0 21.Mar.2014 Issue for Construction J. G. Kim H.W.Chung M.K. Kim A 08.Jan.2014 Issue for Approval J. G. Kim H.W.Chung M.K. Kim REV. DATE DESCRIPTION DESIGNED CHECKED APPROVED OWNER
PROJECT
SHUQAIQ STEAM POWER PLANT
ENGINEER
CONTRACTOR
SUBCONTRACTOR VENDOR INTERNAL DOC.NO
XXXX-XXXX-XXXX
THIS DOCUMENT IS NOT TO BE USED FOR CONSTRUCTION OR FOR ORDERING MATERIAL UNTIL CERTIFIED AND DATED.THE CONTRACTOR HHI CONFIRMS FULLY COMPLIANCE WITH THE O/E’S COMMENTS. NO OTHER CHANGES HAD BEEN MADE ON THE DOCUMENT. THE CONTRACTOR MAY SUBMIT THE DOCUMENTS AS “FOR CONSTRUCTION”
APPROVAL/CERTIFICATION INFORMATION DOC. NO : POY-HHI-T-00397
REV. NO : A
DATE : 26. FEB. 2014
STATUS : Code 2, Approved with Comments
DOCUMENT TITLE
INSPECTION AND TEST PLAN (ITP)
FOR ELECTRICAL
CONTRACT NO. DOCUMENT NO NO. OF PAGES REV.
Table of Contents
1. S-00-TAA-Q-43-036-001 : ITP for Electrical…….………..1 to 2
2. S-00-TAA-Q-43-036-002 : Cable and Tray & Conduit(Ele)....…….. ………….3 to 6
3. S-00-TAA-Q-43-036-003 : LV MV SWGR………. ………...7 to 8
4. S-00-TAA-Q-43-036-004 : Motor Control Center………..…...9 to 10
5. S-00-TAA-Q-43-036-005 : Transformer ……….……...11 to 12
6. S-00-TAA-Q-43-036-006 : AC / DC UPS System………....13 to 14
7. S-00-TAA-Q-43-036-007 : BUS DUCT……….………...15 to 16
8. S-00-TAA-Q-43-036-008 : Distribution Board(Incl UPS AC/DC Board)…….17 to 18
9. S-00-TAA-Q-43-036-009 : Motor…….……….19 to 20
10.
S-00-TAA-Q-43-036-010 : Cathodic..………..….21 to 22
11.S-00-TAA-Q-43-036-011 : Earthing and Bonding……….23 to 24
12.S-00-TAA-Q-43-036-012 : Lighting System…….……….25 to 26
13.S-00-TAA-Q-43-036-013 : Lightning Protection….…..……….27 to 27
14. S-00-TAA-Q-43-036-014 : Receptacle, Junction Box, RCU….…………..….28 to 29
15. S-00-TAA-Q-43-036-015 : Cable and Tray & Conduit(Telecom).………..….30 to 32
16. S-00-TAA-Q-43-036-016 : CCTV………..……….….33 to 34
17. S-00-TAA-Q-43-036-017 : PA BX………..………….…35 to 36
19. S-00-TAA-Q-43-036-018 : Junction Box(Telecom)…………..………….…..37 to 38
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Cable / Tray / Conduit
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-002 Rev. 0 Page : 3 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Drawing Receiving Insp. Procedure: S-00- TAA-Q-43-008-001
As per Specified in Applicable Specification and Drawing
- No Damage, Corrosion & Deformation
- Shall be properly laid out on wooden supports clear of the soil.
HSFP-ST-01 W W R
2 Installation Cable Tray, Ladder and Conduit Installation.
100% Approved drawing.
Vender Drawing
- Check tag numbers are correct.
- Verify Cable tray and tray installed as per construction drawing.
- Check alignment as overlapped of trays. - Check bonding jumpers installed at tray joint
connections and tight.
HSFP-EL-028
W W M
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Disc : Electrical Item : Cable / Tray / Conduit
ITP No. : S-00-TAA-Q-43-036-002 Rev. 0 Page : 4 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE
2 Installation Cable Tray, Ladder and Conduit Installation. 100% Installation All Route Approved drawing. Vender Drawing
- Check hold down clamp and brackets are installed. - Check cable ladder properly supported.
