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Slide Set 4

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Useful Resources

Zymurgy (zai·mr·jee), American Homebrewers Association www.homebrewersassociation.org

Published six times a year. Each edition contains articles relevant to the home brewing community along with many recipes. A library of recipes and access to back issues are available to subscribers on

their website. A few recent recipes are available free.

How To Brew, 4th Edition, By John Palmer,

Paperback: $19.19, Kindle: $12.29

Covers brewing from basics to advanced techniques. Includes many recipes.

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Home Brew Supplies

How Do You Brew

812 Pencader Dr, Suite E, Newark, DE 19711

https://howdoyoubrew.com/

Northern Brewer

https://www.northernbrewer.com/

Williams Brewing

https://www.williamsbrewing.com/

For more resources check our website

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Basic Brewing Steps (1)

Making the wort

 Made from malted grains, using a process called mashing followed by lautering. It is time consuming and requires attention to details of water chemistry, temperatures, and times.

 The alternative is to use malt extracts (concentrated wort) combined with specialty grains that are steeped in a bag. 

Boiling the wort

 Brought to a slow boil for typically 60 min. (up to 120 min. for some more unique beers)

 Sterilizes the wort and drives off some unwanted compounds

 Hops and other ingredients are added at intervals during the boil

 The types of hops and when they are added contribute to the flavor

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Basic Brewing Steps (2)

Cooling the wort

At the end of the boil, the wort is cooled rapidly,

stopping further changes to the flavor

Allows yeast to be added, reducing the potential for

unwanted wild yeast and bacteria to take hold

Pitching the yeast

Pitching

is the brewing term for adding the yeast.

Enough must be pitched to successfully start

fermentation and overwhelm 0ther microbes.

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Basic Brewing Steps (3)

Fermentation

The yeast multiply and consume sugars

They give off alcohol, CO

2

, and other compounds

When the available sugars are gone, they go dormant

This process may take only a few days to several weeks

Finishing the beer (traditional bottle conditioning)

At the end of fermentation the beer is cloudy and flat

The beer is carefully

racked

to another vessel, leaving behind

the yeast and other solids that have settled

A small quantity of sugar is added to restart fermentation

The beer is bottled and tightly capped

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Equipment for Brew Day

Boil Kettle – A 5 gallon stainless steel or aluminum stock pot is a good choice. It can optionally have a valve as shown here. For electric stoves, stick with this smaller size.

Fermenter with Airlock – One option is a 6 gallon, glass carboy with blow-off tube going into a jar of water as shown here.

A common option for beginners is a 6 gallon, food-grade plastic bucket with lid and a bubbler type airlock. Most homebrew

stores sell these.

Other equipment includes a large stirring spoon, thermometer, hydrometer and scale. The spoon and thermometer are required. A hydrometer is the only convenient way to determine if your starting and ending specific gravities are on target. You can probably get by without the scale.

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Additional Equipment

Priming Tank – On bottling day, the beer is transferred from the fermenter to the priming tank where priming sugar is added. A bottle filling tube is attached to the priming tank.

Siphon – If your fermenter does not have a drain valve, you will need a siphon.

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Other Materials

Sanitizing Agent – Any equipment that comes in contact with the boiled and then cooled wort or beer must be sanitized. Star San is an excellent choice. It does not need to be rinsed and does not impact taste. It comes in 16 and 32 ounce

containers. One ounce makes 5 gallons.

Bottles – on bottling day, you will need about 50 to 52 bottles for a 5 gallon batch. They need to be clean and sanitized.

Caps and a Capper – You will need caps and a capper. They should be sanitized with Star San or another agent.

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Palmer’s Top Five Priorities

Sanitation

– Good sanitation is essential to ensure

that the selected beer yeast is the only microbe in the

brew.

Fermentation Temperature

– A relatively constant

temperature in the yeast strain’s preferred range is key.

A basement with a temperature in the range 67

o

F to

72

o

F is an ideal environment for ales.

Yeast Management

– Pitching a sufficient quantity of

fresh, high-quality yeast is the next most important

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Palmer’s Top Five Priorities (cont.)

The Boil

– The ingredients are cooked during the boil

and flavors are developed. If not done correctly, the

beer will not taste right. Beer can be under or over

cooked.

The Recipe

– A good recipe with the correct

proportions of ingredients results in a beer with the

intended flavors. However, a great recipe can be ruined

by poor brewing techniques. Lack of good sanitation

that allows a wild yeast or bacteria to take hold can

result in a truly awful beer.

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Standard Full Volume Boil

The standard brewing method is to boil the full

volume of wort.

For a 5 gallon batch of beer the brewer would typically

start with 5.5 to 6 gallons of liquid to account for the

losses during the boil.

An 8 gallon or larger boil kettle is required to reduce the

chance of boil over.

Wort chilling equipment is needed as it is dangerous to

move a pot containing 5 gallons of very hot liquid.

Most electric stoves cannot easily bring 5 to 6 gallons of

liquid to a boil.

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Partial Volume Boil Method

A partial boil method adapts to limited equipment.

Perhaps the most used partial boil technique is to boil

all of the malt in 3 gallons of water. This is later diluted

in the fermenter to achieve the desired starting gravity.

Most beer ingredient kits suggest this technique.

It works with recipes that are based on malt extracts

and may include steeping specialty grains. It can use

any combination of Dry Malt Extracts (DME) and/or

Liquid Malt Extracts (LME).

