Instruction Manual

(1)

Technical data for boiler plant

1 General data

•

Request No./Order No.:...103631-01-2, 103631-02-2

•

Hull No./Nos.:...S1396, S1397

2 General plant data

•

Classification society:...RINA

•

Sub-notification (Unattended operation):...UMS

•

Service level:...Essential

•

Flange standard:...EN

•

Plant supply voltage:...3 x 440 V

•

Plant control voltage:...230 V

•

Pilot voltage:...24 V

•

Frequency:...60 Hz

•

Pressure gauge calibration:...Multi-scale(Bar, MPa, kg/cm2)

•

Thermometer calibration:...ºC

•

Language on signs:...English

•

Ambient air temperature:...45 ºC

3 Documentation data

•

Language for manuals:...English

•

Set of approval manuals:...15 sets/project

•

Set of working manuals:...15 sets/project

•

Set of instruction manuals:...5 sets/1st_{ship, 4 sets/later}

(5)

Technical data for MISSION™ OC

1 General data

•

Request No./Order No.:...103631-01-2, 103631-02-2

•

Hull No./Nos.:...S1396, S1397

2 Dimensions for boiler unit

•

Height to top of smoke outlet box:...5,390 mm

•

Diameter incl. insulation:...2,820 mm

•

Extension length of the water level device:...See general arr. drw.

•

Weight of boiler unit excl. water:...18.7 ton

•

Weight of boiler unit incl. water:...27.7 ton

3 Water/steam process data

•

Steam output, simultaneous operation:...2,400 kg/h

•

Steam output, oil fired section:...1,200 kg/h

•

Steam output, exhaust section:...1,200 kg/h

•

Working pressure:...7.0 kg/cm²(g)

•

Working temperature:...170ºC

•

Max. allowable working pressure:...9.0 kg/cm²(g)

•

Feed water operation:...Modulating

•

Feed water temperature, layout:...80ºC

4 Data for pressure part

•

Boiler type:...Vertical, composite smoke/water tube boiler

•

Boiler model:...MISSION™ OC

•

Test pressure:...1.5 x Design pressure kg/cm²(g)

•

Protection of boiler body:...Silver(RAL9006)

•

Insulation thickness:...75 mm

•

Cladding type:...Trapez

(6)

5 Combustion process data (oil-fired section)

•

Min. calorific value of diesel oil:...42,200 kJ/kg

•

Min. viscosity of diesel oil:...3 cSt. at 40ºC

•

Max. viscosity of diesel oil:...12 cSt. at 15ºC

•

Density of diesel oil:...900 kg/m³ at 15ºC

•

Min. calorific value of fuel oil:...40,200 kJ/kg

•

Max. viscosity of fuel oil:...600 cSt. at 50ºC

•

Density of fuel oil:...991 kg/m³ at 15ºC

•

Turn down ratio on fuel oil:...3:1

•

Fuel oil temperature before pre-heater:...60 ºC

•

Fuel oil viscosity at burner inlet:...8-10 cSt.

•

Fuel oil temperature at burner inlet:...145ºC

•

Air excess No. at 100% load:...1.2

•

Flue gas temperature (clean boiler):...329 ºC

•

Air consumption at 100% load:...1,378 kg/h

•

Flue gas flow (approx.):...1,463 kg/h

6 Combustion process data (exhaust gas

sec-tion)

•

Main engine:...

•

Engine load, design:...90%MCR

•

Design condition:...ISO

•

Exhaust gas flow:...80,900 kg/h

•

Inlet temperature of exhaust gas:...232 ºC

•

Outlet temperature of exhaust gas:...197 ºC

7 Data for pressure loss layout

•

Pressure loss across flue gas system, max.:...10 mmWC

•

Pressure loss across boiler (oil-fired section):...40.0 mmWC

•

Pressure loss across boiler (exhaust gas section):...120 mmWC

8 Data for burner

(7)

•

Burner regulation:...Modulating

•

Model:...KBO-E-R13M

•

Primary fuel:...Heavy fuel oil

•

Secondary fuel:...Diesel oil

•

Burner capacity on diesel oil, min.:...32 kg/h

•

Burner capacity on diesel oil, max.:...88 kg/h

•

Burner capacity on fuel oil, min.:...32 kg/h

•

Burner capacity on fuel oil, max.:...85 kg/h

•

Nozzle:...12-W2-70-60

•

Flame tube:...OD200

•

Diffuser disc:...152x50

•

Colour of burner unit:...RAL 3002

9 Data for control system

•

Insulation class:...F

•

Degree of protection:...IP54

•

Colour of boiler control panel:...Munsell(7.5BG7/2)

10 Operational data for boiler plant

•

Operation:...24h unattended

•

Automatic mode:...Yes

•

Manual mode:...Yes

(8)

Technical data for fuel oil pumps

1 General data

•

Project No.:...103631-01-2, 103631-02-2

•

Hull No./Project name:...S1396, S1397

•

Classification society/Local authority:...RINA

•

Pressure gauge calibration:...MPa

•

Thermometer calibration:...°C

•

Language for signs:...UK

•

Colour of fuel oil pump unit:...Munsell 7.5BG 7/2

2 Data for fuel oil pumps

•

Pump:...Screw pump

•

Pump type:...SPZ10R28G8.3FW8

•

Delivery head:...3.3 Mpa

•

Relief valve set point (factory set):...3.6 Mpa

•

Oil temperature, maximum:...150 C

•

Pump capacity at 3 cSt:...344 l/h

•

Pump capacity at 380 cSt:...702 l/h

•

NPSH at 3 cSt. (including filter):...2.6m

•

NPSH at 380 cSt. (including filter):...4,0 m

•

Weight of fuel oil pump unit:...106kg

3 Data for pump motor

•

Motor make:...Branded motor

•

Motor type:...90S/M3AA

•

Power supply:...3 x 440V, 60Hz

•

Rated output for motor:...1.75kW

•

Revolutions:...3420r.p.m.

•

Ambient air temperature:...45°C

•

Starting method:...Direct

•

Starting current:...20A

(9)

•

Power consumption at 3 cSt:...0.93kW

•

Power consumption at 380 cSt:...1.36kW

•

Numbers of cable gland size:...M20 x 1.5

•

Heating element(stand still):...NONE

•

Thermostat protection:...NONE

•

Insulation class:...F

(10)

Performance curve

PERFORMANCE CURVE A.1

Fuel type

Calorific value

Working pressure

Feed water temperature

:

Heavy Fuel Oil

40200

7.0

80 kJ/kg

bar g

deg. C

User Initials:

Project Name:

Project no:

MISSION™ OC

Standard Size: 1250 kg/h

09/12/2009

mva

(11)

Project Name:

Project no:

Standard Size: 1250 kg/h

mva

STX Shipbuilding Co Ltd

103631

Fuel type

Calorific value

Working pressure

Feed water temperature

:

Heavy Fuel Oil

40200

7.0

80 kJ/kg

bar g

deg. C

(12)

PERFORMANCE CURVE A.1

User Initials:

Project Name:

Project no:

MISSION™ OC

Standard Size: 1250 kg/h

09/12/2009

mva

STX Shipbuilding Co Ltd

103631

Fuel type

Calorific value

Working pressure

Feed water temperature

:

Heavy Fuel Oil

40200

7.0

80 kJ/kg

bar g

deg. C

(13)

