AMP Standard Terminals and Splices. RoHS. Ready

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AMP Standard

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Need more information? Call Technical Support: 1-800-522-6752

The Center is staffed with special-ists well versed in Tyco Electron-ics products. They can provide you with: Technical Support • Catalogs • Technical Documents • Product Samples • ©1977, 1980, 1982, 1985, 1986, 1988, 1995, 2000 and 2008 by Tyco Electron-ics Corporation. All Rights Reserved. AMP, AMP-O-LECTRIC, AMPOMATOR, TETRA-CRIMP, AMP-TAPETRONIC, AUTO-PRO, CERTI-SEAL, DYNA-CRIMP, FASTON, PIDG, PLASTI-GRIP, PRO-CRIMPER, SHUR-PLUG, TERMINYL, T-HEAD, TE logo and Tyco Electronics are trademarks.

Product Facts



Solderless terminals and

splices performs up to

today’s standards for

reli-able termination in

applications ranging from

control circuits to heavy

duty power wiring



This catalog describes

only standard terminals

and splices

accommodat-ing wire sizes from 26

AWG through 4/0 AWG



These terminals are

pre-insulated and color coded

by wire size for easy

iden-tification



Funnel entry on many

ter-minals allows for easy

wire insertion for high

speed production



Nylon or vinyl insulation

provides high dielectric

strength



The serration or dimple

feature inside the terminal

barrel provides

excep-tional barrel contact and

tensile strength



Special plating process

creates a high resistance

to corrosion



Use of AMP application

tooling is designed for

uniform high quality

ter-minations



UL, CSA, Military

Approved

Introduction ...2, 3

Performance Specifications ... 4, 5

Terminal Stud Hole Sizes ... 6

PIDG (Pre-Insulated Diamond Grip) ...7-32

Terminals ... 8-30

Splices ...31, 32

PIDG FASTON... 33-36

Terminals ... 34, 35

Splices ...36

PLASTI-GRIP ...37-52

Terminals ...38-49

Splices ...50-52

TERMINYL ... 53-56

Terminals ... 54, 55

Splices ...56

CERTI-SEAL ... 57, 58

Splices and Tooling ...58

Class 1 and Class 2 Military Approvals ...59- 65

Tooling ...66-70

Part Numerical Index ...71-73

Global Contacts ... 74

Numerical values

To convert U.S. customary unit values in this catalog to

their metric equivalents, use the following formulas:

To convert from to Multiply by inch millimeter (mm) 2.540000 x 10 inch metre (m) 2.540000 x 10-2

inch centimeter (cm) 2.540000 foot metre (m) 3.0480000 x 10-1

pound-force newton (N) 4.448222 bar pascal (Pa) 1.000000 x 105

pound-force/inch2 _{pascal (Pa)} _{6.894757 x 10}3

pound-mass kilogram (kg) 4.535924 x 10-1

ounce-mass kilogram (kg) 2.834952 x 10-2

To convert wire size (AWG) to the equivalent metric value using the circular mil area of the wire, use the following formula:

circular mil area (CMA)/1550.003 = square millimeter (mm2₎

Note: Dimensions in this catalog are for reference purposes only. Customer

drawings are available on request.

Specifications subject to change. Consult Tyco Electronics for latest design specifications.

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3

Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015

Terminals and Splic

es

PIDG Terminals and Splices

Page 7

(Insulation Restricting

Terminals also)

PIDG FASTON Terminals and

Splices Page 33

(Insulation Restricting

Terminals also)

PLASTI-GRIP Terminals and

Splices Page 37

TERMINYL Terminals and

Splices

Page 53

CERTI-SEAL Splices

Page 57

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Terminals and Splic

es

Ordering Information

This catalog is designed for

easy selection of terminal

type to meet your needs. All

terminals and splices are

cataloged by tongue type

and wire size.

If the part number is known,

refer to the numerical index

at the back of this catalog for

page location of tabular

information. In many

instances the part is available

in loose piece as well as tape

mounted. FASTON terminals

are available in strip form.

When ordering tape mounted

parts, specify the terminal or

splice part number, the total

quantity of parts required,

the part number of the

tooling to be used and the

type of packaging desired (if

applicable). The table shown

at top right, lists the wire

sizes available and the

quantity per package for

tape mounted and loose

piece.

Insulated terminals and

splices are color coded to

indicate wire range and to

help match the terminal with

the appropriate tool. The

table shown at right identifies

the specific wire range

insulation color.

Standard Packaging Quantities

Wire Size Range Packaging Quantity _{Tape Mounted} AWG Loose Piece

26-22 1M/Box 2,500/Reel 22-14 1M/Box 5,000/Reel 16-14 H.D. 500/Box 2,500/Reel 12-10 500/Box 2,500/Reel 8 thru 4 100/Box — 2 thru 4/0 50/Box —

Note: Package quantities may vary with specific part numbers.

Insulation Color Code

Insulation Wire Size Range _Comments Color Code AWG

Yellow 26-22 —

Transparent 24-20 —

Red 22-16 —

Blue 16-14 —

Yellow/Black 16-14 Heavy Duty

Yellow 12-10 — Red 8 — Blue 6 — Yellow 4 — Red 2 — Blue 1/0 — Yellow 2/0 — Red 3/0 — Blue 4/0 —

Terminals and Splices

Performance

Specifications

For detailed test information and product specifications, request appropriate report or refer

to the applicable specification listed in the following table.

Product Type Test Report Number Application Specification

PIDG Terminals _501-31 _MIL-T-7928

Nylon Insulation PIDG

Insulation Restriction GPR-575-69 MIL-T-7928/1

Terminals 110-236

PIDG FASTON Terminals — UL310

PLASTI-GRIP Terminals 110-11514 UL486 TERMINYL Terminals 110-178 MIL-T-7928

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5 Terminals and Splic

es

The many millions of AMP

terminals and splices that

have given ten, fifteen and

twenty years of service are

ample proof of the testing

and research that went into

their design and

manufacturing. Like all AMP

solderless wiring devices,

they are thoroughly tested to

conform to standards of

performance under heavy

usage. Tests conducted in

Tyco Electronics laboratories

and research facilities, some

of the best-equipped in their

field, indicate that these

terminals and splices meet or

exceed applicable industrial

requirements and military

specifications. The result of

some of the most popular

tests are tabulated here.

Upon request, a formal test

report will be supplied to

support these values and

document additional

performance requirements

not listed.

MIL-T-7928

Group III Group VI

Wire Spec. Tensile Strength After Tensile Strength After Size Min. lb. Vibration - Lb. _{Terminal Type} Corrosion - Lb._{Terminal Type}

PIDG PIDG 26 7 11.7 10.7 24 10 19.8 19.2 22 15 29.0 23.5 20 19 37.7 46.5 18 38 58.9 70.5 16 50 78.5 81.9 14 70 100 105 12 110 209 213 10 150 247 282 TERMINYL TERMINYL 8 225 299 310 6 300 600 609 4 400 784 835 2 550 1,035 1,136 1/0 700 1,781 1,767 2/0 750 1,787 1,721 3/0 825 2,845 2,880 4/0 875 3,048 3,268

MIL-T-7928

Group II Group III Group VI

Wire Specification Millivolt Drop After Millivolt Drop After Millivolt Drop After Size Maximum Current Cycling

2 _Vibration2 _Corrosion2

Millivolt Drop1 _{Terminal Type} _{Terminal Type} _{Terminal Type}

PIDG PIDG PIDG

26 9.2 3.2 3.1 3.3 24 7.9 2.6 4.9 2.9 22 9.0 4.5 3.8 6.0 20 7.5 3.6 3.8 3.6 18 7.2 3.1 3.6 3.1 16 7.7 3.6 3.7 3.9 14 7.7 3.7 4.0 3.6 12 8.4 4.0 4.6 4.2 10 7.5 3.3 3.6 3.3

