Bajaj 180 Pulsar UG4 Spares List

(1)

Plate No.: 1 Cover Cylinder Head

No. PartNo. Description Remarks Price incl

1 DJ101390 Head Cylinder with Cover 1 R2,418.38

2 DJ101217 Cover Tappet 2 R33.30

3 36DS1001 O Ring Kit for Cover Cyl. Head 1 Ref. Page No. 101 R74.91

4 DS101166 Silent Bush 1 R31.37

5 DS101096 Camshaft Cap 1 R12.81

6 39264715 Domed Cap Nut 4 TBA

7 DS101084 Copper Washer 4 R3.20

8 39253204 Hex. Bolt with Flange 2 TBA

9 39107504 Hex. Bolt / Flange 4 TBA

10 DH101272 Plug 2 R7.04

(2)

Plate No.: 2 Cylinder Head

No. PartNo. Description Qty. Remarks Price incl

1 36DS1001 O Ring Kit for Cover Cyl. Head 1 Ref. Page No.101 R74.91

2 39166005 Stud (Exhaust) 2 TBA

3 DJ101012 Gasket Cylinder Head 1 R52.50

4 DH101508 Damper Cylinder Head 5 R5.76

5 DJ101215 Intake Pipe 1 R68.51

6 39253921 O Ring (Intake Pipe) 1 TBA

7 DJ121022 Carburettor Insulator 1 R20.49

8 DH121038 Clamp for Insulator 2 R7.04

9 39167404 Hex. Bolt / Flange 2 TBA

10 DH111012 Sleeve - Spark Plug 1 R86.44

(3)

Plate No.: 3 Valve

1 DS101335 Rocker Arm Shaft - Intake 1 R12.81

2 DS101336 Rocker Arm Shaft - Exhaust 1 R11.53

3 DS101333 Rocker Arm with roller 2 R222.18

4 DG101029 Cotter valve 4 R5.12

5 39201719 Seal valve stem 2 TBA

6 DK101326 Valve Repair Kit 1 Ref. Page No. 101 R48.02

7 36DJ1004 Valve Kit 1 Ref. Page No. 101 R215.78

8 DS101366 Wave washer 2 R1.28

(4)

Plate No.: 4 Camshaft / Tensioner

1 CS101128 Ring O 1 R0.64

2 DJ101372 Camshaft Assembly 1 R192.09

3 JC101086 Bearing Ball 6302 RS1/C3H 1 R78.76

39254220 Bearing - Ball-15X42X13 1 TBA

4 JC101085 Bearing Ball 6002/C3H 1 R42.26

39261720 Bearing - Ball :- 6002 C3 (SKF) 1 TBA

5 36DK0039 Guide chain Kit 1 Refer Page No.101 TBA

6 DS101276 Sprocket cam Driven (32 T) 1 R21.77

7 DH101412 Collar cam Sprocket 1 R9.60

8 DH101048 Special camshaft washer 1 R10.88

9 59040031 Hex. Soc. Head cap Bolt 1 TBA

10 JC101035 Cam Chain 1 R167.76

11 DH101392 Cam chain Tensioner pivot Bolt 1 R8.32

12 JC101034 Tensioner Assly 1 R134.46

13 39167304 Hex Bolt / Flange 2 TBA

14 CS101128 Tensioner assly. gasket 1 R0.64

(5)

Plate No.: 5 Cylinder and Piston

1 DJ101004 Gasket Cylinder 1 R7.68

2 39218106 Pin dowel 4 TBA

3 DJ101158 Piston Assly. Std. 1 R395.70

4 DJ101106 Ring Set Piston 1 R163.27

5 39213217 Ring Snap 2 TBA

6 DJ101371 Cylinder Block / Piston Assly 1 R1,505.33

7 DK101592 Oil Pipe Assly 1 R53.78

8 DD121007 Bolt Special 2 R8.32

9 31121006 Gasket 4 TBA

10 DH101414 Damper 6 R5.76

11 39168904 Bolt (dummy for Temp sensor) 1 TBA

(6)

Plate No.: 6 Crankshaft

1 JC101001 Crankshaft assly. comp. 1 R2,016.92

2 39218304 Bolt 1 TBA

3 39216511 Plain washer 1 TBA

4 31101173 Key woodruff 1 TBA

5 DS101154 Square Key 1 R1.92

6 39215320 Bearing Ball 1 TBA

7 DK101248 Sprocket cam drive 1 R55.71

8 39220307 Parallel pin 1 TBA

9 36DK0038 Set primary driver & driven 1 Ref. Page No.101 R1,005.26

10 DH101064 Body centrifugal oil filter 1 R128.70

11 DH101195 Nut 1 7mm. (Height)z R10.88

12 DH101065 Cover centrifugal oil filter 1 R28.81

13 36DH4019 Kit centrifugal oil filter 1 Ref. Page No.101 R18.57

(7)

Plate No.: 7

Balancer & Balancer Idler Gear

1 DJ902503 Body Balancer Assly. 1 R401.46

2 DH101072 Bearing stopper 1 R1.92

3 39167204 Bolt 1 TBA

4 DJ101134 Assly. Balancer Idler Gear comp. 1 TBA

5 39215220 Needle roller bearing 2 TBA

6 DJ101133 Spring torsion Balancer Idler 2 R3.20

7 39255717 Circlip ext. 2 TBA

8 39168606 Dowel Pin 2 TBA

9 39162011 Thrust washer 2 TBA

10 52DH0177 Balancer Idler Holder 1 R106.29

(8)

