element
analysis
Amilcar
C.
Freitas-Júnior
a,b,∗,
Eduardo
P.
Rocha
c,
Estevam
A.
Bonfante
d,
Erika
O.
Almeida
a,c, Rodolfo
B.
Anchieta
c,
Ana
P.
Martini
c,
Wirley
G.
Assunc¸ão
c,
Nelson
R.F.A.
Silva
a,
Paulo
G.
Coelho
aaDepartmentofBiomaterialsandBiomimetics,NewYorkUniversityCollegeofDentistry,NY,USA bPostgraduatePrograminDentistry,PotiguarUniversity-SchoolofHealthSciences,Natal,RN,Brazil
cDepartmentofDentalMaterialsandProsthodontics,SãoPauloStateUniversity,Arac¸atubaSchoolofDentistry,Arac¸atuba,SP,Brazil dPostgraduatePrograminDentistry,UnigranrioUniversity-SchoolofHealthSciences,DuquedeCaxias,RJ,Brazil
a
r
t
i
c
l
e
i
n
f
o
Articlehistory:
Received6September2011
Receivedinrevisedform
11May2012 Accepted17May2012 Keywords: Dentalimplants Platformswitching Biomechanics Reliability
Finiteelementanalysis
a
b
s
t
r
a
c
t
Objectives.Theaimofthisstudywastoassesstheeffectofabutment’sdiametershiftingon
reliabilityandstressdistributionwithintheimplant-abutmentconnectionforinternaland
externalhexagonimplants.Thepostulatedhypothesiswasthatplatform-switchedimplants
wouldresultinincreasedstressconcentrationwithintheimplant-abutmentconnection,
leadingtothesystems’lowerreliability.
Methods.Eighty-fourimplantsweredividedinfourgroups(n=21):REG-EHandSWT-EH
(reg-ularandswitched-platformimplantswithexternalconnection,respectively);REG-IHand
SWT-IH(regularandswitched-platformimplantswithinternalconnection,respectively).
Thecorrespondingabutmentswerescrewedtotheimplantsandstandardizedmaxillary
centralincisormetalcrownswerecementedandsubjectedtostep-stressacceleratedlife
testing.Use-levelprobabilityWeibullcurvesandreliabilitywerecalculated.Fourfinite
ele-mentmodelsreproducingthecharacteristicsofspecimensusedinlaboratorytestingwere
created.Themodelswerefullconstrainedonthebottomandlateralsurfaceofthe
cylin-derofacrylicresinandone30◦off-axisload(300N)wasappliedonthelingualsideofthe
crown(closetotheincisaledge)inordertoevaluatethestressdistribution(svM)withinthe
implant-abutmentcomplex.
Results.TheBetavaluesforgroupsSWT-EH(1.31),REG-EH(1.55),SWT-IH(1.83)andREG-IH
(1.82)indicatedthatfatigueacceleratedthefailureofallgroups.ThehigherlevelsofvM
withintheimplant-abutmentconnectionobservedforplatform-switchedimplants(groups
SWT-EHandSWT-IH)wereinagreementwiththelowerreliabilityobservedforthe
exter-nalheximplants, butnot fortheinternalheximplants. Thereliability90%confidence
intervals(50,000cyclesat300N)were0.53(0.33–0.70),0.93(0.80–0.97), 0.99(0.93–0.99)and
0.99(0.99–1.00),fortheSWT-EH,REG-EH,SWT-IH,andREH-IH,respectively.
∗ Correspondingauthorat:DepartmentofBiomaterials&Biomimetics,NewYorkUniversityCollegeofDentistry,
345E24thStreet,Room812,NewYork,NY10010,USA.Tel.:+1558488402345.
E-mailaddress:[email protected](A.C.Freitas-Júnior).
0109-5641/$–seefrontmatter©2012AcademyofDentalMaterials.PublishedbyElsevierLtd.Allrightsreserved.
The postulatedhypothesiswaspartiallyaccepted.The higherlevelsofstressobserved
withinimplant-abutmentconnectionwhenreducingabutmentdiameter(cross-sectional
area)resultedinlowerreliabilityforexternalheximplants,butnotforinternalheximplants.
©2012AcademyofDentalMaterials.PublishedbyElsevierLtd.Allrightsreserved.
1.