TERMINYL TERMINYL TERMINYL

8 5.2 3.7 3.8 4.2 6 5.7 4.3 4.1 4.1 4 5.4 4.1 4.0 4.1 2 5.5 4.2 4.2 4.2 1/0 6.8 4.4 4.3 4.4 2/0 6.7 4.2 4.2 4.2 3/0 6.3 4.2 4.1 4.1 4/0 6.4 4.0 4.1 4.1

1_{Value is millivolt drop permitted after test plus equal length of wire.} 2_{Value includes equal length of wire.}

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Terminal S

tud Hole Siz

es

Stud Size Minimum Terminal U.S. Cust. Metric Stud Dia. Hole Diameter

5/8" M16 .625 .651 3/4" .750 .776 7/8" M22 .875 .901 1" 1.000 1.026 1 1/8" 1.125 1.151 1 1/4" 1.250 1.276

Use to Select Proper

Size Terminal

The chart shows sizes and

dimensions of various studs

and the corresponding

ter-minal stud hole sizes used

with AMP devices.

For example, with stud #5

(.125 Diameter), use AMP

device listed for #5 stud

(.129 Hole Diameter).

Terminal stud hole sizes may

easily be checked by fitting

sample terminal to black

cir-cle.

Stud Size

Stud Dia. Minimum Terminal U.S. Cust. Metric Hole Diameter

#0 .060 .064 #1 .073 .077 #2 M2 .086 .090 #3 .099 .103 #4 .112 .116 #5 M3 .125 .129 #6 M3.5 .138 .142 #8 M4 .164 .168 #10 .190 .194 #12 .216 .220 #14 .242 .245 1/4" M6 .250 .260 5/16" M8 .312 .323 3/8" .375 .385 7/16" .437 .448 1/2" M12 .500 .510

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7 Product Facts



Pre-insulated terminal

designed for uniform

reli-ability in most difficult

cir-cuit environments



PIDG Terminals consist of

tin plated copper or tin

plated phosphor bronze

body for spring spades

with a copper sleeve and

insulation sleeve fitted

over terminal barrel



Design of the tool dies

and construction of the

terminal allows for

uni-form insulation thickness

under crimping pressure,

transmitting this pressure

evenly to the center of

the crimp area

The AMP Mated

Tool/Terminal Concept



AMP compression

crimp-ing produces crimps for a

given size wire and

termi-nal that are alike in

appearance and

perfor-mance



Terminal and crimping

tool are designed as

uni-form matched devices



Dies are precision-

engineered from the

fin-est hard-metal alloys



Crimping pressure is

con-trolled by a ratchet device

on the hand tool or a

cor-responding

pre-calibra-tion in the crimping jaws

of AMP automated

crimp-ing machines

The Crimp



When done properly,

crimping pressure can

neither overstress nor

under stress the terminal

barrel—machined dies

fully bottom to the

pre-cise crimp height



Resulting termination is

free of contamination



Resistant to shock and

critical environments



Tensile strength

approaches that of the

wire itself



PIDG Terminals meet or

exceed the requirements

of MIL-T-7928, Type II,

Class 1 and 2



Refer to AMP Qualified

Products for Military

Application, Catalog

73-159 for Military

Specifi-cation Number to AMP

Part Number cross

refer-ence

Basic Terminal Material. The basic terminal is constructed of fine grade high conductivity copper per ASTM B-152 and tin-plated per ASTM B-545. Basic material for Spring Spade Tongue Terminals is phosphor

bronze per ASTM B-139 and tin-plated per ASTM B-545. Tyco Electronics' special plating process creates durable corrosion resistance to salt spray and most chemical fumes. Color Coding. Terminal insulation

is color-coded by wire range to prevent errors during installation.

Serrations. Serra-tions inside barrel provide maximum contact and tensile strength after crimp-ing.

Funnel Ramp Entry. Prevents a turned back strand and permits rapid wire inser-tion during high speed producinser-tion.

Copper Sleeve. The specially designed copper sleeve, fitted over the terminal barrel, provides cir-cumferential insulation support to the wire and allows the wire to be bent in any direction, without fray-ing the wire’s insulation or break-ing the conductor.

Temperature Rating: 105°C Max.

AMP PIDG Terminals

(Use PIDG Tooling)

AMP

Wire LR7189

Range Certified

22-16 22-16 Solid or Stranded

16-14 16-14 Solid or Stranded 300 V Max., 105°C. Max.1

12-10 12-10 Solid or Stranded

Note: 22-16 terminals are stamped 22-18 in accordance with MIL-T-7928.

1_{UL & CSA — Nylon}

Nylon Insulation. Nylon sleeve has high dielectric strength.

AMP PIDG Nylon Butt Window Splice

(Use PIDG Tooling)

AMP

Wire LR7189

Range Certified

22-16 22-16 Stranded or Solid

16-14 16-14 Stranded or Solid 300 V Max., 105°C. Max. 12-10 12-10 Stranded or Solid

Note: 22-16 splices are stamped 22-18 in accordance with MIL-T-7928.

Note: Over size expansions are provided in vinyl insulation only.