Project Name:

Project no:

Standard Size: 1250 kg/h

mva

STX Shipbuilding Co Ltd

103631

Fuel type

Calorific value

Working pressure

Feed water temperature

:

Heavy Fuel Oil

40200

7.0

80 kJ/kg

bar g

deg. C

(14)

(15)

(16)

(17)

(18)

(19)

... Steam and water P&ID diagram... X01_701406... 3-3 ... List of parts - steam/water... X01_701406... 3-5 C1, C301... Safety valve, DN 32/50, PN 40/16... 6040000006... 3-7 C184, C484... Expansion joint, DN 50... 85Y_013421... 3-9 C186, C486... Remote pull for safety valve... K03_032121... 3-11 C2... Stop valve, angle, DN 100, PN 25... 2511094... 3-13 C3, C303, C6, C7, C307

... Stop valve, straight, DN 25, PN 25... 2501088... 3-14 C4, C304... Stop valve, straight, non return, DN 25, PN 25... 2641088... 3-15 C9, C10, C11... Stop valve, straight, DN 8, PN 160... 6220000002... 3-16 C16, C198... Stop valve, gate straight, DN 50, PN 10... 2531005... 3-17 C17...

Water level gauge with illuminator, left, model 26, DN

25, PN 40... 7010000436... 3-18 C18...

Water level gauge with illuminator, right, model 26, DN

25, PN 40... 7010000435... 3-20 C187, C487... Remote pull for water level gauge... K03_032122... 3-23 C331, C431... Needle valve, straight, ½" x ½", PN 400... 2541002... 3-25 C33... Pressure gauge, ø 100... 6632973... 3-26 C35... Pressure switch RT30AW 1-10 Bar... 6310310... 3-27 C43... Pressure transmitter 0 - 10 barg... 8010000012... 3-29 K8, K9... Temperature gauge... 8080000029... 3-30 C162... U-tube manometer, 400 mm... 8050000052... 3-31 W1...

Pneumatic control valve, DN 15, PN 25, with DP actuator

and I/P positioner... 6050000001... 3-32 W3... Filter regulator with automatic drain... 2915101... 3-33 K5, K305... Temperature switch AHTs-20/a... 6320110... 3-34 3M23... Chemical dosing unit... 9296006004... 3-35 H2, W32... LED indicator / limit switch... 8001000002... 3-37 M25... Sample cooler... 8750005... 3-39 M145.1... Control unit for oil detection equipment... 8210000025... 3-41 M145.2... Ultrasonic sensor for oil detection equipment... 8310000005... 3-42 M146.1... Conductive electrode, type SL 700 E... 8620000082... 3-43 M146.2... Control device, salinometer, type SL 700... 8210000032... 3-44 M146.3... T-piece for salinity alarm equipment... 8500000115... 3-45 C191... Water washing hose with nozzle... 2941001... 3-46 S-C-9... Spare parts box... 6499402... 3-47 ... Counter flange... K16_004096... 3-49

(20)

(21)

List of parts - steam/water

Boiler plant:...1 x MISSION™ OC Request number:...103631 Configuration number:...1 Hull number(s):...S1396, S1397 Project number(s):...103631-01-2, 103631-02-2 P&I diagram drawing number:...X01:701406 P&I diagram revision:...

Reading guide: List of Parts reflects parts delivered by Aalborg Industries.

Tag Numbers are given without the index used on the P&I diagram. E.g. “C2" is found on the P&I Diagram as "1C2" and "2C2" for boiler 1 and 2 respectively.

Tag no. Qty. Dim (DN) Application Type Datasheet or draw-ing

Composite boiler (Qty. gives the number of parts per boiler)

C 1 N/A MISSION™ OC - 04Y:056884

C1 (a) 1 32/50 Safety valve Safety 6040 000006

C301 (a) 1 32/50 Safety valve Safety 6040 000006 C184 1 50 Expansion joint for safety valve - 85Y_013421 C484 1 50 Expansion joint for safety valve - 85Y_013421 C186 1 N/A Remote pull for safety valve - K03_032121 C486 1 N/A Remote pull for safety valve - K03_032121

C2 1 100 Main steam valve Stop 2511094

C3 1 25 Feed water valve Stop 2501088

C303 1 25 Feed water valve Stop 2501088

C4 1 25 Feed water valve Stop SDNR 264 1088

C304 1 25 Feed water valve Stop SDNR 264 1088

C6 1 25 Scum valve Stop 2501088

C7 1 25 Blow down valve Stop 2501088

C307 1 25 Blow down valve Stop 2501088

C9 1 1/2" Sample valve Stop 6220000002

C10 1 1/2" Air escape valve Stop 6220000002

C11 1 1/2" Gauge board valve Stop 6220000002

C16 1 50 Furnace drain valve Gate 2531005

C17 1 25/length 700 Water level gauge left Illuminated 7010000436 C18 1 25/length 700 Water level gauge right Illuminated 7010000435 C187 1 N/A Remote pull for water level gauge - K03_032122 C487 1 N/A Remote pull for water level gauge - K03_032122 C198 1 50 Drain valve for exhaust gas part Gate 2531005 W33 1 100 Water level meas. electrode - 8125000010 Feed water regulation valve (Qty. gives the number of parts per boiler)

(22)

W1 1 15 Feed Water Control Valve with pneumatic actuator

Control 6050000001 W3 1 1/4" Filter regulator with automatic drain 0-10 bar(g) 2915101

Chemical d osing u nits - MISSION™ OC (Qty. gives the number of parts per composite boiler )

3M23 1 N/A Chemical dosing - 9296 006004

Smoke outlet - MISSION™ OC (Qty. gives the number of parts per boiler)

C179 1 - Smoke outlet -

-K5 (a) 1 1/2" Temperature switch, smoke outlet ATHs-20/a 6320110

Exhaust in/-outlet boxes - MISSION™ OC (Qty. gives the number of parts per boiler)

K305 (a) 1 1/2" Temp. switch (high), exhaust outlet ATHs-20/a 6320110 Remote indication - Steam pressure and Water level - MISSION™ OC (Qty. gives the number of parts per boiler) H2 1 N/A Remote indication of Steam pressure Digital 8001 000002 W32 1 N/A Remote indication of Water level Digital 8001 000002 Sample coolers - MISSION™ OC (Qty. gives the number of parts per boiler)

M25 1 N/A Sample cooler SCS20 8750005

Gauge Board - MISSION™ OC (Qty. gives the number of parts per boiler)

C30 1 N/A Gauge board - 61Z:050512

C331 1 1/2'' Instrument stop valve - 254 1002

C431 2 1/2'' Instrument stop valve - 254 1002

C33 1 0-16 bar Pressure gauge - 663 2973

C35 1 0-10 Pressure switch, max. steam - 6310310

C43 1 0-10 Pressure transmitter - 8010 000012

K8

1 N/A Temperature gauge Exhaust gas inlet

8080 000029 K9

1 N/A Temperature gauge Exhaust gas outlet

8080 000029

C162 1 N/A U-tube manometer - 8050 000052

Control system - MISSION™ OC

3L2 1 - Local control panel -

-Tag no. Qty. Dim (DN) Application Type Datasheet or draw-ing

Hot well - oil detection

M145.1 1 Control unit - 8210000025

M145.2 1 Sensor- 6 m cable - 8310000005

Salinity control

M146.1 1 N/A Conductive electrode SL 700 E 8620000082

M146.2 1 N/A Control device SL 700 8210000032

M146.3 1 25 T-piece - 8500000115

Water hose and spray gun

C191 1 N/A Water hose and spray gun (not shown on the di-agram)

