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APC200 ECM-ECI Full Flow Error Codes Ver3.3

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APC200 ECM/ECI

ERROR CODES & DESCRIPTION

Firmware version 7.0

Revision : 3.3 - 28 sept 2010

Fault code

Type

Explanation

Controller's action

Driver action

Fault cause

Troubleshooting

00.50 S Stop machine & Contact maintenance for troubleshooting

00.51 S Stop machine & Contact maintenance for troubleshooting

00.52 S There is a problem related to the external RAM. Stop machine & Contact maintenance for troubleshooting

00.53 S Stop machine & Contact maintenance for troubleshooting

21.00 S Pressure on sensor 1 too low for command. Stop machine & Contact maintenance for troubleshooting Check supply pressure to the transmission. Log pressure when problem occurs.

21.01 S Pressure on sensor 1 too high for command. Stop machine & Contact maintenance for troubleshooting Check supply pressure to the transmission. Log pressure when problem occurs.

22.00 S Pressure on sensor 2 too low for command. Stop machine & Contact maintenance for troubleshooting Check supply pressure to the transmission. Log pressure when problem occurs.

22.01 S Pressure on sensor 2 too high for command. Stop machine & Contact maintenance for troubleshooting Check supply pressure to the transmission. Log pressure when problem occurs.

23.00 S Pressure on sensor 3 too low for command. Stop machine & Contact maintenance for troubleshooting Check supply pressure to the transmission. Log pressure when problem occurs.

23.01 S Pressure on sensor 3 too high for command. Stop machine & Contact maintenance for troubleshooting Check supply pressure to the transmission. Log pressure when problem occurs.

24.00 S Pressure on sensor 4 too low for command. Stop machine & Contact maintenance for troubleshooting Check supply pressure to the transmission. Log pressure when problem occurs.

24.01 S Pressure on sensor 4 too high for command. Stop machine & Contact maintenance for troubleshooting Check supply pressure to the transmission. Log pressure when problem occurs.

30.04 S Power supply out of range -> below minimum Stop machine & Contact maintenance for troubleshooting

30.05 A Power supply out of range -> above maximum Contact maintenance for troubleshooting Check power supply, check if a jump start setup is still connected.

31.00 A The controller will have reduced sensor signals Contact maintenance for troubleshooting Check power supply. Check the controller.

31.01 A The controller will have reduced sensor signals Contact maintenance for troubleshooting Check power supply. Check the controller.

There is a problem related to the internal RAM (in

CPU). Controller reverts to a "shut down" mode and will force neutral 0 Hardware related fault - related to in the internal RAM. Contact Spicer Off-Highway and inform the fault code and the time that is was active.

There is a problem related to the system RAM (in CPU).

Controller reverts to a "shut down" mode and will force neutral 0

Hardware related fault - related to in the system RAM.

Contact Spicer Off-Highway and inform the fault code and the time that is was active.

Controller reverts to a "shut down" mode and will force neutral 0

Hardware related fault - related to in the external RAM.

Contact Spicer Off-Highway and inform the fault code and the time that is was active.

There is a problem related to the Flash program memory.

Controller reverts to a "shut down" mode and will force neutral 0

Hardware related fault - related to in the flash program memory.

Contact Spicer Off-Highway and inform the fault code and the time that is was active.

Controller reverts to a "shut down" mode and will force neutral 0

Supply pressure to transmission too low. Proportional solenoid stuck.

Controller reverts to a "shut down" mode and will force

neutral 0 Supply pressure to transmission too high. Proportional solenoid stuck.

Controller reverts to a "shut down" mode and will force

neutral 0 Supply pressure to transmission too low. Proportional solenoid stuck.

Controller reverts to a "shut down" mode and will force

neutral 0 Supply pressure to transmission too high. Proportional solenoid stuck.

Controller reverts to a "shut down" mode and will force

neutral 0 Supply pressure to transmission too low. Proportional solenoid stuck.

Controller reverts to a "shut down" mode and will force neutral 0

Supply pressure to transmission too high. Proportional solenoid stuck.

Controller reverts to a "shut down" mode and will force neutral 0

Supply pressure to transmission too low. Proportional solenoid stuck.

Controller reverts to a "shut down" mode and will force neutral 0

Supply pressure to transmission too high. Proportional solenoid stuck.

Controller will save all logged information to flash, will powerdown, and force all outputs off

Power supply to the controller too low: APC200 12V supply version: < 9 V APC200 24V supply version: < 16V

Check power supply cables to the controller. Check alternator, check the connection cables between the battery and the alternator, check the battery.

The controller will have reduced proportional control

accuracy due to reduced PWM duty cycle Power supply to the controller too high:APC200 12V supply version: > 18 V APC200 24V supply version: > 32 V

Voltage supply for the sensors : Vsense (8V) is out

of range -> below minimum Voltage supply for the sensors : Vsense (8V) is below 7,2 V

Voltage supply for the sensors : Vsense (8V) is out of range -> above maximum

Voltage supply for the sensors : Vsense (8V) is above 8,8 V

(2)

APC200 ECM/ECI

ERROR CODES & DESCRIPTION

Firmware version 7.0

Revision : 3.3 - 28 sept 2010

Fault code

Type

Explanation

Controller's action

Driver action

Fault cause

Troubleshooting

38.00 B Controller will flag the fault Contact maintenance for troubleshooting The mechanical actuator is stuck

38.01 B Controller will flag the fault Contact maintenance for troubleshooting The mechanical actuator is stuck

39.00 B Controller will flag the fault Contact maintenance for troubleshooting The mechanical actuator is stuck

39.01 B Controller will flag the fault Contact maintenance for troubleshooting The mechanical actuator is stuck

40.06 A Invalid shift lever direction detected The controller will force neutral. Contact maintenance for troubleshooting