PIDG T

erminals and Splic

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Ring Tongue Terminals

Material

Insulation-Nylon, UL 94V-2

Terminal Body and Metallic

Sleeve-Copper per ASTM

B-152

Plating-Tin per ASTM B-545

Related Product Data

Insulation Color Code -pg. 4

Packaging Quantities -pg. 4

Performance Specifications -

pgs. 4 & 5

Application Tooling -pg. 66

L E C W

Wire Size Tongue Dimensions Wire Part Numbers

Circular Mils Material Stud Terminal Insulation

[mm2_] Thickness Size W C E L Insulation Diameter Loose Tape

Max. Min. Max. Max. Color Max. Piece Mounted

2 .203 .211 .632 .739 _Yellow .105 _54310-1† _— M2 5.16 5.36 16.05 18.77 2.67 4 .203 .211 .632 .736 Yellow .105 52189† _— 5.16 5.36 16.05 18.69 2.67 26-24 .029 6 .250 .243 .664 .792 _Yellow .105 ₅₃₀₇₃† _— 238-475 0.74 M3.5 6.35 6.17 16.87 20.12 2.67 [0.12-0.24] 8 .281 .250 .671 .814 _Yellow .105 _54311-1† _— M4 7.14 6.35 17.04 20.68 2.67 10 .312 .281 .702 .868 Yellow .105 54312-1† _54312-2† 7.92 7.14 17.83 22.05 2.67 0 .140 _3.56 _3.07.121 _11.48.452 _13.34.525 Yellow .082 _2.08 321013 — .140 .121 .452 .525 _Yellow .082 _323912* _2-323912-1 3.56 3.07 11.48 13.34 2.08 .140 .211 .542 .615 _Yellow .082 _329951* _— 2 3.56 5.36 13.77 15.62 2.08 M2 .165 .211 .542 .617 _Yellow/Br. .082 _321620* _1-321620-0 4.19 5.36 13.77 15.67 2.08 .203 .211 .542 .646 _Yellow .082 ₃₂₃₉₁₃ _2-323913-1 5.16 5.36 13.77 16.41 2.08 4 .203 _5.16 _5.36.211 .542 _13.77 .646 _16.41 Yellow .082 _2.08 323914* 2-323914-1 26-22 .020 .198 .308 .643 .745 _Yellow .082 ₃₂₁₆₁₇ _— 202-810 0.51 5.03 7.82 16.33 18.92 2.08 [0.10-0.41] 6 .203 .211 .542 .646 _Yellow .082 _323915* _2-323915-2 M3.5 5.16 5.36 13.77 16.41 2.08 .250 .281 .612 .740 _Yellow .082 _326875* _2-326875-1 6.35 7.14 15.54 18.80 2.08 .250 .281 .612 .740 _Yellow .082 _323916* _2-323916-1 8 6.35 7.14 15.54 18.80 2.08 M4 .300 .281 .612 .765 _Yellow .082 ₅₂₁₂₄ _52124-2 7.62 7.14 15.54 19.43 2.08 .250 .281 .612 .740 _Yellow .082 _324075* _2-324075-1 10 6.35 7.14 15.54 18.80 2.08 .300 .281 .612 .765 _Yellow .082 _52124-1 _— 7.62 7.14 15.54 19.43 2.08 0 _4.06.160 .125 _3.18 _12.85.506 _14.96.589 Natural .100 _2.54 — 2-328489-1 2 .160 .125 .506 .589 _Natural .100 ₃₂₉₆₃₆ _2-329636-1 M2 4.06 3.18 12.85 14.96 2.54 .203 .250 .631 .735 _Natural .100 ₅₀₅₃₄ _— 4 5.16 6.35 16.03 18.67 2.54 24-20 .025 .281 .250 .631 .774 _Natural .100 ₃₂₃₉₈₅ _— 320-1,290 0.64 7.14 6.35 16.03 19.66 2.54 [0.16-0.65] 6 .281 .250 .631 .774 _Natural .100 ₃₂₃₉₈₆ _2-323986-1 M3.5 7.14 6.35 16.03 19.66 2.54 8 .312 .281 .662 .821 _Natural .100 ₃₂₃₉₈₉ _1-323989-0 M4 7.92 7.14 16.81 20.85 2.54 10 .312 _7.92 .281 _7.14 .662 _16.81 _20.85.821 Natural .100 _2.54 323990 2-323990-1 *Available in small packaging quantities.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

†_{Must be crimped with 22-18 or 22-16 PIDG (red) Tooling.}

PIDG T

erminals and Splic

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9 Ring Tongue Terminals

(Continued)

1 .160 .156 .560 .643 Red .125 327174 2-327174-1 4.06 3.96 14.22 16.33 3.18 .182 .172 .576 .669 _Red .125 ₃₂₄₁₅₈ _2-324158-1 4.62 4.37 14.63 16.99 3.18 2 .182 .172 .576 .669 _Red .140 ₃₂₀₇₇₃ _— M2 4.62 4.37 14.63 16.99 3.56 .218 .156 .560 .672 _Red .125 _328657* _2-328657-1 5.54 3.96 14.22 17.07 3.18 .182 .172 .576 .669 _Red/Green .125 _327654* _— 4.62 4.37 14.63 16.99 3.18 .182 .172 .576 .669 _Red .140 _320882* _2-320882-1 4.62 4.37 14.63 16.99 3.56 .218 .156 .560 .672 _Red .125 _320553* _2-320553-2 5.54 3.96 14.22 17.07 3.18 .218 .156 .560 .672 _Red .125 ₃₆₂₅₄1 4 5.54 3.96 14.22 17.07 3.18 .218 .156 .560 .672 _Red .140 _31880* _2-31880-1 5.54 3.96 14.22 17.07 3.56 .218 .156 .560 .672 _Black .140 ₃₅₂₂₉ _— 5.54 3.96 14.22 17.07 3.56 .250 .312 .716 .844 _Red .125 ₃₂₃₇₅₈ _2-323758-1 6.35 7.92 18.19 21.44 3.18 .250 .312 .716 .844 _Red .140 ₃₃₀₆₄₈ _2-330648-1 6.35 7.92 18.19 21.44 3.56 .218 .156 .560 .672 _Red .125 _36149* _2-36149-2 5.54 3.96 14.22 17.07 3.18 .218 .156 .560 .672 _Red .140 _36150* _2-36150-1 5.54 3.96 14.22 17.07 3.56 22-16 .250 .250 .654 .782 Red .125 51863* 51863-1 509-3,260 .033 6.35 6.35 16.61 19.86 3.18 [0.26-1.65] 0.84 6 .281 .250 .654 .797 _Red .125 _36151* _2-36151-2 M3.5 7.14 6.35 16.61 20.24 3.18 .281 .250 .654 .797 _Red .140 _36152* _2-36152-1 7.14 6.35 16.61 20.24 3.56 .312 .281 .685 .844 _Red .125 ₃₂₃₀₀₈ _2-323008-1 7.92 7.14 17.40 21.44 3.18 .312 .281 .685 .844 _Red .140 ₃₂₆₈₇₈ _2-326878-1 7.92 7.14 17.40 21.44 3.56 .281 .250 .654 .797 _Red .125 _320554* _2-320554-1 7.14 6.35 16.61 20.24 3.18 .281 .250 .654 .797 _Red .140 _31886* _2-31886-2 7.14 6.35 16.61 20.24 3.56 8 .312 .281 .685 .844 _Red .125 _320551* _1-320551-1 M4 7.92 7.14 17.40 21.44 3.18 .312 .281 .685 .844 _Red .140 _31890* _2-31890-1 7.92 7.14 17.40 21.44 3.56 .344 .297 .701 .876 _Red .140 ₃₂₈₃₅ _2-32835-2 8.74 7.54 17.81 22.25 3.56 .281 .250 .654 .797 _Red .125 _320552* _2-320552-1 7.14 6.35 16.61 20.24 3.18 .281 .250 .654 .797 _Red .140 _31887* _2-31887-1 7.14 6.35 16.61 20.24 3.56 .312 .281 .685 .844 _Red .125 _36153* _2-36153-2 10 7.92 7.14 17.40 21.44 3.18 .312 .281 .685 .844 _Red .140 _36154* _2-36154-2 7.92 7.14 17.40 21.44 3.56 .344 .297 .701 .876 _Red .125 _32836* _— 8.74 7.54 17.81 22.25 3.18 .344 .297 .701 .876 _Red .140 _32837* _32837-1 8.74 7.54 17.81 22.25 3.56

*Available in small packaging quantities.

1_{Slightly larger than standard #4 stud hole. (.128 in./3.25 mm.)}

PIDG T

erminals and Splic

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Wire Size Tongue Dimensions Wire Part Numbers Circular Mils Material Stud Terminal Insulation

Ring Tongue Terminals

(Continued)