- Check cover installed(to be installed after all the cables are tested and properly terminated) - Check junction box supports independent from
conduit and tray.
- Check conduit supports within the specified interval according to approved drawing.
- Check touch up of galvanizing performed (if required)
- No sharp edges. - No obstructions. - Check tray Labelling
HSFP-EL-028
W W M
3 Excavation,
backfilling(Civil), Duct, Sand bed & Sand fill
100% Installation All Route
Approved drawing.
- Check the cable trench and dimension and
elevation of bottom of trench as approved drawings. - Check rigid PVC location and size as per drawing, (if required)
- Check the tiles installed as per approved drawing
HSFP-EL-029
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical
Item : Cable / Tray / Conduit
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-002 Rev.0 Page : 5 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 3 Excavation, backfilling(Civil), Duct, Sand bed & Sand fill
100% Installation All Route
Approved drawing
- Check using of clean sand without stone for sand bedding and sand filling with appropriate depth - Check the Trench route marker and symbol (after cable testing and complete backfill)
HSFP-EL-029
W W M
4
Cable Installation - Installation & Visual Check.
- Insulation resistance Test
All Cable Approved vender Drawing
Approved drawing -
- Check and confirm cable shall be meggered before Installation(on reel test/Only Power cable : If
required)
- Verify cable type & configuration.
- Damaged cables shall be replaced before Sand filling
- Check and confirm cable shall be meggered before And after installation, record of testing shall be available.
- Check proper arrangement, segregation and layer Of cable, bending radius as per vender data, and allowable Slack.
- Check the barrier between the HV/LV cable (if required)
- Check cable fix to cable tray and ladder properly.
HSFP-EL-001
Disc : Electrical Item : Cable / Tray / Conduit
ITP No. : S-00-TAA-Q-43-036-002 Rev. 0 Page : 6 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
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No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 4 Cable Installation - Installation & Visual Check.
- Insulation resistance test
All Cable Approved vender Drawing
Approved drawing
- Check cable tags correct.
- Check cable caps for protection of cable ends Shall be properly protected after installation.
HSFP-EL-001/01B
1Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : MV / LV SWGR
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-003 Rev. 0 Page : 7 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec.,
General Ass’y Dra wing
Receiving Insp. Pr ocedure: S-00-TAA -Q-43-008-001
As per Specified in Applicable Specification and Drawing
- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.
- Check Shock indicator (if required)
HSFP-ST-01 W W R
2 MV/LV SWGR -Installation & Visual Check.
-Busbar conductivity Check. -Insulation resistance test.
Each Unit - Approved vender Drawing
- Approved drawing -Technical
specification(SEC)
- Check installation method as per installation drawing.
- Check doors and panels to ensure proper opening and closure.
- Check paint damage, tag plate, warning label , visual damage etc.
HSFP-EL- 006
W W W
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Item : Electrical Item : MV / LV SWGR
ITP No. : S-00-TAA-Q-43-036-003 Rev. 0 Page : 8 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 MV/LV SWGR -Installation & Visual Check.
-Busbar conductivity Check.
-Insulation resistance test
Each Unit - Approved vender Drawing
- Approved drawing - Technical
specification(SEC)
- Check fuse rating, main parts rating / type. - CT/VT ratios shall be visualy checked against
drawing.
- Check operation of safety shutter.
- Check busbars are installed at correct location. - Check busbars connection tight ness and correct
phasing.
- Torque check of busbar connection as per manufacturer recommendation.
- Check busbars conductivity (end to end) - Check the condition of earthing bar and
connections, measure continuity of switchboard to main earth.
-Check insulation resistance values of busbars
HSFP-EL- 006
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Motor Control Center
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-004 Rev. 0 Page : 9 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Drawing Receiving Insp. Procedure: S-00-TAA-Q-43-008-001
As per Specified in Applicable Specification and Drawing
- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.
HSFP-ST-01 W W R
2 Motor Control Center -Installation & Visual
Check.
-Busbar conductivity Check. -Insulation resistance test.
