Drain Cleaning & Testing equipment

(1)

(2)

Clearing Wheel: Guides rods around difficult bends and removes minor blockages by pushing material clear.

Drop Scraper: Glides over small obstructions and drops into vertical scraping position to allow offending material to be dragged back towards the operator.

Double Worm Screw: Pierces blockages such as paper or rags and the obstruction is drawn back to clear the pipe.

Plunger: Builds up pressure of water which forces obstruction clear. Within this catalogue you will find detailed information regarding the

comprehensive range of Bailey drain cleaning rods, duct rods and drain testing equipment. The drain and chimney cleaning rods are supplied in four diameters, various lengths and colours, with either universal or lockfast joints. The Bailey Blue rods are covered by international trademarks and are renowned world-wide for their quality, durability and strength. To complement the rods there is a wide range of tools and brushes available to cover virtually any application. A range of drain test plugs are supplied in sizes from 15mm to 2000mm in steel, aluminium or nylon. Canvas air bags and other testing products are also available. A range of duct rods for cable laying, produced to BT specifications, together with coupling up pieces, leaders and followers and adaptors are also manufactured. The products enjoy an international reputation for quality and are endorsed by a long list of both national and international companies who specify these products as their preferred choice. These include public utilities, water authorities, national and local government, multi-national civil engineering companies, international construction companies and professional tradesmen. This diverse customer base extends to over 30 countries worldwide.

Manufacturing quality of the company’s products is of the highest standard and has been attained through years of experience and expert knowledge of the industry. Continuation of these traditional standards is essential and since 1991 the company has operated a certified quality management system and is currently registered to ISO 9001: 2008, certifying its ability to supply quality products at a consistent level.

With a fully integrated manufacturing facility the company is able to carefully control the quality standards of each component prior to final assembly. The manufacturing skills extend to hot brass stamping, metal pressings, machined components and plastic extrusion.

The products in this catalogue are the most popular standard items but the company is able to offer many variations or specials to meet customers’ individual requirements. For further information in respect of this or if you wish to discuss any aspect of the company’s products, please contact the sales office who will be able to assist you or arrange for a local representative to visit your office.

Liverpool Street

Digbeth

Birmingham,

B9 4DS

Tel:

0121 380 8000

Fax:

0121 380 8020

Email:

[email protected]

Website:

www.bailey-products.com

All Bailey products are supplied subject to Conditions of Sale,

copies of which are available on request.

Carriage and settlement

terms:-•

UK mainland orders over £100.00 are carriage paid.

Orders less than £100.00 are subject to a delivery

and packing surcharge of £7.25.

• Monthly account nett.

(3)

PAGE

1 DRAIN AND CHIMNEY

RODS

All Blue Rods® Polypropylene Rods

2 ACCESSORIES FOR

RODS

Clearing Wheel Drop Scraper Double Worm Screw Plunger

Cup & Screw Rotating Handle Harpoon

3

Retrieving Tool Boring Tool Archimedean Screw Spear Head Chisel

Crown Root Cutter

4 CLEANING ROD

SETS

Cleaning Rod Set in Rigid Plastic Case Cleaning Rod Set in Blue Carry Bag

5 DRAIN ROD MERCHANDISER

UNITS

2 Tools 3 Tools 4 Tools Rod Sets

6 CLEANING

BRUSHES

Drain, Chimney and Flue Brushes

Drain and Sweep’s Brushes, Wooden Stock Drain and Sweep’s Brushes, Plastic Stock Wire Tube Brushes

Brass Adaptors

7 PIPE & FLUE CLEANING

RODS & TOOLS

Coiled Spring Rods

Coiled Spring Rod Leading Coil Spring Rod Key

8 SEWER CLEANING

RODS & TOOLS

Steelflex Rods

Flexible Coil Spring Leading Rod

Steelflex Tools

Rotating Handle Locking Spanner

9 STEELFLEX

ACCESSORIES

Suitable 8/10mm Rods

Clearing Wheel Drop Scraper Double Worm Screw Rubber Plunger Crown Root Cutter Wire Tube Brush Spear Head Chisel Boring Tool Retrieving Tool

10 DRAIN TESTING PLUGS

AND EQUIPMENT

Centre Locking

Rim Fastening

11 AIR

TEST

Testing Procedure

WATER

TEST

Testing Procedure

12 DRAIN TEST

PLUGS

Steel, Centre Locking Aluminium, Centre Locking Nylon, Centre Locking

PAGE

13 DRAIN TEST

PLUGS

Steel, Double Seal Drain Test Plugs

Operating Pressures

14 Steel, Twin Port Rim Fastening Drain Test Plugs

Rim Fastening Drain Test Plugs -

Operating Instructions

15 DRAIN TESTING

EQUIPMENT

Drain Test Kit Hand Bellows Air Gauges ‘U’ Gauge Tubing ‘Y’ Pieces Test Nipple Caps Plug Caps