Introduction
Inthefirstyearafterimplantinsertionandloading,early
peri-implant boneloss commonlyleads toa reductionin bone
height,showntovaryasafunctionofqualityandquantityof
bone,implantandabutmentdesigns,implant’ssurface
struc-ture,insertiondepths,archregion,andotherfactors[1–3].An
attempttohinderthisprocess hasresultedinthe
develop-mentoftheplatformswitchingconcept,whichconsistsinuse
ofanabutmentofsmallerdiameterconnectedtoaimplantof
largerdiameter.Thisconnectionshiftstheperimeterofthe
implant-abutmentjunctioninwardtowardsthecentralaxis
(themiddleoftheimplant),potentiallyimprovingthe
distri-butionofforcesandplacingtheimplant-abutmentgapaway
fromtheperi-implantbone[4,5].Ithasbeensuggestedthat
theinwardshiftoftheimplant-abutmentgapmayphysically
minimizetheimpactoftheinflammatorycellinfiltrateinthe
periimplanttissues,potentiallyreducingboneloss[2,6–11].
Fromabiomechanicalperspective,previousinvitrostudies
[12–17]haveshownreducedlevelsofstressonperi-implant
bone in platform-switched implants relative to matched
implant-abutmentdiameters.Suchpotentialforcrestalbone
levelpreservationhasbeenshowninanimal[18–20]and
clin-icalstudies[11,21,22].
Ontheotherhand,complicationswithimplant-abutment
connections is still a common clinical problem, especially
in single-tooth replacements [18,23,24]. When considering
platform-switched implants, previous studies [14,17] have
shown an increased stress on the abutment and fixation
screw, which may compromise the system
biomechani-cal performance.Controversially, several published studies
[1,12,13,15,16,19,25–27]relatedtothemechanicsof
platform-switched implants have been restricted to analyzing the
stress distribution on peri-implant bone and not on the
overall system biomechanical behavior. To date, studies
evaluating the mechanical behavior of platform-switched
implants considering the stress distribution in
implant-abutment complex are scarce and restricted to computer
simulations[14,17,28,29],whichdonotconsiderseveral
clin-ical variables (influence of fatigue damage accumulation
and wet environment) previously reported as important
factors to reproduce clinically observed failure modes
[30].
Sincethemainchallengesinthedevelopmentof
implant-abutment connection designs comprises reducing the
incidenceofmechanicalfailureswhileimprovingthe
inter-face between soft tissue and implant-abutment junction
[31,32], the evaluationofreliabilityand failure modes
sup-portedbyevaluationofstressdistributionineachcomponent
of platform-switched connections may provide insight
into themechanical behaviorofdifferent configurations of
implant-abutmentconnection.Therefore,the presentstudy
soughttoassess theeffectofabutment’sdiametershifting
(regular and switched-platform) on reliability and failure
modes of anatomically correct maxillary central incisor
crownsvaryingthegeometryofimplantconnection(internal
andexternalhexagon).Inordertoevaluatethestress
distribu-tion withinimplant-abutmentcomplex (implant,abutment
andfixationscrew),athree-dimensionalfiniteelement
anal-ysiswasperformedconsideringthevariables.Thepostulated
hypothesis was that platform-switched implants would
resultinincreasedstressconcentrationwithinthe
implant-abutmentconnection,leadingtothesystems’lowerreliability
when subjected to step-stress accelerated life testing
(SSALT).
2.
Materials
and
methods
2.1. Invitrolaboratorystudy:singleload-to-fracture (SLF)andstep-stressaccelerated-lifetesting(SSALT)
Eighty-four commercially pure titanium grade 2 dental
implants (SIN implants, São Paulo, SP, Brazil) were
dis-tributed infour groups (n=21 each) varying the abutment
diameter (switched or regular platform) and the type of
implant connection (internal or external hexagon) (Fig. 1
and Table1): (1) SWT-EH(switching platform and external
hexagonimplant);(2)REG-EH(regularplatformandexternal
hexagonimplant);(3)SWT-IH(switchingplatformand
inter-nalhexagonimplant);and (4)REG-IH(regularplatform and
internalhexagonimplant).
All implants were vertically embedded in acrylic resin
(Orthoresin, Degudent, Mainz, Germany), poured in a
25-mm-diameter plastictube, leaving the top platform in the
same level of the potting surface (Fig. 2). All groups were
restored with standardizedcentral incisor metallic crowns
(CoCrmetalalloy,Wirobond® 280,BEGO,Bremen,Germany)
cemented (RelyX Unicem,3M ESPE,St. Paul,MN, USA)on
theabutments,whichpresentedidenticalheightbutdifferent
diameters(Table1).