Plate No.: 8 Transmission

1 DK101471 Shaft Input Transmission 1 R339.35

2 39215811 Washer Plain 1 TBA

3 DK101103 Gear 4th Drive 1 R126.14 4 DH101079 Washer Spline 3 R2.56 5 DH101235 External Circlip 4 R1.92 6 DK101102 Gear 3rd Drive 1 R160.71 7 DK101104 Gear 5th drive 1 R149.83 8 DH101084 Gear 2nd drive 1 R102.45

9 39216011 Thrust washer 1 TBA

10 DK101144 Shaft output Transmission 1 R277.25

11 DH101336 Washer Thrust 2 TBA

12 DK101105 Gear 3rd Driven 1 R150.47

13 39215911 Thrust Washer 1 TBA

14 DK101106 Gear 4th Driven 1 R178.64 15 DH101111 Bush 1st driven 1 R27.53 16 DK101118 Gear 1st driven 1 R199.77 17 DK101107 Gear 5th Driven 1 R149.19 18 DH101319 Bush 2nd driven 1 R29.45 19 DH101333 Gear 2nd Driven 1 R188.89 20 DK101245 Collar Sprocket 1 R33.30

21 DK101352 O Ring Sprocket Collar 1 R1.28

22 DV101048 Sprocket Drive 1 R89.64

23 DJ101063 Plate Drive Sprocket 1 R7.68

(9)

Plate No.: 9

Change Drum / Shift Fork

1 DK101133 Fork Gear Shift Input 1 TBA

2 DK101134 Fork Gear Shift output 2 TBA

3 DH101146 Shaft Gear Shift Fork 1 R23.69

4 DH101493 Shaft Gear Shift Fork 1 R20.49

5 DK101382 Drum comp. Gear Shift 1 R210.02

6 39263904 Bolt Socket 1 TBA

7 39260607 Parellel pin 1 TBA

8 DK101361 Guide Gear Shifter 1 R97.96

9 DH101496 Spacer 1 R10.88

(10)

Plate No.: 10

Gear Change Mechanism

1 DH101705 Lever comp. Gear Shifter 1 R154.95

2 DH101714 Spring Slider Arm Reset 1 TBA

3 DH101144 Spring Gear Shifter Return 1 R7.04

4 DK101182 Lever gear shift 1 R150.47

5 DH101509 Damper 1 R5.76

6 39245304 Flanged Bolt 1 TBA

7 DH101393 Bolt Gear Shift drum Stopper 1 R17.29

8 DH101503 Stopper Gear Shifter Drum 1 R21.77

9 DK101253 Spring Gear Shifter Drum Stopper 1 R1.28

10 DH101394 Bolt Shift Change 1 R8.32

11 39199819 Oil seal 2 TBA

12 DK101187 Collar 1 R20.49

13 DK101180 Assembly tie rod 1 R22.41

14 DK101185 Washer pivot 1 R8.32

15 DK101186 Pivot bolt 1 R23.05

16 DK101177 Assembly lever change arm 1 R108.21

17 DK101184 Boss lever change 1 TBA

(11)

Plate No.: 11

Engine Assly. & Crankcase RH

1 DJ101389 Engine Assly. with starter motor 1 N.I. R29,380.46

2 JC101029 Crankcase RH 1 R1,532.22

3 59050008 Stud 2 TBA

4 DH101383 Bolt Flanged 1 TBA

5 DH101006 Gasket Crankcase 1 R36.50

6 39258320 Bearing Ball (For Input shaft) 1 TBA

7 59200027 Needle Roller Bearing (For Output shaft)1 TBA

8 39218006 Dowel Pin 2 TBA

9 39260120 Ball Bearing 1 (For Drum TBA

10 DH101487 Plate Stopper 1 TBA

(12)

Plate No.: 12 Crankcase LH

1 JC101045 Crankcase LH 1 R1,395.20

2 59050008 Stud 2 TBA

3 DK101094 Guide starter Assly 1 R228.58

4 39218819 Oil Seal 1 TBA

5 59210006 O Ring 1 TBA

6 39075201 C Sunk Head Screw 3 TBA

7 39260320 Bearing Ball (For Input shaft) 1 TBA

8 59200006 Bearing Ball (For Output shaft) 1 TBA

9 39218520 Balancer LH Bearing 1 TBA

10 30101014 Oil Seal (For Output shaft) 1 TBA

11 39219019 Oil Seal (For Shift lever) 1 TBA

12 DH101203 Breather pipe 1 R15.37

13 DH101246 Rubber tube 1 R8.32

14 28101174 Spring Clip 1 TBA

15 DH101661 Plug (Drain Bolt) 1 R13.45

16 31101106 Gasket (For Drain Bolt) 1 TBA

17 DK101380 Switch comp.(Neutral) 1 R21.77

18 39218106 Hollow dowel pin 2 TBA

19 39167704 Bolt 8 TBA

20 39230504 Bolt 1 TBA

21 DJ201021 Cable assly. (Battery to Earth) 1 R65.31

22 39244811 Plain Washer 1 TBA

23 DK101097 Damper 1 R14.09

(13)

