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krones

Academy

(2)

F 14 Modulfill VFJ, VFS, VFL Filler German Neutraubling/DE 11 F 15 Modulfill HES, HEL Filler German Neutraubling/DE 11 B 10 Twin Flow System – Operator Training German Neutraubling/DE 24 B 11 Botec F1 Super User – Workshop German Neutraubling/DE 25 L 19 Cold-Glue Labelling Station German Neutraubling/DE 28

M 19 Aseptic Block Supervisor (in 3 Modules) German Neutraubling/DE 102 More machine types upon request

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Dear Reader,

In order to prepare a good meal, it’s sufficient to follow a recipe. However, anyone who wants to whip up a delicious dish needs an understanding of the individual ingredients and techniques and their interactions.

The same applies to operating a system. With a vague knowledge, it is possible to achieve acceptable results. But those who want to work profitably need more than that. If you want to utilise this decisive

“more”, you’re in good hands at the krones Academy. That’s because

our courses cover the entire value chain of a beverage company and impart practice-based knowledge for any task. Highlights include:

n “The magic three” comprise seminars and tools for automation

with which downtimes can be minimised (Page 68 – 69).

n The training to become an “Aseptic Block Supervisor” minimises

costs and increases product quality for sensitive beverages (Page 102 – 103).

n The “krones machine driving licence” enables you to gain

transparency on the expertise of your team and to derive suitable measures (Page 104).

In addition, we will also be happy to create individual solutions for you. Just phone us and we can discuss together which training cours-es will help you achieve your objectivcours-es most quickly. According to our motto: future-oriented and value-securing.

I look forward to greeting you at the krones Academy and I want to

wish you a successful year in 2014.

Table of Contents

Important Information in Brief 2

Plastics Technology 4 Filling Technology 10 Cleaning Technology 17 Process Technology 18 Labelling Technology 26 Inspection technology 40 Packaging and Palletising Technology 48

Electrotechnology 55 Automation 68 IT Solutions 83 Management Training 91 Extra Services 104 2014 Dates/Locations/Prices 106 Worlwide

krones

Academy

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Cancellations

Cancellations are free of cost if we receive them at least two weeks before the start of the seminar.

Please note that in case of a cancellation within two weeks before the seminar, the complete course fees must be paid. Instead of a cancellation, the participation in the course can be transferred to another person free of cost.

Our seminars do not take place until a minimum number of participants register. For this reason,

krones

Academy reserves the right to cancel, postpone, or change seminars. Participants will be informed.

Individual Courses

In addition to our catalogue program, we offer courses that are tailored to your individual needs. For more information, please contact your respective local

krones

Academy. Our team there is happy to advise you on all eventualities.

Course Topics

For detailed information regarding the content of the courses, please visit our Website (www.krones.com/en/academy.php) or contact

krones

Academy directly.

Registration

Website: www.krones.com/en/academy.php E-mail: [email protected]

Serial Number

When registering, please enter the serial number of your machine(s). In this way, our trainers can prepare for the require-ments of the course participants in a targeted manner.

Seminar Schedule

Start of the seminar: 8:00 am (9:00 am on the first day) End of the seminar: approx. 4.00 pm

The management training times may differ. Accommodation

Upon desire, we are happy to help you reserve accommodation. To avoid problems, please send us the name and travel data of the participants at least 10 days before the start of the course. Please note that the incurred hotel costs (including extras like telephone, cleaning, and so on) must be paid by the partici-pants directly in the respective hotel. If this is not possible on your part, we will pay the hotel bill for you (plus a 19 % proces-sing fee) and then invoice you for the costs. In this case, please send us a written request to assume the costs (including a spe-cification of which costs should be assumed) before the arrival of the participants.

Transfer

In Germany, we can organise a free transfer between the airport or train station, your hotel, and

krones

Academy, as well as within Neutraubling, Rosenheim, and Flensburg. If you would like to take advantage of this service, then simply inform us during registration.

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Contiform Operation

Course: P 01 Duration: 2 days

Well-founded machine knowledge is absolutely necessary for high line efficiency. You will obtain the necessary knowl-edge of Contiform in this course. After only two days, you will be able to operate the machine alone. In addition, you will know all lubricating intervals and lubricating points, as well as which smaller faults can be quickly remedied.

Target group: Operators

Suitable for the following machine types: Contiform 2 and 3

Requirements: None Topics:

■ General information on the Contiform ■ Explanation of the mechanical system ■ Overview of the process engineering

(heating and blowing processes) ■ Meaning of the lubrication system ■ Important touch screen functions ■ Starting and converting the machine ■ Recipe management

A Contiform 3 (zenOn 6.22) is available for the practical training units.

Locations:

Neutraubling (DE), Franklin (US) Dates/prices: See pages 106 – 107

Contiform – Basics

(and Introduction to the Electrical Components)

Course: P 02 Duration: 3 – 4 days

How can faults be remedied quickly and how can

production stability be permanently optimised? With the right degree of background knowledge and practical exercises, this seminar will enable you to operate the Contiform safely and make important settings and adjustments yourself. Optional (only Neutraubling): The additional fourth day is dedicated to the Contiform electrical system and can be booked optionally.

Target group:

Operators, mechanics, electricians, electromechanics, line managers, maintenance staff

Suitable for the following machine types: Contiform 2 and 3

Requirements: None Basic topics:

■ Construction and method of operation of the Contiform ■ Machine pneumatic system

■ Lubrication intervals

■ Overview of possible faults and solutions ■ Heating and blowing process

■ Visualisation zenOn 6.20/6.22: surround with alarms and diagnose faults (touch screen)

■ Recipe management (create and change recipes) ■ Air recycling system

Electrical system topics:

■ AS-i-Bus, B&R controller, Profibus,

krones

wiring diagram

A Contiform 3 (zenOn 6.22) is available for the practical training units.

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Contiform – Maintenance

Course: P 04 Duration: 2 days

How are maintenance costs kept low? By using wear-and-tear parts correctly at the right point in time. This course gives you the necessary expertise to perform servicing efficiently and safely. Exercises on the training machine make sure that you can implement what you have learned in your own company immediately. The carefully developed documents also act as an ideal basis for knowledge to increase output permanently and minimise downtimes.

Target group:

Mechanics, electromechanics, maintenance staff Suitable for the following machine types: Contiform 2 (K43X-XXX and K78X-XXX) Requirements:

You must have attended the course “Contiform Basics“ (P 02) or have similar experience on the machine.

Topics:

■ Reacting correctly to faults ■ Replacing wear-and-tear parts ■ Wear parts strategy

■ Checking and exchanging components ■ Correctly adjusting new parts

A Contiform 3 (zenOn 6.22) is available for the practical training units.

Locations:

Neutraubling (DE), Franklin (US) Dates/prices: See pages106 – 107

Contiform – Mechanical Adjustments

Course: P 03 Duration: 2 days

The objective of this seminar is malfunction-free production with shorter downtimes. You will find out how you can avoid faults consistently through the proper adjustment of the Contiform and thus permanently increase the efficiency of the machine. In addition, you will make the adjustments yourself on the training machine and learn how to optimise it further. The content for “Detecting and remedying mechanical faults“ round off your knowledge.

