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Product Verification & Validation Management

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Hans-Joachim Bothe, Dr. Ralf Nörenberg

Product Verification & Validation Management

Strategic Measurement- and Simulation Data

(2)

Strategic Data Management

Introduction to Product Verification & Validation

Management (PVM)

HighQSoft PVM Product Portfolio 2013

Avalon ODS Server | PVMsys ODS Web-Server | PVM Bundle

Objectives, Benefits and Summary of PVM

2

4

1

Product Verification & Validation Management

3

(3)

Strategic Data Management

Introduction to Product Verification & Validation

Management (PVM)

HighQSoft PVM Product Portfolio 2013

Avalon ODS Server | PVMsys ODS Web-Server | PVM Bundle

Objectives, Benefits and Summary of PVM

Product Verification & Validation Management

Content

2

4

1

(4)

Strategic Data Management

Strategic Data Management goes across…

• life cycle phases

• corporate hierarchies • corporate boundaries

Overview

Strategic Data Management consolidates…

• information from bottom to the top of an enterprise hierarchy

• data which is transformed into knowledge during the process

(5)

Strategic Data Management

Today’s IT Infrastructures

Product Data Management (PDM) Product Lifecycle Management (PLM)

PVM is a sublevel of PDM and defines the process of managing the test

(6)

Strategic Data Management

PLM is the process of managing the entire life-cycle

of a product from its conception, through its design and manufacture, to its service and disposal.

Product Lifecycle Management (PLM)

PLM integrates

• people

• processes and • business systems • …and data

to provide a product information backbone for companies and their extended enterprise. Product Life Cycle S o u rc in g & S u p p ly C h a in M G M T Q u a li ty /C o m p li a n c e M G M T R e q u ir e m e n ts M G M T & S y s te m s E n g in e e ri n g M a n u fa c tu ri n g P ro c e s s M G M T M a in te n a n c e & R e p a ir O p e ra ti o n s M G M T

Collaboration (Internal, Suppliers, Customers) Application Integration (CAx, ERP, CRM, etc.)

Reporting & Analytics Visualization d a ta m a n a g e m e n t D o c u m e n t M G M T C o m p o n e n t M G M T C o n fi g u ra ti o n M G M T C la s s if ic a ti o n M G M T W o rk fl o w /P ro c e s s M G M T C h a n g e M G M T P o rt fo li o M G M T P ro je c t/ R e s o u rc e M G M T

(7)

Product Lifecycle Management (PLM)

PDM is the concept to track, store, control and

manage any physical data and documents of the product for subsequent product phases.

includes Product Data Management (PDM)

The data stored and being available for exchange usually involves:

• specifications for development and manufacturing • part lists of the product

• technical specifications of the product • types of materials required for production • verification & validation data

(8)

Strategic Data Management

Introduction to Product Verification & Validation

Management (PVM)

Product Portfolio 2013 and Details

Avalon ODS Server | PVMsys ODS Web-Server | PVM Bundle

Objectives, Benefits and Summary of PVM

Product Verification & Validation Management

Content

2

4

1

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Verification & Validation Data in detail is…

• numeric values

• physical dimensions • time series

• status information

• measurement and simulation results

Product Data Management (PDM)

Verification & Validation Data generally is…

• test automation information

• test procedure configurations of a test control system • descriptive data (test equipment and unit under test) • measurements and simulation data

(10)

Example for Verification & Validation Data

In order to reduce fuel consumption, the vehicle is subject to field testing

• 50 cars drive 10 hours a day

• Common data profiles (e.g. fuel consumption) • Car specific data profiles (noise, temperature) • Each car has 10-30 measurement channels ▸

▸▸

▸ Each channel records one value per second

Generation of Roadload Data

Each night, the data is sent to IT via phone or internet to be integrated into a knowledge repository

• Flexibility of the data base is mandatory • Consolidation of the data in the process

• Provision of comparable measurement information ▸

▸▸

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Product Verification & Validation Management

Classification & Placement

Product Data Management (PDM)

Product Verification & Validation Management (PVM) Product Lifecycle Management (PLM)

micro level information macro level information

PVM is a sublevel of PDM and defines the process of managing the test

and simulation data through the entire life cycle of a product. PVM serves as detailed engineering platform for simulation, test and measurement data.

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Product Verification & Validation Management

Classification & Placement - Schematic Overview

Requirement

Descriptive Informationen: (e.g. Test Run or

Configuration Unit Under Test / Test Equipment / Tools) Test Case/

Test Implementation

Test Run / Simulation

Product Data Management (PDM) | macro data based | document based

Product Verification & Validation Management (PVM) | micro level information | data based

Analyses &

Evaluation Reports

(Data) Test Results

Avalon & PVMsys | HighQSoft

OEM / Supplier HighQSoft GmbH

(13)

Strategic Data Management

Introduction to Product Verification & Validation

Management (PVM)

HighQSoft PVM Product Portfolio 2013

Avalon ODS Server | PVMsys ODS Web-Server | PVM Bundle

Objectives, Benefits and Summary of PVM

Product Verification & Validation Management

Content

2

4

1

(14)