Plate No.: 13 Cover RH

1 DJ101352 Cover comp RH 1 TBA

2 DH101197 Grommet Breather 1 R8.96

3 DH101142 Shaft clutch release 1 R72.35

4 39104119 Seal clutch lever 1 TBA

5 DH101141 Rack 1 R27.53

6 DH101152 Dip stick with O ring 1 N.I. R7.04

7 DK101251 Parallel pin 1 R1.92

8 DG101418 Gauge 1 R19.21

9 DS101215 Wire circlip 1 R0.64

10 DS101353 Bolt 10 R1.92

11 39099906 Pin Dowel 2 TBA

12 DH101018 Bracket Clutch Cable 1 R17.93

13 DH101154 Gasket cover RH 1 R33.94

14 DK101480 Plunger Oil 1 R1.92

15 DH121011 Plate Plunger Oil 1 R0.64

16 DH121012 Spring Joint A 1 R0.64

17 DH101544 Spring torsion clutch lever 1 R1.92

18 39244311 Washer 1 TBA

19 36DH1004 Set damper 1 Ref. Page No. 101 TBA

20 DH101388 Flanged Bolt 5 R1.28

21 JC101040 Bajaj Decal 1 Fitted on R30.09

22 39199020 Bushing 1 TBA

23 36DH1005 Set of Plate 1 Ref. Page No. 101 R15.37

24 DH101482 Plate 1 R15.37

(14)

Plate No.: 14 Cover Magneto

1 DJ101271 Cover Magneto 1 R474.46

2 DV101042 Gasket Magneto cover 1 R23.05

3 DS101353 Bolt 5 R1.92

4 39099906 Pin Dowel 2 TBA

5 DH101157 Cap Crank Center 1 R5.12

6 39128321 O Ring 1 Alt to 39 2452 21 TBA

7 JC101033 Cover LH RR 1 R188.25

8 36DH1006 Set Damper 1 Ref.Page No.101 R43.54

9 DH101388 Flanged Bolt 6 R1.28

10 DH101323 Bajaj Decal 1 Fitted on Cover TBA

11 36DH1007 Set of Plate 1 Ref. Page No.101 R16.65

12 DS101353 Bolt 2 R1.92

(15)

Plate No.: 15 Clutch

1 DH101275 Special Nut 1 R3.20

2 DK101571 Spring judder 1 R48.02

3 DJ101350 Clutch Assly. Complete 1 R1,910.63

4 DK101564 Clutch Center 1 R199.13

5 DK101569 Plate Clutch Pressure 1 R133.18

6 DJ101369 Friction Plate Kit 1 R803.57

7 DK101565 Plate Clutch 5 R30.09

8 DH101861 Spring Clutch Capacity 4 R17.93

9 DK101574 Bolt 5 R2.56

10 39261720 Bearing Clutch lifter thrust 1 TBA

11 DK101573 Holder Clutch 1 R48.02

12 DK101072 Rod Clutch lifter 1 R16.65

13 DK101126 Spacer clutch 1 R21.13

14 DH101648 Nut Primary drive lock 1 LH Thread R12.17

15 DH101180 Lever Assly. Clutch 1 R14.73

DK101636 Lever Assly. Clutch 1 From Engine No. R16.65

16 39220011 Washer Primary Drive Gear 1 TBA

(16)

Plate No.: 16 Carburettor

1 DJ121041 Carburettor Assly. 1 R1,790.90

2 DJ121051 Vaccum Piston Kit 1 R288.13

3 DH121149 Idling Screw Kit 1 TBA

4 DJ121044 Jet needle(JN) 1 R167.12

5 DJ121053 O ring 1 R60.19

6 DJ121054 Screw 2 R7.04

7 DJ121055 Float assly. 1 R204.89

8 DJ121056 Jet Holder Kit 1 R96.04

9 DH121101 Magnet Assly. 1 R7.68

10 DJ121070 Reed Switch Assly. 1 R45.46

11 39178001 Pan Head Screw 2 TBA

12 DJ121057 Needle Assly. 1 R123.58

13 DH121150 Set Adjuster(PS) 1 R28.17

(17)

Plate No.: 17 Air Cleaner Comp

1 DJ121071 Air Cleaner comp 1 R484.70

2 36DH4010 Kit hardware air cleaner 1 Ref. Page No.101 R16.65

3 DJ121068 Connecting Tube 1 R40.34

4 AA121045 Clamp 1 R7.68

(18)

Plate No.: 18 Silencer Assly.

1 DJ101391 Silencer W/O Shield 1 R2,692.43

DJ101420 Silencer (Non Cat.) 1 R2,417.10

2 DH101468 Shield Muffler 1 R181.84

3 36DH4011 Kit hardware shield 1 Ref. PageNo.102 R27.53

4 DJ101064 Gasket Exhaust 1 R13.45

5 39197015 Flanged Nut 2 TBA

6 36DK0009 Kit hardware silencer 1 Ref. Page No.102 R29.45

7 DG161124 Damper (Main Stand) 1 R10.24

8 DH101521 Wire Shield Assly. 1 R22.41

9 DH101302 Screw 2 R10.88

(19)

Plate No.: 19 Oil Pump

1 DH121001 Oil Pump Assly 1 TBA

2 39167404 Hex. Bolt with flange 3 TBA

3 DH121010 Mesh filter Oil pump 1 R14.09

4 39168606 Hollow dowel pin 1 TBA

5 DH121035 Clip Mesh Oil filter 1 TBA

(20)

Plate No.: 20 Starter Assly.