-294 1001

Spare part box

S-C-9 1 N/A Spare part box (not shown on the diagram) - 6499402

Counter flanges

(c.fl.) 1 - Set of counter flanges (not shown on the P&I di-agram)

(23)

Type:

•

Safety valve, full lift

•

25.901

Size:

•

Nominal diameter: DN 32/50

Application:

•

To blow off saturated steam, air or water

Material:

•

Body: GGG 40.3 DIN-Material No.: 0.7043

•

Seat: X6 Cr Ni Mo Ti 17122 DIN-Material No.: 1.4571

•

Disc: X35 Cr 17 DIN-Material No.: 1.4122.05 Technical data:

•

Nominal pressure: PN 40/16

•

Weight: 14 kg

•

Flanges according to DIN

•

Inlet: DN 32, PN40

•

Outlet: DN 50, PN16

Type No.: 6040

(24)

Expansion joint, DN 50

1 NO TITLE

(25)

Remote pull for safety valve

(26)

Type:

•

Stop globe valve, angle

Size:

•

Nominal diameter: DN 100

Application:

•

For steam and/or water flow

Material:

•

Body: GP240GH+N DIN-materiale No: 1.0619+N

•

Seat: G19 9 Nb Si DIN-materiale No: 1.4551

•

Disc: X20Cr13+QT DIN-materiale No: 1.4021+QT Technical data:

•

Nominal pressure: PN25

•

Weight: 34 kg

•

225 ø 100 175 Disc Seat Body ø 235 17 5 36 30 0 ø 190 / 8 x ø22

Tag No(s): C2

Type No.: 6010

(27)

Type:

•

Stop globe valve, straight

Size:

•

Application:

•

Material:

•

Body: EN-GJS-400-18U-LT DIN-materiale No: EN-JS1049

•

Seat: X20Cr13+QT DIN-materiale No: 1.4021+QT

•

Nominal pressure: PN 25

•

Weight: 5.4 kg

•

ø 140 13 1 9 0 ø 8 5 / 4 x ø 1 4 ø 2 5 ø 1 1 5 160 Body Disc Seat Type No.: 6010

(28)

Type:

•

Stop check globe valve, screw down non return, straight

Size:

•

Application:

•

Material:

•

Body: EN-GJS-400-18U-LT DIN-materiale No: EN-JS1049

•

Seat: X20Cr13+QT DIN-materiale No: 1.4021+QT

•

Weight: 5.4 kg

•

ø 140 1 3 1 90 ø 8 5 / 4 x ø 1 4 ø 2 5 160 ø 1 1 5 Disc Seat Body

Tag No(s): C4, C304

Type No.: 6030

(29)

Type:

•

Instrument stop cone valve, straight, with security plate

Size:

•

G ½" x ø 12

•

Application:

•

For steam, water and/or air

Material:

•

Body: C 22.8

DIN- Material No. 1.0460

•

Seat: X20 Cr13 DIN- Material No. 1.4021

•

Needle tip: X35 CrMo17 DIN- Material No. 1.4122

Technical data:

•

Inlet: G ½" male DIN 19207, form R

•

Outlet: For steel tube ø 12

•

Weight: 0.8 kg Ø 75 1/2” BSP 22 12 90 Security plate 11 5 Type No.: 6220

(30)

Type:

•

Stop valve, gate straight

Size:

•

Application:

•

Sea water, fresh water, oil, steam etc.

Material:

•

Body: GG 25 Technical data:

•

Max. temperature: 150 °C

•

Weight: 11.5 kg

Tag No(s): C16, C198

Type No.: 6010

(31)

Type:

•

Transparent water level gauge with illu-minator.

•

Orientation: left

•

Model size:26

•

9030 Size:

•

Connection, nominal: DN 25

•

Connection, drain: ø 10 Pressure rating:

•

Pressure of unit, nominal: PN 40

•

Pressure of connection valves, nominal: PN 40

•

Pressure of drain valve, nominal:PN 40

Connection type:

•

Connection type: Flanges according to DIN

Application:

•

For boiler water level indicator

Material:

•

Body: Carbon steel 45#

•

Connection valve body: WCB

•

Drain valve body: WCB

Technical data

•

Connection valves type: PX

•

Weight:27.9 kg

Electrical specifications:

•

Power supply:230 V 50/60Hz

•

Bulb type: Clear glass

•

Bulb size: 100W

•

Socket type: E

•

Socket size: E 27

Type No.: 7010 Version: A.2

Water level gauge with illuminator, left, model 26,

(32)

Dimension:

•

H:700

•

H1: 530

•

H2:493

•

H3:250

•

H4:160

•

H5:115

•

H6: 350

•

L:84.5

•

L1: 130

•

L2: 100

•

L3: 230

•

W:125

•

W1: 105

•

W2: 290

•

D: ø 10

•

d: 3/4” L3 L2 L1 L _W W2 A A A A H 3 H 6 H 5 H 4 H H 1 Drain connection ø D Electrical connection d V is ib le le n g th H 2 W1

Tag No(s): C17

Water level gauge with illuminator, left, model 26,

(33)

Type:

•

Transparent water level gauge with illu-minator.

•

Orientation: right

•

Model size:26

•

9030 Size:

•

Connection, nominal: DN 25

•

Connection, drain: ø 10 Pressure rating:

•

Pressure of unit, nominal: PN 40

•

Pressure of connection valves, nominal: PN 40

•

Pressure of drain valve, nominal:PN 40

•

Connection type: Flanges according to DIN

Application:

•

For boiler water level indicator

Material:

•

Body: Carbon steel 45#

•

Connection valve body: WCB

•

Drain valve body: WCB

Technical data

•

Connection valves type: PX

•

Weight:27.9 kg

•

Power supply:230 V 50/60 Hz

•

Bulb type: Clear glass

•

Bulb size: 100W

•

Socket type: E

•

Socket size: E 27

Water level gauge with illuminator, right, model

(34)

Dimension:

•

H:700

•

H1:530

•

H2:493

•

H3:250

•

H4:160

•

H5:115

•

H6:350

•

L:84.5

•

L1: 130

•

L2: 100

•

L3: 230

•

W:125

•

W1: 105

•

W2: 290

•

D: ø 10

•

d: 3/4” L3 L1 L2 L W2 W H 3 H 6 H 4 H H 1 V is ib le le ng th H 2 Drain connection ø D A A H 5 Electrical connection d A A W1

Tag No(s): C18

Water level gauge with illuminator, right, model

(35)

Remote pull for water level gauge

(36)

Type:

•

Pressure gauge valve needle straight.