Target group:

Operators, mechanics, electromechanics, maintenance staff

Suitable for the following machine types: Contiform 2 (K43X-XXX and K78X-XXX) or Contiform 3 (K441-XXX)

Requirements:

You must have attended the course “Contiform Basics“ (P 02) or have similar experience on the machine.

Topics:

■ Overview of the individual components of the Contiform, including the touch screen

■ Practical adjustments on mould carriers,

blowing/heating module, stretching unit, cams, etc. ■ Transfer synchronisation

■ Lubrication and maintenance

A Contiform 3 (zenOn 6.22) is available for the practical training units.

Locations:

Neutraubling (DE), Franklin (US), Taicang (CN) Dates/prices: See pages 106 – 107

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Contiform – PET Process Engineering

Course: P 05 Duration: 3 days

This course supports you in achieving consistently high bot-tle quality – even in case of very lightweight preforms with a narrow processing window. In addition, you will find out how to adjust the machine to new bottle types and optimise pa-rameters.

Target group:

Operators, mechanics, mechatronic engineers, quality auditors, line managers

Suitable for the following machine types: Contiform 2 and 3

Requirements: none Topics:

■ Basic PET knowledge ■ Decisive process factors

■ Setting and optimising parameters for “new” bottles ■ Using and managing recipes on the touch screen ■ Significance of process parameters in relation to preform

and bottle specifications

■ Practical exercises on the machine including how to set up new bottles

■ Optimising processes for low energy consumption ■ Saving recipes

A Contiform 3 (zenOn 6.22) is available for the practical training units.

Locations:

Neutraubling (DE), Franklin (US), Taicang (CN) Dates/prices: See pages 106 – 107

Contiform – Air Recycling

Course: P 06 Duration: 1 day

Minimising the blowing air consumption is an effective me-thod for noticeably reducing the operating costs of the Conti-form. Air Recycling 2, 3, 4, and 5 programs can mean up to 40 % savings for the expensive oil-free compressed air. You can dis-cover the best methods to use the programs in this seminar: you will become familiar with the functions and pneumatic components. Targeted exercises also guarantee that you can set the parameters on your own after the course.

Target group:

Operators, mechanics, mechatronic engineers, quality auditors, line managers, shift supervisors

Suitable for the following machine types: Contiform 2 and 3

Requirements:

You must have attended the “Contiform Basics” (P 02) course or have similar experience on the machine.

Topics:

■ Explanation of the pneumatic components

■ Pneumatic diagram (blowing module, heating module) ■ Air Recycling 2, 3, 4, and 5 (components and functions) ■ Practical exercises with the machine

A Contiform 3 (zenOn 6.22) is available for the practical training units.

Location:

Neutraubling (DE)

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Fillers – Tailor-Made Courses For Any System

Duration: 4 days A fundamental understanding of the machine is the best basis for systematic troubleshooting. This seminar therefore teaches you everything you need to know about your filler – from operation, function and the mechanical system to servic-ing and troubleshootservic-ing.

Target group:

Operators with maintenance tasks, mechanics, mechatronic engineers, and servicing technicians; if interested also line managers, shift supervisors, and electricians

Requirements:

Experience with the machine is an advantage, but not abso-lutely necessary.

Recommendation:

Can be combined with course “Varioclean CIP System (B01)“ Topics:

■ Construction and method of operation of the filler ■ Troubleshooting on the filler valve

■ Pipeline diagrams

■ Operating and cleaning programs

■ Control and visualisation on the touch screen ■ Pneumatic system

■ Cleaning, lubricating, and maintaining the machine ■ Servicing the most important subassemblies Locations:

All courses in Neutraubling (DE);

F 01 and F 02 also in Franklin (US), Bangkok (TH) and Taicang (CN)

Dates/prices: See pages 106 – 109

The following filler courses are available:

Course no. Designation

F 01 VODM Volumetic Filler

Suitable for Volumetic VODM and Variants F 02 Mecafill VKP/Modulfill HRS filler

Suitable for Mecafill VKP, Mecafill VKPV, Mecafill VKPV-CF, Mecafill VKP-PET, Mecafill VKP-DL and Modulfill HRS

F 09 Sensometic VP Filler

Suitable for Sensometic VP-I, VP-VI, VP-VM, VP-L, VP-I-PET and VP-L-PET

F 14 (New!) Modulfill VFJ, VFS and VFL filler F 15 (New!) Modulfill HES and HEL filler

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Aseptic Filling (AF)

Course: F 03 Duration: 5 days

A product recall causes one of the greatest possible loss that can happen to a beverage manufacturer. For this reason, a basic understanding of the processes and control is absolutely necessary especially for aseptic filling. The seminar provides the necessary basic information and a well-founded insight into the hygienic aspects of filling.

Target group:

Operators, mechanics, electricians Suitable for the following machine types: PET-Asept L (PES) and PET-Asept D (H2O2) Requirements: None

Topics:

■ Process sequence and control via program ■ Hygienic standards

■ Function

■ Principle of troubleshooting

■ Process Control System (PCS) – Basics Locations:

Neutraubling (DE), Franklin (US), Taicang (CN) Dates/prices: See pages 108 – 109

Efficient Troubleshooting for Aseptic Systems

Course: F 10 Duration: 3 – 5 days

This course aims at providing you efficient troubleshooting strategies. By means of a questionnaire, we determine your concrete training requirements before the start of training and individually adapt the contents. This procedure has proven itself when it comes to creating more reliable production pro-cess flows. Fewer downtimes and fewer quality risks and prob-lems are the result of this training.

Target group:

Line managers, maintenance staff, operators Suitable for the following machine types:

krones

PET-Asept Systems Requirements:

Knowledge of aseptic filling; work experience with

krones

PET-Asept systems. Topics:

krones

PET-Asept system: Process overview ■

krones

PET periphery process overview ■ Overview of the aseptic process ■ PCS basics

■ PCS in operation

■ Process analysis and troubleshooting – working through a list of questions

■ Optional: specialised production support Locations:

Customer filling plant on site Dates/prices: See pages 108 – 109

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Aseptic Filling Technology – Maintenance

Course: F 12 Duration: 1 day

Preventive maintenance is one of the most important factors for keeping downtimes low in the long run. You will acquire the necessary knowledge in this course. You will familiarise yourself with the filler subassemblies and learn which particu-lar hygienic measures are required for an aseptic system. Sys-tematic exercises with training models allow you to practise and enhance what you have learned under instruction. Target group:

Maintenance staff, operators with maintenance tasks; quality staff, laboratory technicians

Suitable for the following machine types:

krones

PET-Asept Systems Requirements:

Experience with aseptic filling Topics:

■ Critical hygiene areas in an aseptic system ■ Important hygiene measures during servicing ■ Hygiene in the maintenance environment

■ Practice: preparation and performing of the servicing of aseptic components (filling valve, distributor, etc.) whilst observing hygienic conditions.