1 DK101595 Body comp. starter clutch 1 R457.81

2 DK101605 Plate roller clutch 1 R19.21

3 JC101114 Gear starter clutch 1 R324.63

4 DH101581 Plate starter clutch gear return 1 R5.12

5 DH101385 Bolt 1 For stopper R1.92

6 DK101176 Shaft starter counter 1 R13.45

7 DH101172 Collar starter counter 1 R2.56

8 JC101115 Gear comp. starter counter assly. 1 R217.06

9 DH101382 Bolt socket 3 TBA

10 DH111084 Motor assly. starter clutch 1 R875.92

11 DS101353 Bolt 2 R1.92

12 52DH0153 Cover starter motor 1 R10.24

13 DH101389 Slotted c sunk screw 1 R3.84

14 DK101596 Spring 5 R1.28

15 DH101163 Roller 5 R4.48

(21)

Plate No.: 21

Magneto / C.D.I. /H.T. Coil

1 59100002 Spring Dowel 1 N.I. TBA

2 DH111081 Stator Assly. comp 1 R624.29

3 DH101386 Hex. Bolt with Flange 2 R1.92

4 DH101381 Pan Head Screw 2 R1.28

5 DH101199 Stopper plate (wiring harness) 1 R1.28

6 DH111083 Rotor Assly. 1 R878.48

7 DH101380 Screw Pan head 1 R1.28

8 DG111008 Spark plug 2 R55.71

9 DJ111092 C.D.I. Assly. 1 R664.62

10 DD111013 Grommet Spark Plug 1 TBA

11 DJ201202 Regulator 1 With aluminium bracket R354.72

12 JC111022 H.T. Coil LH with cable 1 R94.76

13 JC111023 H.T. Coil RH with cable 1 R94.76

14 DD111048 Cap Spark Plug 1 R45.46

15 DH111015 Cap Spark Plug 2 R40.98

16 DD111012 Grommet H.T. Cable 2 R8.32

17 DH111013 Grommet Spark Plug 1 R7.68

18 39194404 Flange Bolt 4 TBA

(22)

Plate No.: 22

Seat Assembly / Seat Lock

1 DK211001 Seat Assly comp front 1 R541.05

2 DS211005 Damper 6 R1.92

3 DH161046 Lock Assly seat front 1 R30.09

4 DK211004 Seat assly comp rear 1 R388.02

5 DK211008 Lock assly seat rear 1 R36.50

6 39190204 Bolt flange 4 TBA

7 DK211007 Damper Front 1 R9.60

(23)

Plate No.: 23 Engine Mounting

1 DK161096 Bkt. Assly. Eng. Mtg. front 2 R42.26

2 DH161189 Bkt. Comp. LH eng. Mtg. front 1 R55.07

3 DH161190 Bkt. Comp. RH eng. Mtg. front 1 R55.07

4 36DK0011 Kit hardware eng. mounting 1 Ref. Page No.102 R58.27

5 DK161159 Bkt. comp. LH eng. mtg. lower 1 R56.99

6 DK161160 Bkt. comp. RH eng. mtg. lower 1 R55.07

7 39257104 Bolt Flanged 2 TBA

8 39241204 Bolt Flanged 1 Alt.39 231104 TBA

9 DH161161 Bush in frame 1 TBA

10 39196704 Bolt 1 TBA

11 59040043 Hex. Soc. Hd. cap bolt 1 TBA

12 DK161161 Bkt. Comp. RH eng. rear 1 R51.22

13 39231004 Flanged bolt 2 TBA

14 39231104 Bolt 1 TBA

15 39104011 Washer 1 TBA

16 DH161189 Bracket LH Engine Hanger 1 R55.07

(24)

Plate No.: 24 Frame & Frame Fittings

1 JC161031 Frame Assl. comp. 1 R4,207.36

2 DH161112 Cup rear 2 R0.64

3 DG181048 Nut 1 R26.89

4 DG181042 Cup - Steering 1 R3.20

5 36DV0003 Bearing Cone Kit 1 Ref. Page No.102 TBA

6 30181006 Ball steel 46 TBA

7 39168004 Flanged bolt 2 TBA

8 DJ161132 Cable Hook LH 1 R5.76

9 DJ161133 Cable Hook RH 1 R5.76

10 JC161015 Bkt. Engine Mounting Upper RH 1 N.I. R9.60 11 JC161014 Bkt. Engine Mounting Upper LH 1 N.I. R8.32

(25)

Plate No.: 25

Swing Arm / Rear Shock Absorber

1 DK171014 Rear Shock Absorber 2 R621.72

2 DG171038 Bolt Pre-coated 2 R10.88

3 36DK0012 Kit bush rear shock 1 Ref. Page No.102 R30.09

4 DJ171035 Swing arm assly. 1 R681.91

5 DG171018 Swing arm bearing 4 R74.27

6 DK171006 Collar swing arm 2 R37.14

7 DG171019 Oil seal swing arm 4 R10.24

8 DH171019 U nut swing arm 1 R16.01

9 DK171003 Shaft swing arm 1 R83.24

10 DG171034 Chain slider 1 R64.03

11 DG171021 Adjuster chain LH 2 R53.78

12 DG171020 Plate Chain Adjuster 2 R21.77

13 39199715 Hexagon nut 2 TBA

14 DG171022 Small nut 2 R1.28

(26)