16

Canvas Air Bag

Inflatable PVC Plugs Inflator Pumps

17 Drain Testing Equipment

Drain Testing Dyes, 200g Jars Smoke Testers

Smoke Pellets

18 Sewer Tools - Gully Grabs

Gully Grabs

19 PLUMBER’S HAND

TOOLS

Force Cups Pipe & Sink Cleaner

20 DUCT RODING EQUIPMENT

AND ACCESSORIES

FOR CABLE LAYING

Duct Rods for Cable Laying

Ferret PVC Rod Glass Fibre Rod Coiled PVC Rod

Coupling for Duct Rod No.3

21 Coupling-Up Pieces (Marrying Sets)

Coupling-Up Pieces

Leaders and Followers

Ferret Leader and Follower 1

_⁄

2" Leader and Follower Steel Leader and Follower 1

_⁄

2" with Spring Bellmouth Split

22 Adaptors

Measuring Poles

Rod clearance Set Telescopic Clearance Set

Hollow Pole Riggers

23 DUCT AND CONDUIT

CONTINUOUS RODS

Rod Size 4.5 mm Rod Size 6 mm Rod Size 9 mm Rod Size 11 mm Rod Size 14 mm

24 THREADED ROD END

ACCESSORIES

Brass Male Rod End Fittings Brass Female Rod End Fittings Tapered Rod End

Jointed Ferrule, Brass Swivel Connector Reel and Frame Repair Kit

(4)

Lockfast

Joints -

All rods are offered with two types of joints, either Universal or Lockfast:

DRAIN & CHIMNEY

RODS

Blue Rods®, Polypropylene

-

These Rods are generally acknowledged as the best quality cleaning rods available

which are specified on a world wide basis and are the preferred choice of professionals. Blue Rods® have earned an

international reputation for their reliability, strength, rigidity and the right amount of flexibility.

They have been developed through many years of constant research and development, the rods are manufactured

from the highest grade of polypropylene whilst the joints are manufactured from solid brass. To ensure strength and

durability during use the brass joints are securely fitted to the rods by brass rivets.

Application Guide -

3

_⁄

4

" rods are for general purpose use, small diameter drains or flues, and septic tanks.

7

_⁄

8

" rods are for 6" and 8" diameter drains and septic tanks.

1" and 1

1

_⁄

8

" rods are for municipal and other heavy duty use.

Should you require different lengths or diameters please contact our sales office who will be able to supply price

and availability information.

Blue Rods® -

Carry the Bailey name and this

combination is your guarantee of quality.

Both the “Bailey” name and the colour blue,

in respect of drain rods, are covered by

international trademarks.

• Rods fitted with this type of joint can be rotated in either direction and will

remain secure in the most demanding conditions.

Universal

• Rods fitted with this type of joint should only be rotated in a clockwise direction.

Dia. 3

_⁄

4

"

(19mm) 7

_⁄

8

"

(22mm)

1"

(25mm)

1

8

"

(28mm)

Length Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No.

3'

1600

1601

1602

1603

1604

1605

1606

1607

4'

1609

1615

1621

1627

1633

1639

1645

1651

6'

1611

1617

1623

1629

1635

1641

1647

1653

1

m

1608

1614

1620

1626

1632

1638

1644

1650

1.5

m

1610

1616

1622

1628

1634

1640

1646

1652

2

m

1612

1618

1624

1630

1636

1642

1648

1654

Universal joint

Lockfast joint

(5)

Guides rods around difficult bends and removes minor blockages by pushing material clear.

Clearing Wheel

ACCESSORIES

FOR RODS

1740

1770

Universal Part No. Lockfast Part No.

Glides over small obstructions and drops into vertical scraping position to allow offending material to be dragged back towards the operator.

Drop Scraper

4"

1741

1771

6"

1742

1772

Pierces blockages such as paper or rags and the obstruction is drawn back to clear the pipe.

Double Worm Screw

2"

1749

1779

4"

1759

1789

Builds up pressure of water which forces obstruction clear.

The plunger complete with rubber and leather washers (C/W R/L) enables the rubber plunger disc to be removed and replaced.

Plunger

4"

1751

1781

6"

1752

1782

4"

3741

3742

6"

1739

1898

One piece moulded

C/W R/L

For use with replacement rubbers and washers.

Cup & Screw

1768

1799

For use with rod lengths to allow easier rotation of rods.

Rotating Handle

2872

1793

To pierce and extract bulky material.

Harpoon

(6)

3 ACCESSORIES

FOR RODS

To retrieve lost rods or tools; coil locates around joint for extraction.

Retrieving Tool

1804

1794

Heavy duty tool for breaking up hard deposits.

Boring Tool

1762

1792

Heavy duty tool for screwing into soft sand/silt deposits, blockages and extraction.

Archimedean Screw

1757

1787

To break up drain and chimney deposits.

Spear Head

2870

2871

To break up heavy materials.

Chisel

2843

2844

For cutting roots.

Crown Root Cutter

4"

-

4476

(7)

CLEANING

ROD SETS

Cleaning Rod Sets -

For professional people who require their tools to be at hand on a regular

basis there are two purpose designed sets, one in a strong rigid plastic case and another in a

heavy duty blue carry bag, both of these are supplied with adjustable shoulder straps. The

compact nature of these sets allows them to be easily stored in the works, shed, garage or van.

These sets include 30 feet of the finest Bailey Blue Rods® with varying tool options. Their quality, reliability

and strength ensure that the toughest jobs can be tackled - an essential product for the builder, plumber,

chimney sweep or handyman.

Cleaning Rod Set in rigid plastic case

10

3

_⁄

4

"

x 3’

Bailey Blue Rods®

1 -

Brass clearing wheel

1 4"

Drop scraper

1 4"

Plunger

1 2"

Double worm screw

1 16"

Brush

3602

3603

Cleaning Rod Set in blue carry bag

10

3

_⁄

4

"

x 3

'

Bailey Blue Rods®

1 4"

Drop scraper

1 4"

Plunger

1 2"

Double worm screw

5431

5503

Universal Part No.