40.08 B The controller will force neutral.

41.06 A Invalid shift lever position detected Contact maintenance for troubleshooting

42.04 S/A The actual transmission ratio is too low. Contact maintenance for troubleshooting

42.05 S/A The actual transmission ratio is too high. Contact maintenance for troubleshooting

43.03 A Controller will flag the fault. Contact maintenance for troubleshooting

43.07 A Check the converter out temperature and the converter out temperature sensor.

43.08 A Check the converter out temperature and the converter out temperature sensor.

44.10 A Contact maintenance for troubleshooting No EEC2 message on the CAN bus when expected. Check engine controller and CAN connection to the APC200

disengaged 4WD/2WD selector is stuck engaged,

or feedback line is faulty Check if digital output has its expected value and if the mechanical actuator has made the switch. Also check if the digital feedback is switched and still connected

to the controller.

engaged 4WD/2WD selector is stuck disengaged, or feedback line is faulty

Check if digital output has its expected value and if the mechanical actuator has made the switch. Also check if the digital feedback is switched and still connected to the controller.

disengaged Low/High selector is stuck engaged, or the feedback line is faulty

Check if digital output has its expected value and if the mechanical actuator has made the switch. Also check if the digital feedback is switched and still connected to the controller.

engaged Low/High selector is stuck disengaged, or

the feedback line is faulty Check if digital output has its expected value and if the mechanical actuator has made the switch. Also check if the digital feedback is switched and still connected

to the controller.

The controller receives from the shiftlever a request to engage forward and reverse at the same time.

Check the wiring between the controller and the shiftlever concerning the forward and the reverse signal.

Seat orientation input was changed while the parking brake was not active, or/and the shiftlever was not in neutral, or/and the machine was not at standstill.

Stop the vehicle, put the shift lever in neutral and put the

parking brake on until the fault disappears. Seat orientation input was changed while the parking brake was not active, or/and the shiftlever was not in neutral, or/and the machine was not at standstill

Check the seat orientation switch or train the driver to change the seat orientation according to the correct procedure.

The controller will not allow range shifting, however driving

is still possible. The controller receives from the shiftlever an unknown range shift pattern. Check the wiring between the controller and the shiftlever concerning the range signals.

Controller will flag the fault - this fault is indicating that one or more clutches are slipping. The controller will revert to shut down mode

The transmission ratio measured by the controller is more than 5% below the value of what is should be.

Check the transmission, in order to understand if and which clutch is slipping. Check the transmission ratio settings of the controller.

Controller will flag the fault - this fault is indicating that one or more clutches are slipping. The controller will revert to shut down mode

The transmission ratio measured by the controller is more than 5% above the value of what is should be.

Check the transmission, in order to understand if and which clutch is slipping. Check the transmission ratio settings of the controller.

The transmission converter out temperature sensor is out of range.

The converter out temperature sensor is not connected or shorted.

Check the wiring between the controller and the converter out temperature sensor. Check the converter out temperature sensor.

The transmission converter out temperature sensor

> 100° C. Controller will flag the fault - in order to indicate the driver of the warning level. Take notice of the fault, and try to bring the converter temperature to a lower level. The controller measured a converter out temperature between 100° C and the allowed limit.

The transmission converter out temperature sensor

> 120° C. The controller is protecting the transmission and does not allow that the converter out temperature exceeds its limit. The controller will force the transmission to neutral, and if engine is controlled, the engine will be limited 50 % of its maximum speed.

Stop machine, select neutral and apply full throttle (limited to 50 %) in order to cool the transmission oil below 100° C (until the fault 43.03 is gone). Once the converter out temperature is below 100° C, continue driving the machine.

The controller measured a converter out temperature above the allowed limit.

No EEC2 message (throttle position from the engine controller) on the CAN bus when expected.

The controller will flag the fault and the TSC1 message will send the idle possition to the engine controller.

(3)

APC200 ECM/ECI

ERROR CODES & DESCRIPTION

Firmware version 7.0

Revision : 3.3 - 28 sept 2010

Fault code

Type

Explanation

Controller's action

Driver action

Fault cause

Troubleshooting

45.06 B Contact maintenance for troubleshooting

46.05 A

47.01 B Transmission limit exceeded Controller will flag the fault Release throttle pedal, slow down the vehicle The turbine speed is above the maximum allowed Release throttle pedal, slow down the vehicle

50.00 S Contact maintenance for troubleshooting

50.01 S Contact maintenance for troubleshooting

50.04 B Contact maintenance for troubleshooting

50.05 B Contact maintenance for troubleshooting

51.00 A Contact maintenance for troubleshooting

51.01 A Contact maintenance for troubleshooting

51.04 B Contact maintenance for troubleshooting

51.05 B Contact maintenance for troubleshooting

Invalid pattern for the reduced vehicle speed redundant digital inputs (2 inputs used).

The controller will limit the vehicle speed to the reduced speed.

Invalid pattern for the reduced vehicle speed redundant digital inputs (2 inputs used)

Check the redundant reduced vehicle speed switches and the wiring connected from these switches to the APC200.

The transmission has exceeded the maximum torque during inching.

The controller will open or close the inching clutch depending of the GDE parameter selection.

Release the inching pedal and cycle the shiftlever via neutral back in the selected direction in order to get drive again.

The transmission has exceeded the maximum torque during inching.

Release the inching pedal and cycle the shiftlever via neutral back in the selected direction.

Analog input 0 (wire A11) related fault : analog

input is shorted to ground. Depending on the function that is assigned to this pin:- temperature sensor: controller will use the lowest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI0 is shorted to ground, or measured input value is below the minimum value (corresponding with 0 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 0 (wire A11) related fault : analog

input is not connected. Depending on the function that is assigned to this pin:- temperature sensor: controller will use the highest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI0 is not connected, or measured input value is above the maximum value (corresponding with 100 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 0 (wire A11) related fault : analog input value is below the minimum value calibrated.