Each Unit - Approved vender Drawing
- Approved drawing -Technical
specification(SEC)
- Check installation method as per installation drawing.
- Check doors and panels to ensure proper opening and closure.
- Check paint damage, tag plate, warning label , visual damage etc.
HSFP-EL-005
W W W
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Item : Electrical Item : Motor Control Center
ITP No. : S-00-TAA-Q-43-036-004 Rev. 0 Page : 10 of 38
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31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE
3 Motor Control Center. -Installation & Visual Check.
-Busbar conductivity Check. -Insulation resistance test
Each Unit - Approved vender Drawing
- Approved drawing - Technical
specification(SEC)
- Check fuse rating, main parts rating / type. - Check operation of safety shutter.
- Check busbars are installed at correct location. - Check busbars connection tight ness and correct
phasing.
- Torque check of busbar connection as per manufacturer recommendation.
- Check busbars conductivity.
- Check the condition of earthing bar and
connections, measure continuity of switchboard to main earth.
-Check insulation resistance values of busbars
HSFP-EL-005
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Transformer
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-005 Rev. 0 Page : 11 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material Each Delivery Related POS/ Material Spec., General Ass’y Drawing Receiving Insp. Procedure: S-00-TAA-Q-43-008-001
As per Specified in Applicable Specification and Drawing
- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.
- Check Shock indicator or Shock record (if required)
HSFP-ST-01 W W R
2 Transformer
-Installation & Visual Check.
-Insulation resistance test -Oil level & dielectric Check
Each Unit Approved vender Drawing
Approved drawing Technical
specification(SEC)
- Check installation method as per installation drawing.
- Check paint damage, tag plate, warning label, visual damage etc.
-Check insulation resistance for HV-earth / LV-earth
- Check explicit all porcelain & other bushings For damages on the surface
HSFP-EL-011 W W M
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Disc : Electrical Item : Transformer
ITP No. : S-00-TAA-Q-43-036-005 Rev. 0 Page : 12 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 Transformer
-Installation & Visual Check.
-Insulation resistance test -Oil level & dielectric Check
Each Unit Approved vender Drawing
Approved drawing Technical
specification(SEC)
- Check no-load tap changer for proper movement.
- Check continuity on all tap position. - Check oil colour and smell.
- Check connection as approved drawing. - Check neutral earthing connection.
- Measure neutral earthing, equipment earthing continuity.
- Check oil level and pressure level. -
HSFP-EL-011
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : AC / DC UPS System
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-006 Rev. 0 Page : 13 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Drawing Receiving Insp. Procedure: S-00-TAA-Q-43-008-001
As per Specified in Applicable Specification and Drawing
- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.
HSFP-ST-01 W W R
2 AC / DC UPS System -Installation & Visual Check.
Each Set - Approved vender Drawing
- Approved drawing -Technical
specification(SEC)
- Check installation method as per installation drawing.
- Check paint damage, tag plate, warning label, visual damage etc.
- Check installation of inter-connection cabling as per approved drawing.
HSFP-EL-003 HSFP-EL-004 W W W
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Item : Electrical Item : AC / DC UPS System
ITP No. : S-00-TAA-Q-43-036-006 Rev. 0 Page : 14 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 AC / DC UPS System -Installation & Visual Check.
Each Set - Approved vender Drawing
- Approved drawing - Technical
specification(SEC)
- Check main parts rating / type as per relevant drawing.
- Check isolation switch Open / Close. - Check earthing for system cubicle. - Check battery type.
- HSFP-EL-003 HSFP-EL-004 W W W
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : BUS DUCT
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-007 Rev. 0 Page : 15 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Drawing Receiving Insp. Procedure: S-00-TAA-Q-43-008-001
As per Specified in Applicable Specification and Drawing
- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.
- Check the group Identification number of BUS DUCT (If required)
HSFP-ST-01 W W R
2 BUS DUCT
-Installation & Visual Check.
-Busbar conductivity Check. -Insulation resistance test.
Each Set - Approved vender Drawing
- Approved drawing -Technical
specification(SEC)
- Check the position of equipment to be connected with regard to the layout drawing.
- Check assemble & install support as detail - Check paint damage, tag plate, warning label,
visual damage etc.