Location:

Neutraubling (DE)

Dates/prices: See pages 108 – 109

Process Control System (PCS) in Practice

Course: F 13 Duration: 2 days

This seminar sheds a light on the highly complex aseptic processes, which are vital for quality: You will find out more about process-relevant influence variables and learn to use them. Moreover, the seminar will inform you on how to apply the process control system (PCS) for continuous process moni-toring - in both each machine and the entire process. In the process, the focus is on the function and control of the aseptic system, the monitoring of quality-relevant parameters, and possible consequences for the quality of various products. Target group:

Shift supervisors, line managers, production managers, factory managers, quality managers

Suitable for the following machine types:

krones

PET-Asept Systems Requirements:

Knowledge of aseptic filling Topics:

■ Technical basics: terms and definitions, sensitivity of bever-ages, quality assurance

■ Explanation of the aseptic process

■ PCS basics: signal transmission, recipe structure, program control

■ PCS control and visualisation system

■ Process-relevant parameters: phase and class parameters, sterility, CIP, SIP

Location:

Neutraubling (DE)

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Bottle Washers – Step by Step

Course: C 01 Duration: 4 days

Bottle washers work perfectly only if they are operated and serviced properly. This seminar will provide you with the necessary knowledge: You will learn how to best handle and maintain the machine. In addition, you will find out how to calculate the ideal amount of cleaning agent to achieve the best possible cleaning result at minimum cost. And thanks to a fundamental understanding for the machine processes, you will be able to optimise processes and hygienic standards and reduce downtimes when the seminar is over.

Target group:

Operators, mechanics, electricians Suitable for the following machine types:

All

krones

bottle washers apart from the Spiragrip. Requirements: None

Topics:

■ Function of the bottle washers

■ Differences between the bottle washers ■ Introduction to process engineering ■ Cleaning and maintenance

■ Mechanical and electrical systems ■ Troubleshooting

■ Overview of existing upgrades Location:

Flensburg (DE)

Dates/prices: See pages108 – 109

Filling Technology – Maintenance

Course: F 17 Duration: 2 days

Preventive maintenance is one of the most important factors for keeping downtimes low in the long run. You will acquire the necessary knowledge in this course. You will be introduced to the individual filler subassemblies and the required special tools. Targeted exercises with training models allow you to practise and enhance what you have learned under instruc-tion.

Target group:

Mechanics and servicing staff

Suitable for the following machine types:

krones

Filling machines (Mecafill, Isofill, Sensometic, Volumetic, Modulfill)

Requirements:

Basic knowledge in general mechanics and filling technology Topics:

■ Bottle bypass unit ■ Drives

■ Product manifolds and air distributors ■ Lifting cylinders

■ Filling valves

■ Removal, dismantling, exchange, assembly, installation, and adjustment of wear-and-tear parts

Location:

Neutraubling (DE)

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VarioClean CIP System

Course: B 01 Duration: 0.5 days

This course is ideal for you if you want to reduce the CIP down-times and reduce the connected costs to a minimum. With a focus on the “Cleaning Parameters” and “Product Quality” core topics, you will familiarise yourself with the fundamen-tals of the machine technology, the control concept, and the visualisation system. Information regarding the cleaning pa-rameters and their influence on the cleaning process complete your knowledge.

Target group:

Operators, mechanics, electro-mechanical engineers, quality auditors, line managers, shift supervisors

Suitable for the following machine types: VarioClean

Requirements: None Recommendation:

Can be combined with the “Volumetic VODM Filler” (F 01) and “Mecafill VKP Filler” (F 02) courses

Topics:

■ Basics of cleaning technology (pH values,

chemicals, cleaning sequences, etc.)

■ Components of the CIP system ■ Safety instructions

■ Prior to, during and after production ■ Control and visualisation

■ Possible malfunctions during the process

■ Reading the setpoint and actual values correctly and

com-paring them

■ Cleaning and maintenance

Location:

Neutraubling (DE)

Dates/prices: See pages 108 – 109

Flash Pasteuriser – Thermal Product Treatment

Course: B 03 Duration: 1 day

In beverage process, heat treatment is most effective method to guarantee high product quality. In order for you to be able to take advantage of the pasteurisation technology optically, this course will provide you with well-founded basic knowl-edge: in just a day you will become familiar with the function diagram of the flash pasteuriser, the control concept, the visu-alisation, and the most important parameters.

Target group:

Operators, mechanics, electromechanical engineers, quality auditors, line managers, shift supervisors

Suitable for the following machine types: VarioFlash B, VarioFlash J, VarioAsept Requirements: None

Recommendation:

Can be combined with the “Volumetic VODM Filler” (F 01) and “Mecafill VKP Filler” (F 02) courses

Topics:

■ Basics of heat treatment

■ Components and process sequences ■ Safety instructions

■ Prior to, during and after production ■ Type change-over on the touch screen ■ Control and visualisation

■ Possible malfunctions during the process

■ Reading the setpoint and actual values correctly and

compa-ring them

■ Cleaning and maintenance

Location:

Neutraubling (DE)

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Bottle, Can and Product Treatment

(Pasteuriser)

Course: B 04 Duration: 1 day

This workshop offers you a comprehensive insight into the pasteurisation process. After only a day, you are able to perform inspection and maintenance work on the machine quickly and efficiently. The pasteurisation result is thus per-manently optimised – with minimum downtimes.

Target group:

Operators, mechanics, electricians, electronics engineers, me-chatronic engineers, quality auditors, laboratory technicians, line managers, shift supervisors

Suitable for the following machine types: SHIELD

Requirements: None Topics:

■ What is pasteurisation? ■ How does the pasteuriser work? ■ Pasteuriser structure

■ Central Heat Exchanger Supply System (CHESS) ■ Mechanical and electrical components ■ Operation: touch screen, cleaning

Location: Flensburg (DE)

Dates/prices: See pages 108 – 109

Contiflow Mixer

Course: B 06 Duration: 1 day

An optimally adjusted mixer reduces the costs during the production process. For this reason, this course tells you how to set parameters properly and remedy faults efficiently. Target group:

Maintenance technicians

Suitable for the following machine types: Contiflow

Requirements: None Recommendation:

Can be combined with the “Volumetic VODM Filler” (F 01) and “Mecafill VKP Filler” (F 02) courses

Topics:

■ Construction and function of the machine

■ Mixing principle, calculation of the mixing rations, mixing

with fixed percentages

■ Automatic compensation, setting of the mixing parameters ■ Setting the machine parameters

■ Adding new product types, setting type parameters ■ Production and CIP programs

■ Brix measurement and CO2 parameters

■ Internal and external signal transmission of the machine ■ Alarms, diagnostics, troubleshooting

Location:

Neutraubling (DE)

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Efficient Handling of Botec F1 Controlled Lines

Course: B 08 Duration: 3 days

This workshop is designed to make the handling of Botec more efficient and the close any gaps in knowledge. At the beginning of the course, you will receive a questionnaire in which we will determine your individual training needs. In the course, the questions and topics that are relevant to you will be handled systematically. The knowledge of the processes and parameters gained in this manner will pay off noticeably in production: due to more stability, shorter downtimes, and fewer quality risks.