L E C W .469 .437 .841 1.078 _Red .125 _320571* _2-320571-2 11.91 11.10 21.36 27.38 3.18 1/4 .469 .437 .841 1.078 _Black .125 _55936-1 _55936-2 M6 11.91 11.10 21.36 27.38 3.18 .469 .437 .841 1.078 _Red .140 _31894* _2-31894-2 11.91 11.10 21.36 27.38 3.56 .469 .437 .841 1.078 _Red .125 _320572* _2-320572-1 11.91 11.10 21.36 27.38 3.18 22-16 5/16 .469 .437 .841 1.078 Red .140 31895* 2-31895-1 509-3,260 .033 M8 11.91 11.10 21.36 27.38 3.56 0.84 .531 .546 .950 1.218 _Red .125 ₃₂₄₁₂₃ _— [0.26-1.65] 13.49 13.87 24.13 30.94 3.18 .531 .546 .950 1.218 _Red .125 _320573* _2-320573-4 13.49 13.87 24.13 30.94 3.18 3/8 _13.49.531 _13.87.546 .950 _24.13 _30.941.218 Red .140 _3.56 31897* 2-31897-2 .656 .437 .841 1.171 _Red .125 ₃₂₁₅₂₂ _— 16.66 11.10 21.36 29.74 3.18 1/2 .713 .530 .934 1.293 _Red .125 _328975* _— M12 18.11 13.46 23.72 32.84 3.18 20-16HD1 .042 .469 .312 .718 .955 .150 992-2,800 10 Blue 150247 — [0.50-1.42] 1.07 11.91 7.92 18.24 24.26 3.81 2 .180 .171 .575 .668 _Blue .170 ₃₂₄₉₉₃ _— M2 4.57 4.34 14.61 16.97 4.32 .250 .171 .575 .703 _Blue .150 _324159* _2-324159-2 6.35 4.34 14.61 17.86 3.81 4 .250 _6.35 _4.34.171 _14.61.575 _17.86.703 Blue .170 _4.32 328996* 2-328996-1 .250 .281 .685 .813 _Blue .150 ₃₂₃₆₇₆ _— 6.35 7.14 17.40 20.65 3.81 .250 .171 .575 .703 _Blue .150 _320561* _2-320561-2 6.35 4.34 14.61 17.86 3.81 .250 .171 .575 .703 _Blue .170 _320619* _2-320619-1 6.35 4.34 14.61 17.86 4.32 .250 .281 .685 .813 _Blue .170 ₅₀₈₈₁ _50881-2 6.35 7.14 17.40 20.65 4.32 16-14 .033 6 .312 .250 .654 .813 _Blue .170 _326882* _2-326882-1 2,050-5,180 _[1.04-2.62] 0.84 M3.5 7.92 6.35 16.61 20.65 4.32 .312 .281 .685 .844 _Blue .150 _51864* _51864-3 7.92 7.14 17.40 21.44 3.81 .343 .281 .685 .859 _Blue .150 _36157* _2-36157-2 8.71 7.14 17.40 21.82 3.81 .343 .281 .685 .859 _Blue .170 _36158* _2-36158-1 8.71 7.14 17.40 21.82 4.32 .312 .250 .654 .813 _Blue .170 _53941-1* _53941-2 7.92 6.35 16.61 20.65 4.32 .312 .281 .685 .844 _Blue .150 _51864-1* _51864-5 8 7.92 7.14 17.40 21.44 3.81 M4 .343 .281 .685 .859 _Blue .150 _320560* _2-320560-1 8.71 7.14 17.40 21.82 3.81 .343 .281 .685 .859 _Blue .170 _320565* _2-320565-1 8.71 7.14 17.40 21.82 4.32

1_{Heavy duty for extra mechanical strength.}

Material

Insulation-Nylon, UL 94V-2

Terminal Body and Metallic

Sleeve-Copper per ASTM

B-152

Plating-Tin per ASTM B-545

Related Product Data

Insulation Color Code -pg. 4

Packaging Quantities -pg. 4

Performance Specifications -

pgs. 4 & 5

Application Tooling-pg. 66

PIDG T

erminals and Splic

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11 Ring Tongue Terminals

(Continued)

.312 .250 .654 .813 _Blue .170 _53942-1 _53942-2 7.92 6.35 16.61 20.65 4.32 .312 .281 .685 .844 _Blue .150 _51864-2* _51864-4 7.92 7.14 17.40 21.44 3.81 10 .343 _8.71 .281 _7.14 _17.40.685 _21.82.859 Blue .150 _3.81 320574* 2-320574-2 .343 .281 .685 .859 _Blue .170 _36160* _2-36160-1 8.71 7.14 17.40 21.82 4.32 .469 .437 .841 1.078 _Blue .170 ₃₂₄₅₃₃ _2-324533-2 11.91 11.10 21.36 27.38 4.32 12 .469 _11.91 .437 _11.10 _21.36.841 1.078 _27.38 Blue _4.32.170 324086 2-324086-1 14 .468 _11.89 .312 _7.92 _18.19.716 _24.21.953 Blue _4.32.170 35274 — 16-14 .469 .437 .841 1.078 Blue .150 320563* 2-320563-2 2,050-5,180 .033 11.91 11.10 21.36 27.38 3.81 [1.04-2.62] 0.84 1/4 .469 .437 .841 1.078 _Blue .170 _321045* _2-321045-1 M6 11.91 11.10 21.36 27.38 4.32 .469 .437 .841 1.078 _Black .170 ₃₂₅₀₃₄ _2-325034-1 11.91 11.10 21.36 27.38 4.32 .469 .437 .841 1.078 _Blue .150 _320575* _2-320575-1 5/16 11.91 11.10 21.36 27.38 3.81 M8 .469 .437 .841 1.078 _Blue .170 _328998* _2-328998-1 11.91 11.10 21.36 27.38 4.32 .531 .546 .950 1.218 _Blue .150 _320564* _2-320564-3 3/8 13.49 13.87 24.13 30.94 3.81 .531 .546 .950 1.218 _Blue .170 _328999* _2-328999-1 13.49 13.87 24.13 30.94 4.32 .713 .530 .934 1.293 _Blue .150 ₃₂₈₉₇₆ _— 1/2 18.11 13.46 23.72 32.84 3.81 M12 .713 .530 .934 1.293 _Blue .170 _328849* _— 18.11 13.46 23.72 32.84 4.32 4 .281 _7.14 _5.56.219 _20.57.810 _24.21.953 Yellow/Blk. .230 _5.84 33734 — .281 .219 .810 .953 _Yellow/Blk. .230 _320631* _2-320631-1 7.14 5.56 20.57 24.21 5.84 6 .281 .219 .810 .953 _Yellow/Blk. .250 _35634* _— M3.5 7.14 5.56 20.57 24.21 6.35 .343 .281 .872 1.046 _Yellow/Blk. .230 ₃₃₇₂₄ _— 8.71 7.14 22.15 26.57 5.84 .343 .281 .872 1.046 _Yellow/Blk. .230 _320627* _1-320627-0 8 8.71 7.14 22.15 26.57 5.84 M4 .343 .281 .872 1.046 _Yellow/Blk. .250 _35106* _2-35106-1 8.71 7.14 22.15 26.57 6.35 .343 .281 .872 1.046 _Yellow/Blk. .230 _320630* _2-320630-2 8.71 7.14 22.15 26.57 5.84 16-14HD1 .050 ₁₀ .343 .281 .872 1.046 _Yellow/Blk. .250 _34805* _2-34805-1 2,050-5,180 _[1.04-2.62] 1.27 8.71 7.14 22.15 26.57 6.35 .500 .344 1.179 1.432 _Yellow/Blk. .220 ₃₂₉₃₉₁ _— 12.70 8.74 29.95 36.37 5.59 .500 .344 .935 1.188 _Yellow/Blk. .230 _34974* _2-34974-1 12.70 8.74 23.75 30.18 5.84 .500 .344 .935 1.188 _Yellow/Blk. .250 ₃₂₃₆₈₂ _2-323682-1 12.70 8.74 23.75 30.18 6.35 1/4 .531 .437 1.028 1.296 _Yellow/Blk. .230 ₃₂₇₇₄₃ _1-327743-1 M6 13.49 11.10 26.11 32.92 5.84 .531 .437 1.028 1.296 _Yellow/Blk. .250 _34806* _2-34806-3 13.49 11.10 26.11 32.92 6.35 .531 .437 1.028 1.296 _Blue .250 _— _2-34806-2 13.49 11.10 26.11 32.92 6.35 5/16 .531 .437 1.028 1.296 _Yellow/Blk. .250 ₃₄₈₁₀ _1-34810-1 M8 13.49 11.10 26.11 32.92 6.35