Plate No.: 26 Rider Foot Rest

1 DJ161126 Main step LH assly. 1 R85.16

2 36DK0013 Kit Hardware Main Step 2 R13.45

3 DJ161127 Main step RH assly. 1 R85.16

4 DH161053 Rubber main step 2 R35.22

5 39128215 Domed Cap Nut M-8 2 TBA

6 22150451 Bold Hexagon Head 2 TBA

(27)

Plate No.: 27

Pillion Foot Rest / Holder

1 DK161137 Holder LH step 1 R466.77

2 JC161002 Holder RH step 1 R484.70

3 DJ161128 Pillion step assly. comp. LH 1 R69.79

4 DJ161129 Pillion step assly. comp. RH 1 R69.79

5 DJ161122 Rubber pillion step 2 R25.61

6 36DK0013 Kit hardware pillion 2 Ref. Page No.102 R13.45

7 39106901 Screw 1 Stopper bolt TBA

8 39029215 Nut 1 TBA

9 39171404 Flanged Bolt 2 Bott. Mtg. LH &RH TBA

10 DJ161186 Plate lock pillion step 2 NI R3.20

(28)

Plate No.: 28

Mudguard - Front & Rear

1 DJ161069 Nail for Cable Guide 1 R0.64

2 DK161098 Brace fender 1 R50.58

3 59040040 Step bolt 4 Fender front TBA

4 DS161125 Clamp 1 For cables R8.32

5 DK161086 Fender rear front 1 R78.76

6 39167204 Flange Bolt M6 2 TBA

8 39168004 Flange bolt 2 TBA

9 DK161085 Fender rear 1 R138.94

10 DJ161272 Support assly for rear fender 1 R150.47

(29)

Plate No.: 29 Stand Assembly

1 DK161122 Stand main 1 R183.12

2 30161157 Shaft stand 1 TBA

3 39078708 Pin cotter 1 TBA

4 DH161121 Spring main stand 1 R10.88

5 DH161145 Cover spring main stand 1 R4.48

6 JC161017 Stand side 1 R56.99

7 DH161066 Spring side stand 1 R7.04

8 DH161146 Cover spring side stand 1 R2.56

9 DF161102 Bolt 1 R9.60

10 39042215 Nut 1 TBA

11 JC201039 Side stand switch 1 R69.15

12 39206004 Bolt 2 TBA

13 DH201065 Magnet Assly. 1 R6.40

(30)

Plate No.: 30 Tube / Tyre / Rim

1 JC151013 Wheel rim front (16 x 17 DC) 1 R1,953.53

2 DK151006 Tyre front 1 Not Serviceable TBA

3 JC151010 Wheel Rim Rear 1 R2,409.42

4 DK15100 Tyre rear 2 Not Serviceable TBA

(31)

Plate No.: 31

Front Hub (For Disc Brake System)

1 JC151013 Wheel rim 1 R1,953.53

2 39224120 Bearing ball 2 TBA

3 DK151028 Spacer assly. 1 R23.69 4 DG151005 Seal oil 1 R12.81 5 39084001 Screw 1 TBA 6 39090012 Washer 1 TBA 7 DK151027 Disc 1 R911.78 8 DH171019 U Nut 1 R16.01 9 DG151008 Plain washer 1 R1.92

10 DG151049 Hex. soc. hd. bolt 6 R11.53

11 JC151019 Case meter assly. 1 TBA

12 DG151007 Coller 1 R22.41

13 DK151008 Front axle with head 1 R72.99

14 JC201046 Stopper plate 1 R3.84

(32)

Plate No.: 32 Front Master Cylinder

1 DJ191023 Major Kit - Master Cylinder 1 R98.61

2 DK151037 Hose Brake Front 1 TBA

3 DJ191006 Lever Grip RH 1 R69.79

4 DE191011 Banjo Bolt 2 R12.17

5 DE191010 Washer Copper 4 R2.56

6 DJ191027 Clamp Holder RH 1 R14.09

7 DJ191028 Bolt 1 R2.56

8 DJ191029 Bolt Front Brake Lever 1 R7.68

9 DJ191030 Nut Flanged 1 R0.64

10 DJ191031 Screw 2 R1.28

11 DE151015 Cylinder Master 1 R701.76

12 DJ201100 Front brake switch 1 R50.58

13 DJ191034 Reservoir Cover 1 R17.93

14 DJ191035 Diaphragm 1 R35.22

15 36DH1902 Oil Window Kit 1 R9.60

(33)

Plate No.: 33 Front Disc Brake

1 DK151054 Caliper Assly. Front 1 R1,057.76

2 39176904 Bolt Flanged 2 TBA

3 DE151048 Spring Pad 1 R23.05

4 DE151046 Bleeder Screw 1 R13.45

5 DE151047 Bleeder Cap 1 R6.40

6 DE151037 Disc Pad Set 1 R110.13

7 DE151043 Insulator 1 R18.57

8 DE151045 Protection Boot 1 R14.09

9 DJ151074 Minor Kit - Caliper 1 R49.30

(34)