Target group:

Operators, line managers, process managers Suitable for the following machine types: Botec F1 process control system

Requirements:

Experience in handling process systems, basic MS Office knowledge

Topics:

■ Process parameters ■ Process steps and recipes ■ Process step interrelations ■ Botec F1 recipe editor

■ Generating and evaluating the batch log ■ Trend evaluation

■ Troubleshooting and process explanation

(“what, why, how?”) Location:

Neutraubling (DE)

Dates/prices: See pages 108 – 109

evoguard

Valve Technology

Course: B 09 Duration: 1.5 days

Fast and proper maintenance lowers the quality risks and thus the costs of rejects. This seminar puts the necessary equip-ping tool for the maintenance of valves in your hand: you have the opportunity to practice on training models and see how valves are disassembled and reassembled and how seals are exchanged. A theoretical part regarding process engineering and control technology round off the seminar.

Target group:

Maintenance staff and operators, as well as process engineers and process technicians

Suitable for the following machine types:

evoguard

Valve Series Requirements:

Basics of filling and process technology Recommendation:

Can be combined with the “Volumetic VODM Filler“ (F 01) and “Mecafill VKP Filler“ (F 02) courses

Topics:

■ Function of the individual valves (using models, only in

house at

krones

)

■ Process engineering basics ■ Pneumatic system

■ Disassembly and assembly of individual valves using

training components (only in house at

krones

)

■ Controller

■ Maintenance and servicing

Location:

Neutraubling (DE)

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Botec F1 Super User – Workshop

Course: B 11 Duration: 10 days

This workshop enables you to reliable master demanding tasks and problems without outside help. After ten days you will be capable of independently carrying out back-up care, designing screens for the visualisation system, creating trend graphics, creating users and assigning authorisations. In addi-tion, you will learn how to locate stepping conditions or lock-ing devices in the software and program recipe procedures. During the workshop you will process your own project on a simulated system. This enables you to immediately implement the content of the training course and to put your knowledge to the test – under actual conditions, but without a risk. Target group:

System support personnel, PLC system programmers Suitable for the following machine types:

Botec F1 with ILTIS Requirements:

A good knowledge of and, ideally, practical experience with PLC programming (Siemens Simatic Step7), practical experi-ence with Botec F1 and a basic knowledge of using SQL servers and local networks

Topics:

■ Addition of a new component or a new unit in the system

configuration

■ Creating the process steps for new units with the related

parameters

■ Adapting the visualisation system

■ Creating and adapting locking devices in the PLC ■ Programming control logics system for new units/new

components in the PLC

■ Testing the programming on a simulated system

Location: Neutraubling/DE

Twin Flow System (TFS) – Operator Training

Course: B 10 Duration: 1 day

A fault occurs in ongoing operation - what do you do? The bet-ter you understand the system, the fasbet-ter malfunction causes can be located and eliminated. You will acquire the necessary knowledge in this training course: For example, by practising which valve is switched when, you become familiar with the detailed system operation. In addition, you also gain valuable knowledge about which parameters affect the beer quality and how you can use this knowledge effectively at your plant. Target group:

System operators and brewmasters Suitable for the following machine types: Twin Flow System (TFS)

Requirements:

Good knowledge of the production and filtering of beer Topics:

■ Process steps: Sterilisation, preparation, filtration, product

change-over, CIP

■ Components and their maintenance ■ Technological aspects of filtration ■ Processing and operating materials ■ Emergency Stop and locking devices

■ In-line measurements and their methods of operation

Location: Neutraubling/DE

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Cold-Glue Table Machine

Course: L 17 Duration: 4 days

A malfunction occurs – what now? This seminar provides you with tried-and-true strategies with which you can quickly put the machine back on course. Here you’ll become familiar with effective methods for specifically locating and effectively eliminating malfunction causes. Then long downtimes and problems with product quality will be a thing of the past. And so that you can apply what you’ve learned immediately at your plant, a large part of the seminars consists of practical exercises.

Target group:

Operators, mechanics, electromechanics, line managers, maintenance staff

Suitable for the following machine types:

All

krones

table machines with cold-glue labelling stations Requirements: None

Theoretical topics:

■ Overview of the machine functions ■ Mechanical and electrical components

■ Work and checks prior to, during and after production ■ Control elements, touch-screen

■ Detection of malfunctions and their rapid elimination ■ Glue, label, and container quality

■ Converting handling parts

Practical topics (approx. 70 % of the training time):

■ Adjustment and practical work

– from container infeed to machine discharge – on glue roller, glue scraper and pallet carrousel

– on label magazine and gripper cylinder up to label trans-fer to the containers

– on the brushing on station, rolling-on station

■ Maintenance work and lubrication points

Locations:

Neutraubling (DE), Franklin (US), Bolton (UK), Bangkok (TH), Johannesburg (ZA)

Dates/prices: See pages 112 – 115

Cold-Glue Module Machine

Course: L 18 Duration: 4 days

The objective of this seminar is efficient production with unplanned downtimes. You will learn how to consistently avoid malfunctions with the correct adjustment and mainte-nance work, permanently increasing the efficiency. After four days with many practical exercises, you can work indepen-dently with the machine while achieving a high labelling qual-ity and quickly eliminating various faults.

Target group:

Operators, mechanics, electromechanics, line managers, maintenance staff

Suitable for the following machine types:

All

krones

module machines with cold-glue labelling stations Requirements: None

Theoretical topics:

■ Overview of the machine functions ■ Mechanical and electrical components

■ Work and checks prior to, during and after production ■ Control elements, touch-screen

■ Detection of malfunctions and their rapid elimination ■ Glue, label, and container quality

Practical topics (approx. 70 % of the training time):

■ Adjustment and practical work

– from container infeed to machine discharge

– Converting handling parts, docking/undocking labelling stations

– on glue roller, glue scraper and pallet carrousel

– on label magazine and gripper cylinder up to label trans-fer to the containers

– on the brushing on station, rolling-on station – on the RPC to adjust the rotation of the bottles

■ Maintenance work and lubrication points

Locations:

Neutraubling (DE), Franklin (US), Bolton (UK), Johannesburg (ZA)

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Cold-Glue Labelling Station

Course: L 19 Duration: 2.5 days

Producing malfunction-free? Without unplanned downtimes, but with a high level quality? You will find out how to do that in this seminar. At a training machine you will practice all important adjustment and maintenance work on a labelling station so that you can reliably apply your new skills back at your plant. And you will learn effective methods with which you can not only quickly discover malfunction causes, but above all can also specifically eliminate them.

