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AUD17 Versions- und Änderungsmanagement, Audit trails und Disaster Recovery in Produktionsanlagen mit

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(1)

AUD17 – Versions- und Änderungsmanagement,

Audit trails und Disaster Recovery in

Produktionsanlagen mit

(2)

Agenda

Q&A

AssetCentre Components

AssetCentre Overview

Introduction

Practical Demonstrations

(3)

Common Plant Conversations

Its running; so it is probably fine. We might have downloaded the wrong program to this machine

Our Security Risk Profile…What is that?

We think we lost a version of the program for that machine.

Minor changes to stay Operational tend to cause major

problems later If only we could get info from our critical devices so we would know if something is out of spec We are not sure if we

have every asset’s configuration program

(4)

 Archive

 Centralized, versioned, secure configuration storage  Data repository built on MSSQL

 Files & Folders (i.e. .acd, .mer, .doc, .xls, .xml, etc..)

 Binder, collection of files/folders managed as a single entity (i.e. Zip file)

 Disaster Recovery

 Automatically back-up system devices

 Compare current programs to archive and generate difference reports

 Logs

 Audits: Track authorized user changes (i.e., user check-out & check-in a file)  Events: Tracks system activities (i.e., emailed report XYZ.pdf to user ABC@.com)  Built on FactoryTalk Audit & Diagnostics

 Reporting

 Produce reports via Logs (audits/events)  Schedule a report or “run now”

(5)

Archive: Version Control/Source Control



Archive functions are accessible via the Archive Plug-In



Check Out



Check In



Undo Check Out



Get



Pin



Label

(6)

Archive: FactoryTalk AssetCentre Binder

Ability to manage a collection of files and/or folders as a single entity

Set filters to include and/or exclude content

Set a Key File, used to launch a specific program (i.e., FactoryTalk View

Studio) when issuing the “open” command

(7)



Check In



Content via

filters



Filters can be

changed when

Binder is

“Check out”



View Version



Filters

Content

(8)

Archive: Archive-to-Archive Compare



Archive-to-Archive Compare:

(9)

Disaster Recovery

 Scheduled automatic backup of plant-floor asset configuration

 Optionally compares the backup configuration against an archived version

 Latest or specific version  Pinned version

 Create new version when difference detected

(10)

Disaster Recovery Options



Rockwell Automation devices

 Logix5000 architecture, SLC-500,

PLC-5

 PanelView Plus, Standard and

Enhanced

 Drives



Remote Computers

 Files and folders (leveraging binders)



Generic FTP Devices

 Files and folders (leveraging binders)



Siemens S7

 400 and 300 family processors  Protocol TCP/IP



Siemens S5

 100 family processors  Protocol TCP/IP



Fanuc Robots

 RJ3 and RJ3i controller



Fanuc CNCs

 Supported with FASConnect v1.4



Motoman Robots

 XRC and NX-100 controller



ABB Robots

(11)

Extend: Custom Device Plug-In



Extend device backup support by creating

custom device plug-in to access 3

rd

party devices



AssetCentre interacts (start) with custom

application(s) by passing command line

arguments if required and retrieves the backup

file(s) automatically at scheduled intervals and

stores files archive/logs



AssetCentre compares uploaded file(s) against

archived copy regarding new, deleted or changed

content

FactoryTalk

AssetCentre

New In Rel. 6

(12)

Tamper Detection



AssetCentre detects changes in real time!

 Continuous monitoring of Logix controller for changes  Detect Rogue changes in real time!

 On Detect, AssetCentre logs activities and create a report  Report can be configured to be sent on email

(13)

Track User Actions: Audits / Events

 Serves as a central repository for audit information in real-time from Rockwell Automation devices and FactoryTalk applications (e.g. Studio 5000 Logix Designer, View SE)

 Audit / Event messages include logged time, time of occurrence (when), user name (who), device, computer name (where) and action taken (what)

 Excellent central point for troubleshooting and diagnostics of all FactoryTalk components

(14)

Searching & Reporting

 Conduct scheduled and on-demand searches

 Create reports from Events, Audits and Archive

information

 Facilitates scheduled and on-demand reporting  Report on traceability information from Events &

Audits as well as Source Control information

 Excellent troubleshooting and diagnostic tool

 Examples

 Search for any program modification by

shift by line or both

 Search archive history to determine what

files a user has modified during last month

 Search audit log at the end of every shift

for any I/O forces

(15)

Set specific security policies by asset in the Asset View

FactoryTalk AssetCentre Authentication

Common

Configure Security Create Children Delete

AssetCentre

Check Out / Check In Get

(16)

Process Device Support – Device Configuration

and Calibration Management

 Device configuration

 Acting as a host system, or frame

application (DTM frame).

 Supports a wide variety of process

instruments and buses through plug-in drivers (Devivce DTMs) from device manufacturers.

 Instrument calibration management

 You can efficiently manage calibration data

associated with your process instruments.

 ProCalV5 from Prime Technologies Inc.  Scheduling

 Records, Standards and Certificate

management

(17)

Process Device Configuration &

Calibration Management



Process Device Configuration (PDC)

 Acting as a host system, or frame

application, FactoryTalk AssetCentre gives you the ability to work with multiple vendors’ devices in one common platform, reducing overall maintenance and field time.



Calibration Management

 You can efficiently manage calibration data

(18)

FDT/DTM Standard for Process Device

Configuration

• Remote access to the Process Device configurations data and diagnostics

• FDT (Field Device Tool) Open Standard

– FDT Frame (Asset Management System) – DTM (Device Tool Manager)

• CommDTM • DeviceDTM

DTM Frame

CommDTM

DeviceDTM

Asset Management Tool (Instrumentation Configuration Tool)

(19)

FactoryTalk AssetCentre Components

 FactoryTalk AssetCentre Server

 Governs the system’s operations

 Microsoft SQL Server 2012 or 2008 R2

 Hosts FactoryTalk AssetCentre

databases

 FactoryTalk AssetCentre Client

 Permits users to configure and use

the system, view logged events and perform other associated tasks

 FactoryTalk AssetCentre Agent

Expanded

(20)

Scalable Architecture

 Additional AssetCentre Agents can be added to handle larger systems with higher asset count

 AssetCentre Scheduler automatically load-balances tasks across Agents

(21)

Multi Independent Agent Groups

(9515-ASTAGCAP4)



Agent Groups provide the ability to

categorize Agents, allowing them

to be configured independently of

one another



Help with multiple operating

systems, network architecture

support and application version

requirements



Licensing

PLANT 1 PLANT 2 Asset1 Asset2 Asset3 Asset4 Asset5 Asset6 Agent Group 2 Agent 2 FTD 1 Agent 4 FTD 1 AssetCentre Server New In Rel. 6

(22)

Modular Approach



Easy to build initial solution

 AssetCentre Server includes

 Archive (Check in/out)  Events & Audits

 Security  10 Assets



Easy to add capabilities

 Disaster Recovery  Agent Groups

 Process Device Configuration  Calibration Management

(23)

Delivering Value from Change

Management

L

U

E

Archive Archive Logs Logs Disaster Recovery Disaster Recovery Reporting Reporting Authentication Authentication PREVENTION CONTROL ACCOUNTABILITY DETECTION PROACTIVE

(24)

Demo

Version control /

(25)

Vielen Dank für die Aufmerksamkeit!

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