Size:

•

1/2” x 1/2”

Application:

•

For instrument connections

Material:

•

Body: C22.8

•

DIN-material No. 1.0460

Technical data:

•

Test connection: M20 x 1.5 mm threaded male

•

Weight: 0.4 kg

Tag No(s): C331, C431

Type No.: 6210

(37)

Type:

•

Pressure gauge

Size:

•

ø 100

Application:

•

For all gaseous and liquid media

Material:

•

Case: Stainless steel

•

Socket: Cu-alloy

•

Liquid filling: Glycerine

Technical data:

•

Measuring unit: bar – Mpa - kg/cm²

•

Measuring range: 0 – 16 / 1.6 /16 with mechanical stop

•

Connection: BSP 1/2”-m

•

Operating temperature: Ambient: -20to + 60°C Medium, max.: + 60°C

•

Protection: IP 65 ø 107 ø 1 00 30 81.5 8 BSP 1/2”-m bar MPa=bar x 0.1 kg/cm² 0 0 16 16 Type No.: 8050

(38)

Tag No(s): C35

(39)

(40)

Type:

•

Pressure transmitter

Range:

•

0 – 10 barg

Application:

•

The pressure transmitter converts pres-sure to an electric signal. The units are supplied as two wire transmitters with an output signal of 4-20 mA. The output current is linearly proportional to the in-put pressure.

Material:

•

Housing: Stainless steel with ceramic measuring cell and electronics module. The temperature-compensated ceramic measuring cell has a thin-film strain gauge which is mounted on a ceramic di-aphragm.

•

Process connection: Stainless steel

•

Gasket: Viton

Technical data:

Electrical specification:

•

Current output signal: 4 to 20 mA

•

Voltage output signal (only measuring range  1 bar: 0….10 VDC

•

Power supply terminal voltage for cur-rent output: 10….36VDC

Accuracy:

•

Response time T99: < 0.1 s

•

Influence of ambient temperature at start of scale: 0.25%/10K (0.25%/10K) of full scale value

•

Influence of ambient temperature at full scale value: 0.25%/10K (0.25%/10K) of full scale value

Mechanical:

•

Process temperature: 30°C to +120°C

•

Ambient temperature: 25°C to +85°C

•

Degree of protection to EN 60529: IP65

•

Weight: 0.25 kg Connection diagram: 12 7 2 0 G 1/2” -m Ø 27 SW 27 50 PG 11

1+ I Output current_{U Power supply}

R Load Connections: 1 (+U ) 2 (-U ) 0 B L B B + _U B RL Io

2-Tag No(s): C43

Type No.: 8012

(41)

Type:

•

Temperature gauge

Size:

•

Ø 100

Application:

•

For marine applications

Material:

•

Case: AISI 304 natural

•

Probe: AISI 316

•

Window: Acrylic

•

Liquid filling: Silicone

Technical data

•

Measuring range: 0 to 400°C

•

Capillary tube: 10 m

•

Connection: None (smooth sensor), con-nector supplied separately

•

Ambient temperature: -40 to +100°C 45 0 48 Ø 1 08 51 °C 0 100 200 300 400 116 Ø 13 3 x Ø 6, PCD 116 Type No.: 8080

(42)

Type:

•

U-tube manometer, 400 mm

•

1221 M-400-W/M

Application:

•

For determining velocity and static pres-sure, leakage, fan and blower efficiency, filter resistance and differential gas pres-sures.

Material:

•

U-tube: Shatter proof clear butyrate tub-ing

•

Base plate: Aluminium

Technical data:

•

Range: 200-0-200 mm H2O

Accessories:

•

One ¾ ounce bottle of fluorescein green dye concentrate gauge fluid

3 5 1 9. 5 42 5 17 1 21 .5 75 28 23.5 Cutting ring 12ø A A - A A 70 0 7 28 ø 7 ø 7 200 100 200 100 0

Tag No(s): C162

Type No.: 8050

(43)

Type:

•

Control globe valve, straight with pneu-matic actuator and I/P positioner

•

23.470, DP 32

Size:

•

Application:

•

For control of air, gas, water, steam, and oil flow

Material valve:

•

Body: GGG 40.3

DIN -Material No. 0.7043

•

Seat: X20 Cr13

DIN –Material No. 1.4021.05

•

Plug: X20 Cr13

DIN –Material No. 1.4021.05

•

Stuffing box: PTFE V-ring unit(-10°C to + 220°C)

Technical data, valve:

•

Positioning ratio: 50:1

•

Flow characteristic: Equal percentage

•

Kvs value:1.6 m³/h

•

Stroke:20 mm

•

Plug type: Parabolic shaft guided

•

Technical data, actuator:

•

Control signal: 0.4 – 1.2bar

•

Max. permissible closing pressure: 40 bar

•

Diaphragm area: 250 cm²

•

Max. air supply pressure: 6 bar

•

Action:Spring closes on air failure

Technical data, I/P positioner:

•

Air connection inlet: G ¼”

•

Inlet air supply: 1.4 to 7 bar, instrument air

•

Air inlet consumption in stable state: 0.036 Nm³/h

•

Cable inlet: M20 x 1.5

•

Input signal: 4-20 mA

•

Ambient temperature: -30°C to +80°C

•

Protection: IP65

Technical data unit:

•

Weight: 18 kg

Installation:

•

Only as shown in the picture

ø 225 ø 250 27 0 ø 1 5 ø 65 /4 x ø 14 ø 9 5 47 0 Body Plug Seat Stuffing box 130 I/P Positioner Actuator Stroke indicator Hand wheel Type No.: 6050 Version: B.1

Pneumatic control valve, DN 15, PN 25, with DP

(44)

Type:

•

Filter regulator with automatic drain

Size:

•

Connections ports 1/4” BSP

•

Gauge ports 1/8” BSP

Application:

•

Instrument air for regulating pressure

Technical data:

•

Medium: instrument air only

•

Max. inlet pressure: 17 bar

•

Operating temp.: –20 °C to + 65 °C

•

Filter element: 5 m

•

Recommend pressure regulating range: 0.14-7.0 bar

•

Pressure gauge: 0 – 10 bar

•

Weight: 0.4 kg Material:

•

Body: Steel

•

Bin: Steel

•

Handle: Acetal Flow characteristics O u tle t pr essu re [b ar ] Air flow [dm /s] 3 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10

Inlet pressure 7 bar

Connections ports D ism a nt e l l en g th 1 3 8 S W 19 38 41 99 7 14 30 28 M ax. 6 66 18 6 23 8 2 .5 44 31 R19 G a ug e p or ts Bin Body H andle Fitting 7. 5

Tag No(s): W3

Type No.: 8000

(45)

Type:

•

Temperature switch

•

ATHs-20/a

Application:

•

For exhaust gas

Material:

•

Steel Technical data:

•

Measuring range: + 20 - +500 °C

•

Protection: IP54

•

Cable entry: PG 13.5 G 1/2” 30 0 67 8 5 6 6 8 94 Type No.: 8070

(46)

Type:

•

Dosing pump CNPA -1601 PPE2 with chemical tank.

Application:

•

For chemical dosing, modulating feed water regulation.