Target group:

Operators, mechanics, electromechanics, line managers, maintenance staff

Suitable for the following machine types: All

krones

table and module machines with cold-glue labelling stations Requirements: None

Theoretical topics:

■ Maintenance intervals and adjustments ■ Detecting and remedying faults ■ Glue, label, and container quality

Practical topics (approx. 90 % of the training time):

■ Adjustment and practical work

– from the glue roller to the glue scraper to the pallet carrousel

– on label magazine and gripper cylinder up to label trans-fer to the containers

– on the brushing on station, rolling-on station Location:

Neutraubling/DE

Dates/prices: See pages 114 – 115

Cold-Glue Labeller – Maintenance

Course: L 16 Duration: 5 days

Are there proven strategies for how to reliably and quickly eliminate machine failures? And can malfunctions already be prevented before they occur? The answer to both questions is “yes“. This seminar will show you how best to react in case of an emergency: You will learn how to quickly restore the machine to proper working order when problems occur. And you will become familiar with effective maintenance methods with which you can avoid risks and errors from the outset. Target group:

Mechanics and servicing staff

Suitable for the following machine types:

All

krones

cold glue, tabletop, and module machines Requirements:

Basic knowledge in general mechanics and labelling technology

Practical topics (approx. 90 % of the training time):

■ Removing, repairing, assembling and adjusting of

– worm drive, toothed belt and universal joint shaft – guidance handling parts and dead plates

– bottle table, servo motor seal kit, rotary plate – encoder, setting zero point

■ On labelling station

– Glue roller bearing, glue scraper – Pallet unwinder

– Label magazine – Gripper cylinder Location:

Neutraubling/DE

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Self-Adhesive Technology

Course: L 04 Duration: 2 days

Spur the labeller to top performance – without unplanned downtimes and product faults? You will find out how to do that in this seminar. You will gain an understanding of the design and functionality of the machine, enabling you to work independently and reliably with it. You will learn how to quickly eliminate malfunctions and how to avoid them from the start in future. Practical exercises will enable you to apply the methods and knowledge you learn immediately in your everyday working life.

Target group:

Operators, mechanics, electromechanics, line managers, maintenance staff

Suitable for the following machine types:

Autocol APS 3 and APS 4 tabletop and module machines Requirements: None

Topics:

■ Overview of the machine functions

■ Pneumatic system and electrical components ■ Operation of the machine and touch screen ■ Troubleshooting

■ Conversion

■ Adjustment (approx. 50 % of the training time):

– Container table, container head – Machine infeed and discharge – Conveyor drive

– Application arm, application wedge – Label application wedge

– Peeled-label carrier film disposal unit – Label removal unit to container

■ Lubrication and maintenance

■ Requirements on the label and container quality ■ Parameters

Locations:

Neutraubling (DE), Franklin (US), Bolton (UK), Taicang (CN) Dates/prices: See Page 110 – 111

Sleevematic 795 M for Shrink Sleeves

Course: L 05 Duration: 2 days

Shrink labels are an excellent means to promote sales. The prerequisite is, however, that they must sit perfectly on every container. You can discover how you can achieve this within a brief period in this course. Knowledge on the setting of parameters and the performance of maintenance tasks also help you avoid downtimes and produce permanently at a high level.

Target group:

Operators, mechanics and maintenance staff Suitable for the following machine types:

ONLY FOR Sleevematic Model 795 M – Linear Machine for Shrink Sleeves

Requirements: None Topics:

■ Overview of the machine functions ■ Label and container path

■ Operation of the machine and touch screen ■ Explanation of the most important parameters

■ Adjustment work Machine infeed, mandrel, cutting ring,

conveyor and transfer rollers

■ Quality of labels and containers ■ Maintenance and lubrication

Locations:

Neutraubling (DE), Franklin (US), Taicang (CN) Dates/prices: See page 110 – 111

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Labeller Change-Over – Workshop

Course: L 07 Duration: 2 days

Efficiency is frequently neglected during conversions. To coun-teract this problem, methods for more productive conversion will be worked out together in this workshop. In the process, the workshop takes the individual situation of your line into consideration. The new process is described in a check list and can be implemented immediately in your plant. Our trainers work according to the SMED method, which is also applied within the scope of TPM.

Target group:

Operators, mechanics, electromechanics, line managers Suitable for the following machine types:

all

krones

labellers Requirements: None Topics:

■ Analysis of the actual situation

■ Determination of your objective together with operators

and managers

■ Optimisation of the process using the experience of the

team members

■ Development of a new method

■ Setting down of the new process in a check list ■ Conversion using the newly defined processes ■ Measurement of the time savings

Location:

Neutraubling (DE), Franklin (US) Dates/prices: See pages 112 – 113

Canmatic Labeller – Operation or

Maintenance

Course: L 11 Duration: 2 – 2.5 days

The more qualified the machine maintenance, the more ef-ficient the machine operation. With systematic exercises and valuable background knowledge, this course will enable you to get the maximum out of your Canmatic. All training contents are explained and exercised directly on a training machine.

Please note: The course for the operator lasts two days, and the course for the maintenance staff two and a half days. Target group:

Operators, technicians, mechanics, quality assurance and laboratory staff, line managers, servicing managers Suitable for the following machine types:

Canmatic for wrap-around or pre-cut labels Requirements: None

Topics:

■ Function of the labeller ■ Glue, label, and container

■ Application: from label to container

■ The container flow from the infeed to the discharge ■ Setup of the labeller including the synchronisation of the

labelling aggregate

■ Conversion

■ Using the touch screen ■ Safety devices and displays ■ Care and maintenance ■ Remedying faults

Location: Franklin (US)

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Contiroll (745) Hotmelt Technology

Course: L 02 Duration: 4 days

Fewer costs in servicing, more efficient conversion: this course will show you how to achieve these objectives. In four days, you will obtain all knowledge that you need to keep the Con-tiroll in operation in the best possible manner and to main-tain it optimally. During the practice section on our training machine, you have the opportunity to test and practice the targeted methods in peace.

Target group:

Operators, mechanics, electromechanics, line managers, maintenance staff

Suitable for the following machine types: Contiroll (745) Requirements: None

Topics:

■ Overview of the machine functions

■ Pneumatic system and electrical components ■ Operation prior to, during and after production

– Control elements, touch screen, troubleshooting

■ Conversion:

– Proper procedure

– Optimisation of the process

■ Adjustment work

– Container passage through the machine – Brushing-on station/rolling-on station – Label holder, automatic label reel adhesion – Label film buffer, label film guider

– Feed roller, cutting unit, gluing unit

– Vacuum gripper cylinder, label transfer point – Label parameters

■ Lubrication and maintenance ■ Label, container, and glue quality

Locations:

Neutraubling (DE), Franklin (US), Bolton (UK), Bangkok (TH) Dates/prices: See page 110 – 111

Contiroll Hotmelt Machine – Maintenance

Course: L 15 Duration: 3 days

Fewer standstills, fewer malfunctions, longer service life – this course will show you how to increase the productivity of the labeller permanently. You will discover how to correct any machine failures quickly and how to perform preventive main-tenance. A training machine and special training modules give you the opportunity to test and practice the introduced methods with the help of the trainer.

Target group:

Mechanics and servicing staff

Suitable for the following machine types: Contiroll 745, Contiroll HS, Contiroll module Requirements:

Basic knowledge in general mechanics and labelling technology

Topics:

■ Servicing and adjustment in practice: rolling-on station,

turntable, gluing unit, cutting unit, vacuum cylinder

■ Servicing of the machine drive

■ Routine maintenance and lubrication work ■ Handling special tools

Location: Neutraubling/DE

(21)

Contiroll HS (High Speed) – Operator Training

Course: L 08 Duration: 2 days

This course provides you with insights into the Contiroll HS, its controller functions and the navigation on the touch screen. By means of practical exercises, you will gain the necessary security for efficiently operating the Contiroll HS on a high pro-duction level.