Lockfast

Part No.

(8)

Rod Sets

-

These Rod sets are packed into a plain polybag and can also be used as refills for merchandiser units.

Drain Rod Merchandiser Unit

-

An attractive high visibility display unit which will use the

minimum of valuable floor space.

Each merchandiser unit contains 10 drain rod sets individually packed

into plain polybags, and can be purchased with 2 tool or 4 tool drain

sets, fitted with either universal or lockfast joints as required. Also

available as a merchandiser unit is the blue carry bag set with 3 tools.

DRAIN ROD

MERCHANDISER UNITS

5 2 Tools

10

3

_⁄

4

"

x 3

'

Polypropylene Blue Rods®

1 4"

Plunger

1 2"

Double worm screw

2 12"

Leather Straps

1468

1321

4 Tools

10

3

_⁄

4

"

x 3

'

Polypropylene Blue Rods®

1 -

Clearing wheel

1 4"

Drop scraper

1 4"

Plunger

1 2"

Double worm screw

2 12"

Leather straps

1469

1322

'

polypropylene Blue Rods®.

1470

1323

1471

1324

1838

1843

3

_⁄

_{4" dia. Blue Rod® with 2 tools and straps} 3

_⁄

4

"

dia. Blue Rod® with 4 tools and straps

7

_⁄

8

"

dia. Blue Rod® with 4 tools and straps

Rod Sets

Lockfast

Part No.

3 Tools in blue carry bag

10

3

_⁄

4

"

x 3

'

Polypropylene Blue Rods®

1 4"

Drop scraper

1 4"

Plunger

1 2"

Double worm screw

5483

5504

Lockfast

Part No.

CLEANING

BRUSHES

Drain, Chimney and Flue Cleaning Brushes

Drain and sweep’s brushes with bristles in wooden stock. Use for brick chimneys and coal burning applications.

Drain and Sweep’s Brushes, Wooden Stock

4"

1846

1854

6"

1847

1855

8"

1848

1856

9"

1849

1857

10"

1850

1858

12"

1851

1859

14"

1852

1860

16"

1853

1861

Drain and sweep’s brushes with bristles in plastic stock. Use for brick chimneys and coal burning applications.

Drain and Sweep’s Brushes, Plastic Stock

4"

5682

6"

5683

16"

5689

Universal Part No. Lockfast Part No. Universal Part No.

Scrapes and brushes ceramic flue pipes, pre-cast sectional chimneys and brick chimneys.

Wire Tube Brushes

Universal Part No. Lockfast Part No. 1_⁄ 2" Whit Male Part No.

1

3

_⁄

_4"

₁₈₆₂

₁₈₆₈

₁₈₇₄

2"

1863

1869

1875

3"

3611

3614

3608

4"

1864

1870

1876

5"

4094

4095

3092

6"

1865

1871

1877

7"

4327

4329

4325

8"

3770

3771

3772

9"

1866

1872

1878

10"

3612

3615

3609

12"

3613

3616

3610

14"

4328

4330

4326

16"

1867

1873

1879

1_⁄₂_{" Whitworth female for use with wire or} polypropylene tube brushes.

Brass Adaptors

(10)

Coiled Spring Rods

-

Use where maximum flexibility is required.

More flexible than polypropylene or steel rods -

light duty for domestic flues and pipework with ‘U’ bends or tight corners.

₁₈₈₇

Key for

1

_⁄

_2"

₃₇₆₈

Leading Coiled Spring Rod

3

_⁄

4

" 1886

1

_⁄

(11)

SEWER

CLEANING RODS & TOOLS

Steelflex Rods -

This range of rods and tools are manufactured from high tensile carbon steel.

Use for heavy duty sewer cleaning applications. Can also be used with motorised tools.

Price on application, minimum quantities apply.

3000

3001

3002

3003

3004

3005

8mm (

5

_⁄

_{16") dia. x 1m long}

1.5m long

2m long

10mm (

3

_⁄

_{8") dia. x 1m long}

1.5m long

2m long

Steelflex Rods

Part No.

Flexible Coiled Spring Leading Rod

3040

Steelflex Tools

Rotating Handle

8mm/10mm

3055

Locking Spanner

8/10mm

3013

Assists with the negotiation of bends.

For use with rod lengths to allow easier rotation of rods in either direction.

For coupling rods and accessories together.

(12)

Suitable for 8/10mm Rods

STEELFLEX

ACCESSORIES

Clearing Wheel

3045

Part No.

9 Drop Scraper

3038

3039

4"/100mm

6"/150mm

Double Worm Screw

3018

3019

2"/50mm

4"/100mm

Rubber Plunger

3035

3036

3037

4"/100mm

6"/150mm

9"/225mm

Crown Root Cutter

3041

3042

4"/100mm

6"/150mm

Wire Tube Brush

3034

3049

3050

3051

Spear Head

3028

Chisel

3030

Boring Tool

3032

Retrieving Tool

3128

8mm/10mm

Guides rods around difficult bends and removes minor blockages by pushing material clear.

Glides over small obstructions and drops into vertical scraping position to allow offending material to be dragged back towards the operator.

Pierces blockages such as paper or rags and the obstruction is drawn back to clear the pipe.