Plate No.: 34 Rear Hub

2 DK151022 Collar bearing 1 R30.73

3 DJ151088 Coupling Rubber 1 R77.48

5 30151069 Spring 2 TBA

6 30151068 Shoe brake assly. 1 TBA

7 JC151005 Cam brake 1 R39.06

8 JC151002 Panel rear brake 1 R256.12

9 36JC0007 Kit lever brake 1 Ref. Page No.102 R16.65

10 DK151009 Axle 1 R106.93

11 DK151014 Spacer For Coupling 1 R24.97

13 DH171019 U nut 1 R16.01

14 39199715 Nut 1 TBA

16 JC151011 Spacer 1 R32.01

17 36DK0036 Chain Sprocket Kit 1 Ref. Page No.102 R924.58

18 DS151074 Lock washer 3 R4.48 19 DK151012 Seal oil 1 R12.17 20 DK151013 Bearing ball 1 R64.03 21 JC151016 Coupling 1 R237.55 22 DS151073 Stud 6 R8.96 23 DK151015 Sleeve 1 R48.66

24 39079415 Hex. lock nut 6 TBA

25 DK151036 Drive Chain Lock 1 R13.45

26 39072211 Washer Cam brake 1 TBA

(35)

Plate No.: 35 Rear Brake Padal

1 JC191001 Lever Brake Pedal 1 R129.98

2 JC191009 Bolt Brake Pedal 1 R16.01

3 DK101185 Washer pivot bolt 1 R8.32

4 DK101187 Collar pivot bolt 1 N.I. R20.49

5 39238315 Flange nut 1 TBA

6 DK191013 Spring brake pedal 1 R5.76

7 JC191002 Rod brake 1 R33.94

8 36JC0006 Kit hardware rod brake 1 Refer Page No.102 R21.13

9 30151095 Hex. bolt 1 TBA

10 DH151029 Hex. bolt 1 R6.40

11 JC151008 Rod Torque 1 R30.09

12 36DK0034 Brake Pedal Kit 1 Refer Page No.102 R95.40

13 JC201004 Rear brake switch 1 R69.79

(36)

Plate No.: 36 Handle Bar

1 DK181027 Upper Bracket 1 R580.75

2 JC201021 Hall sensor assly. 1 N.I. R126.78

3 DK181032 Holder handle RH 1 R285.57 4 DK181039 Holder handle LH 1 R398.90 5 DG181008 Socket bolt 4 R5.76 6 JC201017 Control switch LH 1 R572.42 7 JC201018 Control switch RH 1 R541.69 8 DJ191054 Holder LH 1 R89.00 9 DJ191055 Lever LH 1 R73.63

10 DL191014 Stud lever handle 1 R7.68

11 30191017 Self locking nut 1 TBA

12 36DK0019 Kit hardware holder LH 1 R17.93

13 DH191007 Grip LH 1 R39.06

14 DH191014 Grip assly. RH 1 TBA

15 DH191019 Boot for lever LH 1 R7.68

16 DJ181011 Handle bar weight 2 R50.58

17 39242704 Hex. soc. hd. cap screw 2 TBA

18 DS191052 Lever Boot for Clutch Switch 1 N.I. R8.32

19 JC201045 Switch assly. ignition 1 R271.48

21 DJ201195 Clutch Switch 1 R51.86

22 DK181036 Handle bar plug 1 N.I. R1.28

23 DK181046 Handle bar tube assly. LH 1 R152.39

24 DK181047 Handle bar tube assly. RH 1 R152.39

25 DH191017 Pipe throttle 1 N.I. R24.97

26 JC181029 Lock set 4 in 1 1 R458.45

27 DK181058 Bolt Handle Bar M8 X 40 2 R8.32

28 39118011 Washer 2 TBA

29 DK181036 Rubber Plug 2 R1.28

30 DJ221003 Mirror Assly. LH 1 R94.12

(37)

Plate No.: 37 Front Fork

1 DK181072 Fork front 1 R4,161.90

2 36DK0025 Kit outer tube 1 Ref. Page No.103 R2,496.50

3 DK181019 Oil seal 2 R45.46

4 DK181056 Outer Tube LH 1 R801.01

5 DK181057 Outer Tube RH 1 R849.03

6 DK181007 Copper Washer 2 R1.92

7 DK181006 Socket Headed Bolt M10 X 1.5 X 352 R10.88

8 DK181010 Seat Pipe 2 R101.17

9 DK181070 Pipe comp. suspension inner 2 R607.00

10 DK181011 Slide Bush 2 R56.35

11 DK181073 Spring front fork 2 R85.80

12 DH181009 Grommet Top 2 R3.84

13 DK181022 Bolt fork 2 R54.42

14 DK181023 O ring 2 R2.56

15 30181028 Seat fork spring 2 TBA

16 DK181071 Spacer Tube 2 R10.24

17 DK181018 Washer 2 R3.20

18 59040005 Bolt 1 TBA

19 DK181027 Holder fork upper 1 R580.75

20 DG181008 Socket Bolt 2 R5.76

21 JC181023 Cushion Rubber 2 R5.12

22 JC181022 Cover Trail B 4 R3.84

23 JC181024 Lamp Shade asly. 1 R193.37

24 DG181045 Bearing cone 1 R49.94

25 DK181024 Holder fork under 1 R696.00

26 DK181025 Spring washer 2 R0.64

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Plate No.: 38 Painted Parts & Decals