- Torque check of busbar connection per vendor Recommendation.
HSFP-EL-010
W W W
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Item : Electrical Item : BUS DUCT
ITP No. : S-00-TAA-Q-43-036-007 Rev. 0 Page : 16 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 BUS DUCT
-Installation & Visual Check.
-Busbar conductivity Check. -Insulation resistance test
Each Set - Approved vender
Drawing
- Approved drawing - Technical
specification(SEC)
- Check the phase sequence of the connection. - Check the connection of switchboard bus duct
section.
- Check busbars are installed at correct location. - Check busbar conductivity test.
- Check insulation resistance of busbar - Check the instrument air condition.
HSFP-EL-010
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Distribution Board(Incl UPS
AC/DC Board.
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-008 Rev. 0 Page : 17 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remark s Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection 100% Related POS/ Material Spec.,
General Ass’y Drawi ng
Receiving Insp. Proc edure: S-00-TAA-Q-43-008-001
As per Specified in Applicable Specification and Drawing
- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports
clear of the soil.
HSFP-ST-01 W W R
2 Distribution Board
-Installation & Visual Check. . Each Unit - Approved vender Drawing - Approved drawing -Technical specification(SEC)
- Check installation method as per installation drawing.
- Check assemble & install supports as drawing. - Check paint damage, tag plate, warning label , visual damage etc.
HSFP-EL- 007
W W W
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Item : Electrical Item : Distribution Board(Incl UPS
AC/DC Board.
ITP No. : S-00-TAA-Q-43-036-008 Rev. 0 Page : 18 of 38
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31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 Distribution Board -Installation & Visual Check.
Each Unit - Approved vender Drawing
- Approved drawing - Technical
specification(SEC)
- Check MCB rating, main parts rating / type. - Check the condition of earthing bar and
connections, measure continuity of switchboard to main earth.
HSFP-EL- 007
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Motor
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-009 Rev. 0 Page : 19 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec.,
General Ass’y Dra wing
Receiving Insp. Pr ocedure: S-00-TAA -Q-43-008-001
As per Specified in Applicable Specification and Drawing
- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.
HSFP-ST-01 W W R
2 Motor
-Installation & Visual Check. -Insulation Check. Each Unit - Approved vender Drawing - Approved drawing -Technical specification(SEC)
- Check orientation of installation correct as per drawing.
- Check motor name plate, visual damage etc. - Check insulation resistance values of motor. - Check insulation resistance values of motor space heater and temperature detector. - Check motor earthing connection.
HSFP-EL- 002
W W W
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Item : Electrical Item : Motor
ITP No. : S-00-TAA-Q-43-036-009 Rev. 0 Page : 20 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 Motor
-Installation & Visual Check.
-Insulation Check.
Each Unit - Approved vender Drawing
- Approved drawing - Technical
specification(SEC)
- Check power / control / space heater cable are connected correctly.
- Check the correct condition(Gland /Foundation Level)
HSFP-EL- 002
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical
Item : Cathodic
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-010 Rev. 0 Page : 21 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec.,
General Ass’y Dra wing
Receiving Insp. Pr ocedure: S-00-TAA -Q-43-008-001
As per Specified in Applicable Specification and Drawing
- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.
HSFP-ST-01 W W R
2 Cathodic
-Installation & Visual Check.
-Insulation resistance test. -Installation Check of anode
Each Set - Approved vender Drawing
- Approved drawing -Technical
specification(SEC)
1. Common check point
- Check assemble & install supports as drawing. - Check paint damage, tag plate, warning label,
visual damage etc.
- Check fuse rating , main parts rating / type. - Check & verify the thermit weld condition. - Check fuse rating, main parts rating / type.
HSFP-EL- 022
W W W
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Item : Electrical Item : Cathodic
ITP No. : S-00-TAA-Q-43-036-010 Rev. 0 Page : 22 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequen cy
Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 Cathodic
-Installation & Visual Check.
-Insulation resistance test. -Installation Check of anode
Each Set - Approved vender Drawing - Approved drawing - Technical specification(SEC)
- Check mechanical integrity of cable connection. - Check epoxy encapsulation of weld.