Builds up pressure of water which forces obstruction clear.

Scrapes and brushes ceramic flue pipes, pre-cast sectional chimneys and brick chimneys.

For cutting roots.

To break up drain and chimney deposits.

To break up heavy materials.

Heavy duty tool for breaking up hard deposits.

To retrieve lost rods and tools; coil locates around joint for extraction.

4"/100mm

6"/150mm

9"/225mm

12"/300mm

(13)

DRAIN TEST

PLUGS & EQUIPMENT

Drain Testing Plugs and Equipment -

Bailey Products are a leading manufacturer of drain

testing plugs and equipment in the world. Our experience and knowledge in this specialist

area is unrivalled and the quality of our products is recognised as being of the highest

standard.

We supply the leading national authorities and many other concerns, as well as offering a

made to measure service for customers with special needs. Our helpful staff will freely

advise any customer about our products and supply an economical answer to their problems.

2 types of drain test plug (centre locking and rim fastening) are manufactured by Bailey’s

and they are both comprehensively detailed in this section of the catalogue.

Centre Locking

Water and Air Testing of Drains and Sewers

-

Testing of drains and sewers is governed by

the requirements of BS8301: 1985, the Code of Practice for Building Drainage and BS8005:

1987, the British Standard for Sewerage. Similar requirements are also stated in Water

Authorities Association publications.

Additionally these test plugs enable compliance for testing of drains and sewers in

accordance with European Standard EN 1610: 1997.

GENERAL PROCEDURE FOR AIR AND WATER TESTS

-

The following procedure should be

adopted prior to testing.

1 .

Inspect the pipeline for possible damage sustained during or subsequent to laying.

2 .

Clear the pipeline of any debris and flush out.

3 .

Check that all pipe joints have been correctly made.

4 .

If any cement mortar joints have been used, leave for at least 24 hours before testing to allow

the mortar to set and reach adequate strength.

5 .

Thoroughly check all plugs and equipment. Make sure that any rubber tubing used in

connections is in good condition and not perished.

6 .

Fit expanding plugs into the ends of the pipeline and all branches. Make sure that the surface

of the pipes where plugs fit is also clean and free from any extraneous material such as grit.

N.B.

Concrete pipes may require the installation point areas cleaned of any irregular surfaces to

ensure a good seal. If necessary, due to some concrete surfaces being porous, the area

should be painted to create a good seal.

1 inch (25.4mm) head of water gauge is equivalent to 0.036Ib. per square inch.

1ft. head of water is equivalent to 0.432Ib. per square inch.

1Ib. per square inch is equivalent to 2.3ft head of water.

1 bar is equivalent to 14.7Ib. per square inch.

(14)

Water Test -

Testing Procedure

1 .

Fit an expanding plug, suitably strutted to resist the full hydrostatic head, at the lower end of the

pipeline. Also plug any branches. The pipes may need strutting to prevent movement.

2 .

Provide a means of applying the test head of water at the top end of the line, preferably using a 90°

bend and a straight pipe of the same diameter as the line. Ensure that the standpipe and plug are

suitably strutted to resist the applied hydrostatic head. Provide a means of filling the pipeline

with water.

3 .

Fill the system with water keeping pockets of trapped air to a minimum.

4 .

Fill the standpipe to the requisite level.

5 .

Leave for at least two hours to enable the pipes to become saturated, topping up as necessary.

6 .

After the absorption period measure the loss of water from the system by noting the amount needed

to maintain the level in the standpipe over a further period of 30 minutes. In carrying out the test to

the requirements of BS8005, the standpipe should be topped up at regular intervals of 5 minutes and

the amounts measured.

Air Test -

Testing Procedure

1 .

Seal pipe section with appropriate size drain test plug.

2 .

Fit test nipple to one of the drain test plugs.

3 .

Connect rubber hose via ‘Y’ piece to nipple, ‘U’ gauge and hand bellows.

4 .

Fill ‘U’ gauge with water to ‘zero’.

5 .

Squeeze the hand bellows gently until the level reaches 100mm on the open side of the gauge and

the lower limit below zero on the closed side. The level should not fall to less than 75mm during a

period of 5 minutes without further pumping, after allowing a suitable time for stabilization of air

temperature. If it drops below 75mm within the specified time the pipe section is leaking.

AIR

TEST

W

A

TER

TEST

11 Fill water here

Stand pipe

Plug

Sewer/Drain pipe

Branch pipe

Plug

(15)

12.5

1

_⁄

_2" Solid

1979

-

12.5-18

20

3

_⁄

_4" Solid

2555

-

18.5-24

25 1"

Solid

2556

-

22-27

30

1

_⁄

_4" Solid

1978

-

26-32

40

1

_⁄

_2" 1

_⁄

_2"

₂₅₅₈

₁₉₆₄

₅₅₀₈

₅₅₃₅

36-48

_2"

₂₅₆₀

₁₉₆₅

₅₅₁₀

₅₅₃₇

61-75

_2"

₂₅₆₂

₁₉₆₆

₅₅₁₂

₅₅₃₉

85-95

_2"

₁₄₆₇

₁₉₇₇

₅₅₁₄

₅₅₄₁

110-120

_2"

₅₁₃₁

₅₁₃₀

_-

-138-148

150 6"