Formechanicaltesting,thespecimensweresubjectedto
30◦off-axisloading(Fig.2C).Threespecimensofeachgroup
underwent single-load-to-fracture (SLF) testing at a
cross-head speed of 1mm/min in a universal testing machine
(INSTRON5666,Canton,MA,USA)withaflattungsten
car-bide indenter applying the load on the lingual sideof the
crown,closetotheincisaledge.Baseduponthemeanload
tofailurefromSLF,threestep-stressacceleratedlife-testing
profilesweredeterminedfortheremaining18specimensof
each groupwhichwere assignedtoamild(n=9),moderate
(n=6),andaggressive(n=3)fatigueprofiles(ratio3:2:1,
respec-tively)[30,33].Mild,moderateandaggressiveprofilesreferto
theincreasinglystep-wiserapidnessinwhichaspecimenis
fatiguedtoreachacertainlevelofload,meaningthat
speci-mensassignedtoamildprofilewillbecycledlongertoreach
Fig.1–Three-dimensionalmodelsofimplant-abutmentconnectionstobetestedinthepresentstudy.(A)and(B)SWT-EH andREG-EH(switchingandregularplatformconnectedtoanexternalheximplant,respectively).(C)and(D)SWT-IHand -REG-IH(switchingandregularplatformconnectedtoaninternalheximplant,respectively).
aggressiveprofiles.Inthepresentstudy,theprofilesstarted
ataloadthatwasapproximately30%ofthemeanvalueof
SLFandendedataloadthatwasapproximately60%ofthe
samevalue.Therationaleforutilizingatleastthreeprofilesfor
thistypeoftestingwasbasedontheneedtodistributefailure
acrossdifferentsteploadsandallowsbetterprediction
statis-tics, narrowing confidence bounds. The prescribed fatigue
methodwasstep-stressacceleratedlife-testing(SSALT)under
waterat9Hzwithaservo-all-electricsystem(TestResources
800L,Shakopee,MN,USA)wheretheindentercontactedthe
crown surface,appliedthe prescribed load withinthe step
profileandlifted-offthecrownsurface.Thus,duringSSALT
each specimen was submitted to constant stress during a
predeterminedlengthoftime. Thestress onthisspecimen
isthusincreasedstepbystepuntilfailure(bendingorfracture
ofthefixationscrewand/orabutment)orsurvival(nofailure
occurredattheendofstep-stressprofiles,wheremaximum
loadswereupto600N)[30,33].Baseduponthestep-stress
dis-tributionofthefailures,thefatiguedatawereanalyzedusing
apowerlawrelationshipfordamageaccumulationandthe
uselevelprobabilityWeibullcurves(probabilityoffailurevs.
cycles)atausestressloadweredeterminedforlifeexpectancy
calculations by using the software Alta Pro 7 (Reliasoft,
Tucson,AZ) [34]. Themaster Weibullcurves obtainedfrom
theSSALTfatiguedatawereusedtodeterminethe
reliabil-ity(theprobabilityofanitemfunctioningforagivenamount
Fig.2–(A)Componentassemblingfortheswitchingandregularplatform(fromlefttoright)restorationsintherespective externalandinternalconnectiongroups:(1and2)SWT-EHandREG-EH(switchingandregularplatformconnectedtoan externalheximplant,respectively);(3and4)SWT-IHandREG-IH(switchingandregularplatformconnectedtoaninternal heximplant,respectively).(B)Implantconnectionconfigurationsembeddedinacrylicresin:(top,left)externaland(top, right)internalhexagon;pouredina25-mm-diameterplastictube(bottom).(C)Mechanicaltestingset-up,wheretheload wasappliedat30◦tothelongaxisoftheimplant.