1 DJ72014M Fuel Tank with Decal 1 Midnight Black R3,451.18 DJ72012V Fuel Tank with Decal 1 Cocktail Wine Red R3,519.05 DJ72014K Fuel Tank with Decal 1 Plasma Blue R3,914.75 DJ72014L Fuel Tank with Decal 1 Misty Gray Silver R3,519.05 2 52DH0534 Side cover LH 1 Midnight Black R195.29

52DH0530 Side cover LH 1 Cocktail Wine Red R221.54

52DH0528 Side cover LH 1 Plasma Blue R234.35

52DH0532 Side cover LH 1 Misty Gray Silver R215.78 3 52DH0535 Side cover RH 1 Midnight Black R194.01 52DH0531 Side cover RH 1 Cocktail Wine Red R220.26

52DH0529 Side cover RH 1 Plasma Blue R233.07

52DH0533 Side cover RH 1 Misty Gray Silver R214.50 4 DH73034M Seat Cowl Assly. 1 Midnight Black R519.92 DH73032V Seat Cowl Assly. 1 Cocktail Wine Red R720.33

DH73034K Seat Cowl Assly. 1 Plasma Blue R507.75

DH73034L Seat Cowl Assly. 1 Misty Gray Silver R534.64

5 DK74022T Front Fender 1 Midnight Black TBA

DK74022V Front Fender 1 Cocktail Wine Red TBA

DK74023A Front Fender 1 Plasma Blue R493.67

DK7402X3 Front Fender 1 Misty Gray Silver R366.89

6 DH141020 Seat tape 1 R11.53

7 DH74014M Fairing 1 Midnight Black R318.87

DH74012V Fairing 1 Cocktail Wine Red TBA

DH74014K Fairing 1 Plasma Blue R446.92

DH74014L Fairing 1 Misty Gray Silver R337.43

8 52DJ0363 Tank Flap LH 1 Midnight Black R185.04

52DJ0357 Tank Flap LH 1 Cocktail Wine Red R204.25

52DJ0359 Tank Flap LH 1 Plasma Blue R213.86

52DJ0361 Tank Flap LH 1 Misty Gray Silver R194.65

9 52DJ0364 Tank Flap RH 1 Midnight Black R185.04

52DJ0358 Tank Flap RH 1 Cocktail Wine Red R204.25

52DJ0360 Tank Flap RH 1 Plasma Blue R213.86

52DJ0362 Tank Flap RH 1 Misty Gray Silver R195.29

10 DJ161307 Seat Cowl Decal 2 Black R18.57

DJ161304 Seat Cowl Decal 2 Red R18.57

DJ161305 Seat Cowl Decal 2 Blue R18.57

DJ161306 Seat Cowl Decal 2 Silver R17.93

11 JC141051 B Monogram Tank Black Chrome 2 For Silver Colour R149.83 JC141050 B Monogram Tank Gray Chrome Decal 2 For Black,Blue,Red R145.35 12 36JC0008 Decal Kit LH (Black Chrome) 1 For Silver Colour R348.32 36JC0009 Decal Kit RH(Black Chrome) 1 For Silver Colour R348.32 36JC0010 Decal Kit LH(Grey Chrome) 1 For Black,Blue,Red R348.32 36JC0011 Decal Kit RH(Grey Chrome) 1 For Black,Blue,Red R348.32

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Plate No.: 39

Petrol Cock, Cap Tank & Gauge Fuel

1 DK141014 Cap Assly. Tank 1 R347.68

2 30141070 Pan head screw 1 Alt. 39 178001 TBA

3 39238104 Hex. Soc Hd. cap bolt 7 TBA

4 JC141021 Tap Assly 1 TBA

5 DK141013 Lock Cap Tank 1 R83.88

6 30141039 Packing 1 TBA

7 DD141227 Bolt flanged 2 R2.56

9 DK201065 Gauge Fuel 1 R161.99

10 30141028 Gasket fuel Gauge 1 Old TBA

39275821 Gasket fuel Gauge 1 Ref. Cir. C-19 TBA

11 30141032 Bolt 4 old TBA

39248415 Nut Flange M-5 1 Ref. Cir. C-19 TBA

12 DJ141006 Tube fuel 1 R8.96

13 BA122003 Pipe clip 1 R0.64

14 DH141024 Drain tube 1 R17.29

15 DG141028 Clamp 1 R2.56

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Plate No.: 40

Fitting Petrol Tank Spoiler, Side Cover, Seat Cowl

1 36DH1601 Grommet Kit For side cover 1 Ref. Page No.103 R12.81

2 DH141031 Tape tank inner 2 R0.64

3 39160601 Screw 2 Alt.DG161121 TBA

5 JC181029 Lock Set (4 in 1) with Key 1 N.I. R458.45

6 DH141023 Damper 1 R7.68

7 DJ141008 Damper front 2 R9.60

8 39190204 Flanged Bolt 1 TBA

9 DK161123 Cover Side Mesh LH 1 R7.04

10 DK161124 Cover Side Mesh RH 1 R7.04

11 59020001 Self Tap Screw 6 TBA

12 31161018 Damper 2 TBA 13 JW171007 Dual Tape 2 R13.45 14 JD171018 Special Tape 2 R9.60 15 JC141015 Grommet 2 R1.28 16 JC141017 Grommet II 2 R1.92 17 JC141016 Collar 2 R4.48