•

For boiler with Max. design pressure: 12 bar

Material:

•

Pump

Liquid end: Polypropylene Valves: Polypropylene Seals: EPDM

Balls: Ceramic

•

Chemical tank: Polyethylene

15

9

59

0

Ø 410

Feed line to boiler

Relief valve, item 6000 000088 ø 6/ø 4 x 5000 mm PE Hose

Air escape valve

Dosing pump, item 5540 000313 incl. air escape valve, hoses, dosing valve and non return valve

Manual stirrer, item 8500 000716 60 l chemical tank, item 8500 000715 Dosing valve, spring loaded

Non return valve Cooling neck 200 - 300 mm Yard supply

Technical data:

•

Max. outlet pressure: 16 bar

•

Max. inlet pressure: 8 bar

•

Capacity at 16 bar: 1.0 l/h

•

Stroke at 16 bar: 0.10 ml

•

Capacity at 8 bar: 1.4 l/h

•

Stroke at 8 bar: 0.13 ml

•

Max. frequency: 180 stroke/min

•

Suction lift: 6 m WC

•

Max. ambient temperature at at max. counter pressure: 45°C

•

Wattage: 10 W

•

Peak current: 0.5 A

•

Fuse (placed behind the control pan-el): 0.16 AT

•

Enclosure rating: IP 65

•

Insulation class: F

•

Motor: 1 phase AC

•

Control supply: 230 V 50/60 Hz

•

Weight: 8 kg Pover connection 96 18 Customer connection 1/2” Dosing valve ø 3 0 35

Tag No(s): 3M23

Type No.: 9296

(47)

1,6 1,4 1,2 1 0,8 0,6 0,4 0,2 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 0 I/h 180 strokes/min 135 strokes/min 90 strokes/min 45 strokes/min Stroke length

CNPa 1601 at medium back pressure

2 1,5 1 0,5 0 1 2 3 4 8 11 13 16 Back pressure Correction factor Type No.: 9296

(48)

Type

•

LED indicator/limit switch

•

5714B Application: 1 2 48 96

5714

OK 120

•

The 5714 with 2 relay outputs is designed for digital readout of current / voltage or temperature signals.

Relay outputs:

•

Are selected as either a make or a break function. The relays can be used as a trip amplifier.

•

Two yellow front LEDs indicate the re-lay status. The rere-lays can be set up with either delayed on or off. Active relay can be selected for either an increasing or de-creasing signal. The arrow keys can be used for fast change of the set point.

Technical data:

•

Panel cut out: 44.5 x 91.5 mm

•

Weight: 230 g Electrical specifications: Common specifications:

•

Supply voltage: Max. voltage: 24…230 VAC, ±10%50… 60Hz 24…250 VDC ± 20%

•

Internal consumption: 2.7W Max. consumption: 3.0 W

•

Auxiliary voltages: 2-wire supply: 25…16 VDC / 0…20 mA

•

EMC immunity influence: < ± 0.5% of reading

•

Max. wire size: 1 x 2.5 mm²

•

Relative air humidity:< 95% RH (non condensing)

•

Tightness (mounted in a panel): IP65

Voltage input:

•

Measurement range: -20mV...12 VDC

•

Program measurement range : 0…1/0,2…1/0…10/2…10VDC

•

Input resistance: nominal 10 M

Current input:

•

Measurement range: -1...25 mA

•

Program, measurement range: 0…20 and 4…20mA

•

Input resistance: Nominal20  + PTC 25

•

Sensor error detection: loop break 4…20mA…..Yes

Display:

•

Display readout: -199…9999 (4 digits)

•

Decimal point: programmable

•

Digit height: 13.8 mm

•

Display updating: 2.2 times/s

•

Input outside input range is indicated by: Explanatory text

Relay outputs:

•

Relay function: setpoint

•

Hysteresis, in % display counts: 0.1…25%/1…2999

•

On and Off delay: 0…3600s

•

Max. voltage: 250 VRMS

•

Max. current: 2 A / AC

•

Max. AC power: 500 VA

•

Max. current at 24 VDC: 1A

•

Sensor error action: Make / break/hold

Tag No(s): H2, W32

Type No.: 8001

(49)

41 42 43 44 45 46 31 32 41 42 43 44 45 46 41 42 43 44 45 46 41 42 43 44 45 46 41 42 43 44 45 46 41 42 43 44 45 46 -+ 41 41 42 42 43 43 44 44 45 45 46 46 + -Tx -+ + -R T D , 2 -w ire S u pp ly In p ut: C o n ne cti o n s O u tp u t: TC V olt a g e P o te nt io m e te r R T D , 3 -w ire 2 -w ire tr a n sm itte r C ur re n t R T D , 4 -w ire 2 1 22 23 24 25 26 R e la ys R 1 R 2 11 12 + -C ur re n t m A Block Diagram: Type No.: 8001

(50)

Type:

•

Sample cooler

Size:

•

SCS 20

Application:

•

The sample cooler is designed for taking manual samples of boiler water for anal-ysis. The cooling water is turned on and the sample inlet valve is adjusted until a sample of boiler water is obtained at a suitable temperature. For manual sam-pling it is not normally necessary to measure sample or cooling water flow rates.

Cooling water out 1/2” BSP Customer supply

Cooling water in1/2” BSP Customer supply

3. Compression fittings for sample in 1/4” BSP 2. Sample inlet valve

1/4” BSP (each ends) 4. Cooling water inlet valve 1/2” BSP Sample in ø 6 mm O/D Customer supply 1. Sample cooler Sample out Material:

•

Sample cooler: austenitic stainless steel grade 316L

•

Cooling water inlet valve: stainless steel

•

Sample inlet valve: stainless steel.

•

Compression fitting: carbon steel

Technical data:

•

Coil design pressure: 32 bar g

•

Coil design temperature: 300°C

•

Body design pressure: 10 bar g

•

Body design temperature: 100°C

ø 1 3 ø 90

Tag No(s): M25

Type No.: 7050

(51)

Installation:

•

Fit the SCS 20 so that the bottom of the unit is accessible for the collection of the cooled sample.

•

Connect the cooling water inlet in ½” nominal bore pipe via an inlet valve.

•

The cooling water outlet should be piped to an open drain or tundish.

•

The sample inlet pipe should be in 6 mm O/D tubes.

•

The sample inlet to the cooler can be tak-en direct from a boiler or steam line iso-lating valve.

Operation:

•

Sample pipe work will become very hot under normal working conditions, and will cause burns if touched.

•

Open the cooling water inlet valve first and ensure that a flow can be seen at the cooling water outlet.

•

It is essential that cooling water is flow-ing before openflow-ing the sample inlet valve.

•

Gradually open the samples inlet valve and regulate the flow to achieve a cooled sample at about 25°C.

•

Allow the sample to run for a while be-fore collection. This will ensure that a true sample is collected for analysis.

•

When enough liquid has been collected close the sample inlet valve first and then the cooling water inlet valve.

•

After closing the sample inlet valve the sample out connection may drip for a few minutes while the coil drains.

Performance:

•

When it is required to predict the per-formance of the sample cooler system, the table below gives the sample outlet temperature to be expected for two boiler pressures an for two cooling water flow rates.

Example

•

A sample flow rate of 30 l/h is required from a boiler operating at 10 barg. For a cooling water flow rate of 0.4 l/s, from the table the sample outlet temperature would be 4K (4°C) above the cooling water inlet temperature. If the cooling water is 15°C, the sample temperatures would be 19°C.

Sample flow rate Cooling water flow rate 0.25 l/s (900 l/h)

Cooling water flow rate 0.4 l/s (1440 l/h) Boiler pressure

10 barg 20 barg 10 barg 20 barg l/h l/min Sample outlet temperature above cooling water inlet temperature K (°C)

10 0.17 3 3 1 1 20 0.33 5 5 2 3 30 0.50 7 9 4 5 40 0.67 8 10 5 7 50 0.83 10 12 6 8 60 1.00 11 13 7 10 80 1.33 12 16 8 12 100 1.67 15 19 9 14 120 2.00 17 22 10 16 Table 1 Type No.: 7050

(52)

Type:

•

Control unit for oil detection equipment

Application:

•

The control unit is operated together with an ultrasonic sensor.