Controller will flag the fault, and will use the lowest clipped value in its settings.

The analog input ANI0 measured input value is below the minimum value (corresponding with 0 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 0 (wire A11) related fault : analog

input value is above the maximum value calibrated. Controller will flag the fault, and will use the highest clipped value in its settings. The analog input ANI0 measured input value is above the maximum value (corresponding with 100 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 1 (wire A28) related fault : analog input is shorted to ground.

Depending on the function that is assigned to this pin: - temperature sensor: controller will use the lowest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI1 is shorted to ground, or measured input value is below the minimum value (corresponding with 0 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 1 (wire A28) related fault : analog

input is not connected. Depending on the function that is assigned to this pin:- temperature sensor: controller will use the highest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI1 is not connected, or measured input value is above the maximum value (corresponding with 100 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 1 (wire A28) related fault : analog input value is below the minimum value calibrated.

Controller will flag the fault, and will use the lowest clipped value in its settings.

The analog input ANI1 measured input value is below the minimum value (corresponding with 0 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 1 (wire A28) related fault : analog

input value is above the maximum value calibrated. Controller will flag the fault, and will use the highest clipped value in its settings. The analog input ANI1 measured input value is above the maximum value (corresponding with 100 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

(4)

APC200 ECM/ECI

ERROR CODES & DESCRIPTION

Firmware version 7.0

Revision : 3.3 - 28 sept 2010

Fault code

Type

Explanation

Controller's action

Driver action

Fault cause

Troubleshooting

52.00 B Contact maintenance for troubleshooting

52.01 B Contact maintenance for troubleshooting

52.04 B Contact maintenance for troubleshooting

52.05 B Contact maintenance for troubleshooting

53.00 B Contact maintenance for troubleshooting

53.01 B Contact maintenance for troubleshooting

53.04 B Contact maintenance for troubleshooting

53.05 B Contact maintenance for troubleshooting

54.00 A Contact maintenance for troubleshooting

Analog input 2 (wire A29) related fault : analog

input is shorted to ground. Depending on the function that is assigned to this pin:- temperature sensor: controller will use the lowest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI2 is shorted to ground, or measured input value is below the minimum value (corresponding with 0 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 2 (wire A29) related fault : analog

input is not connected. Depending on the function that is assigned to this pin:- temperature sensor: controller will use the highest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI2 is not connected, or measured input value is above the maximum value (corresponding with 100 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 2 (wire A29) related fault : analog input value is below the minimum value calibrated.

Controller will flag the fault, and will use the lowest clipped value in its settings.

The analog input ANI2 measured input value is below the minimum value (corresponding with 0 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 2 (wire A29) related fault : analog

input value is above the maximum value calibrated. Controller will flag the fault, and will use the highest clipped value in its settings. The analog input ANI2 measured input value is above the maximum value (corresponding with 100 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 3 (wire B17) related fault : analog

input is shorted to ground. Depending on the function that is assigned to this pin:- temperature sensor: controller will use the lowest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI3 is shorted to ground, or measured input value is below the minimum value (corresponding with 0 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 3 (wire B17) related fault : analog

input is not connected. Depending on the function that is assigned to this pin:- temperature sensor: controller will use the highest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI3 is not connected, or measured input value is above the maximum value (corresponding with 100 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 3 (wire B17) related fault : analog input value is below the minimum value calibrated.

Controller will flag the fault, and will use the lowest clipped value in its settings.

The analog input ANI3 measured input value is below the minimum value (corresponding with 0 % - 100 mV).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 3 (wire B17) related fault : analog

input value is above the maximum value calibrated. Controller will flag the fault, and will use the highest clipped value in its settings. The analog input ANI3 measured input value is above the maximum value (corresponding with 100 % + 100 mV).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 4 (wire B02) related fault: analog input is shorted to ground.

Controller will revert to shutdown. The controller uses the analog input ANI4 to have a reference power supply for the analog inputs ANI0, ANI2, ANI3, ANI5, ANI6 and ANI8

The reference power supply (5 V ref.) for the analog inputs ANI0, ANI2, ANI3, ANI5, ANI6 and ANI8 is below 4,8 V.

Check the refence power supply of the analog inputs ANI0, ANI2, ANI3, ANI5, ANI6 and ANI8.

(5)

APC200 ECM/ECI

ERROR CODES & DESCRIPTION

Firmware version 7.0

Revision : 3.3 - 28 sept 2010

Fault code

Type

Explanation

Controller's action

Driver action

Fault cause

Troubleshooting

54.01 A Contact maintenance for troubleshooting

55.00 B Contact maintenance for troubleshooting

55.01 B Contact maintenance for troubleshooting

55.04 B Contact maintenance for troubleshooting

55.05 B Contact maintenance for troubleshooting

56.00 B Contact maintenance for troubleshooting

56.01 B Contact maintenance for troubleshooting

56.04 B Contact maintenance for troubleshooting

56.05 B Contact maintenance for troubleshooting

Analog input 4 (wire B02) related fault: analog input is shorted to battery +

Controller will revert to shutdown. The controller uses the analog input ANI4 to have a reference power supply for the analog inputs ANI0, ANI2, ANI3, ANI5, ANI6 and ANI8

The reference power supply (5 V ref.) for the analog inputs ANI0, ANI2, ANI3, ANI5, ANI6 & ANI8 is above 5,2 V.

Check the refence power supply of the analog inputs ANI0, ANI2, ANI3, ANI5, ANI6 and ANI8.

Analog input 5 (wire B04) related fault : analog input is shorted to ground.