20 DK141017 Damper tank middle 1 R23.05

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Plate No.: 41 Meter Assly

1 DJ191071 Meter Assly / Instrument Cluster 1 R1,839.56

2 39177802 Self Tapping Screw 4 TBA

3 DJ181119 Back Cover 1 R136.38

4 DJ201174 Trip Meter Knob 1 R1.92

5 DJ201159 Speedo Meter Top Cover 1 R89.64

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Plate No.: 42 Control Cables

1 DJ191061 Cable Accelerator 1 R68.51

2 JC201048 Assly. Speedo Sensor with( O ring)1 TBA

3 JC191004 Cable Clutch 1 R84.52

4 59210019 O ring 1 TBA

Plate No.: 43 Chain Cover

1 DK161142 Cover Chain assly 1 R46.74

2 DH161283 Bolt (Small) 1 R1.92

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Plate No.: 44 Head Lamp & Fairing

1 DJ201176 Head Lamp Assly. without Bulb 1 R648.62

2 DJ181120 Head Lamp Mask 1 R46.74

3 DJ181033 Wind Shield 1 R126.14

4 DF181098 Bolt 4 R2.56

5 39214124 Non Metallic Washer 4 TBA

6 DL181010 Well Nut 4 R5.76

7 DJ181037 Decal Wind Shield 1 R10.24

8 39190701 M5 x 15L mushroom HD 2 TBA

9 DJ201072 Pilot Bulb 2 R7.68

10 DH181052 Fairing mounting upper bracket 1 R37.78 11 36DH4020 Kit hardware mtg. bracket 1 Ref. Page No.103 R40.34

12 DJ161229 Clip Nut 4 R2.56

13 39071601 Screw pan cross 2 TBA

15 CL201023 Lamp 12V 35/35W-HS1 1 R72.99

16 DJ181069 Packing Fairing 1 R6.40

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Plate No.: 45 Indicator Light Assly

1 DJ201208 Blinker Front LH flexible 1 TBA

2 DJ201209 Blinker Front RH flexible 1 TBA

3 DJ201206 Blinker Rear LH flexible 1 R106.93

4 DJ201207 Blinker Rear RH flexible 1 R106.93

5 DJ201181 Magnet assly. blinker self cancellation1 R24.97

6 39122515 Hex. Nut With Flange 4 TBA

7 DJ201049 Lens for Blinker LH 2 R13.45

DJ201050 Lens for Blinker RH 2 R14.09

8 GH201012 Lamp 12V 10W 4 R20.49

9 JC201021 Hall Sensor 1 R126.78

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Plate No.: 46

Tail Lamp Assly / Front & Rear No.Plate

1 DK201003 Tail light Assly 1 R413.63

2 DH161293 Damper 2 R2.56

3 DK161153 Clip Nut 4 R2.56

5 39190701 Truss Screw 2 TBA

6 39197215 Nut flange 2 TBA

7 30201029 Lamp 12V-4W 1 TBA

8 JW401011 No. Plate illumination 1 R87.08

9 DJ161072 Rear No. plate bkt. 1 R14.09

10 DP161145 Number plate Rear 1 R24.97

11 39168004 Hex Flanged Bolt 2 TBA

12 39178301 Truss Screw 2 For Front No. Plate TBA

13 DP161144 Number plate front 1 R16.01

14 JC181026 No. plate mounting bracket 1 R30.73

15 39106204 Bolt flange 2 TBA

16 DH161293 Damper front no. Plate 1 R2.56

17 JC181025 Front no. plate bracket 1 R32.01

18 39194304 Bold Flange M6 2 TBA

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Plate No.: 47 Electric Component

1 DH201011 Horn with LH stay 1 R179.92

DJ201184 Horn with LH Stay 1 R189.53

DK201114 Horn with LH stay 1 From Chassis No. TBA

2 DH201014 Horn with RH stay 1 R179.92

DJ201185 Horn with RH stay 1 R189.53

DK201115 Horn with LH stay 1 From Chassis No. TBA

5 DJ201125 Battery (12V-9A) mf wet 1 N.S. TBA

24201168 Battery (12V-9Ah) Dry Charged 1 TBA

6 DJ161247 Band Battery 1 N.I. R20.49

7 DJ201205 Wiring Harness 1 R991.17

8 JC201004 Rear Brake Switch 1 R69.79

9 DJ201020 Cable assly. (Battery to St.Relay) 1 R46.10

10 JC201016 BCU 1 R1,188.38

11 AL201012 Kill switch relay 1 R53.14

DJ201028 Relay (Interlocking) 1 Ref. Cir. C-19 R64.67

13 DK201078 Starter Relay / Damper 1 R163.27

14 DJ201140 Cable assly. (Battery to Earth) 1 TBA

15 30201104 Fuse box Assly. 1 TBA

16 30201085 Fuse 1 TBA

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Plate No.: 48 Tool Kit

1 DK221011 Tool Kit 1 R99.25

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Plate No.: 49

Accessories / Grab Handle

1 36DK0033 Kit Leg Guard 1 R197.21

3 DK161176 Sari Guard Assly. 1 R176.08

4 36DK0023 Kit hardware sari guard 1 R21.77

5 DK161147 Grab handle LH 1 R112.69

6 DK161148 Grab handle RH 1 R112.69

7 39231004 Bolt Flange 4 TBA

8 DJ161079 Foam LH For grab 1 R1.92