1

_⁄

DRAIN TEST

PLUGS

12 Operating Instructions

-

1. Select the correct size of plug, to suit the internal diameter of the pipe.

2. Remove any grease or foreign material from installation point.

3. Ensure no dirt is trapped between seal of plug and plates.

4. Ensure plug is inserted square to pipe wall.

5. Ensure wing nut and sealing cap are tight.

Centre Locking Drain Test Plugs

Nominal Pipe Size Metric/mm Nominal Pipe Size Imperial BSP Outlet Size Brass Cap P/N. Plastic Cap P/N. Brass Cap P/N. Plastic Cap P/N. Min/Max Operating Range in mm Steel Plates complete with Aluminium Plates complete with

Brass Wing Nut

Nominal Pipe Size Metric/mm Nominal Pipe Size Imperial BSP Outlet Size Brass Cap P/N. Brass Cap P/N. Steel Plates complete with Aluminium Plates complete with

Steel Wing Nut

Nominal Pipe Size Metric/mm Nominal Pipe Size Imperial BSP Outlet Size P/N.

Nylon Centre

12.7

1

_2"

₅₄₉₅

124-137

(16)

Double Seal Drain Test Plugs

- Useful for correct alignment, uneven wall

surface and also provides longer duration of seal.

13 DRAIN

TEST PLUGS

Nominal Pipe Size Metric/mm Nominal Pipe Size Imperial BSP Outlet Size P/N. Steel Plates

with Brass Wing Nut

Complete with Brass Cap Nominal Pipe Size Metric/mm Nominal Pipe Size Imperial BSP Outlet Size P/N. Steel Plates

with Steel Wing Nut

Complete with Brass Cap Min/Max Operating Range in mm

40

1

65

2

1

_⁄

_2" 1

_⁄

_2"

₂₈₈₁

61-75

75 3"

1

_⁄

_2"

₂₅₈₃

73-85

90

3

94-110

115

4

1

_⁄

_2" 1

_⁄

_2"

₃₆₄₉

108-120

125 5"

1

_⁄

_2"

₂₅₈₅

121-138

140

Operating Pressures

Sizes 1

_⁄

_{2"(12.5mm) to (30mm)}

₃₀

PSI Sizes

1

_⁄

_{2"(40mm) to (300mm)}

₇

PSI Sizes

13"(325mm) to (1200mm)

5

PSI Sizes

Over 40"(1200mm)

3

PSI

The information below is a guide to the maximum back pressure for the different types and sizes of test

(17)

Nominal Pipe Size Imperial Min/Max Operating Range in mm P/N. Nominal Pipe Size Metric/mm P/N. Min/Max Operating Range in inches

432 4451

419-445

17"

4451

450 1901

437-463

18"

1927

475 1902

462-488

19"

1928

500 1903

487-513

20"

1929

525 1904

512-538

21"

1930

600 1905

587-613

22"

1931

675 1906

662-688

23"

1932

700 1907

687-713

24"

1933

750 1908

737-763

26"

1934

800 1909

787-813

27"

1935

825 1910

812-838

28"

1936

850 1911

837-863

30"

1937

900 1912

887-913

31"

1938

950 1913

937-963

32"

1939

975 1914

962-988

33"

1940

1000

1915

987-1013

34"

1941

1050

1916

1037-1063

36"

1942

1125

1917

1112-1138

38"

1943

1150

1918

1137-1163

39"

1944

1200

1919

1187-1213

40"

1945

1250

1920

1237-1263

42"

1946

-

47"

5158

-

48"

1947

16.5"-17.5" 17.5"-18.5" 18.5"-19.5" 19.5"-20.5" 20.5"-21.5" 21.5"-22.5" 22.5"-23.5" 23.5"-24.5" 25.5"-26.5" 26.5"-27.5" 27.5"-28.5" 29.5"-30.5" 30.5"-31.5" 31.5"-32.5" 32.5"-33.5" 33.5"-34.5" 35.5"-36.5" 37.5"-38.5" 38.5"-39.5" 39.5"-40.5" 41.5"-42.5" 46.5"-47.5" 47.5"-48.5"

Rim Fastening Drain Test Plugs

-

Operating Instructions

1 .

Select the correct size of plug, to suit the internal diameter of the pipe.

2 .

Remove any grease or foreign material from installation point.

3 .

Ensure plug is inserted square to pipe wall.

4 .

Tighten rim nuts progressively in diametrically opposite order. They must be tightened

equally. Over-tightening of nuts may result in distortion of the clamp ring.

5 .

Ensure sealing cap is tight. If the plug has a second outlet ensure that this is also

tightly sealed.

6 .

FOR SAFETY

: These plugs must be supported by an engineered brace to withstand the

calculated back pressure. They must NOT be used without such a brace.

Rim fastening steel plugs, especially the larger sizes, have the advantage over centre locking plugs, as the peripheral nuts enable plates to be closed together evenly with ease. Please ensure that you quote either metric or imperial sizes with part number when ordering. The metric size is not compatible with the imperial size.

Rim fastening plugs can be made to sizes up to 2400mm and other special sizes. Further details on application.

Twin Port Rim Fastening Drain Test Plugs

-

Rim fastening plugs expansion guidelines only

DRAIN TEST

PLUGS

14

The twin port rim fastening steel plugs are available in the same sizes as the standard rim fastening plugs. The second

port is normally fitted with a 4" (100mm) plain bore and supplied complete with a 4" (100mm) steel drain test plug. The second port is normally offset to the outer edge of the test plug. This allows the water to be easily drained from the pipeline after testing, without having to remove the test plug. Alternative ports are available to order.