Target group:

Operators, mechanics and maintenance staff Suitable for the following machine types: Contiroll HS (High Speed)

Requirements: None Topics:

■ Structure, safety and function of the Contiroll HS ■ Pneumatic components

■ Touch-screen menu guidance ■ Maintenance and lubrication

■ Basic knowledge of electrical components ■ Handling containers and labels

■ Elementary troubleshooting method

Locations:

Franklin (US), Bangkok (TH) Dates/prices: See Page 112 – 113

Hotmelt Technology, Contiroll HS (High Speed)

Course: L 03 Duration: 4 days

Label at high speed and with perfect quality? With the right operation and servicing, this is child’s play for the Contiroll. With the right amount of background knowledge and practi-cal exercises, this seminar lets you guarantee perfect product quality and quickly remedy any faults.

Target group:

Operators, mechanics, electromechanics, line managers, maintenance staff

Suitable for the following machine types:

Contiroll HS (High Speed) tabletop and module machines Requirements: None

Topics:

■ Overview of the machine functions

■ Pneumatic system and electrical components

■ Operation and checks prior to, during and after production

– Control elements, touch screen – Troubleshooting

■ Conversion ■ Adjustment work

– Machine infeed and discharge – Brushing on, rolling on

– Label holder, automatic label reel adhesion – Film wedge control, conveyor roller, cutter – Glue roller and glue scraper, vacuum-grip cylinder – Label transfer to the container

■ Lubrication and maintenance ■ Label, container, and glue quality ■ Parameters

Locations:

Neutraubling (DE), Franklin (US), Bangkok (TH) Dates/prices: See pages 110 – 111

(22)

Contiroll HS – Systematic Troubleshooting

Course: L 14 Duration: 2 days

Most companies have instructions on how to remedy faults. In the event of a malfunction, it is important to quickly spot the cause of the trouble.

In this course, you will learn methods for systematically find-ing and eliminatfind-ing causes of faults. By means of practical exercises, you can immediately apply what you have learned on a Contiroll HS.

Target group:

Maintenance staff, mechanics, line managers Suitable for the following machine types: Contiroll HS

Requirements: Sufficient experience with the machine Topics:

■ Methods, basics and definitions

■ Practical troubleshooting on the Contiroll HS ■ Touch screen: the most frequent fault messages ■ Adjustment faults on the Contiroll HS

Locations:

Neutraubling (DE), Franklin (US) Dates/prices: See pages 112 – 113

Contiroll HS (High Speed) – Maintenance

Course: L 09 Duration: 3 days

This maintenance course will help you in reaching maximum productivity with the Contiroll HS. During three intensive training days you enhance your knowledge about setup, the mechanical structure, and the timing of the machine. This enables you to check, set, and correct all mechanical functions of the Contiroll HS.

Target group:

Operators, mechanics and maintenance staff Suitable for the following machine types: Contiroll HS (High Speed)

Requirements:

Participation in the “Contiroll HS – Operator Training (L 08)“ course or corresponding knowledge

Topics:

■ Explanation of the mechanical and pneumatic components

with practical exercises

■ Maintenance intervals, servicing

■ Adjustment procedures for Contiroll HS components ■ Removal and installation of necessary components ■ Proper cleaning and care exercises

■ Deepening of knowledge in regard to the troubleshooting

method Locations:

Neutraubling (DE), Franklin (US), Bangkok (TH), Taicang (CN) Dates/prices: See pages 112 – 113

(23)

Linatronic M2 – Advanced Course

Course: I 02 Duration: 4 days

Are you a Linatronic expert? You will be after this seminar. This seminar enables you to master almost all faults and other tasks on the machine independently. Based on the knowledge from the basic course, you learn how to increase the inspec-tion precision even further. The setup of new container types and efficient remedying of faults are practised directly on the training machine.

Target group:

Electricians, electronic engineers, mechatronic engineers Suitable for the following machine types:

Linatronic 735 M2, 712 M2 Requirements:

Participation in the “Linatronic M2 basic course (I 01)“ or similar knowledge

Topics:

■ Brief review of the basics of inspection technology ■ Creation and parametrisation of a new container type ■ Explanation and parametrisation of the test container

pro-gram

■ Adjustment of the shift register ■ Error diagnosis using the oscilloscope ■ Replacement of faulty components Locations:

Neutraubling (DE), Taicang (CN) Dates/prices: See pages 114 – 115

Linatronic M2 - Basic Course

Course: I 01 Duration: 4 days

Forward-looking work brings more results than just reacting to faults. For this reason, this course deals with more than just the avoidance of standstills. You will also find out how to save unnecessary costs for new glass: with the right machine settings, you reduce the reject rate while maintaining a high quality standard. Practical exercises on the Linatronic training machine provide the opportunity to test and deepen what you have learned in practice.

Target group:

Electricians, electronic engineers, mechatronic engineers Suitable for the following machine types:

Linatronic 735 M2, 712 M2 Requirements:

Basic knowledge of electrical equipment Topics:

■ Construction and function

■ Overview of the electrical and electronic components ■ Hardware plan ■ Bus systems ■ Operation ■ Format change ■ Inspection units ■ Troubleshooting ■ Data back-up ■ Creation of new users Location:

Neutraubling (DE)

(24)

PET-View

Course: I 03 Duration: 3 days

Various preform types and different ambient temperatures can lead to faults and failures. This seminar shows the interac-tions between these variables and gives you the opportunity to adapt the inspection efficiency optimally to your respective conditions. The setup of new container types and efficient remedying of faults are practised directly on the training ma-chine (Contiform with integrated PET-View).

Target group:

Electricians, electronic engineers, mechatronic engineers Suitable for the following machine types:

PET-View type 776 Requirements:

Basic knowledge of electrical equipment Topics:

■ PET-View design and function

■ Overview of the electrical and electronic components ■ Operation

■ Function and parametrisation of the inspection units – Bottom inspection

– Opening inspection

– Side wall and bottom quality ■ Troubleshooting

Locations:

Neutraubling (DE), Taicang (CN) Dates/prices: See pages 114 – 115

Checkmat 731 / 752

Course: I 05 Duration: 3 days

With a Checkmat, you assure the quality of your products – but only if it is used and adjusted properly. In this course, you will learn how to optimally work with the Inspector and how to prevent rejection of faultless products. To create a learning environment that is close to reality for you, a training machine is always available for the course.

Target group:

Electricians, electronic engineers, electromechanics Suitable for the following machine types:

Checkmat 731/ 752, Sekamat, Cantronic, ModulCheck Requirements:

Basic knowledge of electrical equipment Topics:

■ Construction and function of the filler

■ Overview of the electrical and electronic components ■ Operation

■ Function and parametrisation of the inspection units ■ Setup of a new container type

■ Determining and remedying faults ■ Data back-up

Locations:

Franklin (US), Bangkok (TH), Taicang (CN) Dates/prices: See pages 114 – 115

(25)

Checkmat 707

Course: I 06 Duration: 1 day

With a Checkmat, you assure the quality of your products – but only if it is used and adjusted properly. In this course, you will learn how to optimally work with the Inspector and how to prevent rejection of faultless products. To create a learning environment that is close to reality for you, a training machine is always available for the course.

