1.0 to 4.0
| Emphasis of the particular industrial revolutions
Technical
inventions
Organizational
inventions
Technical
inventions
Organizational
inventions
"Batch Size
of One"
Learning at the Festo Technology Plant — Scharnhausen, Germany
Production plant of the future for valves,
valve terminals and electronics
Making the future adaptable in the Technology Plant
Automated and flexible
Highly flexible, energy-efficient assembly lines
Flexible, flowing production
An optimised flow of information and materials
Optimised energy consumption
Energy network for buildings and production processes
Learning taken for granted
Training factory as practical, integral constituent
Festo Industry 4.0 Certification Program
From fundamentals through Advanced Industry 4.0
Flexibility
Spe
cia
liz
atio
n
Three Levels with horizontal and vertical stacking
Level 1: Fundamentals
Level 2: Advanced Mechatronics
Electricity Fundamentals Fluid Power Fundamentals Mechanical Systems PLC Fundamentals Robotics Fundamentals Industry 4.0 Fundamentals
•Electricity AC •Electricity DC
•Basic Hydraulics •Basic Pneumatics
•Mechanical Drive Systems •Components & Calculations •Belts, Chains, & Lubrication •Maintenance & Installation
of Components
•Sensors І
•PLC Technology І: Allen Bradley or Siemens
•Introduction to Robotics •Introduction to Industry 4.0
29
Product ID Fundamentals Applied Fluid Power Applied Mechanical Systems Applied PLC Applied Robotics Applied Industry 4.0
•Vision Technology I •RFID I •Bar Coding I •Maintenance & Troubleshooting •Energy Efficiency •Vacuum Technology •Gear Drives
•Bearings & Gaskets/Seals •Clutches and Brakes •Ball Screws and Linear •Bearings
•Sensors II
•PLC Technology II: Allen Bradley or Siemens •Basic Networking
•CoDeSys
•Programming & Editing •Maintenance & PM
•Introduction to MES •Introduction to HMI •Introduction to Data Safety •Introduction to 3D Modeling
Advanced Product ID HMI Advanced Robotics Advanced PLC Smart Maintenance Cyber-Security
•Vision Technology II •Near Field Communications •RFID II
•Potential & Impact
•Manufacturing Processes •Programming
•Creating Visual Awareness •Data Acquisition
•Augmented Reality
•Collaborative Robots •Augmented Reality •IRA Safety Standards •Integration of PLCs
w/Robotics
•Virtual Commission
•Sensors III
•OPCUA w/ MES & PLC •I/O Condition Monitoring •Advanced Networking •& Connectivity
•Predictive Maintenance •Data Analysis
•LEAN & Visual Awareness •Top Floor – Shop Floor
Communication
•Data Corruption:
Understanding the Risks & Consequences
•Preventing Cyber-Attacks •Managing Consequences:
Data Analysis & Quality Control
Career Opportunities with FICP from NC3:
C
ertifications
Level 1 - Fundamentals
Level 1 certification requires 200 hours in subjects including PLC Fundamentals, Electricity, Mechanical Systems, Industry 4.0 Fundamentals and more. Students receive 17 – 23 credits, as well as certificate(s). Careers available with a Level 1 certification include but are not limited to: electromechanical technicians, production technicians or industrial maintenance technicians, and typically start with an average salary of $40,000 a year.
Level 2 - Advanced Mechatronics
Level 2 certification requires 240 hours in subjects including Applied PLC, Applied Fluid Power, Maintenance Strategies and more. Students receive 35 – 47 credits, an associate’s degree and certificates. Careers
available with a Level 2 certification include but are not limited to: mechatronics/automation technicians and CNC operator applications engineers, and typically start with an average salary of $67,000 a year. Level 3 - Industry 4.0
Level 3 certification requires 300 hours in subjects including Advanced Robotics, Cyber Security, Smart Maintenance and more. Students receive 62 – 83 credits, dual associate’s degrees or a bachelor’s of science (BS). Careers available with a Level 3 certification include but are not limited to: Industry 4.0 operators/ technicians and mechatronics engineers, and typically start with an average salary of $90,000 a year.
❖
Level 1 Industry 4.0
➢ Electromechanical Technician
➢ Production Technician
➢ Industrial Maintenance Technician
❖
Level 2 Industry 4.0
➢ Mechatronics Technician
➢ Automation Technician
➢ Applications Engineer
❖
Level 3 Industry 4.0
➢ Industry 4.0 Operator
➢ Industry 4.0 Technician
➢ Mechatronics Engineer