•

The equipment provides for oil detection in feed/make-up water.

Material:

•

Control device cabinet: Polycarbonate

Technical data:

•

Power supply (selector switch): 110/120V or 220/240V AC

•

Relay output:DPCO

•

Enclosure:IP 65

•

Holes for glands 3 of ø 16

40 40 12 0 88 130 188 60 75 160 200

Holes for mounting Alarm

Normal Fault

Holes for glands

Tag No(s): M145.1

Type No.: 8210

(53)

Type:

•

Ultrasonic sensor for oil detection equip-ment

Application:

•

The ultrasonic sensor is operated togeth-er with a control unit.

•

The equipment provides for oil detection in feed/make-up water.

Material:

•

Sensor: Stainless steel

Technical data:

•

Temperature:-70ºC to 150ºC

•

Design of duty:Chemical interface

•

Liquid type:Clean, viscous with solids

•

Cable:6 metre

¾"

ø 22 11 10 20 25 258 152 26 Type No.: 8310

(54)

Type:

•

Conductive electrode, type SL 700 E

Application:

•

The conductive electrode is used in com-bination with a control device to measure and supervise the salinity of feed water.

Technical data: Instrument:

•

Salinity range: 0 – 100 ppm (sea salt)

•

Accuracy: +/- 10%

Electrical:

•

Total cable length: max. 200 m

•

Connection to control device via junction box:

Sensor pin 1 to pin 11 (white) Sensor pin 2 to pin 12 (black, white) Sensor pin 3 to pin 13 (red)

Sensor pin 4 to pin 14 (shield) Sensor pin 5 to pin 15 (black, red)

Installation:

•

The conductive electrode must be instal-led in the supplied T-piece (item 8500 000115). The cable must be connected to the control device via a junction box (not AI supply). Gold-plated electrodes Packing 1 2 3 4 5 6 Connector plug: 6 pol GLC Cable lenght: 2.5 metre

Tag No(s): M146.1

Type No.: 8620

(55)

Type:

•

Control device for salinometer, type SL 700

Application:

•

The control device is used in combina-tion with a conductive electrode to meas-ure and supervise the salinity of feed wa-ter.

Technical data: Instrument:

•

Salinity range: 0 – 100 ppm (sea salt)

•

Accuracy: +/- 10% of displayed value

•

Adjustable alarm range:1 – 100 ppm

•

Display: LED indication bar

Electrical:

•

Mains supply: 90 – 115 VAC or

190 – 230 VAC, 50 – 60 Hz

•

Mains current: mains supply must be se-cured against over current externally by using a fuse (max. 100 mA)

•

Power: max. 3.5 W

•

Cable connections:

Terminal 1-4: mains supply

Terminal 5-10: relay contacts for alarm and solenoid

Terminal 11-16: electrode unit

Terminal 17-18: 4-20 mA current loop mA =(0.16 x ppm) + 4 mA)

•

Relay contacts: 8 A / 24 VDC

105

86

Type No.: 8210

(56)

Type:

•

T-piece for salinity alarm equipment

Size:

•

DN 25

Application:

•

Housing for salinity electrode

Material:

•

Housing: RG 5

•

Nut for electrode: RG5

Technical data:

•

Nominal pressure: PN16

•

Flanges according to DIN 2501

•

Weight: 2.65 kg 110 115 PCD 85 4 x ø 12 10

Tag No(s): M146.3

Type No.: 8500

(57)

Type:

•

Water washing hose with nozzle

Size:

•

V-nozzle: 12 mm

•

Length: 15 metre (hose)

•

Inner diameter: 52 mm (hose)

Application:

•

For spraying of water

Material:

•

Hose: full-synthetic material (polyester) woven in 1/1 binding, with inner rubber lining

Technical data:

•

Max allowable working pressure: 20 bar

•

Water temperature area: -30ºC-+60ºC

•

Weight: 5.5 kg

Nozzle,

item No. 294 1101 Couplings (2” Storz) Hose, _{item No. 294 1001}

Couplings (2” Storz), item No. 294 1201 2” BSP connection (male) 10 20 30 40 50 60 70 80 90 100 110 120 130 140 160 170 180 200 190 150 I/min 1 2 3 4 5 6 7 8 9 10 Bar 210 Water flow Type No.: 8615

(58)

Type:

•

Spare parts box

•

Included cabs lock item No. 4234331

Application:

•

For holding tools and spare parts

Technical data:

•

Material: Steel

•

Colour: Munsell No. BG 7/2

30 0 400 800

Tag No(s): S-C-9

Type No.: 8500

(59)

Counter flange

(60)

(61)

---Table of contents

Fuel oil system

Tag Number Description Document ID Page

.

... Fuel oil P&ID diagram... 94X02_701407... 4-3 ... List of parts - fuel oil supply for Pressure Jet... 94X02_701407... 4-4 F1... Pressure atomising burner, modulating... 5561000011... 4-5 F236... Quick closing valve unit... 4800000078... 4-6 G115... Three-way valve (incl. micro switch)... 6070000038... 4-7 G340... Flow meterunit DN 20, ring ling... 71Z20_044014... 4-11 included in G340... Flow meter, VZO 20... 7060000015... 4-13 included in G340... Filter; DN 20, PN 25... 7040000071... 4-14 included in G340... Stop valve, ball, straight, DN 32... 87D3066... 4-15 included in G340... Differential pressure switch, 0 - 4 Bar... 8040000008... 4-16 included in G340... Stop valve, ball, straight, DN 20... 87D3064... 4-17 G147... Fuel oil supply pump unit, with filter, 10-R 28... 9294002051... 4-19 G224... Remote start/stop box... 8001000005... 4-21 ... Counter flange... K16_004096... 4-23

(62)

(63)

List of parts - fuel oil supply for Pressure

Jet

Boiler plant:...1 x MISSION™ OC Request number:...103631 Configuration number:...1 Hull number(s):...S1396, S1397 Project number(s):...103631-01-2, 103631-02-2 P&I diagram drawing number:...94X02:701407 P&I diagram revision:...(a) 23 Apr 2010

Reading guide:

List of Parts reflects parts delivered by Aalborg Industries.

Tag Numbers are given without the index used on the P&I diagram. E.g. “C2" is found on the P&I Diagram as "1C2" and "2C2" for boiler 1 and 2 respectively.