(18)

Hand Bellows

1985

Air Gauges

Drain Test Kit

-

The Bailey® Drain Test Kit has been produced to supply the industry with an

“Off the Shelf” solution for the completion of air tests up to 4" water gauge.

15 DRAIN TESTING

EQUIPMENT

Air Testing Procedure

1. Seal pipe section with appropriate size drain test plug. 2. Fit test nipple to one of the drain test plugs.

3. Connect rubber hose via ‘Y’ piece to nipple, ‘U’ gauge and hand bellows.

4. Fill ‘U’ gauge with water up to the zero level.

5. Squeeze the hand bellows gently until the level reaches 100mm on the open side of the gauge and the lower limit below zero on the closed side. The level should not fall to less than 75mm during a period of 5 minutes without further pumping, after allowing a suitable time for stabilization of air temperature. If it drops below 75mm within the specified time the pipe section is leaking.

1986

1987

4" ‘U’ air gauges 12" ‘U’ air gauges

‘U’ Gauge Tubing

1988

‘Y’ Pieces

1989

Test Nipple Caps

1995

1996

1997

1

_⁄

_2"

test nipple caps 1" test nipple caps 2" test nipple caps

Plug Caps

1880

1882

1884

1

_⁄

_2"

brass plug caps 1" brass plug caps 2" brass plug caps

4074

Part No.

All the necessary components, in conjunction with the appropriate size of drain test plugs (separately supplied), consisting of a 4" ‘U’ Gauge, 9’ length of tubing, hand bellows, ‘Y’ piece, 1

⁄2" and 1" test nipple cap.

(Standard coil length 50 metres)

Brass

6055

6056

(19)

2"/50mm

1720

5954

3"/75mm

1967

1193

4"/100mm

1968

1194

5"/125mm

1721

5955

6"/150mm

1969

1195

8"/200mm

3636

1196

9"/225mm

1970

4847

10"/250mm

1723

1197

12"/300mm

1724

1198

15"/375mm

1726

5956

16"/400mm

5393

5957

18"/450mm

4598

5958

24"/600mm

5371

5959

30"/750mm

5574

5960

36"/900mm

5053

5961

DRAIN TESTING

EQUIPMENT

Drain Testing Equipment

Canvas Air Bag

-

With 4' 6" rubber tubing

Other sizes available on request. Inflatable rubber bladder with canvas protective cases which can be used during maintenance and similar applications.

Canvas Air Bags Recommended Inflation Pressures

2" - 5" dia. - 10 p.s.i. 6" - 8" dia. - 6 p.s.i. 9" - 10" dia. - 4 p.s.i. 12" - 16" dia. - 3 p.s.i. 18" dia. and over - 2 p.s.i.

With 1

_⁄

4" Brass Tap Part No. With Schrader valve Part No.

These plugs are similar in use to the canvas or nylon covered bags. They have the additional advantages of being more robust, easy to keep clean, seal across a wider tolerance band and will achieve a good seal in all types of pipe very easily and quickly.

Nominal Size

For sealing pipes with actual internal diameters in the range

8 1588

8"-12"/

200-300mm

8"/200mm

but under

12.5"/315mm

7 5647

Inflatable PVC Plugs

Inflator Pumps

1993

Part No.

Brass pump to suit 1

_⁄

4" brass or plastic tap.

Inflator Pumps

5852

Plastic pump to suit Schrader valve.

Brass Tap

(20)

Smoke Testers

1990

1991

Suitable for boiler testing and for above and below ground drain and pipe testing for defects and leaks. Gives off a brown smoke when ignited.

Small Large

Drain Testing Equipment

Drain Testing Dyes, 200g Jars

5170

20 - 25,000

3589

15 - 20,000

3590

12 - 15,000

1992

12 - 14,000

3592

12 - 14,000

3591

10 - 12,000

5502

10 - 12,000

Part No.

The dyes are soluble in water and are used to locate the direction of water flow in pipes, drains etc. The best way to use the dye is to dissolve the required amount into about five litres of water and then add into the flow or tank. The dilution rates assume that the dye is being added to clean water, dirty water will require a greater concentration.

17 DRAIN TESTING

EQUIPMENT

Fluoresceine Green Red Blue Purple Yellow Orange

Smoke Pellets

3745

For testing flues chimneys and fans. Gives_{off a white smoke when ignited.}

Small - 6 per tube

Dilution Rates

(21)

SEWER TOOLS -

GULL

Y

GRABS

Sewer Tools - Gully Grabs

Gully Grabs

31

_⁄

2" Round gully grab

4459

with 1.5m handle 51

_⁄

4" Round gully grab

4950

with 1.5m handle 6" Square gully grab

5501

with 1.5m handle 8" Round gully grab

5377

with 1.5m handle

Manufactured in steel these are all easy and effective tools for clearing gullies and silt traps.

(22)

Plumber’s Hand Tools

A popular tool which creates a high pressure to clear drain stoppages in sinks, basins and shower/ bath wastes.

Force Cups

Cup dia.

Overall

Length Part No.

Medium

4"

12"

1981

Large

5"

18"

1982

Manufactured from galvanised steel wire. Hold gripping handle to clear sink, bath and shower wastes.

