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0 21.Mar.2014 Issue for Construction J. G. Kim H.W.Chung M.K. Kim A 08.Jan.2014 Issue for Approval J. G. Kim H.W.Chung M.K. Kim REV. DATE DESCRIPTION DESIGNED CHECKED APPROVED OWNER

PROJECT

SHUQAIQ STEAM POWER PLANT

ENGINEER

CONTRACTOR

SUBCONTRACTOR VENDOR INTERNAL DOC.NO

XXXX-XXXX-XXXX

THIS DOCUMENT IS NOT TO BE USED FOR CONSTRUCTION OR FOR ORDERING MATERIAL UNTIL CERTIFIED AND DATED.THE CONTRACTOR HHI CONFIRMS FULLY COMPLIANCE WITH THE O/E’S COMMENTS. NO OTHER CHANGES HAD BEEN MADE ON THE DOCUMENT. THE CONTRACTOR MAY SUBMIT THE DOCUMENTS AS “FOR CONSTRUCTION”

APPROVAL/CERTIFICATION INFORMATION DOC. NO : POY-HHI-T-00397

REV. NO : A

DATE : 26. FEB. 2014

STATUS : Code 2, Approved with Comments

DOCUMENT TITLE

INSPECTION AND TEST PLAN (ITP)

FOR ELECTRICAL

CONTRACT NO. DOCUMENT NO NO. OF PAGES REV.

(2)

Table of Contents

1. S-00-TAA-Q-43-036-001 : ITP for Electrical…….………..1 to 2

2. S-00-TAA-Q-43-036-002 : Cable and Tray & Conduit(Ele)....…….. ………….3 to 6

3. S-00-TAA-Q-43-036-003 : LV MV SWGR………. ………...7 to 8

4. S-00-TAA-Q-43-036-004 : Motor Control Center………..…...9 to 10

5. S-00-TAA-Q-43-036-005 : Transformer ……….……...11 to 12

6. S-00-TAA-Q-43-036-006 : AC / DC UPS System………....13 to 14

7. S-00-TAA-Q-43-036-007 : BUS DUCT……….………...15 to 16

8. S-00-TAA-Q-43-036-008 : Distribution Board(Incl UPS AC/DC Board)…….17 to 18

9. S-00-TAA-Q-43-036-009 : Motor…….……….19 to 20

10.

S-00-TAA-Q-43-036-010 : Cathodic..………..….21 to 22

11.S-00-TAA-Q-43-036-011 : Earthing and Bonding……….23 to 24

12.S-00-TAA-Q-43-036-012 : Lighting System…….……….25 to 26

13.S-00-TAA-Q-43-036-013 : Lightning Protection….…..……….27 to 27

14. S-00-TAA-Q-43-036-014 : Receptacle, Junction Box, RCU….…………..….28 to 29

15. S-00-TAA-Q-43-036-015 : Cable and Tray & Conduit(Telecom).………..….30 to 32

16. S-00-TAA-Q-43-036-016 : CCTV………..……….….33 to 34

17. S-00-TAA-Q-43-036-017 : PA BX………..………….…35 to 36

19. S-00-TAA-Q-43-036-018 : Junction Box(Telecom)…………..………….…..37 to 38

(3)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Cable / Tray / Conduit

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-002 Rev. 0 Page : 3 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Drawing Receiving Insp. Procedure: S-00- TAA-Q-43-008-001

As per Specified in Applicable Specification and Drawing

- No Damage, Corrosion & Deformation

- Shall be properly laid out on wooden supports clear of the soil.

HSFP-ST-01 W W R

2 Installation Cable Tray, Ladder and Conduit Installation.

100% Approved drawing.

Vender Drawing

- Check tag numbers are correct.

- Verify Cable tray and tray installed as per construction drawing.

- Check alignment as overlapped of trays. - Check bonding jumpers installed at tray joint

connections and tight.

HSFP-EL-028

W W M

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(4)

Disc : Electrical Item : Cable / Tray / Conduit

ITP No. : S-00-TAA-Q-43-036-002 Rev. 0 Page : 4 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE

2 Installation Cable Tray, Ladder and Conduit Installation. 100% Installation All Route Approved drawing. Vender Drawing

- Check hold down clamp and brackets are installed. - Check cable ladder properly supported.