T able 1 – Char acter istics of the components used in the pr esent stud y . Components SWT -EH REG-EH SWT -IH REG-IH Implant External he x (SUR 5011) External he x (SUR 5011) Internal he x (SIHS 5511) Internal he x (SIHS 5511) 5.0 mm diameter by 11.5 mm length 5.0 mm diameter by 11.5 mm length 5.0 mm diameter by 11.5 mm length 5.0 mm diameter by 11.5 mm length Ø pr osthetic platform = 5.0 mm Ø pr osthetic platform = 5.0 mm Ø pr osthetic platform = 5.5 mm Ø pr osthetic platform = 5.5 mm Abutment Cemented (Al 4151) Ø platform = 4.1 mm Cemented (Al 5051) Ø platform = 5.0 mm Cemented (Al 4501) Ø platform = 4.5 mm Cemented (Al 5501) Ø platform = 5.5 mm Ø nec k’ s re g ion = 2.9 mm Ø nec k’ s re g ion = 2.9 mm Scr e w fixation scr e w (PTQ2008) fixation scr e w (PTQ2008) fixation scr e w (PTQH16) fixation scr e w (PTQH16)
oftimewithoutfailure,90%two-sidedconfidencebounds)of
testedspecimensforcompletionofamissionof50,000cycles
at210Nand300Nload[35]forgroupcomparisons.For the
missionreliabilityandˇparameterscalculatedinthepresent
study,the90%confidenceintervalrangewerecalculatedas
follows:
IC=E(G)±Z˛sqrt(Var(G)) (1)
whereCBistheconfidencebound,E(G)isthemeanestimated
reliabilityforthemissioncalculatedfromWeibullstatistics,
Z˛isthezvalueconcerningthegivenCBlevelofsignificance,
andVar(G)isthevaluecalculatedbytheFisherInformation
matrix[33,36].
Macro imagesoffailedsampleswere takenwitha
digi-talcamera(NikonD-70s,Nikon,Tokyo,Japan)andutilizedfor
failuremodeclassificationandcomparisonsbetweengroups.
Inordertoidentifyfractographicmarkingsandcharacterize
failure origin and direction ofcrackpropagation, the most
representative failedsamplesofeach groupwereinspected
first underapolarized-lightmicroscope (MZ-APO
stereomi-croscope,CarlZeissMicroImaging,Thornwood,NY,USA)and
thenbyscanningelectronmicroscopy(SEM)(ModelS-3500N,
Hitachi,Osaka,Japan)[37,38].
2.2. Three-dimensionalfiniteelementanalysis (3D-FEA)
Four virtual3Dmodelswere created usingcomputer-aided
design(CAD)software(SolidWorks2010,DassaultSystèmes
SolidWorks Corp., Concord, MA,USA) followingdesignand
dimensionsobservedingroupsSWT-EH,REG-EH,SWT-IHand
REG-IH.Each3DCADmodelrepresentedallcharacteristicsof
theimplant-abutmentconnectioninordertoreproducethe
experimentalconditionsprevailingasaresultofthe
mechan-icaltests(Fig.1).Thecomponentsofthemodelsconsistedof
amaxillarycentralincisorcrown(Co–Cralloy),a50m-thick
[39]resincementlayer(RelyXUnicem),anabutment(titanium
alloy),afixationscrew(titaniumalloy),animplant(titanium
alloy),and acylindercreatedintheCADsoftwarewiththe
samedimensionsoftheplastictubesusedintheinvitro
lab-oratorystudy (Fig.3A).Theanatomicallycorrectcrownwas
generatedfrommicrocomputedtomographyimagesin.dicom
format(CT40,ScancoMedicalAG,Bruttisellen,Switzerland)
anditscementationsurfacewasdesignedtofittheabutments
inallgroups.Theimplantinsertionholeinthecylinder(acrylic
resin)wasobtainedbyaBooleansubtraction(Fig.3B).
Thecomponentswereassembled,importedintoFEA
soft-ware(AnsysWorkbench12.0,SwansonAnalysisInc.,Houston,
PA,USA),meshed(Fig.3C)(numberofparabolictetrahedral
elements [40]between254,513and 288,543;and numberof
nodes between433,816and 492,803)and testedfor
conver-gencepriortomechanicalsimulation.Itwasconsideredthat
theconvergencecriterionbetweenmeshesrefinementwasa
changeoflessthan6%inthemaximumsimulatedvonMises
equivalentstress(vM)oftheimplant/abutment/screw
com-ponents[41].
TheFEAmodelassumptionswerethat:(1)allsolidswere
homogeneous, isotropic and linearlyelastic; (2) therewere
Fig.3–(A)3DCADmodelsoftheimplant-abutmentcomplexincludingfixationscrew,abutmentandimplant.(B)Complete CADmodelwithacement-retainedcrownoveranimplantwhichwasembeddedintotheacrylicresincylinder.Thered arrowrepresentsa30◦off-axisload(300N)appliedonthecrownsurface,andthebluearrowsaroundthecylinderrepresent thefixation(fullconstraint)onthebottomandlateralsurfaceofthecylinderofacrylicresin.(C)Finiteelementmeshofthe model.Ontherightthereisahighermagnification(2×)ofthemeshshowedintheboxedarea.
implant-abutment-screw, elastic modulus (E)=110GPa and
Poisson’sratio(v)=0.35)[42];(3)therewasauniformcement
layer(E=8GPa,v=0.33)[43];(4)therewasacrown(E=220GPa,
v=0.30) [44] with similar dimensions (13mm height with
amesiodistal widthof8.8mm andbuccal-lingual width of
7.1mm) in all FEA models; (5) therewere no flawsin any
components;(6)theboundaryconditionsofthemodelwere
defined on the bottom and lateral surface of the cylinder
ofacrylicresin(E=1.37GPa, v=0.30)1 torepresent the
con-strainedofx, yand zdirections(displacement=0)(Fig.3B).