Tag no. Qty. Dim (DN) Application Type Datasheet or draw-ing

Pressure Jet Burner

F1 1 R13M Burner unit KBO-E 5561000011

F113 1 R 1/2" Flexible hose - 8615000050

F115 1 R 1/2" Flexible hose - 8615000050

F236 1 N/A Pressure control unit with quick close valves

- 4800000078

Change over valve(s)

G115 1 25 Three-way valve (incl. micro switches) - 6070000038

Oil flowmeter

G340 1 Flowmeter_DN20 Connection _DN32

Oil flow meter incl. filter & bypass - 71Z20_044014

Fuel oil supply pump

G147 1 25/20 Fuel oil supply pump unit Allweiler 9294002051 G224 (a) 1 N/A Remote start/stop box - 8001000005

Control system

3L2 1 - Local control panel -

-Counter flanges

(c.fl.) 1 - Set of counter flanges (not shown on the P&I diagram)

(64)

Type:

•

Pressure atomising

•

Operation: Modulating

•

KBO-R13M-E

Application:

•

For burning of diesel oil and heavy fuel oil

Technical data:

•

Viscosity of diesel oil min.: 4 cSt. at 20°C

•

Viscosity of diesel oil max.: 40 cSt. at 50°C

•

Viscosity of heavy fuel oil max.: 700 cSt. at 50°C

•

El-preheater: 7.2 kW

•

Insulation class: F

•

Weight:110 kg

Installation:

•

The burner is left hinged. It can be right hinged on request. Dimension:

•

L: 1000

•

L1: 200

•

H: 620

•

H1: 420

•

W: 920

•

W1: 490

•

W2: 430

•

O.D.: 200

•

r: 1150 H W W 2 O .D . W 1 H 1 L L1 r The items are not included

in burner item No.

In- and outlet oil hoses 1” BSP x L = 2000 mm item No. 8615 000050

Tag No(s): F1

Type No.: 5561

(65)

Type:

•

Quick closing valve unit

Material:

•

Ball valve: A105

•

Pressure regulating valve: 40

•

Pipes: St.37.4NBK

Technical data:

•

Max temperature: 180 °C

•

Max pressure: 40 bar

L L1 L2 W W 1 W 2 W 3 W 4

Oil from tank pipe ø22 MAX. Pressure to valve 40 bar Oil to tank pipe ø22 Oil to burner Working pressure 25- 30 bar Connect to hose ø18

Oil from burner

Connection to hose ø18 L3 L4 L5 W 5 ZCP21 Dimension

•

L = 322.5

•

L1 = 257

•

L2 = 69.5

•

L3 = 466

•

L3 = 466

•

L4 = 156

•

L5 = 33

•

W = 266

•

W1 = 49

•

W2 = 32

•

W3 = 124.5

•

W4 = 185

•

W5 = 260 Type No.: 4800

(66)

Tag No(s): G115

Version: D.1

Three-way valve (incl. micro switch)

6070000038

Type:

• Three-way valve, ball

• LB 283 BW, reduced bore

Size:

• DN 25

Application:

• For air, steam, or oil flow

Material

• Body: ASTM A105

• End connections: ASTM A105

Technical data:

• Min./max. temperature at 30 bar: - 29°C to + 230°C

• End connections: Butt weld according to ASME/ANSI B16.25 - XS-80

• Pipe size: DN 25

• Weight: 5 kg

Installation:

Information and caution before installation of the valve:

• Pipe must be free of tension.

• Pipe must be flushed to clean the dirt, burrs calamines, welding residues etc. which would damage the ball and seat.

• The valve must be kept in open position during installation. Protective plastic covers must not be removed before the installation work commences.

• At the moment of the shipment the ball is lubricated with a pure vaseline oil, which can be easily removed with a solvent, if required.

• Ball valves normally have a space between ball and inside cavity of the body, which could trap the product, care should be taken to drain the cavity.

Instruction for welding the valve on the pipe line:

• Tack weld in four points on both end-connections.

• Lift out the centre part to protect the gaskets against damage and complete the welding.

• Insert the centre part and ensure easy operation. Port 1 Port 2 Port 3 Port 3 Port 2 Port 1 L-Bore 150 75 114 193 86 End connections Detail A Bolt Centre part

Three-way valve, ball DN 25

6070 000052

Type No.: 6070

Version: A 6070 000038

(67)

Version: D.1

Three-way valve (incl. micro switch)

6070000038

EGO switchbox with integrated mikroswitches to be used for remote as well as visual indication of valve position The switchbox include bracket for mounting on a

pneumatic actuator. With use of a special bracket the box can be mounted on a gearbox or directly on a valve.

ns

o

i

t

a

k

i

f

i

c

e

p

S

s u B Polycarbonat l e s k A POM e v i k s m a K Nylon e d a l p d n u B Pertimax d e v o h m a K Messing d a r g s g n i n t æ T IP65 r o t a k i d n I POM g n i n t æ t s g n i r -O Viton

Specifications

Cam Box Cam plate Ground plate Shaft Protection Position indicator O-ring Brass

(68)

Tag No(s): G115

Version: D.1

Three-way valve (incl. micro switch)

6070000038

TYPE M

:

a

t

a

d

k

s

i

n

k

e

T

M X O B O G E EGOBOXI EGOBOXN l a t n a t k a t n o K 1+1 1+1 1+1 e p y t t k a t n o K Mikroswitch PNPinduktiv Namur t a k i r b a F Honeywell Honeywell Pepperl+Fuchs e p y T V5C010TB1C 992FS2-A9PV3-L NJ2-V3-N-V5 g n i d n æ p S max.250VAC 9,6-50VDC 8VDC g u r b r o F - ≤ 01 mA -g n i n t s a l e b . x a M 10(3)A 200mA -s n e v k e r f . x a M - 2KHz 1KHz r u t a r e p m e t t n e i b m A ÷55o_C_t_li₊₈₅o_C ÷25o_C_t_li₊₇₅o_C ÷25o_C_t_li₊₁₀₀o_C H x B x L r e n o i s n e m i D 82x80x67 82x80x67 82x80x67 Type of switch No. of switches Manufacture Manufacture item No. Voltage Consumption Max. load Max. frequency Ambient temperature Dimensions

Technical data

(69)

Flow meterunit DN 20, ring ling

(70)

---Type:

•

Flow meter with flanges

•

VZO 20

Application:

•

Measuring of oil consumption

Technical data:

•

Nominal pressure: 25 bar

•

Installation length: 165 mm

•

Max. temperature: 130°C

•

Ambient temperature: -10 to +70°C

•

Flow rate: Maximum: 1500 l/h Nominal: 1000 l/h Minimum: 30 l/h Approx. starting: 12 l/h

•

Flanges: according to DIN 2501 / SN 21843

•

Weight: 4.5 kg 165 11 5 Ø 1 05 54

Tag No(s): included in G340

Type No.:7060

(71)

Type

•

Filter

•

23.050 Size:

•

Nominal diameter: DN 20 Application

•

For mechanical cleaning of different me-dias in tube systems before control valves, reduction valves, pumps, steam traps and flow meters

Material:

•

Body: EN-GJS-400-18U-LT Din-Material No. EN-JS1049

•

Cover: EN-GJS-400-18U-LT Din-Material No. EN-JS1049

•

Screen: X 5 CrNi 18-10 Din-Material No. 1.4301

Technical data:

•

Filtration: 0.25

•

Flange according to DIN

•

Weight: 4 kg

Installation:

•

The filter can be mounted in optional po-sitions with the flow following the direc-tion of the arrow.

For steam installations the filter basket should be installed horizontally with the flow following the direction of the arrow.