- Measure the cable resistance to pipe.
- Check location as per requirement and approved drawing.
- Check anode length,size, and physical damages. - Check the reference electrode had been soaked. - Check access point installed beneath isolation
joint.
2, Installation Check & Testing (Sacrificial Anode)
- Check no physical damages, sand bedded and soaked prior install.
- Check Mg, anode are installed at correct location - Check anode installed horizontally and paralled
to the pipe per vendor recommendation. 3, Installation Check & Testing (MMO Anode) - Check if any damages of MMO canistered anode - Check anode length,size, and physical damages - Check correct location, depth according to the
approved drawing.
HSFP-EL- 022
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Earthing and Bonding
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-011 Rev. 0 Page : 23 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Dr awing Receiving Insp. Procedure: S-00-TAA-Q-43-008-00 1
As per Specified in Applicable Specification and Drawing
- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.
HSFP-ST-01 W W R
2 Earthing and Bonding -Earthing electrode /Cable
Route / Cable connection. -Inspection earth pit check. -Electrical system earthing test Each unit & Equipment Approved vender Drawing Approved drawing Technical specification(SEC )
- Verify the marking points for installation rod As per construction drawing.
- Check and verify the installation of earthing rod As per project specification.
- Verify the completed section of depth of the Cable as per specification and construction - HSFP-EL- 018 HSFP-EL- 019 W W W
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Disc : Electrical Item : Earthing and Bonding
ITP No. : S-00-TAA-Q-43-036-011 Rev. 0 Page : 24 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
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No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE
2 Earthing and Bonding -Earthing electrode /Cable Route / Cable connection. -Inspection earth pit check. -Electrical system earthing test Each unit & Equipment Approved vender Drawing Approved drawing Technical specification(SEC)
- Verify cable kicker pipes or protection pipes are adequately
- Check cable size and connection. - Check cable protection.
- Compression type splice or thermo-weld connection, wrapped with insulation tape. - Check inspection earth pit according to the
construction drawing.
- Check earth bar according to the construction Drawing.
Check individual electrode resistance value. - Check group or plant earth resistance value - Check earth connection between the electrode
and the supply neutral and plant earth loop continuity.
- Check connection of clean earth to plant earth.
HSFP-EL- 018
HSFP-EL- 019
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Lighting System
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-012 Rev. 0 Page : 25 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec.,
General Ass’y Dra wing
Receiving Insp. Pr ocedure: S-00-TAA -Q-43-008-001
As per Specified in Applicable Specification and Drawing
- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.
HSFP-ST-01
W W R
2 Lighting System. -Installation & Visual Check.
-Insulation Resistance test.
Each unit & Equipment Approved vender Drawing Approved drawing Technical specification(SEC)
- Check installation method as per installation drawing.
- Check paint damage, tag plate, warning label , visual damage etc.
- Check cable size and connection.
- Check lighting model and type with lamp type. - Fixtures tag number.
HSFP-EL- 012
W W W
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Disc : Electrical Item : Lighting System
ITP No. : S-00-TAA-Q-43-036-012 Rev. 0 Page : 26 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 Lighting System. -Installation & Visual Check.
-Insulation Resistance test.
Each unit & Equipment Approved vender Drawing Approved drawing Technical specification(SEC)
- Check type of Ex-Protection.
- Check spare hole / cover to seal and cover tightened.
- Check the earthing wire connection properly. - Verify continuity and insulation resistance. - Check the light cable condition
(rigid or flexible conduits, cable glands)
HSFP-EL- 012
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Lightning Protection
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-013 Rev. 0 Page : 27 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec.,
General Ass’y Dra wing
Receiving Insp. Pr ocedure: S-00-TAA -Q-43-008-001
As per Specified in Applicable Specification and Drawing
- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.
Mill Certificate &
HSFP-ST-01
W W R
2 Lightning Protection. -Installation & Visual Check. Each unit & Equipment Approved vender Drawing Approved drawing Technical specification(SEC)
- Check installation method as per installation drawing.
- Check tag plate, visual damage etc. - Check cable size and connection. - Check lightning model and type. - Fixtures tag number.
- Check the earthing wire connection properly. - Verify continuity and insulation resistance.
