MYRRHA Injector Design
Horst Klein
Dominik Mäder, Holger Podlech, Ulrich Ratzinger,
Alwin Schempp, Rudolf Tiede, Markus Vossberg, Chuan Zhang
Injector Part
ECR Ion Source
•
Pantechnik Monogan M-1000
•
20 mA capable
•
45 kV capable
•
emittance measurement
(Allison scanner) included
•
delivery and installation I-2013
ε
rms: 0.1 - 0.15 π mm mrad
(requested)
LEBT Design & Space-Charge Compensation
0.12 T
0.15 T
L
total
=2.3m
Courtesy of J.-L. Biarrotte
LEBT Beam Dynamics
Injector Part
300kW 41kW 47kW ∑=388kW
94kW 16kW 20kW ∑=130kW
ε=0.2 0.22 0.27π mm mrad
4-Vane Structure vs. 4-Rod Structure
RFQ Rp Values vs. Frequency
R
p
~
f
-1.5
Plot source: MAX_Deliverable_2.1.
CH-DTL Shunt Impedance
Why change the frequency from 352MHz
(EUROTRANS) to 176MHz (MAX)?
For all RFQs: the value of Rp=U
2
/P is increasing by a factor of ~2.5.
Nevertheless the best choice for f≥300MHz is the 4-vane RFQ. The
low frequencies allow the use of the simple 4-rod RFQ, which has
some advantages: the chain of
/4 resonators are strongly coupled,
resulting in a stable longitudinal field, so for example only 2 plungers
are needed for a 4m long RFQ. The outer conductor plays a small
role, so it can have a lid, which allows a direct access to the
electrodes for mounting and repair, increasing the reliability and
availability. It has a compact size, low weight, is relatively easy to
manufacture at low cost. And it can be built in a rather short time. Its
application allows to reduce the injection energy into the CH-linac to
1.5MeV, which reduces the overall power consumption considerably.
Parameter
EUROTRANS
MAX
SARAF (H+)
f [MHz]
352
176
176
I [mA]
5
5
5
Win / Wout [MeV]
0,05 / 3
0,03 / 1.5
0,02 / 1.5
U [kV]
65
40
32,5
Es, max / Ek
1,1
1
0,8
amin [mm]
2,3
2,9
2,7
mmax
1,8
2,3
2,7
gmin [mm]
2,6
3,6
3,7
ε
int., n., rms[π mm‐mrad]
0,2
0,2
0,175
ε
outt., n., rms[π mm‐mrad]
0,21 / 0,20
0,22 / 0,22
0,19 / 0,19
ε
outl., rms[π keV‐deg]
109
64,6
36
L [m]
4,3
4
3,8
T [%]
~100
~100
95,5
T
10mA[%]
~100
~100
92,3
Rp [kΩm]
61 (MWS)
67 (after
SARAF)
67 (meas.)
Pc [kW]
300 (MWS, +20%)
94
60
RFQ parameters for EUROTRANS & MAX
See Chuan Zhang’s
talk for more details
Exp.: 85% @1mA
65% @4mA
Several improvements of the RFQ were necessary to
fulfill the MYRRHA requirements (CW operation,
high reliability and availability)
Complete new design of the RFQ structure (e.g. outer conductor,
stems inserted from bottom) by A. Schempp, Lit.: Overview of Recent
RFQ Projects, Proc. LINAC08, MO302, p.41-43. Together with A.
Bechtold (NTG): New methods for production of stems and
electrodes, higher precision (~15
m), an improved cooling system,
new techniques for production of cooling channels (milling and
galvanic copper plating, new rf contacts at the tuning plates, better
alignment).