Ø 2 0 Ø 7 5 / 4 x ø 14 Ø 1 05 10 0 1 5 0 150 10 Body Screen Cover Type No.: 7040 Version: B.3

Filter; DN 20, PN 25

7040000071

(72)

Type:

•

Stop ball valve, straight

•

133 BW, full bore

Size:

•

DN 32

Application:

•

For air, steam, or oil flow

Material

•

Body: ASTM A105

•

End connections: ASTM A105

Technical data:

•

Min./max. temperature at 30 bar: - 29°C to + 230°C

•

End connections: Butt weld according to ASME/ANSI B16.25 - XS-80

•

Pipe size: DN 32

•

Weight: 4.3 kg

Installation:

Information and caution before installation of the valve:

•

Pipe must be free of tension.

•

Pipe must be flushed to clean the dirt, burrs calamines, welding residues etc. which would damage the ball and seat.

•

The valve must be kept in open position during installation. Protective plastic covers must not be removed before the installation work commences.

•

At the moment of the shipment the ball is lubricated with a pure vaseline oil, which can be easily removed with a sol-vent, if required.

•

Ball valves normally have a space be-tween ball and inside cavity of the body, which could trap the product, care should be taken to drain the cavity.

Instruction for welding the valve on the pipe line:

•

Tack weld in four points on both end-connections.

•

Lift out the centre part to protect the gas-kets against damage and complete the welding.

•

Insert the centre part and ensure easy op-eration. ø 4 2 .2 ø 3 2 .7 1. 6 4. 9 37.5° Detail A 120 End connection Detail A Bolt Center part 85 1 0 8 225

Tag No(s): included in G340

Type No.: 6010

(73)

Type:

•

Differential pressure switch.

Size:

•

Connection, process: G 1/4" -f

•

Cable: 6 - 13 mm

Application:

•

The units are pressure-controlled switches. The pressure controls are suit-able for use in alarm and regulation sys-tem.

Material:

•

Sensor: Brass, CuZn39Pb3

•

Housing: Messing, CuZn39Pb3

•

Male electrical plug: PA, Polyamid

Technical data:

•

Pressure, min. operating: 0 bar

•

Pressure, max. operating: 4 bar

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Measuring range, min. : -1 bar

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Measuring range, max. : 6 bar

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Switching difference: 0.15 bar

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Temperature, operating min.: - 25°C

•

Temperature, operating max.: + 85°C

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Temperature, min. of medium: - 25°C

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Temperature, max. of medium : + 120°C

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Mounting torque: max 25Nm

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Weight: approx. 800 g

•

Male electrical plug: DIN4360-A

•

Degree of protection: IP65

Type No.: 8040

(74)

Type:

•

Stop ball valve, straight

•

133 BW, full bore

Size:

•

DN 20

Application:

•

For air, steam, or oil flow

Material

•

Body: ASTM A105

•

End connections: A105

Technical data:

•

Min./max. temperature at 30 bar: - 29°C to + 230°C

•

End connections: Butt weld according to ASME/ANSI B16.25 – XS-80

•

Pipe size: DN 20

•

Weight: 2.3 kg

Installation:

Information and caution before installation of the valve:

•

Pipe must be free of tension.

•

Pipe must be flushed to clean the dirt, burrs calamines, welding residues etc. which would damage the ball and seat.

•

The valve must be kept in open position during installation. Protective plastic covers must be removed before the in-stallation work commences.

•

At the moment of the shipment the ball is lubricated with a pure vaseline oil, which can be easily removed with a sol-vent, if required.

•

Ball valves normally have a space be-tween ball and inside cavity of the body, which could trap the product, care should be taken to drain the cavity.

Instruction for welding the valve on the pipe line:

•

Tack weld in four points on both end-connections.

•

Lift out the centre part to protect the gas-kets against damage and complete the welding.

•

Insert the centre part and ensure easy op-eration. ø 2 6. 7 ø 1 8. 9 1 .6 3. 9 37.5° Detail A

Tag No(s): included in G340

Type No.: 6010

(75)

100 End connection Detail A Bolt Center part 66 8 0 193 Type No.: 6010

(76)

Type:

•

Fuel oil supply pump unit, with filter

•

Manufacturer type:SPZ 10-R 28

Size:

•

Connection inlet, nominal: DN 25

•

Connection outlet, nominal: DN 20

•

Cable gland:

Pressure rating:

•

Pressure inlet, nominal: PN 16

•

Pressure outlet, nominal: PN 40

•

Connection type: Flange according to EN

Application:

•

For handling heavy fuel oil or diesel oil.

Material:

•

Insert: AlMgSi1

•

Housing: EN-GJS-400-15

•

Cover: EN-GJS-400-15

•

Filter cap: EN-GJS-400-15

•

Bearing: AlMgSi1

•

Spindle: 16MnCrS5

•

Screws: 16MnCrS5

•

Casing: EN-GJS-400-15

•

Wire meshing at radial screen filter: Galvanized steel

Technical data:

•

Insulation class: F

•

Pressure, max. supply: 5 barg

•

Pressure, relief design: 36 barg

•

Pressure, discharge outlet:33 barg

•

Temperature max. fuel oil: 150°C

•

Foundation bolts: M 12

•

Viscosity: 3 cSt Oil capacity: 344 l/h NPSH: 2.60 mWC

•

Viscosity at 380 cSt: Oil capacity: 702 l/h NPSH: 4.00 mWC

•

Weight: 106 kg Casing Bearing Screws Spindle Wire meshing at radial

screen filter

Cover

Filter cap Housing Insert

Electrical specification:

•

Power supply: 3 x 440V

•

Frequency: 60hz

•

Degree of protection: IP54

Tag No(s): G147

Type No.: 9294

(77)

Dimension:

•

L: 721

•

L1: 110

•

L2: 436

•

L3: 456

•

W: 210

•

W1: 85

•

H:535

•

H1: 365

•

H2: 284

•

H3: 140 Installation:

•

Theaggregates are provided for horizon-tal inshorizon-tallation or wall mounting. For safety purposes, the arrangement with “motor downwards” is not admissible

Connections / flanges:

•

Counter flanges (welding neck) accord-ing to EN. Bolts and gaskets will be in-cluded in the supply.

L1 L2 L L3 H 3 H 2 H 1 H W W 1 Type No.: 9294

(78)

Type:

•

Remote start/stop box

Application:

•

For start/operation and stop of fuel oil pumps

Material:

•

House: Polycarbonate

•

Colour: Grey

Technical data:

•

Nominal operating condition: U = 600 V and I = 1.2 A or U = 240 V and I = 3 A or U = 120 V and I = 6 A

•

Protection: IP 65

•

Temperature: -25°C to +70°C 83 14 5 10 5 12 3 85 120 Cable glands M 32 (PG 29) Stop 105 70 Ø 5.8 Ø 5.8 Fuel oil pumps

1 2

17

7

Start/operation incl. lamp function

Tag No(s): G224

Type No.: 8001

(79)

Counter flange

(80)

(81)

---Table of contents

Mission OC control panel drawing

Description Document ID Page

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Drawings for boiler control panel... ... 5-2 Set point list for OC panels... ... 5-60

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Instruction Manual

Table of contents

Plant specification

System concept

Instruction

MISSION OC boiler

Pressure atomising burner KBO

MISSION OC Control System (Touch)

Table of contents

Technical data and performance curve

Technical data for boiler plant

1

General data

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2

General plant data

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3

Documentation data

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Technical data for MISSION™ OC

1

General data

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2

Dimensions for boiler unit

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3

Water/steam process data

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4

Data for pressure part

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5

Combustion process data (oil-fired section)

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