(23)

DUCT RODS FOR CABLE LAYING

Bailey’s rods, produced to British Telecom specification, are made from PVC in lengths up to 3 metres, fitted

with brass joints. The joints can be either Ferret type as supplied to British Telecom. In addition a 250 metre

PVC coil is available.

TYPE OF JOINT

Ferret joints operate on the principle of a spring loaded pin engaging into a mating hole when the joints are

screwed together. The trigger, which is flush with the body of the joint, is pressed for quick release. This

ensures total security of the joint.

This type of joint is favoured as there are no sharp edges to damage existing cable in the duct, or the duct itself.

Ferret joints are made in two sizes (for

15

_⁄

16

" and

1

⁄

2

" diameter rods). To couple the different sizes together an

adaptor is used.

COLOUR

Rods are supplied in yellow.

GLASS FIBRE RODS

We offer 10mm diameter white solid glass fibre rods. These are more rigid than the

1

_⁄

2

" PVC rods. They are fitted

with non-locking joints which will not couple with any other type of joint. These rods must be rotated clockwise

in use to help prevent them becoming unscrewed.

DUCT RODING EQUIPMENT

AND ACCESSORIES FOR CABLE LA

YING

20 Glass Fibre Rod

No.6

A

126537

1710

10 mm dia. Glass Fibre Rod, 1 metre, white

Coiled PVC Rod

No.3

126330

1500

Duct Rod No. 3

Coupling for Duct Rod No.3

-

126394

2129

-

126395

2131

-

126393

2130

-

126454

2260

Coupling Rods Duct No. 3 female Coupling Rods Duct No. 3 male swivel Coupling Rods Duct No. 3 male Duct No. 3 reel

USE OF ABOVE:

Part No. 2129and2130can be used to join together two lengths of Rod Duct No.3 where one of the lengths can be easily rotated. The male and female threads can then be screwed together in the normal manner.

Part No. 2129and 2131 can be used to join together two lengths of Rod Duct No.3 where, due to the length of the pieces to be joined, neither length can be rotated. In this case the swivelling nut is rotated to join the threads together.

Part No. 2130or 2131can be used to attach Part No. 2937 (Leader

This is a 250 metre long coil of 15

_⁄

16" diameter black PVC rod, with no joints fitted. This item is usually supplied on its own to fit a motorised swift in large vans. Where a motorised swift is not available, a hand operated swift mounted on a frame can be supplied. A range of plated steel joints, shown below, are available separately.

Ferret PVC Rod

No.1

126254

1700

No.2

126277

1702

No.5

126436

1704

B.T. title Rod Duct No. B.T. item Code No. Bailey Part No. 15

_⁄

16" dia. Ferret PVC Rod, 3 metre, yellow 15

_⁄

16" dia. Ferret PVC Rod, 2 metre, yellow 1

_⁄

2" dia. Ferret PVC Rod, 2 metre, yellow

< 2129

< 2131 < 2130

(24)

Leader and Follower

1

_⁄

_{2" with Spring}

Attachment Rod 3A

126973

3276

Leader or follower to 1

_⁄

2" Ferret rod complete with 6" long spring.

Bellmouth Split

Bellmouth Split No. 1

110500

4545

Bellmouth Split No. 2

110501

4546

Bellmouth Split No. 1A

126514

4547

Leader and Follower Steel

Attachment Rod combined

126382

2937

Leader and Follower

Ferret Leader and Follower

1

_⁄

_2"

Attachment Rod 1

A

126479

2220

Attachment Rod 2

A

126480

2219

Leaders and Followers

Leaders provide a smooth bullet shaped joint on the leading end of the rod to guide the rod through the duct,

especially where cables already exist in the duct. Followers allow a cord to be attached to the trailing end of a

rod prior to pulling through a cable.

COUPLING-UP PIECES (Marrying Sets)

Coupling-Up Pieces

21 DUCT RODING EQUIPMENT

AND ACCESSORIES FOR CABLE LA

YING

Coupling-up pieces are used for joining rods together in the duct. When pushed together (from each end of

the duct) the two halves of the coupling-up pieces join together and lock. The pieces can be separated by

unscrewing.

Coupling-up pieces are available with Lockfast female threads at each end, as listed below.

B.T. item Code No. Bailey Part No. B.T. title

Coupling-Up Piece No. Size

Weight (GRAMS)

Coupling-Up Piece No.1 Lockfast Coupling-Up Piece No.2 Lockfast

No.1

Small, 1

3

_⁄

_{8" (35mm) dia.}

₉₃₀

₁₁₂₈₅₇

₂₀₈₇

No.2

Solid one piece fittings.

Solid one piece fitting, will function as either leader or follower on Rod Duct No. 3.

126479 126480

110500 126514

(25)

DUCT RODING EQUIPMENT

AND ACCESSORIES FOR CABLE LA

YING

Adaptors -

A range of adaptors is manufactured:

(a) to enable connection to be made between different types of joint.

(b) to enable connection to be made between two male or two female ends of the same type of joint. (c) The term ‘Ferret’ refers to the Ferret joint fitted to 15_⁄₁₆_{" dia. Ferret Rods.}

(d) The term ‘1_⁄₂_{" ‘Ferret’ refers to the}1_⁄₂_{" dia. Ferret Rods.}

(e) More than one adaptor may be needed to achieve a desired connection.