HSFP-EL-030 W W W
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Disc : Electrical Item : Receptacle, Junction Box,RCU
ITP No. : S-00-TAA-Q-43-036-014 Rev. 0 Page : 28 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Dr awing Receiving Insp. Procedure: S-00-TAA-Q-43-008-00 1
As per Specified in Applicable Specification and Drawing
- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.
HSFP-ST-01 W W R
2 Receptacle & Junction Box.
RCU.
-Installation & Visual Check.
-Insulation Resistance test
Each unit & Equipment Approved vender Drawing Approved drawing Technical specification(SEC )
- Check installation method as per installation drawing.
- Check paint damage, name plate, warning label , visual damage etc. incl (IP protection class) - Check adequate protection for fittings and cable Against corrosion weather etc.
- Check earthing bonding correct.
HSFP-EL- 009 HSFP-EL- 013 HSFP-EL- 014 HSFP-EL- 021 W W W
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
1Client : SEC, Kingdom of Saudi Arabia Disc : Electrical Item : Receptacle, Junction Box,RCU
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-014 Rev. 0 Page : 29 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE
2 Receptacle & Junction Box. RCU
-Installation & Visual Check.
-Insulation Resistance test
Each unit & Equipment Approved vender Drawing Approved drawing Technical specification(SEC
- Check type of IP protection class & Ex-Protection.
- Check spare hole / cover to seal and cover tightened.
- Inspect wiring inside the junction boxes for Correct wiring method and wire splicing. - Verify continuity and insulation resistance. - Check zone applicable safety code.
- Check that the appropriate cover is installed for each type of receptacle.
- Verify the position of switch according to the specification. HSFP-EL- 009 HSFP-EL- 013 HSFP-EL- 014 HSFP-EL- 021 HSFP-EL- 021 W W W
Disc : Electrical
Item : Cable / Tray / Conduit (Telecom)
ITP No. : S-00-TAA-Q-43-036-015 Rev. 0 Page : 30 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Dr awing Receiving Insp. Procedure: S-00-TAA-Q-43-008-00 1
As per Specified in Applicable Specification and Drawing
- No Damage, Corrosion & Deformation - Shall be properly laid out on wooden supports clear of the soil.
HSFP-ST-01 W W R
2 Installation Cable Tray, Ladder and Conduit Installation.
100% Approved drawing.
Vender Drawing
- Check tag numbers are correct.
- Verify Cable tray and tray installed as per construction drawing.
- Check alignment as overlapped of trays. - Check bonding jumpers installed at tray joint
connections and tight.
HSFP-TE- 001
W W M
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical
Item : Cable / Tray / Conduit(Telecom)
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-015 Rev. 0 Page : 31 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE
2 Installation Cable Tray, Ladder and Conduit Installation. 100% Installation All Route Approved drawing. Vender Drawing
- Check hold down clamp and brackets are installed. - Check cable fix to cable tray and ladder properly. - Check cable ladder properly supported.
- Check cover installed(to be installed after all the cables are tested and properly terminated) - Check junction box supports independent from
conduit and tray.
- Check conduit supports within the specified interval according to approved drawing.
- Check touch up of galvanizing performed (if required) - No sharp edges. - No obstructions. HSFP-TE- 001 W W M 3 Cable Installation - Installation & Visual Check.
- Insulation resistance Test
All Cable Approved vender Drawing
Approved drawing
- Check megger test on the reel (For the construction : If required) - Verify cable type & configuration.
HSFP-TE- 001
Disc : Electrical
Item : Cable / Tray / Conduit(Telecom)
ITP No. : S-00-TAA-Q-43-036-015 Rev. 0 Page : 32 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 3 Cable Installation - Installation & Visual Check.
- Insulation resistance Test
All Cable Approved vender Drawing
Approved drawing -
- Check and confirm cable shall be meggered before And after installation, record of testing shall be available.
- Check proper arrangement, segregation and layer Of cable, bending radius as per vendor data, and allowable Slack. HSFP-TE- 001 W W M 4 Cable Installation - Installation & Visual Check.
- Insulation resistance test
All Cable Approved vender Drawing
Approved drawing
- Check cable tags correct.