- Check cover installed(to be installed after all the cables are tested and properly terminated) - Check junction box supports independent from

conduit and tray.

- Check conduit supports within the specified interval according to approved drawing.

- Check touch up of galvanizing performed (if required)

- No sharp edges. - No obstructions. - Check tray Labelling

HSFP-EL-028

W W M

3 Excavation,

backfilling(Civil), Duct, Sand bed & Sand fill

100% Installation All Route

Approved drawing.

- Check the cable trench and dimension and

elevation of bottom of trench as approved drawings. - Check rigid PVC location and size as per drawing, (if required)

- Check the tiles installed as per approved drawing

HSFP-EL-029

(5)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical

Item : Cable / Tray / Conduit

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-002 Rev.0 Page : 5 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 3 Excavation, backfilling(Civil), Duct, Sand bed & Sand fill

100% Installation All Route

Approved drawing

- Check using of clean sand without stone for sand bedding and sand filling with appropriate depth - Check the Trench route marker and symbol (after cable testing and complete backfill)

HSFP-EL-029

W W M

4

Cable Installation - Installation & Visual Check.

- Insulation resistance Test

All Cable Approved vender Drawing

Approved drawing -

- Check and confirm cable shall be meggered before Installation(on reel test/Only Power cable : If

required)

- Verify cable type & configuration.

- Damaged cables shall be replaced before Sand filling

- Check and confirm cable shall be meggered before And after installation, record of testing shall be available.

- Check proper arrangement, segregation and layer Of cable, bending radius as per vender data, and allowable Slack.

- Check the barrier between the HV/LV cable (if required)

- Check cable fix to cable tray and ladder properly.

HSFP-EL-001

(6)

Disc : Electrical Item : Cable / Tray / Conduit

ITP No. : S-00-TAA-Q-43-036-002 Rev. 0 Page : 6 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 4 Cable Installation - Installation & Visual Check.

- Insulation resistance test

All Cable Approved vender Drawing

Approved drawing

- Check cable tags correct.

- Check cable caps for protection of cable ends Shall be properly protected after installation.

HSFP-EL-001/01B

(7)

1Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : MV / LV SWGR

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-003 Rev. 0 Page : 7 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec.,

General Ass’y Dra wing

Receiving Insp. Pr ocedure: S-00-TAA -Q-43-008-001

As per Specified in Applicable Specification and Drawing

- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.

- Check Shock indicator (if required)

HSFP-ST-01 W W R

2 MV/LV SWGR -Installation & Visual Check.

-Busbar conductivity Check. -Insulation resistance test.

Each Unit - Approved vender Drawing

- Approved drawing -Technical

specification(SEC)

- Check installation method as per installation drawing.

- Check doors and panels to ensure proper opening and closure.

- Check paint damage, tag plate, warning label , visual damage etc.

HSFP-EL- 006

W W W

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(8)

Item : Electrical Item : MV / LV SWGR

ITP No. : S-00-TAA-Q-43-036-003 Rev. 0 Page : 8 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 MV/LV SWGR -Installation & Visual Check.

-Busbar conductivity Check.

-Insulation resistance test

Each Unit - Approved vender Drawing

- Approved drawing - Technical

specification(SEC)

- Check fuse rating, main parts rating / type. - CT/VT ratios shall be visualy checked against

drawing.

- Check operation of safety shutter.

- Check busbars are installed at correct location. - Check busbars connection tight ness and correct

phasing.

- Torque check of busbar connection as per manufacturer recommendation.

- Check busbars conductivity (end to end) - Check the condition of earthing bar and

connections, measure continuity of switchboard to main earth.

-Check insulation resistance values of busbars

HSFP-EL- 006

(9)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Motor Control Center

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-004 Rev. 0 Page : 9 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Drawing Receiving Insp. Procedure: S-00-TAA-Q-43-008-001

As per Specified in Applicable Specification and Drawing

- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.

HSFP-ST-01 W W R

2 Motor Control Center -Installation & Visual

Check.