Adaptor No. 2268

Adaptor No. 2225

Adaptor No. 0036

126485

2225

No.5

126296

2288

To join Lockfast female to Ferret female. This adaptor incorporates a 6" long spring to give flexibility to the connection.

To join Ferret male to 1

_⁄

2" dia. Ferret female.

Rod clearance set telescopic, 6.5 metre length fully extended. Each set is calibrated.

Comprising: 7 x 1 metre connecting glass fibre rods with ‘Vee’ attachment for top rod, plus a 2 metre surveyor’s rod, complete with carrying case.

No.7

110002

0036

Measuring Poles -

To determine the height of overhead telegraph or power cables to enable the correct

distance between these two cables to be set.

Rod Clearance Set Complete

B.T. item Code No.

Bailey Part No.

116121

2669

Telescopic Clearance Set

008874

4947

Hollow Pole Riggers -

This device is used for threading cable up the inside of hollow telegraph poles.

It is used by screwing the head on to Rod Duct No.2 and pushing it up the inside of the telegraph pole.

A weight attached to a length of rope drops down the outside of the pole, leaving the pole threaded by

rope. Cable can then be drawn up the inside of the pole. The rope and weight are not supplied with the

Rigging Head 1

A

.

(26)

Reels and Frame Dimensions

H520mm x W400mm x D162mm

H730mm x W600mm x D210mm

Size Rod - reel, frame and fittings Part No. Rod only with fittings Part No.

4.5mm x 30m

5980

4.5 6003

4.5mm x 50m

5981

4.8 6004

4.5mm x 60m

5982

5.0 6005

4.5mm x 70m

5983

5.3 6006

4.5mm x 80m

5984

5.5 6007

6.0mm x 60m

5985

9.0 6008

6.0mm x 80m

5986

10.0 6009

6.0mm x 100m

5987

11.0 6010

6.0mm x 150m

5988

13.0 6011

H1300mm x W1300mm x D550mm

14mm x 150m

5999

70.2 6022

14mm x 200m

6000

84.5 6023

14mm x 250m

6001

98.8 6024

14mm x 300m

6002

113.1 6025

H940mm x W850mm x D520mm

9mm x 60m

5989

29.0 6012

9mm x 80m

5990

31.0 6013

9mm x 100m

5991

33.0 6014

9mm x 120m

5992

35.0 6015

9mm x 150m

5993

38.0 6016

H1130mm x W1110mm x D520mm

11mm x 100m

5994

42.0 6017

11mm x 150m

5995

48.0 6018

11mm x 200m

5996

55.0 6019

11mm x 250m

5997

62.0 6020

11mm x 300m

5998

69.0 6021

DUCT AND CONDUIT CONTINUOUS RODS

-

A comprehensive range of Ducts and Conduit Rods

supplied on a reel complete with support frame. They are available in five diameters with lengths

from 30m to 300m to suit the varying applications.

These are manufactured with a fibreglass core which offers exceptional high tensile strength. The

flexibility is provided by radially wrapping with reinforced fibres and then covering with a

protective and wear resistant polypropylene outer covering.

23 DUCT AND CONDUIT

CONTINUOUS RODS

Weight Kgs

•

The reel and frame is manufactured in sturdy tubular steel which is plated for maximum protection.

•

The frames for the 4.5mm and 6.7mm rods are

free standing, the frames for the 9mm, 11mm and 14mm are fitted with two wheels for easy transportation.

•

The leading end of the rods are fitted with a male brass coupling, onto this an aluminium rod end tip is fitted which guides the rod through the duct and allows pulling rope to be attached. The other end of the rod is fitted with a female brass coupling for rod extension if required.

(27)

THREADED ROD END

ACCESSORIES

Brass Male Rod End Fittings

M5 for 4.5mm rods

6026

M6 for 6.7mm rods

6027

M12 for 9mm rods

6028

M12 for 11mm rods

6029

M12 for 14mm rods

6030

Part No.

Brass male rod end fittings are fitted as standard to the leading end of the rods. Other rod accessories can easily be fitted to these.

Brass Female Rod End Fittings

M5 for 4.5mm rods

6031

M6 for 6.7mm rods

6032

M12 for 9mm rods

6033

M12 for 11mm rods

6034

M12 for 14mm rods

6035

Brass female rod end fittings are fitted as standard to the end of the rods. Extension rods can be fitted to this.

Tapered Rod End

M5 for 4.5mm rods

6036

M6 for 6.7mm rods

6037

M12 for 9mm,

6038

11mm,14mm rods

Aluminium female rod end tips are fitted as standard with the rods. This will guide the rod along the duct and allows pulling rope to be attached through the eye.

Jointed Ferrule, Brass

4.5mm rods

6039

6.7mm rods

6040

9mm rods

6041

11mm rods

6042

14mm rods

6043

To repair rod breakages, the ferrule is adhered to the rod with a proprietory two part adhesive.

Swivel Connector

M12 for 9mm,

6044

11mm, 14mm rods

Used to connect two duct rods together when the required length exceeds a single rod length.

Reel and Frame only

For 4.5mm, rods

6045

For 6.7mm, rods

6046

For 9mm, rods

6047

For 11mm, rods

6048

For 14mm, rods

6049

Repair Kit

For 4.5mm, rods

6050

For 6.7mm, rods

6051

For 9mm, rods

6052

For 11mm, rods

6053

Included in this kit is the brass jointing ferrule, adhesive and an instruction leaflet.