Depending on the function that is assigned to this pin: - temperature sensor: controller will use the lowest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI5 is shorted to ground, or measured input value is below the minimum value (corresponding with 0 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 5 (wire B04) related fault : analog

input is not connected. Depending on the function that is assigned to this pin:- temperature sensor: controller will use the highest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI5 is not connected, or measured input value is above the maximum value (corresponding with 100 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 5 (wire B04) related fault : analog input value is below the minimum value calibrated.

Controller will flag the fault, and will use the lowest clipped value in its settings.

The analog input ANI5 measured input value is below the minimum value (corresponding with 0 % - 100 mV).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 5 (wire B04) related fault : analog

input value is above the maximum value calibrated. Controller will flag the fault, and will use the highest clipped value in its settings. The analog input ANI5 measured input value is above the maximum value (corresponding with 100 % + 100 mV).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 6 (wire B06) related fault : analog input is shorted to ground.

Depending on the function that is assigned to this pin: - temperature sensor: controller will use the lowest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI6 is shorted to ground, or measured input value is below the minimum value (corresponding with 0 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 6 (wire B06) related fault : analog

input is not connected. Depending on the function that is assigned to this pin:- temperature sensor: controller will use the highest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI6 is not connected, or measured input value is above the maximum value (corresponding with 100 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 6 (wire B06) related fault : analog input value is below the minimum value calibrated.

Controller will flag the fault, and will use the lowest clipped value in its settings.

The analog input ANI6 measured input value is below the minimum value (corresponding with 0 % - 100 mV).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 6 (wire B06) related fault : analog

input value is above the maximum value calibrated. Controller will flag the fault, and will use the highest clipped value in its settings. The analog input ANI6 measured input value is above the maximum value (corresponding with 100 % + 100 mV).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

(6)

APC200 ECM/ECI

ERROR CODES & DESCRIPTION

Firmware version 7.0

Revision : 3.3 - 28 sept 2010

Fault code

Type

Explanation

Controller's action

Driver action

Fault cause

Troubleshooting

57.00 B Contact maintenance for troubleshooting

57.01 B Contact maintenance for troubleshooting

57.04 B Contact maintenance for troubleshooting

57.05 B Contact maintenance for troubleshooting

58.00 B Contact maintenance for troubleshooting

58.01 B Contact maintenance for troubleshooting

58.04 B Contact maintenance for troubleshooting

58.05 B Contact maintenance for troubleshooting

60.00 S/A Contact maintenance for troubleshooting Speed channel SPC0 is shorted to ground.

Analog input 7 (wire A13) related fault : analog input is shorted to ground.

Depending on the function that is assigned to this pin: - temperature sensor: controller will use the lowest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI7 is shorted to ground, or measured input value is below the minimum value (corresponding with 0 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 7 (wire A13) related fault : analog

input is not connected. Depending on the function that is assigned to this pin:- temperature sensor: controller will use the highest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI7 is not connected, or measured input value is above the maximum value (corresponding with 100 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 7 (wire A13) related fault : analog input value is below the minimum value calibrated.

Controller will flag the fault, and will use the lowest clipped value in its settings.

The analog input ANI7 measured input value is below the minimum value (corresponding with 0 % - 100 mV).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 7 (wire A13) related fault : analog

input value is above the maximum value calibrated. Controller will flag the fault, and will use the highest clipped value in its settings. The analog input ANI7 measured input value is above the maximum value (corresponding with 100 % + 100 mV).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 8 (wire A12) related fault : analog input is shorted to ground.

Depending on the function that is assigned to this pin: - temperature sensor: controller will use the lowest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI8 is shorted to ground, or measured input value is below the minimum value (corresponding with 0 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 8 (wire A12) related fault : analog input is not connected.

Depending on the function that is assigned to this pin: - temperature sensor: controller will use the highest clipped value in its settings (which results in bad temperature compensation

- pressure sensor: the controller will revert to shut down mode - other: the controller will use the lowest clipped value

The analog input ANI8 is not connected, or measured input value is above the maximum value (corresponding with 100 %).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 8 (wire A12) related fault : analog

input value is below the minimum value calibrated. Controller will flag the fault, and will use the lowest clipped value in its settings. The analog input ANI8 measured input value is below the minimum value (corresponding with 0 % - 100 mV).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Analog input 8 (wire A12) related fault : analog input value is above the maximum value calibrated.

Controller will flag the fault, and will use the highest clipped value in its settings.

The analog input ANI8 measured input value is above the maximum value (corresponding with 100 % + 100 mV).

Check the wiring between the controller and the device connected to this analog input. Check this device connected. Check if the calibration is done correctly - recalibration of this analog input.

Speed channel 0 (wire A22) related fault : speed

channel is shorted to ground. When only 1 speed channel has a failiure, and which is not the engine speed channel, the controller will calculate what the missing speed should be. If several speed channels have a failiure, of the engine speed channel has a failiure, the controller reverts to a "limp home" mode.

Check the wiring between the controller and the speed sensor connected to speed channel 0. Check the speed sensor connected to speed channel 0.