-Busbar conductivity Check. -Insulation resistance test.

Each Unit - Approved vender Drawing

- Approved drawing -Technical

specification(SEC)

- Check installation method as per installation drawing.

- Check doors and panels to ensure proper opening and closure.

- Check paint damage, tag plate, warning label , visual damage etc.

HSFP-EL-005

W W W

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(10)

Item : Electrical Item : Motor Control Center

ITP No. : S-00-TAA-Q-43-036-004 Rev. 0 Page : 10 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE

3 Motor Control Center. -Installation & Visual Check.

-Busbar conductivity Check. -Insulation resistance test

Each Unit - Approved vender Drawing

- Approved drawing - Technical

specification(SEC)

- Check fuse rating, main parts rating / type. - Check operation of safety shutter.

- Check busbars are installed at correct location. - Check busbars connection tight ness and correct

phasing.

- Torque check of busbar connection as per manufacturer recommendation.

- Check busbars conductivity.

- Check the condition of earthing bar and

connections, measure continuity of switchboard to main earth.

-Check insulation resistance values of busbars

HSFP-EL-005

(11)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Transformer

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-005 Rev. 0 Page : 11 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material Each Delivery Related POS/ Material Spec., General Ass’y Drawing Receiving Insp. Procedure: S-00-TAA-Q-43-008-001

As per Specified in Applicable Specification and Drawing

- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.

- Check Shock indicator or Shock record (if required)

HSFP-ST-01 W W R

2 Transformer

-Installation & Visual Check.

-Insulation resistance test -Oil level & dielectric Check

Each Unit Approved vender Drawing

Approved drawing Technical

specification(SEC)

- Check installation method as per installation drawing.

- Check paint damage, tag plate, warning label, visual damage etc.

-Check insulation resistance for HV-earth / LV-earth

- Check explicit all porcelain & other bushings For damages on the surface

HSFP-EL-011 W W M

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(12)

Disc : Electrical Item : Transformer

ITP No. : S-00-TAA-Q-43-036-005 Rev. 0 Page : 12 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 Transformer

-Installation & Visual Check.

-Insulation resistance test -Oil level & dielectric Check

Each Unit Approved vender Drawing

Approved drawing Technical

specification(SEC)

- Check no-load tap changer for proper movement.

- Check continuity on all tap position. - Check oil colour and smell.

- Check connection as approved drawing. - Check neutral earthing connection.

- Measure neutral earthing, equipment earthing continuity.

- Check oil level and pressure level. -

HSFP-EL-011

(13)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : AC / DC UPS System

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-006 Rev. 0 Page : 13 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Drawing Receiving Insp. Procedure: S-00-TAA-Q-43-008-001

As per Specified in Applicable Specification and Drawing

- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.

HSFP-ST-01 W W R

2 AC / DC UPS System -Installation & Visual Check.

Each Set - Approved vender Drawing

- Approved drawing -Technical

specification(SEC)

- Check installation method as per installation drawing.

- Check paint damage, tag plate, warning label, visual damage etc.

- Check installation of inter-connection cabling as per approved drawing.

HSFP-EL-003 HSFP-EL-004 W W W

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(14)

Item : Electrical Item : AC / DC UPS System

ITP No. : S-00-TAA-Q-43-036-006 Rev. 0 Page : 14 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 AC / DC UPS System -Installation & Visual Check.

Each Set - Approved vender Drawing

- Approved drawing - Technical

specification(SEC)

- Check main parts rating / type as per relevant drawing.

- Check isolation switch Open / Close. - Check earthing for system cubicle. - Check battery type.

- HSFP-EL-003 HSFP-EL-004 W W W

(15)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : BUS DUCT

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-007 Rev. 0 Page : 15 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Drawing Receiving Insp. Procedure: S-00-TAA-Q-43-008-001

As per Specified in Applicable Specification and Drawing

- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.

- Check the group Identification number of BUS DUCT (If required)

HSFP-ST-01 W W R

2 BUS DUCT

-Installation & Visual Check.

-Busbar conductivity Check. -Insulation resistance test.

Each Set - Approved vender Drawing

- Approved drawing -Technical

specification(SEC)

- Check the position of equipment to be connected with regard to the layout drawing.