PVM

Avalon ODS Server PVMsys ODS Web-Server

• ODS Standardization • Data Import

• Internal and External Data Storage • System Data Exchange Interfaces • Multithreading • Resource Monitoring • Scheduler • Adminstration • Security • Notification Services

Product Verification & Validation Management

PVM Product Overview

• Development Support • Query Interfaces • Tool Interfaces • Application Administration • Data Viewer • Analysis & Report

• Project Configuration Management • Asset Management • UUT/Parts Management • Test Planning / Scheduling • External Interface Management • Notification Services

(15)

Customer Solution

Product Verification & Validation Management

Basic Product Portfolio

Options

+

Avalon ODS Server PVMsys ODS Web-Server

Suite Basic Extended

Flavour

+

+

e.g. NVH e.g. Merlin Suite

(16)

PVM Bundle* RoadLoad

Product Verification & Validation Management

Product Portfolio - PVM Bundles

Customer Solution

+

Options

=

+

PVM Bundle* NVH PVM Bundle* Powertrain

*: A bundle countains: Avalon ODS Server Suite, PVMsys ODS Web-Server Suite and Flavour

(17)

PVM – Enterprise Solution Architecture

Scalability, Flexibility and Performance

Other Data Infrastructures P V M s y s O D S W e b -S e rv e r Avalon ODS Server Server Hardware Software Y Test Stand X Software Y Service Z Service 1 IF IF IF User Tool IF Interface User Tool User Tool IF User Tool HighQSoft GmbH S e c u ri ty & V ie w s /R o le s

(18)

HQL (ODS Query)

PVM – Enterprise Solution Architecture

Customization and Flexibility of the Web-Application

OEM / Supplier HighQSoft GmbH

PVMsys ODS Web-Server Infrastructure Company Use-Case 02 Analysis Data Viewer (new look&feel) Data Editor … Report Customized Web-Application(s) Web-Technology (HTML 5, Flex, …) Web Application Modules Library

Data Viewer Administration (Roles & Security) Report

Company Use-Case 03 Administration

(Roles & Security) Company Use-Case 01 G U I B u s in e s s L o g ic

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PVM – Enterprise Solution Architecture

Step 01: Analysis

…of the given test processes / implemented

systems (HighQSoft Consulting with Organization)

Step 02: Specification

…of the overall architecture on which the broad level strategy for integration will be defined

systems (HighQSoft Consulting with Organization)

Step 03: Prototype definition

…and implementation for one of the departments with actual use cases.

Step 04: Final deployment

…of complete solution architecture (Avalon Server and PVMsys)

(20)

Strategic Data Management

Introduction to Product Verification & Validation

Management (PVM)

HighQSoft PVM Product Portfolio 2013

Avalon ODS Server | PVMsys ODS Web-Server | PVM Bundle

Objectives, Benefits and Summary of PVM

Product Verification & Validation Management

Content

2

4

1

(21)

Objectives of PVM

Avalon ODS Server & PVMsys ODS Web-Server

Standardization with ASAM ODS

• Interoperability with one framework

• Integration of test stands/vehicles as well as

suppliers

• Independence of single sources

„Self Service“ through standardization

Design of an individual enterprise architecture solution to maintain a full knowledge repository in your organization – accessible by anybody,

anytime, anywhere.

• Single Test Stand to Enterprise Scalability

(22)

Benefits of PVM

e.g.: Efficiency in validation task execution

Time Lost is data analysis due to different data formats – test data collection is the job of automation system. Once the data is collected it has to be

prepared for analysis which is the most time consuming and non-productive task.

Examples:

• Durability test reports:

Presently creating reports takes weeks which can be reduced to only days.

• Analysis Tool Integration:

Various tools require various data formats. Since the PVM solution is based on international standards, any tool complying to the standard can be

(23)

Benefits of PVM

e.g. Time lost in test preparation

Since there is no knowledge repository, every time a test is to be conducted, a complete test preparation including test sequence preparation, engine

information etc. has to be arranged manually. Example:

• Test preparation and data analysis work can be done outside of the test

facility, which ultimately improves asset utilization.

• Time lost due to retest – If the results of already conducted tests are found

in the knowledge repository an additional retest is not required.

• Integration of simulation data (for analysis) in order to improve testing

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Increase of Engineers Productive Time

Increases of Interoperability between Departments

Visibility and more accountability of required Information

Protection against Liability Threats (Traceability)

Swift Return of Investment

Reduction of Time to Market

Benefits of PVM

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PVM is a sublevel to existing PDM solutions

PVM describes micro level data, e.g. time series

PVMsys offers an Enterprise Solution Architecture based on an

ODS data base

PVMsys is an ODS Web-Server Client offering

• Single Test Stand to Enterprise Integration Scalability

• „Best-in-Class“-Solution Flexibility with Open Interfaces

• Independence of Single Sources

• Multithreading and Outsourced Services Performance

• Scalability, Flexibility, Performance

Summary of PVM

(26)

PVMsys

Live Presentation

References

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