Asinthemechanicaltests,one30◦off-axisload(300N)was
appliedonthelingualsideofthecrown,closetotheincisal
edge(Fig.3B).RegionsofhighervonMisesequivalentstress
(vM)weredeterminedwithinimplant-abutmentconnection
forallmodels.
3.
Results
3.1. Invitrolaboratorystudy(SLFandSSALT)
The SLF mean±standard deviation values for group
SWT-EH was 1090.01N±140.49N, 1204.95N±49.78N for
group REG-EH, 960.69N±113.85N for group SWT-IH and
818.8N±105.85NforgroupREG-IH.
Thestep-stress acceleratedfatigue allowsestimation of
reliabilityatagivenloadlevel(Table2).Thecalculated
reli-abilitywith90%confidenceintervalsforamissionof50,000
cycles at300N showed that the cumulative damage from
loadsreaching300Nwouldleadtorestorationsurvivalin53%
ofspecimensingroupSWT-EH,whereas93%wouldsurvive
ingroupREG-EH.Thesevaluesdepictastatistically
signifi-cantdifferencebetweengroupsSWT-EHandREG-EH.Onthe
otherhand,theoverlapbetweentheupperandlowerlimits
1 Manufacturer’sinformation.
ofreliabilityvaluesingroupsSWT-IHandREG-IH indicates
nostatisticallysignificantdifferenceinreliabilityof
implant-supportedrestorationswithinternalconnections,regardless
ofabutmentdiameter(switchingorregularplatform).Forthe
givenmission,asurvivalof99%ofthespecimenswouldbe
observedinbothgroups(SWT-IHandREG-IH).Asshownin
Table 2, from99% to100%ofthespecimenswouldsurvive
givenamissionof50,000cyclesat210N,indicatingno
statis-ticallysignificantdifferenceinreliabilityamongallgroups.
Thestep-stressderivedprobabilityWeibullplotsata300N
loadarepresentedinFig.4.TheBeta(ˇ)valuesandassociated
upper and lower bounds derived from use level
probabil-ity Weibullcalculation(probability offailurevs. numberof
cycles) of 1.31 (0.75–2.28)and 1.83 (1.01–3.32)for
platform-switchedimplants(groupsSWT-EHandSWT-IH,respectively),
andˇvaluesof1.55(0.78–3.06)and1.82(1.02–3.25)forregular
platformimplants(groupsREG-EHandREG-IH,respectively)
indicatedthatfatiguewasanacceleratingfactorforallgroups.
TheBetavaluedescribesfailureratechangesovertime(ˇ<1:
Failurerateisdecreasingovertime,commonlyassociatedwith
“earlyfailures”orfailuresthatoccurduetoegregiousflaws;
ˇ∼1:failureratethatdoesnotvaryovertime,associatedwith
failures ofarandom nature;ˇ>1:Failurerateisincreasing
over time,associatedwithfailuresrelatedtodamage
accu-mulation)[30,45,46].
3.2. Failuremodes
AllspecimensfailedafterSLFandSSALT.Failuremodesforall
groupsarepresentedinTable3.Forrestorationsoverexternal
heximplants(groupsSWT-EHandREG-EH)screwfractureat
thethirdthreadregionwasthechieffailuremode(Fig.5C).In
thesespecimens,abutments andimplants wereintactafter
mechanicaltests.Forrestorationsoverinternalheximplants
(groupsSWT-IHandREG-IH),screwandabutmentfractureat
Table2–Calculatedreliability(upperandlowerlimits)fortestedgroupsgiventwodifferentmissions:50,000cyclesat 300Nloadand50,000cyclesat210Nload.
Output SWT-EH REG-EH SWT-IH REG-IH
50,000cycles@300N 0.53(0.33–0.70)a 0.93(0.80–0.97)b 0.99(0.93–0.99)c 0.99(0.99–1.00)c
50,000cycles@210N 0.99(0.94–0.99)c 0.99(0.98–0.99)c 1.00(0.99–1.00)c 1.00(0.99–1.00)c
Thesuperscriptletters(a,bandc)depictsstatisticallyhomogeneousgroups.