- Check assemble & install support as detail - Check paint damage, tag plate, warning label,

visual damage etc.

- Torque check of busbar connection per vendor Recommendation.

HSFP-EL-010

W W W

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(16)

Item : Electrical Item : BUS DUCT

ITP No. : S-00-TAA-Q-43-036-007 Rev. 0 Page : 16 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 BUS DUCT

-Installation & Visual Check.

-Busbar conductivity Check. -Insulation resistance test

Each Set - Approved vender

Drawing

- Approved drawing - Technical

specification(SEC)

- Check the phase sequence of the connection. - Check the connection of switchboard bus duct

section.

- Check busbars are installed at correct location. - Check busbar conductivity test.

- Check insulation resistance of busbar - Check the instrument air condition.

HSFP-EL-010

(17)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Distribution Board(Incl UPS

AC/DC Board.

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-008 Rev. 0 Page : 17 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remark s Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection 100% Related POS/ Material Spec.,

General Ass’y Drawi ng

Receiving Insp. Proc edure: S-00-TAA-Q-43-008-001

As per Specified in Applicable Specification and Drawing

- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports

clear of the soil.

HSFP-ST-01 W W R

2 Distribution Board

-Installation & Visual Check. . Each Unit - Approved vender Drawing - Approved drawing -Technical specification(SEC)

- Check installation method as per installation drawing.

- Check assemble & install supports as drawing. - Check paint damage, tag plate, warning label , visual damage etc.

HSFP-EL- 007

W W W

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(18)

Item : Electrical Item : Distribution Board(Incl UPS

AC/DC Board.

ITP No. : S-00-TAA-Q-43-036-008 Rev. 0 Page : 18 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 Distribution Board -Installation & Visual Check.

Each Unit - Approved vender Drawing

- Approved drawing - Technical

specification(SEC)

- Check MCB rating, main parts rating / type. - Check the condition of earthing bar and

connections, measure continuity of switchboard to main earth.

HSFP-EL- 007

(19)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Motor

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-009 Rev. 0 Page : 19 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec.,

General Ass’y Dra wing

Receiving Insp. Pr ocedure: S-00-TAA -Q-43-008-001

As per Specified in Applicable Specification and Drawing

- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.

HSFP-ST-01 W W R

2 Motor

-Installation & Visual Check. -Insulation Check. Each Unit - Approved vender Drawing - Approved drawing -Technical specification(SEC)

- Check orientation of installation correct as per drawing.

- Check motor name plate, visual damage etc. - Check insulation resistance values of motor. - Check insulation resistance values of motor space heater and temperature detector. - Check motor earthing connection.

HSFP-EL- 002

W W W

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(20)

Item : Electrical Item : Motor

ITP No. : S-00-TAA-Q-43-036-009 Rev. 0 Page : 20 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 Motor

-Installation & Visual Check.

-Insulation Check.

Each Unit - Approved vender Drawing

- Approved drawing - Technical

specification(SEC)

- Check power / control / space heater cable are connected correctly.

- Check the correct condition(Gland /Foundation Level)

HSFP-EL- 002

(21)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical

Item : Cathodic

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-010 Rev. 0 Page : 21 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec.,

General Ass’y Dra wing

Receiving Insp. Pr ocedure: S-00-TAA -Q-43-008-001

As per Specified in Applicable Specification and Drawing

- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.

HSFP-ST-01 W W R

2 Cathodic

-Installation & Visual Check.

-Insulation resistance test. -Installation Check of anode

Each Set - Approved vender Drawing

- Approved drawing -Technical

specification(SEC)

1. Common check point

- Check assemble & install supports as drawing. - Check paint damage, tag plate, warning label,

visual damage etc.

- Check fuse rating , main parts rating / type. - Check & verify the thermit weld condition. - Check fuse rating, main parts rating / type.

HSFP-EL- 022

W W W

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(22)

Item : Electrical Item : Cathodic

ITP No. : S-00-TAA-Q-43-036-010 Rev. 0 Page : 22 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequen cy

Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 Cathodic

-Installation & Visual Check.