Target group:

Electricians, electronic engineers, electromechanics Suitable for the following machine types:

Checkmat 707 with LCT 3 controller Requirements:

Basic knowledge of electrical equipment Topics:

■ Mechanical structure of the inspection unit ■ Adjustment, operation, maintenance, and cleaning ■ Introduction to the machine documents

■ Parametrisation of the inspection units ■ Determining and remedying faults ■ Data back-up

Locations:

Neutraubling (DE), Franklin (US), Bangkok (TH) Dates/prices: See pages 116 – 117

Checkmat 707 with DART

Course: I 07 Duration: 1 day

With a Checkmat, you assure the quality of your products – but only if it is used and adjusted properly. In this course, you will learn how to optimally work with the Inspector and how to prevent rejection of faultless products. To create a learning environment that is close to reality for you, a training machine with DART is always available for the course.

Target group:

Electricians, electronic engineers, electromechanics Suitable for the following machine types:

Checkmat 707 with DART Requirements:

Basic knowledge of electrical equipment Topics:

■ Mechanical structure of the inspector

■ Adjustment, operation, maintenance, and cleaning ■ Menu guidance in the visualisation

■ Parametrisation of the inspection units ■ Determining and remedying faults

■ Restoring of the system after a malfunction Location:

Neutraubling (DE)

(26)

Modular Linatronic 735 – Advanced Course

Course: I 09 Duration: 5 days

Become a Linatronic expert in only five days. This course gives you the opportunity to deepen your knowledge from the basic course further. You will find out how to set up new container types. use the diagnosis function efficiently, and much more. Practical exercises on the training machine make sure that you can implement what you have learned in your own company immediately.

Target group:

Electricians, electronic engineers, mechatronic engineers Suitable for the following machine types:

Linatronic 735 Requirements:

Participation in the “Linatronic 735 Basic Course (I 08)“ or similar knowledge

Topics:

■ Brief review of the basics of inspection technology ■ Creation and parametrisation of a new container type ■ Adjustment of the shift register

■ Error diagnosis using the oscilloscope ■ Replacement of faulty components ■ Calibration of servo drives

Location:

Neutraubling (DE)

Dates/prices: See pages 116 – 117

Modular Linatronic 735 – Basic Course

Course: I 08 Duration: 5 days

How do I work with the Linatronic 735? How do I optimally adjust the inspection systems? How do I proceed in case of a malfunction? This course familiarises you with the com-ponents of the Linatronic 735 and enables you to perform all important work steps independently. Practical exercises also guarantee that you gain confidence and routine quickly when working with the machine.

Target group:

Electricians, electronic engineers, mechatronic engineers Suitable for the following machine types:

Linatronic 735 Requirements:

Basic knowledge of electrical equipment Topics:

■ Construction and function

■ Overview of the electrical and electronic components ■ Hardware plan

■ Bus systems ■ Operation ■ Format change ■ Inspection units

■ Explanation and parametrisation of the test container program

■ Troubleshooting ■ Data back-up Location:

Neutraubling (DE)

(27)

Non-returnable Packaging Technology

Course: D 01 Duration: 2 days

Even when packaging machines are used, the following ap-plies: productivity increases drastically due to expert opera-tion and conversion. You can gain the necessary knowledge in this hands-on seminar. After only two days, you are able to op-erate the machine safety, perform conversions independently, and assume maintenance tasks.

Target group:

Operators with maintenance tasks, mechanics, maintenance staff, line managers

Suitable for the following machine types:

Variopac, Wrapapac (from zenOn 5.5 onward), Variopac Pro Requirements: None

Topics:

■ Safety systems

■ Function and operation of touch screen

■ Function and operation of the P127 controller (if used) ■ Demands on the glue, carton and film quality ■ Main functions of the machine

■ Identification and elimination of faults (diagnostics

functions)

■ Replacement of motors, frequency inverters, encoders ■ Cutter replacement at the film cutting module ■ Machine pneumatic system

■ SEW Movigear controller for conveyor

■ Reading, understanding and using connection diagrams ■ Machine conversion

■ Explanation of the parameters

■ Electrics and gas, shrinking tunnel (

krones

, Sotec) ■ Lubrication and maintenance

■ Spare parts documentation and orders

Locations:

Rosenheim (DE), Taicang (CN)

Palletising Technology

Course: D 02 Duration: 2 days

Pallets are absolutely necessary for transport and storage. It is thus even more important to achieve high efficiency and thus a minimum error rate during palletising. You will find out how in this course. This course will also handle the correct adjust-ment of the machines and the detection, remedy, and avoid-ance of faults.

Target group:

Operators with maintenance tasks, mechanics, maintenance staff, line managers

Suitable for the following machine types:

Modulpal, Robobox, pallet and container conveyors, modular palletiser

Requirements: None Topics:

■ Safety systems

■ Function and operation of touch screen ■ Basic functions of the machine

■ Quality requirements for intermediate layers ■ Main functions of the machine

■ Identifying and eliminating faults (diagnostic functions) ■ Exchange of motors, encoders, Acopos/Danfoss frequency

inverters

■ Calibration of the servo axis ■ Machine pneumatic system

■ Reading, understanding and using connection diagrams ■ Machine conversion

■ Explanation of the parameters

■ Fully automatic gripper change (if used) ■ Gripper head

■ Lubrication and maintenance

■ Spare parts documentation and orders

(28)

Robobox and Modulpal

Course: D 04 Duration: 3 days

Label at high speed and with perfect quality? This is child’s play for the team of Robobox and Modulpal – but only in case of proper operation and maintenance. With the right amount of background knowledge and practical exercises, this semi-nar lets you guarantee perfect product quality, quickly remedy any faults, and prevent failures.

Target group:

Mechanics, maintenance staff, line managers Suitable for the following machine types:

Modulpal, Robobox, pallet and container conveyors, modular palletiser

Requirements: Basic technical knowledge Topics:

■ Safety systems

■ Function and operation of touch screen ■ Basic functions of the machine ■ Main functions of the machine

■ Identification and elimination of faults (diagnostics) ■ Exchange of motors, encoders, Acopos/Danfoss frequency

inverters

■ Calibration of the servo axis ■ Machine pneumatic system

■ Reading, understanding and using connection diagrams ■ Machine conversion

■ Explanation of the parameters

■ Fully automatic gripper change (if used) ■ Gripper head

■ Lubrication and maintenance

■ Spare parts documentation and orders

■ Replacement of motors, Acopos frequency inverters,

encoders Location: Rosenheim (DE)

Dates/prices: See pages116 – 117

Packaging Technology

Course: D 03 Duration: 1 day

Fault-free packaging is important for your product. And for your production? That too! This is because how a packaging machine is adjusted, operated, and maintained directly affects its productivity. In this course, you will discover which require-ments must be fulfilled so that you can get the maximum from your machine. Proven strategies for detecting and rem-edying faults round off the course.