(7)

APC200 ECM/ECI

ERROR CODES & DESCRIPTION

Firmware version 7.0

Revision : 3.3 - 28 sept 2010

Fault code

Type

Explanation

Controller's action

Driver action

Fault cause

Troubleshooting

60.01 S/A Contact maintenance for troubleshooting Speed channel SPC0 is not connected.

60.03 S/A The controlller flags the error code. Contact maintenance for troubleshooting

60.04 S/A Speed channel 0 (wire A22) pulse count too low. Contact maintenance for troubleshooting

60.05 S/A Speed channel 0 (wire A22) pulse count too high Contact maintenance for troubleshooting

61.00 S/A Contact maintenance for troubleshooting Speed channel SPC1 is shorted to ground.

61.01 S/A Contact maintenance for troubleshooting Speed channel SPC1 is not connected.

61.03 S/A The controlller flags the error code. Contact maintenance for troubleshooting

61.04 S/A Speed channel 1 (wire A24) pulse count too low. Contact maintenance for troubleshooting

61.05 S/A Speed channel 1 (wire A24) pulse count too high. Contact maintenance for troubleshooting

62.00 S/A Contact maintenance for troubleshooting Speed channel SPC2 is shorted to ground.

62.01 S/A Contact maintenance for troubleshooting Speed channel SPC2 is not connected.

Speed channel 0 (wire A22) related fault : speed channel is not connected.

When only 1 speed channel has a failiure, and which is not the engine speed channel, the controller will calculate what the missing speed should be. If several speed channels have a failiure, of the engine speed channel has a failiure, the controller reverts to a "limp home" mode.

Check the wiring between the controller and the speed sensor connected to speed channel 0. Check the speed sensor connected to speed channel 0.

Speed channel 0 (wire A22) related fault : speed

measurement out of range Speed channel SPC0 is not connected, or measurement out of range Check the wiring between the controller and the speed sensor connected to speed channel 0. Check the speed sensor connected to speed channel 0.

This message is given as additional information for

transmission ratio faults. The transmission ratio measured by the controller is more than 5% below the value of what is should be.

Check the transmission, in order to understand if and which clutch is slipping. Check the transmission ratio settings of the controller.

This message is given as additional information for transmission ratio faults.

The transmission ratio measured by the controller is more than 5% above the value of what is should be.

Check the transmission, in order to understand if and which clutch is slipping. Check the transmission ratio settings of the controller.

Speed channel 1 (wire A24) related fault : speed

channel is shorted to ground. When only 1 speed channel has a failiure, and which is not the engine speed channel, the controller will calculate what the missing speed should be. If several speed channels have a failiure, or the engine speed channel has a failiure, the controller reverts to a "limp home" mode.

Check the wiring between the controller and the speed sensor connected to speed channel 1. Check the speed sensor connected to speed channel 1.

Speed channel 1 (wire A24) related fault : speed

channel is not connected. When only 1 speed channel has a failiure, and which is not the engine speed channel, the controller will calculate what the missing speed should be. If several speed channels have a failiure, or the engine speed channel has a failiure, the controller reverts to a "limp home" mode.

Check the wiring between the controller and the speed sensor connected to speed channel 1. Check the speed sensor connected to speed channel 1.

Speed channel 1 (wire A24) related fault : speed measurement out of range

Speed channel SPC1 is not connected, or measurement out of range

Check the wiring between the controller and the speed sensor connected to speed channel 1. Check the speed sensor connected to speed channel 1.

This message is given as additional information for transmission ratio faults.

The transmission ratio measured by the controller is more than 5% below the value of what is should be.

Check the transmission, in order to understand if and which clutch is slipping. Check the transmission ratio settings of the controller.

This message is given as additional information for

transmission ratio faults. The transmission ratio measured by the controller is more than 5% above the value of what is should be.

Check the transmission, in order to understand if and which clutch is slipping. Check the transmission ratio settings of the controller.

Speed channel 2 (wire A26) related fault : speed channel is shorted to ground.

When only 1 speed channel has a failiure, and which is not the engine speed channel, the controller will calculate what the missing speed should be. If several speed channels have a failiure, or the engine speed channel has a failiure, the controller reverts to a "limp home" mode.

Check the wiring between the controller and the speed sensor connected to speed channel 2. Check the speed sensor connected to speed channel 2.

Speed channel 2 (wire A26) related fault : speed

channel is not connected. When only 1 speed channel has a failiure, and which is not the engine speed channel, the controller will calculate what the missing speed should be. If several speed channels have a failiure, or the engine speed channel has a failiure, the controller reverts to a "limp home" mode.

Check the wiring between the controller and the speed sensor connected to speed channel 2. Check the speed sensor connected to speed channel 2.

(8)

APC200 ECM/ECI

ERROR CODES & DESCRIPTION

Firmware version 7.0

Revision : 3.3 - 28 sept 2010

Fault code

Type

Explanation

Controller's action

Driver action

Fault cause

Troubleshooting

62.03 S/A No engine speed information available. Controller reverts to a "limp home" mode Contact maintenance for troubleshooting Check engine controller and CAN connection to the controller

62.04 S/A Speed channel 2 (wire A26) pulse count too low. Contact maintenance for troubleshooting

62.05 S/A Speed channel 2 (wire A26) pulse count too high Contact maintenance for troubleshooting

62.06 S/A Controller reverts to a "limp home" mode Contact maintenance for troubleshooting Check the transmission and speed sensor. Check speed sensor position.

63.00 S/A Contact maintenance for troubleshooting Speed channel SPC3 is shorted to ground.

63.01 S/A Contact maintenance for troubleshooting Speed channel SPC3 is not connected.

63.03 S/A The controlller flags the error code. Contact maintenance for troubleshooting

63.04 S/A Contact maintenance for troubleshooting

63.05 S/A Contact maintenance for troubleshooting

70.00 S Controller reverts to a "limp home" mode Stop machine & Contact maintenance for troubleshooting

70.01 S Controller reverts to a "limp home" mode Stop machine & Contact maintenance for troubleshooting

No EEC1 message on the CAN bus for 200 ms. J1939_SIGNAL_ERROR or

J1939_SIGNAL_NOT_AVAILABLE reported in EEC1.

This message is given as additional information for transmission ratio faults.

The transmission ratio measured by the controller is more than 5% below the value of what is should be.

Check the transmission, in order to understand if and which clutch is slipping. Check the transmission ratio settings of the controller.