- Check cable caps for protection of cable ends Shall be properly protected after installation.
HSFP-TE- 001
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical
Item : CCTV
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-016 Rev. 0 Page : 33 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec.,
General Ass’y Dra wing
Receiving Insp. Pr ocedure: S-00-TAA -Q-43-008-001
As per Specified in Applicable Specification and Drawing
- No Damage, type, specification, etc
HSFP-ST-01 W W R
2 CCTV Installation -Installation & Visual Check.
Each Unit - Approved Vender Drawing
- Approved drawing - Technical specification(SEC)
- Check name plate, tag No,
- Check the camera’s are mounted on correct location as per drawing.
- Check the correct lighting is provided for camera - Check power & signal cables are fixed properly
with appropriate cable marking & The cable length is ample for movement of camera.
HSFP-IN-004 W W W
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Item : Electrical Item : CCTV
ITP No. : S-00-TAA-Q-43-036-016 Rev. 0 Page : 34 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 CCTV Installation -Installation & Visual Check.
Each Unit - Approved Vender Drawing
- Approved drawing - Technical specification(SEC)
- Check the accessibility and facilities maintenance.
- Check No damage.
- Check earthing connection.
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical
Item : PABX
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-017 Rev. 0 Page : 35 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec.,
General Ass’y Dra wing
Receiving Insp. Pr ocedure: S-00-TAA -Q-43-008-001
As per Specified in Applicable Specification and Drawing
- No Damage, type, specification, etc
HSFP-ST-01 W W R
2 PABX Installation -Installation & Visual Check.
Each Unit - Approved Vender Drawing
- Approved drawing - Technical specification(SEC)
- Check name plate, tag No,
- Check the wiring as per construction drawing. - Check the structured cabling cabinet are
installed as per drawing and orientation. - Check the earthing and arresters for telecom
cabinet(if applicable). HSFP-TE- 002 HSFP-TE- 003 W W W
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Item : Telecommunication Item : PABX Installation
ITP No. : S-00-TAA-Q-43-036-017 Rev. 0 Page : 36 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 2 PABX Installation -Installation & Visual Check. 100% - Approved Vender Drawing - Approved drawing - Technical specification(SEC) - Check No damage.
- Verify the Explosion proof telephones are mounted on easy accessible area.
HSFP-TE- 002
HSFP-TE- 003
Client : SEC, Kingdom of Saudi Arabia Disc : Electrical
Item : Junction Box(Telecom)
INSPECTION & TEST PLAN (ITP)
ITP No. : S-00-TAA-Q-43-036-018 Rev. 0 Page : 37 of 38Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE 1 Material Verification Receiving Inspection - Raw Material 100% Related POS/ Material Spec., General Ass’y Drawing Receiving Insp. Procedure: S-00-TAA-Q-43-008-001
As per Specified in Applicable Specification and Drawing
- No Damage, type, specification, etc
HSFP-ST-01 W W R
2 Junction Box Installation. -Installation & Visual Check.
Each Unit - Approved Vender Drawing
- Approved drawing - Technical specification(SEC)
- Verify the junction box identification number. - Check the junction box specification(cable gland
hole size and quantities and terminal block arrangement etc.).
- Check earthing connection - Check the junction box location.
HSFP-TE-005
W W W
* Legend : R (Review Point) : To determine subject matter has achieved objectives.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.
Item : Electrical
Item : Junction Box(Telecom)
ITP No. : S-00-TAA-Q-43-036-018 Rev. 0 Page : 38 of 38
Construction of Shuqaiq Steam Power Plant Contract No. :
31221097/00
No Activity Description Frequency Procedure /
Spec. Inspection Method / Acceptance Criteria
Reporting Format Inspection By Remarks Sub-Con HHI SEC/ OE
2 Junction Box Installation. -Installation & Visual Check.
Each Unit - Approved Vender Drawing
- Approved drawing - Technical specification(SEC)
-- Check No damage.
- Check the insulation material between HDG and stainless steel.
- Check the tightness.
- Check the support welding and touch up paint Condition.
- Check the cable installed and terminated as per approved drawing.
HSFP-TE-005