PIDG T

erminals and Splic

(12)

Ring Tongue Terminals

(Continued)

L E C W 3/8 _13.49.531 .437 _11.10 1.028 _26.11 1.296 _32.92 Yellow/Blk. .230 _5.84 330896 — 16-14HD1 .750 .625 1.216 1.594 _Yellow/Blk. .250 _35316* _— 2,050-5,180 .050 1/2 19.05 15.88 30.89 40.49 6.35 [1.04-2.62] 1.27 M12 1.250 1.000 1.591 2.219 _Yellow/Blk. .250 ₃₆₂₀₃ _— 31.75 25.40 40.41 56.36 6.35 3/4 1.250 _31.75 1.000 _25.40 _40.411.591 _56.362.219 Yellow/Blk. .250 _6.35 322724 — 4 .281 _7.14 _5.56.219 _20.57.810 _24.21.953 Yellow .250 _6.35 35148* 1-35148-1 .281 .219 .810 .953 _Yellow .230 _320634* _2-320634-1 7.14 5.56 20.57 24.21 5.84 .281 .219 .810 .953 _Yellow .250 _35149* _2-35149-1 7.14 5.56 20.57 24.21 6.35 6 .312 .302 .893 1.052 _Yellow .230 ₃₂₆₈₈₆ _326886-1 M3.5 7.92 7.67 22.68 26.72 5.84 .375 .302 .893 1.083 _Yellow .230 _320567* _2-320567-2 9.53 7.67 22.68 27.51 5.84 .375 .302 .893 1.083 _Yellow .250 _35107* _2-35107-1 9.53 7.67 22.68 27.51 6.35 .312 .281 .872 1.031 _Yellow .230 _35787* _1-35787-0 7.92 7.14 22.15 26.19 5.84 .312 .302 .893 1.052 _Yellow .230 _324915* _— 8 7.92 7.67 22.68 26.72 5.84 M4 .375 .302 .893 1.083 _Yellow .230 _320568* _2-320568-1 9.53 7.67 22.68 27.51 5.84 .375 .302 .893 1.083 _Yellow .250 _35108* _2-35108-1 12-10 _.042 9.53 7.67 22.68 27.51 6.35 5,180-13,100 _1.07 .312 .302 .893 1.052 _Yellow .230 _324918* _1-324918-0 [2.62-6.64] _7.92 _7.67 _22.68 _26.72 _5.84 .343 .281 .872 1.046 _Yellow .230 _32883* _1-32883-0 8.71 7.14 22.15 26.57 5.84 .375 .302 .893 1.083 _Yellow .230 _36161* _2-36161-2 10 9.53 7.67 22.68 27.51 5.84 .375 .302 .893 1.083 _Yellow .250 _35109* _2-35109-1 9.53 7.67 22.68 27.51 6.35 .500 .344 .935 1.188 _Yellow .230 _2-323762-1 _2-323762-3 12.70 8.74 23.75 30.18 5.84 .500 .344 1.179 1.432 _Yellow .220 ₃₂₉₃₈₉ _— 12.70 8.74 29.95 36.37 5.59 .500 .344 .935 1.188 _Yellow .230 _35273* _2-35273-2 12.70 8.74 23.75 30.18 5.84 1/4 .531 .468 1.054 1.322 _Yellow .230 _320569* _2-320569-3 M6 13.49 11.89 26.77 33.58 5.84 .531 .468 1.054 1.322 _Yellow .230 _— _2-32545-42 13.49 11.89 26.77 33.58 5.84 .531 .468 1.054 1.322 _Yellow .250 _35110* _2-35110-1 13.49 11.89 26.77 33.58 6.35

2_{Terminal body plating — Gold per MIL-G-45204 Type II over Nickel per QQ-N-290.} 3_{Terminal body plating — Nickel per QQ-N-290.}

Material

Insulation-Nylon, UL 94V-2

Terminal Body and Metallic

Sleeve -Copper per ASTM

B-152

Plating-Tin per ASTM B-545

except where noted.

Related Product Data

Insulation Color Code -pg. 4

Packaging Quantities -pg. 4

Performance Specifications -

pgs. 4 & 5

Application Tooling-pg. 66

PIDG T

erminals and Splic

(13)

13 Ring Tongue Terminals

(Continued)

M5 .375 .302 .967 1.160 Yellow .300 — 55157-2† 9.53 7.67 24.56 29.46 7.62 .531 .468 1.054 1.322 _Yellow .230 _320576* _2-320576-1 5/16 13.49 11.89 26.77 33.58 5.84 M8 .531 .468 1.054 1.322 _Yellow .250 _35111* _2-35111-1 13.49 11.89 26.77 33.58 6.35 .593 .531 1.115 1.414 _Yellow .230 _320577* _2-320577-3 15.06 13.49 28.32 35.92 5.84 3/8 _15.06.593 _13.49.531 _28.321.115 _35.921.414 Yellow .250 _6.35 35112* — 12-10 .042 .750 .625 1.216 1.594 _Yellow .250 ₃₅₁₅₀ _— 5,180-13,100 1.07 19.05 15.88 30.89 40.49 6.35 [2.62-6.64] .715 .474 1.065 1.414 _Yellow .230 ₅₂₀₇₇ _— 18.16 12.04 27.05 35.92 5.84 .715 .560 1.151 1.511 _Yellow .230 ₃₃₁₄₆₇ _— 1/2 18.16 14.22 29.24 38.38 5.84 M12 .750 .625 1.216 1.594 _Yellow .230 ₃₂₃₇₈₄ _— 19.05 15.88 30.89 40.49 5.84 .750 .625 1.216 1.594 _Yellow .250 _35151* _— 19.05 15.88 30.89 40.49 6.35 5/8 1.250 1.000 1.591 2.219 _Yellow .230 ₃₂₄₆₁₅ _— M16 31.75 25.40 40.41 56.36 5.84

†_{Vinyl insulation material}

PIDG T

erminals and Splic

(14)

Ring Tongue Terminals

(Vinyl)