This message is given as additional information for

transmission ratio faults. The transmission ratio measured by the controller is more than 5% above the value of what is should be.

Check the transmission, in order to understand if and which clutch is slipping. Check the transmission ratio settings of the controller.

No engine speed detected while turbine speed is measured

Speed sensor damaged, bad alignment between sensor and measuring gear.

Speed channel 3 (wire B11* or A27*) related fault: speed channel is shorted to ground.

* please refer to hardware technical leaflet of your APC platform

When only 1 speed channel has a failiure, and which is not the engine speed channel, the controller will calculate what the missing speed should be. If several speed channels have a failiure, or the engine speed channel has a failiure, the controller reverts to a "limp home" mode.

Check the wiring between the controller and the speed sensor connected to speed channel 3. Check the speed sensor connected to speed channel 3.

Speed channel 3 (wire B11* or A27*) related fault: speed channel is not connected.

* please refer to hardware technical leaflet of your APC platform

When only 1 speed channel has a failiure, and which is not the engine speed channel, the controller will calculate what the missing speed should be. If several speed channels have a failiure, or the engine speed channel has a failiure, the controller reverts to a "limp home" mode.

Check the wiring between the controller and the speed sensor connected to speed channel 3. Check the speed sensor connected to speed channel 3.

Speed channel 3 (wire B11* or A27*) related fault: speed measurement out of range

* please refer to hardware technical leaflet of your APC platform

Speed channel SPC3 is not connected, or

measurement out of range Check the wiring between the controller and the speed sensor connected to speed channel 3. Check the speed sensor connected to speed channel 3.

Speed channel 3 (wire B11* or A27*) pulse count too low

* please refer to hardware technical leaflet of your APC platform

This message is given as additional information for

transmission ratio faults. The transmission ratio measured by the controller is more than 5% below the value of what is should be.

Check the transmission, in order to understand if and which clutch is slipping. Check the transmission ratio settings of the controller.

Speed channel 3 (wire B11* or A27*) pulse count too high

* please refer to hardware technical leaflet of your APC platform

This message is given as additional information for transmission ratio faults.

The transmission ratio measured by the controller is more than 5% above the value of what is should be.

Check the transmission, in order to understand if and which clutch is slipping. Check the transmission ratio settings of the controller.

Analog output 0 (wires A02 & A03) related fault : output wires are shorted to each other, or the sense line is shorted to battery +, or the plus line is shorted to ground

The output wires of the analog output 0 are shorted to each other, or the sense line is shorted to battery +, or the plus line is shorted to ground

Check the wiring between the controller and the proportional valve 0 Check the proportional valve 0.

Analog output 0 (wires A02 & A03) related fault :

the output plus line is shorted to battery + An output wire of the analog output 0 is not connected, or its plus line is shorted to battery +, or

the proportional valve 0 is defect.

Check the wiring between the controller and the proportional valve 0 Check the proportional valve 0.

(9)

APC200 ECM/ECI

ERROR CODES & DESCRIPTION

Firmware version 7.0

Revision : 3.3 - 28 sept 2010

Fault code

Type

Explanation

Controller's action

Driver action

Fault cause

Troubleshooting

70.02 S Stop machine & Contact maintenance for troubleshooting

70.03 S Stop machine & Contact maintenance for troubleshooting The current of the analog output 0 is out of range.

70.09 S Controller reverts to a "limp home" mode Stop machine & Contact maintenance for troubleshooting The wire of the analog output 0 is not connected

71.00 S Controller reverts to a "limp home" mode

71.01 S Controller reverts to a "limp home" mode

71.02 S Stop machine & Contact maintenance for troubleshooting

71.03 S Controller reverts to a "limp home" mode The current of the analog output 1 is out of range.

71.09 S Controller reverts to a "limp home" mode The wire of the analog output 1 is not connected

72.00 S Controller reverts to a "limp home" mode

72.01 S Controller reverts to a "limp home" mode

72.02 S Stop machine & Contact maintenance for troubleshooting

Analog output 0 (wires A02 & A03) related fault : the output current exceeds 1400 mA or/and the output plus line is shorted to battery +.

Controller reverts to a "shut down" mode and will force neutral 0

The currecnt of the analog output 0 is exceeding 1400 mA.

Check the wiring between the controller and the proportional valve 0 Check the proportional valve 0.

Analog output 0 (wires A02 & A03) related fault : the output current is out of range, occurs when the load has the incorrect impedance

Controller reverts to a "shut down" mode and will force neutral 0

Check the wiring between the controller and the proportional valve 0 Check the proportional valve 0.

Analog output 0 (wires A02 & A03) related fault :

the output is not connected Check the wiring between the controller and the proportional valve 0 Check the proportional valve 0.

Analog output 1 (wires A04 & A05) related fault : output wires are shorted to each other, or the sense line is shorted to battery +, or the plus line is shorted to ground

Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

The output wires of the analog output 1 are shorted to each other, or the sense line is shorted to battery +, or the plus line is shorted to ground

Check the wiring between the controller and the proportional valve 1 Check the proportional valve 1.

Analog output 1 (wires A04 & A05) related fault :

the output plus line is shorted to battery + Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

An output wire of the analog output 1 is not connected, or its plus line is shorted to battery +, or the proportional valve 1 is defect.

Check the wiring between the controller and the proportional valve 1 Check the proportional valve 1.

Analog output 1 (wires A04 & A05) related fault : the output current exceeds 1400 mA or/and the output plus line is shorted to battery +.

Controller reverts to a "shut down" mode and will force

neutral 0 The currecnt of the analog output 1 is exceeding 1400 mA. Check the wiring between the controller and the proportional valve 1 Check the proportional valve 1.