-Insulation resistance test. -Installation Check of anode

Each Set - Approved vender Drawing - Approved drawing - Technical specification(SEC)

- Check mechanical integrity of cable connection. - Check epoxy encapsulation of weld.

- Measure the cable resistance to pipe.

- Check location as per requirement and approved drawing.

- Check anode length,size, and physical damages. - Check the reference electrode had been soaked. - Check access point installed beneath isolation

joint.

2, Installation Check & Testing (Sacrificial Anode)

- Check no physical damages, sand bedded and soaked prior install.

- Check Mg, anode are installed at correct location - Check anode installed horizontally and paralled

to the pipe per vendor recommendation. 3, Installation Check & Testing (MMO Anode) - Check if any damages of MMO canistered anode - Check anode length,size, and physical damages - Check correct location, depth according to the

approved drawing.

HSFP-EL- 022

(23)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Earthing and Bonding

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-011 Rev. 0 Page : 23 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Dr awing Receiving Insp. Procedure: S-00-TAA-Q-43-008-00 1

As per Specified in Applicable Specification and Drawing

- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.

HSFP-ST-01 W W R

2 Earthing and Bonding -Earthing electrode /Cable

Route / Cable connection. -Inspection earth pit check. -Electrical system earthing test Each unit & Equipment Approved vender Drawing Approved drawing Technical specification(SEC )

- Verify the marking points for installation rod As per construction drawing.

- Check and verify the installation of earthing rod As per project specification.

- Verify the completed section of depth of the Cable as per specification and construction - HSFP-EL- 018 HSFP-EL- 019 W W W

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(24)

Disc : Electrical Item : Earthing and Bonding

ITP No. : S-00-TAA-Q-43-036-011 Rev. 0 Page : 24 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE

2 Earthing and Bonding -Earthing electrode /Cable Route / Cable connection. -Inspection earth pit check. -Electrical system earthing test Each unit & Equipment Approved vender Drawing Approved drawing Technical specification(SEC)

- Verify cable kicker pipes or protection pipes are adequately

- Check cable size and connection. - Check cable protection.

- Compression type splice or thermo-weld connection, wrapped with insulation tape. - Check inspection earth pit according to the

construction drawing.

- Check earth bar according to the construction Drawing.

Check individual electrode resistance value. - Check group or plant earth resistance value - Check earth connection between the electrode

and the supply neutral and plant earth loop continuity.

- Check connection of clean earth to plant earth.

HSFP-EL- 018

HSFP-EL- 019

(25)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Lighting System

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-012 Rev. 0 Page : 25 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec.,

General Ass’y Dra wing

Receiving Insp. Pr ocedure: S-00-TAA -Q-43-008-001

As per Specified in Applicable Specification and Drawing

- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.

HSFP-ST-01

W W R

2 Lighting System. -Installation & Visual Check.

-Insulation Resistance test.

Each unit & Equipment Approved vender Drawing Approved drawing Technical specification(SEC)

- Check installation method as per installation drawing.

- Check paint damage, tag plate, warning label , visual damage etc.

- Check cable size and connection.

- Check lighting model and type with lamp type. - Fixtures tag number.

HSFP-EL- 012

W W W

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(26)

Disc : Electrical Item : Lighting System

ITP No. : S-00-TAA-Q-43-036-012 Rev. 0 Page : 26 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 Lighting System. -Installation & Visual Check.

-Insulation Resistance test.

Each unit & Equipment Approved vender Drawing Approved drawing Technical specification(SEC)

- Check type of Ex-Protection.

- Check spare hole / cover to seal and cover tightened.

- Check the earthing wire connection properly. - Verify continuity and insulation resistance. - Check the light cable condition

(rigid or flexible conduits, cable glands)

HSFP-EL- 012

(27)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Lightning Protection

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-013 Rev. 0 Page : 27 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec.,

General Ass’y Dra wing

Receiving Insp. Pr ocedure: S-00-TAA -Q-43-008-001

As per Specified in Applicable Specification and Drawing

- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.