6 .281 .250 .654 .797 _Red .140 ₃₁₈₈₅ _— M3.5 7.14 6.35 16.61 20.24 3.56 .312 .281 .685 .844 _Red .125 ₃₁₈₈₈ _— 22-16 8 7.92 7.14 17.40 21.44 3.18 509-3,260 .033 M4 .312 .281 .685 .844 Red .125 2-31888-12 _— [0.26-1.65] 0.84 7.92 7.14 17.40 21.44 3.18 .281 .250 .654 .797 _Red .125 ₃₁₈₈₄ _— 10 7.14 6.35 16.61 20.24 3.18 .312 .281 .685 .844 _Red .140 ₃₁₈₉₁ _— 7.92 7.14 17.40 21.44 3.56 .312 .250 .654 .813 _Blue .170 _— _2-322238-1 16-14 7.92 6.35 16.61 20.65 4.32 2,050-5,180 .033 10 .312 .281 .685 .844 Blue .150 — 51861-4 [1.04-2.62] 0.84 7.92 7.14 17.40 21.44 3.81 .343 .281 .685 .859 _Blue .170 ₃₁₉₀₃ _— 8.71 7.14 17.40 21.82 4.32 .343 .281 .961 1.135 _Yellow/Blk. .300 _35363* _— 10 8.71 7.14 24.41 28.83 7.62 16-14HD1 1/4 .531 .437 1.117 1.385 Yellow/Blk. .300 35362* — 2,050-5,180 .050 M6 13.49 11.10 28.37 35.18 7.62 [1.04-2.62] 1.27 5/16 _M8 _13.49.531 .437 _11.10 _28.371.117 1.385 _35.18 Yellow/Blk. .300 _7.62 35538 — 1/2 1.250 1.000 1.680 2.308 _Yellow/Blk. .300 ₃₆₄₈₅ _— M12 31.75 25.40 42.67 58.62 7.62 6 .375 .302 .982 1.172 _Yellow .300 ₃₅₆₀₄ _— M3.5 9.53 7.67 24.94 29.77 7.62 8 .375 .302 .982 1.172 _Yellow .300 _35605* _2-35605-2 M4 9.53 7.67 24.94 29.77 7.62 10 .375 _9.53 .302 _7.67 _24.94.982 _29.771.172 Yellow .300 _7.62 35364* 2-35364-1 12-10 5mm3 .375 .302 .967 1.160 _Yellow .300 _— _55157-2 5,180-13,100 .042 9.53 7.67 24.56 29.46 7.62 [2.62-6.64] 1.07 .500 .344 1.024 1.277 Yellow .300 323763 2-323763-2 1/4 12.70 8.74 26.01 32.44 7.62 M6 .531 .468 1.148 1.416 _Yellow .300 _35345* _2-35345-1 13.49 11.89 29.16 35.97 7.62 5/16 .531 .468 1.148 1.416 _Yellow .300 _35346* _2-35346-1 M8 13.49 11.89 29.16 35.97 7.62 3/8 _15.06.593 _13.49.531 _30.761.211 _38.351.510 Yellow .300 _7.62 35478 1-35478-0 *Available in small packaging quantities.

2_{Terminal body plating — Gold per MIL-G-45204 Type II over Nickel per QQ-N-290.} 3_{#10 stud may be substituted.}

L E

C

W

Material

Insulation-Vinyl, UL 94V-0

Terminal Body and Metallic

Sleeve-Copper per ASTM

B-152

Plating-Tin per ASTM B-545

except where noted.

PIDG T

erminals and Splic

(15)

15 Ring Tongue Terminals

(Insulation Restricting)

Material

Insulation-Nylon, UL 94V-2

Terminal Body-Copper per

ASTM B-152

Plating-Tin per ASTM B-545

Metallic Sleeve-Copper per

ASTM B-152

Plating-Nickel per QQ-N-290

or Tin per ASTM B-545

Related Product Data

Insulation Color Code -pg. 4

Packaging Quantities -pg. 4

Performance Specifications -

pgs. 4 & 5

Application Tooling-pg. 66

L E C W

Wire Size Tongue Dimensions Terminal Wire Part Numbers

Circular Mils Material Stud _W _C _E _L Insulation Insulation _Loose _Tape [mm2_] Thickness Size

Min. Max. Max. Color Diameter Piece Mounted

Max. Solid/Stripe Range

2 .203 .211 .632 .739 _Yellow/Black .026-.055 ₅₃₀₇₈† _— M2 5.16 5.36 16.05 18.77 0.66-1.40 4 .203 .211 .632 .736 Yellow/Black .026-.055 53049† _— 26 5.16 5.36 16.05 18.69 0.66-1.40 304 .029 6 .250 .243 .664 .792 Yellow/Black .026-.055 53050† _— [0.15] 0.74 M3.5 6.35 6.17 16.87 20.12 0.66-1.40 8 .281 .250 .671 .814 _Yellow/Black .026-.055 ₅₃₀₅₁† _— M4 7.14 6.35 17.04 20.68 0.66-1.40 10 .312 .281 .702 .863 Yellow/Black .026-.055 53052† _— 7.92 7.14 17.83 21.92 0.66-1.40 4 .203 _5.16 _5.36.211 .587 _14.91 _17.55.691 Yellow/Blue .031-.055 2-323914-2 _0.79-1.40 — 6 .250 .281 .657 .785 _Yellow/Blue _{.031-.055 2-326875-4} _— .020 M3.5 6.35 7.14 16.69 19.94 0.79-1.40 0.51 8 .250 .281 .657 .785 _Yellow/Blue .031-.055 _2-323916-3 _— M4 6.35 7.14 16.69 19.94 0.79-1.40 10 .250 .281 .657 .785 Yellow/Blue .031-.055 2-326875-5 — 24 6.35 7.14 16.69 19.94 0.79-1.40 475 2 .203 .211 .632 .739 Yellow/Blue .031-.055 53053† _— [0.24] M2 5.16 5.36 16.05 18.77 0.79-1.40 4 .203 .211 .632 .736 Yellow/Blue .031-.055 53054† _— 5.16 5.36 16.05 18.69 0.79-1.40 .029 6 .250 .243 .664 .792 _Yellow/Blue .031-.055 ₅₃₀₅₅† _53055-1† 0.74 M3.5 6.35 6.17 16.87 20.12 0.79-1.40 8 .281 .250 .671 .814 _Yellow/Blue .031-.055 ₅₃₀₅₆† _— M4 7.14 6.35 17.04 20.68 0.79-1.40 10 .312 .281 .702 .860 Yellow/Blue .031-.055 53057† _53057-1† 7.92 7.14 17.83 21.84 0.79-1.40 2 .182 .172 .638 .731 _Red/Green .038-.110 ₅₂₃₀₇ _— M2 4.62 4.37 16.21 18.57 0.97-2.79 4 _5.54.218 _3.96.156 _15.80.622 _18.64.734 Red/Green _0.97-2.79.038-.110 52273* — .218 .156 .622 .734 _Red/Green .038-.110 _2-36149-3* _— 6 5.54 3.96 15.80 18.64 0.97-2.79 M3.5 .250 .250 .716 .844 _Red/Green .038-.110 _51863-2* _51863-5 6.35 6.35 18.19 21.44 0.97-2.79 8 .312 .281 .747 .906 _Red/Green .038-.110 _{1-320551-2* 1-320551-5} 22 _.033 M4 7.92 7.14 18.97 23.01 0.97-2.79 754 0.84 ₁₀ .312 .281 .747 .906 _Red/Green .038-.110 _2-36153-3* _2-36153-6 [0.38] 7.92 7.14 18.97 23.01 0.97-2.79 1/4 .469 .437 .903 1.140 _Red/Green .038-.110 _2-320571-3 _— M6 11.91 11.10 22.94 28.96 0.97-2.79 5/16 .469 .437 .903 1.140 _Red/Green .038-.110 _2-320572-2 _— M8 11.91 11.10 22.94 28.96 0.97-2.79 3/8 _13.49.531 _13.87.546 _25.701.012 1.280 _32.51 Red/Green _0.97-2.79.038-.110 2-320573-1 — 1/2 .713 .530 .996 1.355 _Red/Green .038-.110 _2-328975-1 _— M12 18.11 13.46 25.30 34.42 0.97-2.79

†_{Must be crimped with 22-18 or 22-16 PIDG (red) Tooling.}

PIDG T

erminals and Splic

(16)

Ring Tongue Terminals

(Insulation Restricting)

(Continued)