Analog output 1 (wires A04 & A05) related fault : the output current is out of range, occurs when the load has the incorrect impedance

Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

Check the wiring between the controller and the proportional valve 1 Check the proportional valve 1.

Analog output 1 (wires A04 & A05) related fault : the output is not connected

Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

Check the wiring between the controller and the proportional valve 1 Check the proportional valve 1.

Analog output 2 (wires A06 & A07) related fault : output wires are shorted to each other, or the sense line is shorted to battery +, or the plus line is shorted to ground

Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

The output wires of the analog output 2 are shorted to each other, or the sense line is shorted to battery +, or the plus line is shorted to ground

Check the wiring between the controller and the proportional valve 2 Check the proportional valve 2.

Analog output 2 (wires A06 & A07) related fault : the output plus line is shorted to battery +

Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

An output wire of the analog output 2 is not connected, or its plus line is shorted to battery +, or the proportional valve 2 is defect.

Check the wiring between the controller and the proportional valve 2 Check the proportional valve 2.

Analog output 2 (wires A06 & A07) related fault : the output current exceeds 1400 mA or/and the output plus line is shorted to battery +.

Controller reverts to a "shut down" mode and will force neutral 0

The currecnt of the analog output 2 is exceeding 1400 mA.

Check the wiring between the controller and the proportional valve 2 Check the proportional valve 2.

(10)

APC200 ECM/ECI

ERROR CODES & DESCRIPTION

Firmware version 7.0

Revision : 3.3 - 28 sept 2010

Fault code

Type

Explanation

Controller's action

Driver action

Fault cause

Troubleshooting

72.03 S Controller reverts to a "limp home" mode The current of the analog output 2 is out of range.

72.09 S Controller reverts to a "limp home" mode The wire of the analog output 2 is not connected

73.00 S Controller reverts to a "limp home" mode

73.01 S Controller reverts to a "limp home" mode

73.02 S Stop machine & Contact maintenance for troubleshooting

73.03 S Controller reverts to a "limp home" mode The current of the analog output 3 is out of range.

73.09 S Controller reverts to a "limp home" mode The output wire of analog output 3 is not connected

74.00 A Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting

74.01 A Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting

74.02 A Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting

74.03 A Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 4 is out of range.

Analog output 2 (wires A06 & A07) related fault : the output current is out of range, occurs when the load has the incorrect impedance

Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

Check the wiring between the controller and the proportional valve 2 Check the proportional valve 2.

Analog output 2 (wires A06 & A07) related fault :

the output is not connected Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

Check the wiring between the controller and the proportional valve 2 Check the proportional valve 2.

Analog output 3 (wires A08 & A09) related fault : output wires are shorted to each other, or the sense line is shorted to battery +, or the plus line is shorted to ground

Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

The output wires of the analog output 3 are shorted to each other, or the sense line is shorted to battery +, or the plus line is shorted to ground

Check the wiring between the controller and the proportional valve 3 Check the proportional valve 3.

Analog output 3 (wires A08 & A09) related fault :

the output wire plus line is shorted to battery + Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

The +line output wire of the analog output 3 is shorted to battery +, or the proportional valve 3 is defect.

Check the wiring between the controller and the proportional valve 3 Check the proportional valve 3.

Analog output 3 (wires A08 & A09) related fault : the output current exceeds 1400 mA or/and the output plus line is shorted to battery +.

Controller reverts to a "shut down" mode and will force

neutral 0 The currecnt of the analog output 3 is exceeding 1400 mA. Check the wiring between the controller and the proportional valve 3 Check the proportional valve 3.

Analog output 3 (wires A08 & A09) related fault : the output current is out of range, occurs when the load has the incorrect impedance

Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

Check the wiring between the controller and the proportional valve 3 Check the proportional valve 3.

Analog output 3 (wires A08 & A09) related fault :

the output is not connected Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

Check the wiring between the controller and the proportional valve 3 Check the proportional valve 3.

Analog output 4 (wires B01) related fault : output

wire is shorted to ground. The output wire of analog output 4 is shorted to ground. Check the wiring between the controller and the device connected on the analog output 4.

Analog output 4 (wires B01) related fault : output

wire is shorted to battery +, or not connected. The output wire of analog output 4 is shorted to battery +, or not connected. Check the wiring between the controller and the device connected on the analog output 4.

Analog output 4 (wires B01) related fault : the output current exceeds 1400 mA.

The output wire of analog output 4 is exceeding 1400 mA.

Check the wiring between the controller and the device connected on the analog output 4.

Analog output 4 (wires B01) related fault : the output current is out of range, occurs when the load has the incorrect impedance.

Check the wiring between the controller and the device connected on the analog output 4. Check the device connected.

(11)

APC200 ECM/ECI

ERROR CODES & DESCRIPTION

Firmware version 7.0

Revision : 3.3 - 28 sept 2010

Fault code

Type

Explanation

Controller's action

Driver action

Fault cause

Troubleshooting

74.09 A Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 4 is not connected

75.00 A Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting

75.01 A Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting

75.02 A Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting

75.03 A Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 5 is out of range.

75.09 A Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 5 is not connected

76.00 S Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting

76.01 S Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting

76.02 S Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting

76.03 S Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 6 is out of range.

76.09 S Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 6 is not connected

77.02 S Stop machine & Contact maintenance for troubleshooting Check the combined fault, and see the troubleshooting for that fault.

80.00 S Controller reverts to a "limp home" mode Digital output DIG0 is shorted to ground.

80.01 S Controller reverts to a "limp home" mode Digital output DIG0 is shorted to battery +.

Analog output 4 (wires B01) related fault : the

output is not connected Check the wiring between the controller and the device connected on the analog output 4. Check the device connected.

Analog output 5 (wires B03) related fault : output

wire is shorted to ground. The output wire of analog output 5 is shorted to ground. Check the wiring between the controller and the device connected on the analog output 5.