Mill Certificate &

HSFP-ST-01

W W R

2 Lightning Protection. -Installation & Visual Check. Each unit & Equipment Approved vender Drawing Approved drawing Technical specification(SEC)

- Check installation method as per installation drawing.

- Check tag plate, visual damage etc. - Check cable size and connection. - Check lightning model and type. - Fixtures tag number.

- Check the earthing wire connection properly. - Verify continuity and insulation resistance.

HSFP-EL-030 W W W

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(28)

Disc : Electrical Item : Receptacle, Junction Box,RCU

ITP No. : S-00-TAA-Q-43-036-014 Rev. 0 Page : 28 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Dr awing Receiving Insp. Procedure: S-00-TAA-Q-43-008-00 1

As per Specified in Applicable Specification and Drawing

- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.

HSFP-ST-01 W W R

2 Receptacle & Junction Box.

RCU.

-Installation & Visual Check.

-Insulation Resistance test

Each unit & Equipment Approved vender Drawing Approved drawing Technical specification(SEC )

- Check installation method as per installation drawing.

- Check paint damage, name plate, warning label , visual damage etc. incl (IP protection class) - Check adequate protection for fittings and cable Against corrosion weather etc.

- Check earthing bonding correct.

HSFP-EL- 009 HSFP-EL- 013 HSFP-EL- 014 HSFP-EL- 021 W W W

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(29)

1Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Receptacle, Junction Box,RCU

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-014 Rev. 0 Page : 29 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE

2 Receptacle & Junction Box. RCU

-Installation & Visual Check.

-Insulation Resistance test

Each unit & Equipment Approved vender Drawing Approved drawing Technical specification(SEC

- Check type of IP protection class & Ex-Protection.

- Check spare hole / cover to seal and cover tightened.

- Inspect wiring inside the junction boxes for Correct wiring method and wire splicing. - Verify continuity and insulation resistance. - Check zone applicable safety code.

- Check that the appropriate cover is installed for each type of receptacle.

- Verify the position of switch according to the specification. HSFP-EL- 009 HSFP-EL- 013 HSFP-EL- 014 HSFP-EL- 021 HSFP-EL- 021 W W W

(30)

Disc : Electrical

Item : Cable / Tray / Conduit (Telecom)

ITP No. : S-00-TAA-Q-43-036-015 Rev. 0 Page : 30 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Dr awing Receiving Insp. Procedure: S-00-TAA-Q-43-008-00 1

As per Specified in Applicable Specification and Drawing

- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.

HSFP-ST-01 W W R

2 Installation Cable Tray, Ladder and Conduit Installation.

100% Approved drawing.

Vender Drawing

- Check tag numbers are correct.

- Verify Cable tray and tray installed as per construction drawing.

- Check alignment as overlapped of trays. - Check bonding jumpers installed at tray joint

connections and tight.

HSFP-TE- 001

W W M

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(31)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical

Item : Cable / Tray / Conduit(Telecom)

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-015 Rev. 0 Page : 31 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE

2 Installation Cable Tray, Ladder and Conduit Installation. 100% Installation All Route Approved drawing. Vender Drawing

- Check hold down clamp and brackets are installed. - Check cable fix to cable tray and ladder properly. - Check cable ladder properly supported.

- Check cover installed(to be installed after all the cables are tested and properly terminated) - Check junction box supports independent from

conduit and tray.

- Check conduit supports within the specified interval according to approved drawing.

- Check touch up of galvanizing performed (if required) - No sharp edges. - No obstructions. HSFP-TE- 001 W W M 3 Cable Installation - Installation & Visual Check.

- Insulation resistance Test

All Cable Approved vender Drawing

Approved drawing

- Check megger test on the reel (For the construction : If required) - Verify cable type & configuration.

HSFP-TE- 001

(32)

Disc : Electrical

Item : Cable / Tray / Conduit(Telecom)

ITP No. : S-00-TAA-Q-43-036-015 Rev. 0 Page : 32 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 3 Cable Installation - Installation & Visual Check.

- Insulation resistance Test

All Cable Approved vender Drawing

Approved drawing -

- Check and confirm cable shall be meggered before And after installation, record of testing shall be available.