Fig.4–Thisgraphshowstheprobabilityoffailureasafunctionofnumberofcycles(time)fortestedgroupssimulatinga missionof50,000cyclesat300N.NotetheleftpositionoftheSWT-EHgroup(green)relativetoREG-EHgroup(blue),and SWT-IHgroup(pink)relativetoREG-IHgroup(black),whichindicatestheneedformorecyclestofailureinregular-platform groupscomparedtotheswitched-platformgroups.
of2.9mm)(Fig.6BandC)wereobservedinallspecimensafter
mechanicaltests.Noimplant fracturewasobservedinany
group.
Observationofthepolarized-lightandSEMmicrographsof
thescrew’sfracturedsurfaceallowedtheconsistent
identifi-cationoffractographicmarkings,suchascompressioncurl,
fatiguestriations and dimples, which allowedthe
identifi-cationofflaworiginand thedirectionofcrackpropagation
(Fig.7).Asperourimaginganalysisofthespecimen’s
frac-tured surface, all fractures were characterized bymaterial
tearingand exhibitedgrossplasticdeformation,suggesting
ductilefractures(Figs.6Cand7AandB).Theresulting
duc-tilefracturesoccurredasstressesexceededthematerialyield
strength leaving telltalefractographicmarksthat indicated
crack propagation from lingual to buccal (Fig. 7C), where
occlusalforcesnaturallyoccurintheanteriorregion.Although
Table3–Failuremodesaftermechanicaltesting(single-load-to-fracture(SLF)andstep-stressacceleratedlife-testing (SSALT))accordingtotheusedfailurecriteria.
Groups SWT-EH REG-EH SWT-IH REG-IH
SLF (n=3)
Screw:3fracture Screw:3fracture Screw:3fracture Screw:3fracture
Abutment:3intact Abutment:3intact Abutment:3fracture Abutment:3fracture
Implant:3intact Implant:3intact Implant:3intact Implant:3intact
SSALT (n=18)
Screw:18fracture Screw:18fracture Screw:18fracture Screw:18fracture
Abutment:18intact Abutment:18intact Abutment:18fracture Abutment:18fracture
Fig.5–Imagesillustratingthepeakofstressforthefixationscrewinallgroups.(A)3DCADmodelwithabutmentin transparencyshowingthecontactarea(blackarrow)atthethirdthreadregionofthescrew.(B)PeakofvonMisesequivalent stress(vM)atthethirdthreadregionofthescrew.(C)Macropictureofthescrewfracturedatthethirdthreadregion.
Fig.6–Imagesillustratingthepeakofstressfortheabutments.(A)PeakofvonMisesequivalentstress(vM)locatedatthe externalregion(lingualside)ofthecervicalcollaroftheabutment.(B)Macropictureofanabutmentfracturedatthe narrowerregionoftheabutment(cervicalcollarregion).Inallspecimens,thefractureoccurredinthisregion.(C)SEM micrographoftheregionoffracture.
Fig.7–RepresentativefracturedscrewafterSSALTdepicting:(AandB)MacroimageandSEMmicrograph,respectively, showingafractureoccurringatthethirdthreadregionviewedfromthescrew’slongaxis.(C)isaSEMmicrograph(60×)of thefracturedsurfaceofsampleshownin(B).Thewhitedottedcircleshowsacompressioncurlwhichevidencesfracture originattheopposingtensileside(whitebox),indicatingthedirectionofcrackpropagation(dcp)(whitearrow).(D)isa highermagnification(250×)oftheboxedareain(C)showingthefractureorigin.(EandF)arehighermagnifications(2000× and1500×,respectively)ofthefracturedsurfaceshowingtypicalfractographicfeaturesofmetallicmaterials:(E)fatigue striationsand(F)dimpledsurfaceappearance.
apartmayfailinabrittlemanner,ductilefracturemorphology
isfrequentlyobservedawayfromtheorigin.Forexample,
com-pressioncurlisafractographicfeaturerepresentativeofflexure
failuresandresultsfromatravelingcrackchangingdirection
asitentersacompressionfield[47].Usuallyitevidences
frac-tureorigin atthe opposingtensileside (Fig.7D).Athigher
magnifications(from500×to2500×),fatiguestriationswere
observed(Fig.7E).Theyemanated outwardfromthe origin
andmarkedsuccessivepositionsoftheadvancingcrackfront
[37].Alsoinahighermagnification(1500×)adimpledsurface
appearancecreated insomeareas onthefracturedsurface
wasobserved,exemplifyingatypicalductilefractureinmetal
alloys,commonlycreatedbymicrovoidcoalescence[37].