Analog output 5 (wires B03) related fault : output

wire is shorted to battery +, or not connected. The output wire of analog output 5 is shorted to battery +, or not connected. Check the wiring between the controller and the device connected on the analog output 5.

Analog output 5 (wires B03) related fault : the output current exceeds 1400 mA.

The output wire of analog output 5 is exceeding 1400 mA.

Check the wiring between the controller and the device connected on the analog output 5.

Analog output 5 (wires B03) related fault : the output current is out of range, occurs when the load has the incorrect impedance.

Check the wiring between the controller and the device connected on the analog output 5. Check the device connected.

Analog output 5 (wires B03) related fault : the

output is not connected Check the wiring between the controller and the device connected on the analog output 5. Check the device connected.

Analog output 6 (wires B05) related fault : output

wire is shorted to ground. The output wire of analog output 6 is shorted to ground. Check the wiring between the controller and the device connected on the analog output 6.

Analog output 6 (wires B05) related fault : output wire is shorted to battery +, or not connected.

The output wire of analog output 6 is shorted to battery +, or not connected.

Check the wiring between the controller and the device connected on the analog output 6.

Analog output 6 (wires B05) related fault : the output current exceeds 1400 mA.

The output wire of analog output 6 is exceeding 1400 mA.

Check the wiring between the controller and the device connected on the analog output 6.

Analog output 6 (wires B05) related fault : the output current is out of range, occurs when the load has the incorrect impedance.

Check the wiring between the controller and the device connected on the analog output 6. Check the device connected.

Analog output 6 (wires B05) related fault : the output is not connected

Check the wiring between the controller and the device connected on the analog output 6. Check the device connected.

All proportional valve grounds are switched off due to an over current on one or more proportional valves.

Controller reverts to a "shut down" mode and will force neutral 0

One or more proportional valves have an ove current, not that this fault will be combined with a 70.02 and/or 71.02 and/or 72.02 and/or 73.02.

Digital output 0 (wire A10) related fault : output is

shorted to ground Stop machine, goto neutral and select back drive. If the controller can control that direction selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for

troubleshooting

Check the wiring between the controller and the forward valve selector. Check the forward valve selector.

Digital output 0 (wire A10) related fault : output is

shorted to battery + Stop machine, goto neutral and select back drive. If the controller can control that direction selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for

troubleshooting

Check the wiring between the controller and the forward valve selector. Check the forward valve selector.

(12)

APC200 ECM/ECI

ERROR CODES & DESCRIPTION

Firmware version 7.0

Revision : 3.3 - 28 sept 2010

Fault code

Type

Explanation

Controller's action

Driver action

Fault cause

Troubleshooting

80.09 S Controller reverts to a "limp home" mode Digital output DIG0 is not connected.

81.00 S Controller reverts to a "limp home" mode Digital output DIG1 is shorted to ground.

81.01 S Controller reverts to a "limp home" mode Digital output DIG1 is shorted to battery +.

81.09 S Controller reverts to a "limp home" mode Digital output DIG1 is not connected

82.00 S Controller reverts to a "limp home" mode Digital output DIG2 is shorted to ground.

82.01 S Controller reverts to a "limp home" mode Digital output DIG2 is shorted to battery +.

82.09 S Controller reverts to a "limp home" mode Digital output DIG2 is not connected

83.00 S Controller reverts to a "limp home" mode Digital output DIG3 is shorted to battery +.

83.01 S Controller reverts to a "limp home" mode

90.xx - 99.xx S/B/H System Error. Contact maintenance for troubleshooting Software related fault.

Digital output 0 (wire A10) related fault : output is

not connected Stop machine, goto neutral and select back drive. If the controller can control that direction selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for

troubleshooting

Check the wiring between the controller and the forward valve selector. Check the forward valve selector.

Digital output 1 (wire A15) related fault : output is

shorted to ground Stop machine, goto neutral and select back drive. If the controller can control that direction selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for

troubleshooting

Check the wiring between the controller and the reverse valve selector. Check the reverse valve selector.

Digital output 1 (wire A15) related fault : output is

shorted to battery + Stop machine, goto neutral and select back drive. If the controller can control that direction selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for

troubleshooting

Check the wiring between the controller and the reverse valve selector. Check the reverse valve selector.

Digital output 1 (wire A15) related fault : output is

not connected Stop machine, goto neutral and select back drive. If the controller can control that direction selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for

troubleshooting

Check the wiring between the controller and the reverse valve selector. Check the reverse valve selector.

Digital output 2 (wire A16) related fault : output is

shorted to ground Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

Check the wiring between the controller and the 1/3 selector solenoid + line. Check the 1/3 selector solenoid.

Digital output 2 (wire A16) related fault : output is

shorted to battery + Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

Check the wiring between the controller and the 1/3 selector solenoid + line. Check the 1/3 selector solenoid.

Digital output 2 (wire A16) related fault : output is

not connected Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

Check the wiring between the controller and the 1/3 selector solenoid + line. Check the 1/3 selector solenoid.

Digital output 3 (wire A20) related fault : output is

shorted to battery + Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

Check the wiring between the controller and the 2/4 selector solenoid + line. Check the 2/4 selector solenoid.

Digital output 3 (wire A20) related fault : output is

not connected, or shorted to ground Stop machine, goto neutral and select back drive. If the controller can control that range selection the machine will drive, but in a "limp home" mode. If not, an other range gear will be used & Contact maintenance for troubleshooting

Digital output DIG3 is not connected or shorted to

ground. Check the wiring between the controller and the 2/4 selector solenoid + line. Check the 2/4 selector solenoid.

Controller reverts to a "shut down" mode and will force

References

Related documents