L E C W

2 .182 .172 .638 .731 _Red/Red .046-.110 _52307-1 _— M2 4.62 4.37 16.21 18.57 1.17-2.79 4 _5.54.218 _3.96.156 _15.80.622 _18.64.734 Red/Red .046-.110 _1.17-2.79 52273-1* — .218 .156 .622 .734 _Red/Red .046-.110 _2-36149-4* _— 6 5.54 3.96 15.80 18.64 1.17-2.79 M3.5 .250 .250 .716 .844 _Red/Red .046-.110 _51863-3 _51863-6 6.35 6.35 18.19 21.44 1.17-2.79 8 .312 .281 .747 .906 _Red/Red _{.046-.110 1-320551-3* 1-320551-7} 20 _.033 M4 7.92 7.14 18.97 23.01 1.17-2.79 1,186 0.84 ₁₀ .312 .281 .747 .906 _Red/Red .046-.110 _2-36153-4* _— [0.60] 7.92 7.14 18.97 23.01 1.17-2.79 1/4 .469 .437 .903 1.140 _Red/Red .046-.110 _2-320571-4 _— M6 11.91 11.10 22.94 28.96 1.17-2.79 5/16 .469 .437 .903 1.140 _Red/Red _{.046-.110 2-320572-3} _— M8 11.91 11.10 22.94 28.96 1.17-2.79 3/8 _13.49.531 _13.87.546 _25.701.012 1.280 _32.51 Red/Red .046-.110 2-320573-2 _1.17-2.79 — 1/2 .713 .530 .996 1.355 _Red/Red _{.046-.110 2-328975-2} _— M12 18.11 13.46 25.30 34.42 1.17-2.79 4 _5.54.218 _3.96.156 _15.80.622 _18.64.734 Red/White .056-.110 _1.42-2.79 52273-2* — .218 .156 .622 .734 _Red/White .056-.110 _2-36149-5* _— 6 5.54 3.96 15.80 18.64 1.42-2.79 M3.5 .250 .250 .716 .844 _Red/White .056-.110 _51863-4* _51863-7 6.35 6.35 18.19 21.44 1.42-2.79 8 .312 .281 .747 .906 _Red/White _{.056-.110 1-320551-4* 1-320551-8} M4 7.92 7.14 18.97 23.01 1.42-2.79 18 .033 ₁₀ .312 .281 .747 .906 _Red/White .056-.110 _2-36153-5* _2-36153-9 1,900 0.84 7.92 7.14 18.97 23.01 1.42-2.79 [0.96] 1/4 .469 .437 .903 1.140 _Red/White .056-.110 _2-320571-5 _— M6 11.91 11.10 22.94 28.96 1.42-2.79 5/16 .469 .437 .903 1.140 _Red/White _{.056-.110 2-320572-4 2-320574-7} M8 11.91 11.10 22.94 28.96 1.42-2.79 3/8 _13.49.531 _13.87.546 _25.701.012 1.280 _32.51 Red/White .056-.110 2-320573-3 _1.42-2.79 — 1/2 .713 .530 .996 1.355 _Red/White .056-.110 _2-328975-3 _— M12 18.11 13.46 25.30 34.42 1.42-2.79 4 .250 _6.35 _4.34.171 _16.18.637 _19.43.765 Blue/Blue .063-.130 _1.60-3.30 52274 — .250 .171 .637 .765 _Blue/Blue _{.063-.130 2-320561-3* 2-320561-5} 6 6.35 4.34 16.18 19.43 1.60-3.30 M3.5 .312 .281 .747 .906 _Blue/Blue .063-.130 _51864-6* _1-51864-2 7.92 7.14 18.97 23.01 1.60-3.30 8 .312 .281 .747 .906 _Blue/Blue .063-.130 _1-51864-0* _1-51864-6 M4 7.92 7.14 18.97 23.01 1.60-3.30 16 .033 ₁₀ .312 .281 .747 .906 _Blue/Blue .063-.130 _51864-7* _— 2,800 0.84 7.92 7.14 18.97 23.01 1.60-3.30 [1.42] 1/4 .469 .437 .903 1.140 _Blue/Blue _{.063-.130 2-320563-3} _— M6 11.91 11.10 22.94 28.96 1.60-3.30 5/16 .469 .437 .903 1.140 _Blue/Blue _{.063-.130 2-320575-2} _— M8 11.91 11.10 22.94 28.96 1.60-3.30 3/8 _13.49.531 _13.87.546 _25.701.012 1.280 _32.51 Blue/Blue .063-.130 2-320564-1 _1.60-3.30 — 1/2 .713 .530 .996 1.355 _Blue/Blue .063-.130 _2-328976-1 _— M12 18.11 13.46 25.30 34.42 1.60-3.30

Material

Insulation-Nylon, UL 94V-2

Terminal Body-Copper per

ASTM B-152

Plating-Tin per ASTM B-545

Metallic Sleeve-Copper per

ASTM B-152

Plating-Nickel per QQ-N-290

or Tin per ASTM B-545

Related Product Data

Insulation Color Code -pg. 4

Packaging Quantities -pg. 4

Performance Specifications -

pgs. 4 & 5

Application Tooling-pg. 66

PIDG T

erminals and Splic

(17)

17 Ring Tongue Terminals

(Insulation Restricting)

(Continued)

4 .250 _6.35 _4.34.171 .637 _16.18 _19.43.765 Blue/Green .078-.130 _1.98-3.30 52274-1 — .250 .171 .637 .765 _Blue/Green _{.078-.130 2-320561-4} _— 6 6.35 4.34 16.18 19.43 1.98-3.30 M3.5 .312 .281 .747 .906 _Blue/Green .078-.130 _51864-8* _1-51864-4 7.92 7.14 18.97 23.01 1.98-3.30 8 .312 .281 .747 .906 _Blue/Green .078-.130 _1-51864-1* _1-51864-7 M4 7.92 7.14 18.97 23.01 1.98-3.30 14 .033 ₁₀ .312 .281 .747 .906 _Blue/Green .078-.130 _51864-9* _1-51864-5 4,234 _[2.15] 0.84 7.92 7.14 18.97 23.01 1.98-3.30 1/4 .469 .437 .903 1.140 _Blue/Green _{.078-.130 2-320563-4} _— M6 11.91 11.10 22.94 28.96 1.98-3.30 5/16 .469 .437 .903 1.140 _Blue/Green _{.078-.130 2-320575-3} _— M8 11.91 11.10 22.94 28.96 1.98-3.30 3/8 _13.49.531 _13.87.546 _25.701.012 1.280 _32.51 Blue/Green .078-.130 2-320564-2 _1.98-3.30 — 1/2 .713 .530 .996 1.355 _Blue/Green _{.078-.130 2-328976-2} _— M12 18.11 13.46 25.30 34.42 1.98-3.30 6 .375 .302 .958 _{1.148 Yellow/Yellow .095-.200 2-36161-5} _— M3.5 9.53 7.67 24.33 29.16 2.41-5.08 8 .375 .302 .958 _{1.148 Yellow/Yellow .095-.200 2-320568-2*} _— M4 9.53 7.67 24.33 29.16 2.41-5.08 10 .375 _9.53 .302 _7.67 _24.33.958 1.148 Yellow/Yellow .095-.200 2-36161-3* _29.16 _2.41-5.08 — 12 .042 1/4 .531 .468 1.124 _{1.392 Yellow/Yellow .095-.200 2-320569-5} _— 6,654 1.07 M6 13.49 11.89 28.55 35.36 2.41-5.08 [3.37] 5/16 .531 .468 1.124 _{1.392 Yellow/Yellow .095-.200 2-320576-2} _— M8 13.49 11.89 28.55 35.36 2.41-5.08 3/8 _15.06.593 _13.49.531 _30.151.187 1.486 Yellow/Yellow .095-.200 2-320577-1 _37.74 _2.41-5.08 — 1/2 .715 .474 1.130 _{1.490 Yellow/Yellow .095-.200} _52077-1 _— M12 18.16 12.04 28.70 37.85 2.41-5.08 6 .375 .302 .958 _{1.148 Yellow/Brown} .119-.200 _2-36161-6 _3-36161-0 M3.5 9.53 7.67 24.33 29.16 3.02-5.08 8 .375 .302 .958 _{1.148 Yellow/Brown} _{.119-.200 2-320568-3*} _— M4 9.53 7.67 24.33 29.16 3.02-5.08 10 .375 _9.53 .302 _7.67 _24.33.958 _29.161.148 Yellow/Brown _3.02-5.08.119-.200 2-36161-4 2-36161-8 10 .042 1/4 .531 .468 1.124 _{1.392 Yellow/Brown} _{.119-.200 2-320569-6 2-320569-8} 12,066 _[6.11] 1.07 M6 13.49 11.89 28.55 35.36 3.02-5.08 5/16 .531 .468 1.124 _{1.392 Yellow/Brown} _{.119-.200 2-320576-3} _— M8 13.49 11.89 28.55 35.36 3.02-5.08 3/8 _15.06.593 _13.49.531 _30.151.187 1.486 Yellow/Brown _37.74 _3.02-5.08.119-.200 2-320577-2 — 1/2 .715 .474 1.130 _{1.490 Yellow/Brown} .119-.200 _52077-2 _— M12 18.16 12.04 28.70 37.85 3.02-5.08