- Check proper arrangement, segregation and layer Of cable, bending radius as per vendor data, and allowable Slack. HSFP-TE- 001 W W M 4 Cable Installation - Installation & Visual Check.

- Insulation resistance test

All Cable Approved vender Drawing

Approved drawing

- Check cable tags correct.

- Check cable caps for protection of cable ends Shall be properly protected after installation.

HSFP-TE- 001

(33)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical

Item : CCTV

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-016 Rev. 0 Page : 33 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec.,

General Ass’y Dra wing

Receiving Insp. Pr ocedure: S-00-TAA -Q-43-008-001

As per Specified in Applicable Specification and Drawing

- No Damage, type, specification, etc

HSFP-ST-01 W W R

2 CCTV Installation -Installation & Visual Check.

Each Unit - Approved Vender Drawing

- Approved drawing - Technical specification(SEC)

- Check name plate, tag No,

- Check the camera’s are mounted on correct location as per drawing.

- Check the correct lighting is provided for camera - Check power & signal cables are fixed properly

with appropriate cable marking & The cable length is ample for movement of camera.

HSFP-IN-004 W W W

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(34)

Item : Electrical Item : CCTV

ITP No. : S-00-TAA-Q-43-036-016 Rev. 0 Page : 34 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 CCTV Installation -Installation & Visual Check.

Each Unit - Approved Vender Drawing

- Approved drawing - Technical specification(SEC)

- Check the accessibility and facilities maintenance.

- Check No damage.

- Check earthing connection.

(35)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical

Item : PABX

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-017 Rev. 0 Page : 35 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec.,

General Ass’y Dra wing

Receiving Insp. Pr ocedure: S-00-TAA -Q-43-008-001

As per Specified in Applicable Specification and Drawing

- No Damage, type, specification, etc

HSFP-ST-01 W W R

2 PABX Installation -Installation & Visual Check.

Each Unit - Approved Vender Drawing

- Approved drawing - Technical specification(SEC)

- Check name plate, tag No,

- Check the wiring as per construction drawing. - Check the structured cabling cabinet are

installed as per drawing and orientation. - Check the earthing and arresters for telecom

cabinet(if applicable). HSFP-TE- 002 HSFP-TE- 003 W W W

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(36)

Item : Telecommunication Item : PABX Installation

ITP No. : S-00-TAA-Q-43-036-017 Rev. 0 Page : 36 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 PABX Installation -Installation & Visual Check. 100% - Approved Vender Drawing - Approved drawing - Technical specification(SEC) - Check No damage.

- Verify the Explosion proof telephones are mounted on easy accessible area.

HSFP-TE- 002

HSFP-TE- 003

(37)

Client : SEC, Kingdom of Saudi Arabia Disc : Electrical

Item : Junction Box(Telecom)

INSPECTION & TEST PLAN (ITP)

ITP No. : S-00-TAA-Q-43-036-018 Rev. 0 Page : 37 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Drawing Receiving Insp. Procedure: S-00-TAA-Q-43-008-001

As per Specified in Applicable Specification and Drawing

- No Damage, type, specification, etc

HSFP-ST-01 W W R

2 Junction Box Installation. -Installation & Visual Check.

Each Unit - Approved Vender Drawing

- Approved drawing - Technical specification(SEC)

- Verify the junction box identification number. - Check the junction box specification(cable gland

hole size and quantities and terminal block arrangement etc.).

- Check earthing connection - Check the junction box location.

HSFP-TE-005

W W W

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

(38)

Item : Electrical

Item : Junction Box(Telecom)

ITP No. : S-00-TAA-Q-43-036-018 Rev. 0 Page : 38 of 38

Construction of Shuqaiq Steam Power Plant Contract No. :

31221097/00

No Activity Description Frequency Procedure /

Spec. Inspection Method / Acceptance Criteria

Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE

2 Junction Box Installation. -Installation & Visual Check.

Each Unit - Approved Vender Drawing

- Approved drawing - Technical specification(SEC)

-- Check No damage.

- Check the insulation material between HDG and stainless steel.

- Check the tightness.

- Check the support welding and touch up paint Condition.

- Check the cable installed and terminated as per approved drawing.

HSFP-TE-005

References

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