3.3. 3D-FEA
The values for vM within implant-abutment complex
(implant, abutment and fixation screw) are presented in
Table 4, and showed that the stress distribution on
abut-ment and screw was strongly influenced by the abutment
diameter(regularandswitched-platform)andtypeofimplant
connection(externalandinternalhexagon).Whenreducing
theabutmentdiameter,anincreaseinthevMof41.08%was
observedintheabutmentconnectedtoexternalheximplant
(SWT-EH),whileanincreaseinthevMof53.27%wasobserved
intheabutmentconnectedtointernalheximplant(SWT-IH).
Inthe fixationscrew, increasesof19.67% and 11.57%were
observedinthevMforSWT-EHandSWT-IH,respectively.No
relevantdifferencesinthelevelsofvMwereobservedinthe
implantbodywhenconsideringthevariablesofthisstudy.
Thehighest levelofstress was observedinthe fixation
screwforallmodels.Inthefixationscrew,thepeakofvMwas
concentratedatthethirdthreadregioninallgroups(Fig.5),
whereasintheabutmentthepeakofvMwaslocatedonthe
lingualregionatthecervicalcollar(Fig.6A).
4.
Discussion
The concept of platform switching is increasingly sought
because it can be advantageous in several clinical
con-ditions. Previous studies [8–11] have demonstrated that
platform-switchedabutmentsmaynotonlyreducetheearly
peri-implant bone loss and increase the biomechanical
Table4–vonMisesequivalentstress(vM)inMPa withintheimplant-abutmentconnection.
Component Implant Abutment Screw
SWT-EH 228 182 365
REG-EH 225 129 305
SWT-IH 216 166 270
ofmaxillarycentralincisorcrownsusingSSALT.Thismethod
consistsonamechanicaltestforshorteningthelifeof
materi-alsorhasteningthedegradationoftheirperformance.Unlike
othermethods,theaimofsuchtestingistoquicklyobtain
data which, properly modeled and analyzed, yielddesired
informationon component lifeor performanceunder
nor-maluse.Inaddition,theSSALTmethodallowstheprediction
withconfidenceintervals (basedoncalculationofamaster
Weibulldistribution)ofthelifeexpectancyofagivenmaterial
underspecifiedloading.Wehaveusedalife-stress
relation-shipmodelallowingtheextrapolationofauselevelprobability
densityfunctionfromlifedataobtainedatincreasedstress
levels. These models describe the path ofa particular life
characteristic of the distribution from one stress level to
another.FortheWeibulldistribution,thescaleparameter(eta)
isconsideredtobestress-dependent.Therefore,thelife-stress
modelfordatathatfitstheWeibulldistributionisassigned
toeta.Ourresultsshowedthatfatiguedamageaccumulation
acceleratedthefailures ofall testeddesignsinthepresent
study, as evidenced by the resulting ˇ>1 (also called the
Weibullshapefactor).Furthermore,astatisticallysignificant
lowerreliability(givenamissionof50,000cyclesat300Nload)
wasfoundforplatform-switchedimplantswithexternalhex
(SWT-EH),butnotforplatform-switchedimplantswith
inter-nalhex(SWT-IH).
These findings may be explained based in the
associa-tionamongstressdistributionandsystem’sreliabilityaround
theweakestcomponentoftheimplant-abutmentconnection:
Thefixation screw.Thehigher levels ofstress (vM)inthe
abutmentscrewobservedfortheexternalhexagon
connec-tionwasassociatedwithalowerreliabilityaftermechanical
testingforbothregularandswitched-platformsystems(300N
loadsimulation).However,itcanbeassumedthattheslight
increase(11.57%)instresslevels(vM)observedinthe
fixa-tionscrewwhenreducingabutmentdiameteroveraninternal
heximplant (SWT-IH)wasnotsignificanttoresultinlower
mechanicalreliability.Thelowervaluesforreliabilityobserved
ingroupsSWT-EHandREG-EHwereduetolowerloads
initi-atingprostheticcomponentfailurewhencomparedtogroups
withinternalheximplants(SWT-IHandREG-IH).