RFQ Test Section
Length [mm]
532 (432)
Stem distance [mm]
97
Electrodelength [mm]
342
Beam axis [mm]
145
Frequency [MHz]
176
Quality factor
4900
Tuner (diameter) [mm]
40
45 mm 40 mm
30 mm
Surface Current
Power: 25 kW/m (design)
Power Test RFQ: 12 kW
Thermal losses: 8 kW
(simulated)
Stems with the new coolingsystem design (NTG)
Because of the thermal
losses, a very good
water cooling system is
required to hold the
frequency steady during
cw-operation.The new
cooling system of the
stem is split into two
paths. Booth sides of
the stems are well
cooled. In addition the
stems have a channel
for
the
electrode
Flow rate measurement (stems)
y = -0.0025x2 + 0.055x + 0.0344 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0 2 4 6 8 F low r ate [l/s ec ] Pressure [bar]Flow rate [l/sec] Poly. (Flow rate [l/sec])
Reynolds Number
4700
8100
11400
16100
18800
19400
20800
Pressure[bar] Flow rate [l/sec] Water speed [m/s]
0,8 0,07 1,04 1,6 0,12 1,73 2,9 0,17 2,48 4,9 0,24 3,45 6,2 0,28 3,96 6,9 0,29 4,20 7,6 0,31 4,40
Expansion measurement
accuracy 10
m
T [°C] x [mm]} y [mm] z [mm] T ΔT x1 x2 Δx Δy1 Δy2 z1 z2 Δz 20,7 0 95,54 205,52 109,98 - - 181,11 156,17 24,94 30 9,3 95,52 205,52 0,02 0,01 0,01 181,11 156,16 0,01 40 19,3 95,52 205,54 0,04 0,02 0,02 181,13 156,18 0,01 50 29,3 95,52 205,55 0,05 0,04 0,03 181,15 156,19 0,02 Expansioncoefficient [mm/°C*m] 1,7*10-5 0,5*10-5 3,0*10-5 Lit: 1,6*10-5Pressure [bar] Coolingwater in [°C] Coolingwater out [°C] Copper Temperature [°C] Thermal bath [°C] 1,7 19 21,5 27,6 70 3 19 20,65 26 70 5,2 19 20,2 24,5 70 6,5 19 20 23,8 70 7,6 18,7 19,65 23,5 70
Thermal measurement
dm/dt [l/sec]] c [J/(kg*K]] DT [°C] P [W] 0,12 4182 2,5 1261 0,17 4182 1,65 1220 0,25 4182 1,2 1268 0,28 4182 1 1197 0,30 4182 0,95 1223Power losses for a single Stem: 1350 W
→
D
T
K= 1,05 °C (for 7,6 bar)
Thermal measurements on a single stem
Different temperatures during the measurement. The stem was cooled down to nearly
water temperature after 30 seconds with a water flow rate of only 0.08 l/s at a water
pressure of 1 bar.
Thermal simulation with cooling
Injector Part
300kW 41kW 47kW ∑=388kW
94kW 16kW 20kW ∑=130kW
ε=0.2 0.22 0.27π mm mrad
CH-DTL parameters for EUROTRANS & MAX
EUROTRANS
MAX
V
effL
cellß
avgE
aV
effL
cellß
avgE
a[MV]
[m]
[MV/m]
[MV]
[m]
[MV/m]
RB1
0.19
0.07
0.08
2.79
0.15
0.10
0.06
1.56
RT1
1.16
0.40
0.09
2.91
1.03
0.54
0.06
1.92
RT2
1.30
0.50
0.10
2.59
1.14
0.66
0.08
1.74
RB2
0.47
0.09
0.10
5.23
0.53
0.36
0.09
1.44
SC1
2.54
0.63
0.11
4.00
3.50
0.86
0.10
4.06
SC2
3.22
0.81
0.14
3.99
3.98
0.99
0.13
4.00
SC3
3.74
0.94
0.16
3.99
4.18
1.07
0.16
3.91
SC4
3.76
1.05
0.18
3.57
4.09
1.07
0.18
3.83
Transverse Beam Envelopes along the CH-DTL
See Chuan Zhang’s
talk for more details
Prototype cavity presently under
construction
RF test up to 40 kW/m
Parameter
CH-1
CH-2
Unit
Frequency
176
176
MHz
Duty factor
100
100
%
Z
eff113
100
M
W
/m
U
eff1.03
1.14
MV
P
c16.5
18.5
kW
CH-1
Test Results SC CH-Prototype
CH3
CH4
CH5
CH6
Parameter
Unit
SC-CH-1
SC-CH-2
SC-CH-3
SC-CH-4
Frequency
MHz
176.1
176.1
176.1
176.1
Gap number
---
10
9
8
7
Aperture Diam.
mm
30
30
40
40
Average
b
---
0.102
0.131
0.157
0.178
L
totmm
916
1060
1129
1127
E
aMV/m
3.88
3.71
3.59
3.47
U
aMV
3.55
3.93
4.05
3.91
Bellow Tuner
Static Tuners
Helium Vessel
Coupler Flanges
Parameter Unit CH-1 Beta 0.059 Frequency MHz 216.816 Gap number 15 Total length mm 687 Cavity diameter mm 409 Cell length mm 40.82 Aperture mm 20 Ua MV 3.369
Energy gain MeV 2.97 Accelerating gradient MV/ m 5.1
Ep/ Ea 6.4
Bp/ Ea mT/ (MV/m) 5.4
R/ Q Ω 3320
Static tuner 9
Dynamic bellow tuner 3
Main parameters of the 217 MHz CH-structure
Construction has started
3D-view of the 217 MHz cavity with helium vessel, without tuners
Helium vessel
Coupler flange
Pickup flange
Inclined
end stem
Tuner flange
Preparation
flange
217 MHz CH-Cavity