Target group:

Operators with maintenance tasks, mechanics, maintenance staff, line managers

Suitable for the following machine types:

Modulpal, Linapac, Linapac II, Smartpac, pack conveyor, con-tainer conveyor

Requirements: None Topics:

■ Safety systems

■ Function and operation of touch screen ■ Basic functions of the machine ■ Quality requirements: Glue and carton ■ Main functions of the machine

■ Identification and elimination of faults (diagnostics) ■ Replacement of motors, Acopos frequency inverters,

encoders

■ Calibration of motors and encoders ■ Pneumatic components

■ Reading, understanding and using connection diagrams ■ Machine conversion

■ Explanation of the parameters

■ Fully automatic gripper change (if used) ■ Differences between the different cup grippers ■ Lubrication and maintenance

■ Spare parts documentation and orders

Location:

Rosenheim (DE), Taicang (CN) Dates/prices: See pages 116 – 117

(29)

Modulpal – Non-Returnable Technology

Course: D 06 Duration: 3 days

A fundamental understanding of the machine is the best basis for high productivity This seminar thus teaches you everything you need to know about the Modulpal disposal technology, from operation, function, and the mechanical sys-tem to the maintenance and servicing of the most important components.

Target group:

Mechanics, maintenance staff, service technicians, electricians, line managers

Suitable for the following machine types:

Modulpal, pallet and container conveyors, modular palletiser Requirements: basic technical knowledge

Topics:

■ Safety systems

■ Function and operation of touch screen ■ Basic functions of the machine ■ Main functions of the machine

■ Identification and elimination of faults (diagnostics

functions)

■ Exchange of motors, encoders, Acopos/Danfoss frequency

inverters

■ Calibration of the servo axis ■ Machine pneumatic system

■ Reading, understanding and using connection diagrams ■ Machine conversion

■ Explanation of the parameters

■ Fully automatic gripper change (if used) ■ Gripper head, louvre head

■ Lubrication and maintenance

■ Spare parts documentation and orders

■ Replacement of motors, Acopos frequency inverters,

encoders

Modulpal – Returnable Technology

Course: D 05 Duration: 3 days

A fundamental understanding of the machine is the best basis for high productivity This seminar thus teaches you everything you need to know about the Modulpal disposal technology, from operation, function, and the mechanical sys-tem to the maintenance and servicing of the most important components.

Target group:

Mechanics, maintenance staff, service technicians, electricians, line managers

Suitable for the following machine types:

Modulpal, pallet and container conveyors, modular palletiser Requirements: basic technical knowledge

Topics:

■ Safety systems

■ Function and operation of touch screen ■ Basic functions of the machine ■ Main functions of the machine

■ Identification and elimination of faults (diagnostics

functions)

■ Exchange of motors, encoders, Acopos/Danfoss frequency

inverters

■ Calibration of the servo axis ■ Machine pneumatic system

■ Reading, understanding and using connection diagrams ■ Machine conversion

■ Explanation of the parameters

■ Fully automatic gripper change (if used) ■ Gripper head, hook gripper

■ Lubrication and maintenance

■ Spare parts documentation and orders

■ Replacement of bearings, belts, and linear units

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Packaging and Palletising Technology

Innovations

Course: D 07 Duration: 2 days

What’s new in the area of packing and palletising technology? This course will provide you with concrete answers to this question. You obtain a complete overview of all machines and information on the state of the art in developments and find out whether and how you can implement the introduced in-novations profitably in your company.

Target group:

Managers, line managers

Suitable for the following machine types: complete packing and palletising technology Requirements: basic technical knowledge Topics:

■ Packing technology ■ Recycling technology ■ Disposal technology ■ Palletising technology ■ New glass processing ■ Packaging technology

Location: Rosenheim (DE)

Dates/prices: See pages 116 – 117

krones

Electrical Technology

for Mechanical Maintenance Staff

Course: E 01 Duration: 2 days

The more versatile your expert knowledge, the better you can react to all kinds of everyday production situations. This course offers you the possibility to obtain well-founded knowledge on electrical technology. This includes the reading and understanding of connection diagrams, the identification of electrical components, and navigation on the touch screen. At the end of the seminar, you will be able to eliminate mal-functions independently and thus reduce the downtimes in case of a machine failure.

Target group:

Operators with maintenance tasks, mechanics, maintenance staff, line managers, servicing managers

Suitable for the following machine types: All

krones

fillers and labellers

Requirements:

Basic knowledge of the mechanics of

krones

machines is beneficial

Topics:

krones

connection diagram system ■ Basics: Bus system, AS-Interface

■ Touch-screen with zenOn: type management, user manage-ment, and data back-up

krones

standard encoder (exchange and adjustment) ■ Diagnostics and replacement of components

■ Data back-up and recovery after malfunctions Locations:

Neutraubling (DE), Franklin (US), São Paulo (BR), Johannesburg (ZA)

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Filler – Electrical System (LCT3/KFS3 Controller)

Course: E 03 Duration: 3 days

The quality and efficient that you production achieves also depends on the machine control systems: In order for you to be able to guarantee reliable functionality, this course will tell you how to understand, diagnose, repair, and exchange deci-sive electrical parts.

Target group:

Electricians, electronic engineers, electrical engineers, electro-mechanics

Suitable for the following machine types:

Mecafill, Sensometic, Volumetic (all with LCT 3 control sytem) Requirements:

Basic knowledge of the mechanical system of the machine is beneficial

Topics:

■ System overview and paths of communication ■

krones

connection diagram

■ Basics of AS-Interface and Profibus ■ Danfoss FC300/VLT5000, MCT10 software ■ Touch screen with zenOn

krones

standard encoder and sensors ■ Diagnostics and replacement of components ■ Filling valve controller KFS3

■ Operation and parametrisation on the LCT 3 ■ Filling valve and sensor diagnosis

■ Back-up of the parameters (software included in the scope of supply of

krones

)

■ Diagnostics and troubleshooting

Locations:

Neutraubling (DE), Bangkok (TH), Taicang (CN) Dates/prices: See pages 118 – 119

Contiform – Electrical Components

Course: E 02 Duration: 2 days

How can malfunctions on the Contiform be quickly eliminat-ed? This course will tell you. That’s because you are provided with valuable knowledge on the connection diagram and the various components of the machine. And to enable you to react quickly and specifically in everyday production, various malfunctions will be simulated and eliminated in the practice section.

Target group:

Electricians, electronic engineers, mechatronic engineers Suitable for the following machine types:

all Contiform machines Requirements:

basic knowledge of stretch-blow moulders Topics:

krones

Reading a connection diagram

■ Overview of bus structure ■ AS-i bus: Basic principles

■ ASI Safety at Work (machine-specific) ■ Powerlink

■ Profinet

■ Heating controller HC-Net ■ Troubleshooting

Locations:

Neutraubling (DE), Franklin (US), Taicang (CN) Dates/prices: See pages 118 – 119

References

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