PIDG T

erminals and Splic

(18)

Ring Tongue Terminals

90° Bend

Material

Insulation-Vinyl, UL 94V-0

Terminal Body and Metallic

Sleeve-Copper per ASTM

B-152

Plating-Tin per ASTM B-545

Related Product Data

Insulation Color Code -pg. 4

Packaging Quantities -pg. 4

Performance Specifications -

pgs. 4 & 5

Application Tooling-pg. 66

Tongue _Dimensions Wire _{Part Number}

Wire Size Material Stud Terminal Insulation

Cicular Mils Thickness Size W D Insulation Diameter Loose [mm2_]

Max. Min. Color Max. Piece

22-16 _.033 _.312 _.157 _.140 Vinyl 509-3,260 10 Red 55148-1 [0.26-1.65] 0.84 7.92 3.99 3.56 12-10 _.040 _.375 _.206 _.250 Nylon 5,180-13,100 6 Yellow 696020-1 [2.62-6.64] 1.02 9.53 5.23 6.35

PIDG T

erminals and Splic

(19)

19 Rectangular Tongue

Terminals

Material

Insulation -Nylon except

where noted.

Terminal Body and Metallic

Sleeve -Copper per ASTM

B-152 except where noted.

Plating -Tin per ASTM B-545

Related Product Data

Insulation Color Code -pg. 4

Packaging Quantities -pg. 4

Performance Specifications

-pgs. 4 & 5

Application Tooling-pg. 66

[mm2_] Thickness Size W C E L X Insulation Diameter Loose Tape

26-22 2 .182 .211 .542 .647 .100 Yellow .082 3212062 — 202-810 .020 _0.51 M2 4.62 5.36 13.77 16.43 2.54 2.08 6 .277 .308 .643 .783 .130 _Yellow .082 ₃₃₀₂₅₀ _— [0.10-0.41] _M3.5 _7.04 _7.82 _16.33 _19.89 _3.30 _2.08 2 .182 .203 .607 .727 .115 _Red .125 ₃₂₅₁₄₈ _— M2 4.62 5.16 15.42 18.47 2.92 3.18 .237 .237 .643 .796 .143 _Red .140 _2-327968-1 _— 4 6.02 6.02 16.33 20.22 3.63 3.56 .237 .404 .810 1.015 .195 _Red .140 ₃₂₇₉₆₂ _— 6.02 10.26 20.57 25.78 4.95 3.56 .250 .187 .591 .736 .140 _Red .140 _55777-1 _— 5 6.35 4.75 15.01 18.69 3.56 3.56 M3 .277 .277 .702 .855 .143 _Red .140 _2-327950-1 _— 7.04 7.04 17.83 21.72 3.63 3.56 22-16 .237 .404 .810 1.015 .195 Red .140 2-327956-1 — 509-3,260 .033 6.02 10.26 20.57 25.78 4.95 3.56 0.84 .250 .312 .716 .846 .125 _Red .125 _{320629 2-320629-1} [0.26-1.65] 6 6.35 7.92 18.19 21.49 3.18 3.18 M3.5 .250 .312 .716 .846 .125 _Red .140 _33476* _2-33476-1 6.35 7.92 18.19 21.49 3.18 3.56 .302 .465 .872 1.109 .227 _Red .140 _{2-327938-1 2-327938-2} 7.67 11.81 22.15 28.17 5.77 3.56 .302 .465 .872 1.109 .227 _Red .140 _{327944* 2-327944-2} 8 7.67 11.81 22.15 28.17 5.77 3.56 M4 .390 .621 1.039 1.359 .310 _Red .140 ₃₂₇₉₃₂ _— 9.91 15.77 26.39 34.52 7.87 3.56 10 _7.92.312 .281 _7.14 _17.40.685 _22.68.893 .203 _5.16 Red .140 _3.56 320209* — .237 .237 .643 .796 .143 _Blue .150 _2-327970-4 _— 4 6.02 6.02 16.33 20.22 3.63 3.81 16-14 .237 .404 .810 1.015 .195 Blue .150 2-327964-4 — 2,050-5,180 .033 6.02 10.26 20.57 25.78 4.95 3.81 0.84 .244 .312 .716 .856 .125 _Blue .150 _— _55694-11 [1.04-2.62] 5 6.20 7.92 18.19 21.74 3.18 3.81 M3 .277 .277 .702 .855 .143 _Blue .150 _2-327952-2 _— 7.04 7.04 17.83 21.72 3.63 3.81

1_{Insulation - Vinyl}

2_{Terminal Body - Brass per MIL-C-50.}

AMP Standard Terminals and Splices. RoHS. Ready

AMP Standard

Product Facts

Solderless terminals and

splices performs up to

today’s standards for

reli-able termination in

applications ranging from

control circuits to heavy

duty power wiring

This catalog describes

only standard terminals

and splices

accommodat-ing wire sizes from 26

AWG through 4/0 AWG

These terminals are

pre-insulated and color coded

by wire size for easy

iden-tification

Funnel entry on many

ter-minals allows for easy

wire insertion for high

speed production

Nylon or vinyl insulation

provides high dielectric

strength

The serration or dimple

feature inside the terminal

barrel provides

excep-tional barrel contact and

tensile strength

Special plating process

creates a high resistance

to corrosion

Use of AMP application

tooling is designed for

uniform high quality

ter-minations

UL, CSA, Military

Approved

Table of Contents

Introduction ...2, 3

Performance Specifications ... 4, 5

Terminal Stud Hole Sizes ... 6

PIDG (Pre-Insulated Diamond Grip) ...7-32

Terminals ... 8-30

Splices ...31, 32

PIDG FASTON... 33-36

Terminals ... 34, 35

Splices ...36

PLASTI-GRIP ...37-52

Terminals ...38-49

Splices ...50-52

TERMINYL ... 53-56

Terminals ... 54, 55

Splices ...56

CERTI-SEAL ... 57, 58

Splices and Tooling ...58

Class 1 and Class 2 Military Approvals ...59- 65

Tooling ...66-70

Part Numerical Index ...71-73

Global Contacts ... 74

Numerical values

To convert U.S. customary unit values in this catalog to

their metric equivalents, use the following formulas:

3

Terminals and Splic

es

PIDG Terminals and Splices

Page 7

(Insulation Restricting

Terminals also)

PIDG FASTON Terminals and

Splices Page 33

(Insulation Restricting

Terminals also)

PLASTI-GRIP Terminals and

Splices Page 37

TERMINYL Terminals and

Splices