Worthnotingisthatallpreviousconsiderationswere
per-formed under mission of 50,000 cycles at 300N load. If a
mission of50,000cycles at210Nloadisconsidered (mean
valueforincisalbiteforce)[35],thecumulativedamagefrom
loads reaching 210N would lead to restoration survival of
Thenarrowestpartofacomponentisusuallyitsweakestpart
becauseitistheregionwherethemaximumstressesoccur,
becauseofthesmallestcross-sectionalarea.Inthepresent
studythepeakofvMwaslocatedattheexternalregionofthe
cervicalcollar(Fig.6)becauseaperfectbondingwas
consid-eredbetweenabutmentandimplant.InourFEAsimulation
therewasnoseparationofthesecomponentswhen
submit-tedtotensileforcesandhighertensilestressesweregenerated
atthisregion(externalareaofthecervicalcollar).Thosehigh
tensilestressesarenotreal,giventhatinthephysicaltesting
(SSALT) theabutments movesawayfrom the implant
plat-form(atpalatalregion),butdoesnotpulltheimplant.Future
simulations withmorecomplexmodels capabletoaddress
suchlimitationare warranted.Moreover,ithasbeen
previ-ouslyreportedthatthefailurelocationisrelatedtothedesign
characteristicsoftheimplant-abutmentcombination,which
iscommonlylocatedinthethreadedregionorareasthat
rep-resentacriticalpointforprostheticcomponent’sendurance
duetotheshiftingeometryalongitslengthandsubtle
alter-ationincross-sectionalarea[23].
Despite the stress distribution observed in the 3D-FEA
being obtained from single static loading, such as in SLF
tests, whichdoesnotrepresentthecyclicloadingobserved
inoralenvironmentandinfatiguetests(SSALT),ourresults
suggest improved stress distribution within the
implant-abutment connectionofregular-platformmodelsregardless
of the methodology (in vitro study or finiteelement
analy-sis).Thus,theimprovedstressdistributionmaypresumably
be the reason forbetter mechanical behaviorof internally
connected systems compared to the externally connected
counterparts. Concerningthegeometryofimplant
connec-tion(internalvs.external),higherreliabilitywasobservedin
specimenswithinternalconnectionregardlessofthe
abut-mentdiameter.Thesefindingsareinagreementwithother
studiesthatpointedthatdeepjointsshowincreased
stabil-ityfavoringstructuralstrengthofimplantsystems[24,32,48].
Itshouldbenoted,however,thatduetoengineeringdesign
constraints such as minimum wall thickness for proper
mechanicalperformanceofeachofthedifferentconnection
systems,differencesinbothexternalandinternalfeaturesof
the implant,abutment,and screwdesignswillexist.While
fromaresearchstandpointitishighlydesirablethatonlythe
connectionischangedwiththeconnectingscrewandimplant
remainingthe same,suchinterplay isunfeasibleforwhen
(implantspresentingthesame diameter,length,andcrown
size)betweenexternalandinternalconnectionsinmost
com-mercially available systems, as alterations in the implant
externalshapeisusuallyperformedbymanufacturersinorder
tomaintaintolerancesforappropriatefitandwallthickness
fortheinternalconnectionrobustness.
Accordingtotheliterature[7],therearepotential
limita-tionsforusingplatform-switchedimplants,e.g.theneedfor
componentsthathavesimilardesigns(thescrewaccesshole
mustbeuniform)andtheneedforenoughspacetodevelop
a proper emergence profile. Considering that the
replace-mentofsingle-unitedentulousspacesintheanteriorregion
withimplant-supportedrestorationsisachallengingscenario
interms oflong-termsuccessandesthetics,itiscrucialto
acknowledgethefunctionalandmechanicallimitationsofthe
implant-abutmentconnections.
5.
Conclusions
Thepostulatedhypothesisthatplatform-switchedimplants
would result in increased stress concentration within the
implant-abutmentconnection,leadingtothesystems’lower
reliability on laboratory mechanical testing was partially
accepted.Thehigherlevelsofstressobservedwithin
implant-abutmentconnectionwhenreducingabutmentdiameter,and
thereforeitscross-sectionalarea,resultedinlowerreliability
forexternalheximplants,butnotforinternalheximplants.
Failuremodesweresimilarwhencomparingswitchingand
regularplatforms.
Acknowledgements
ThisinvestigationwassupportedinpartbyResearchGrant
141870/2008–7fromCNPq–Brazil.Theauthorsarethankfulto
MarottaDentalStudio(Farmingdale,NY,USA)andSINimplants
(SãoPaulo,SP,Brazil)fortheirsupport.
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