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Irish Stout (Brewer’s Best Kit)

 Steeping bag for grains

 Bottle caps & priming sugar

 Dry Nottingham Ale Yeast

 Kit instructions

 Malts

 3.3 lbs. Traditional Dark LME

 2 lbs. Traditional Dark DME

 ½ lb. Maltodextrin

 Specialty grains

 ¾ lb. Caramel 60oL Malt

 ¼ lb. Roasted Barley and ¼ lb. Black Patent Malt

 Hop Pellets

 1 oz. Magnum add at 60 min.

 ½ oz. Brewer’s Gold add at 5 min.

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Plan on 4 to 5 hours, counting preparation, brewing, and

cleanup.

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Make Sanitizer Solution

 I prefer Star San owing to its unique no-rinse feature

 I typically make either a 2.5 or 5 gallon batch

 Mix 1 oz. of Star San per 5 gallons of water

 I often use my priming tank for this purpose

 A spray bottle is handy

 It will keep for an extended period.

 It turns cloudy when it is no longer effective (note the spray bottle).

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Clean and Sanitize

Item Clean Sanitize

Boiling kettle X

Big stirring spoon X

Fermenter X X

Airlock (or blow-off tube and jar) X X

Thermometer X X

Hydrometer X X

Small stirring spoon (if needed for yeast) X X Glass measuring cup (if needed for yeast) X X

Aeriation wand X X

I clean and carefully store all equipment after each use. All that needs to be done on brew day is to sanitize it.

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Sanitize the Fermenter

Pour about 1 quart of Star San into the fermenter and

shake.

Turn it upside down to drain. It is okay for a lot of the foam to remain. It won’t effect fermentation or taste.

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Organize Hops and Prepare Yeast

If you are using liquid yeast, it is stored refrigerated. Before use, it must be at room temperature.

Remove the package from the refrigerator and allow it to slowly rise to room temperature.

Label each package with the time to add to the boil.

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Fill Steeping Bag with Grains

Place the bag in a bowl, pull its sides up and over the bowl’s edge. Pour the grain into the bag.

Leaving room for the grain to expand, when wet, tie a knot in the bag.

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Make the Wort

Put 3 gal. of water in the brew pot

and heat to steeping temperature

(about 155

o

F)

Lower the grain bag into the wort and

maintain at 150

o

F to 155

o

F for 30 min.

After 30 min., with heat off, lift the

grain bag and allow it to drain into

the wort. DO NOT squeeze the bag.

Add the malt extracts and stir until

completely dissolved.

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The Boil

 Bring the wort to a slow boil. Stir to prevent scalding.

 When it is boiling, add the first hops (e.g. the hops added at time 60 min.)

 Start the boil timer (e.g. set to 60 min.)

 Follow the boil schedule, adding hops at the specified point.

 When the boil time is finished . . .

 Turn off the heat

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Cool the Wort

 To quickly cool the wort, move the covered brew kettle into a sink or tub.

 BE VERY CAREFUL WITH THE BREW KETTLE OF HOT LIQUID

 Fill the sink or tub with ice water, being careful to not get it into the kettle.

 After it has cooled to 74oF or less, it can be

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Transfer to Sanitized Fermenter

 After it has cooled, transfer the wort to the sanitized fermenter

 Add cool water to bring the level up to the batch volume called for by the recipe (e.g. bring the level up to the 5 gal. mark)

 Make sure the water and wort are well mixed

 By now the wort temperature should be around 72oF or

less. If not, cover and wait for it to cool some more.

 Minimize transferring spent hops and hot break material, called “trub”, from the brew kettle to the fermenter.

 If you are pouring from the brew kettle into the fermenter, you can pour through a

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Measure the Specific Gravity

 Use the sanitized hydrometer

 Pull enough wort from the fermenter to fill the

hydrometer tube to within 2 or 3 inches of the top (if your fermenter does not have a drain valve, use a sanitized

turkey baster.

 Gently lower the hydrometer into the tube

 Read the specific gravity (S.G.) on the scale just at the surface of the liquid

 Record it as the O.G. in your notes.

 Carefully pour the wort back into the fermenter (we don’t want to waste good beer)

This step is optional but without accurate knowledge of the original gravity (O.G.) of the wort you cannot calculate the alcohol by volume (ABV) of the finished beer.

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Aerate the Wort

At the start of fermentation, the yeast need oxygen to grow

strong and multiply so that they can completely ferment the

wort. This is the

only time

in the brewing process that you

want to aerate or add oxygen to the wort.

Most kits suggest simply rocking the fermenter to mix in some

oxygen.

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Pitch the Yeast

Liquid yeast

 Follow package directions

 The package should be allowed to slowly come to room temperature before use.

 Sanitize the package and scissors

 Cut corner of package

 Pour contents into fermenter

Dry yeast

 It helps to be rehydrated before use

 Put 4 oz. of your boiled and cooled water in a sanitized glass measuring cup

 Warm the water to 90oF. A few seconds in the microwave

will do the job. Check with sanitized thermometer.

 Mix yeast into water using sanitized spoon

 Cover and let stand for 15 min.

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Fermentation – Leave It Alone

 Move the fermenter to a location with relatively constant temperature between 68oF and 72oF.

 Fill your sanitized airlock to the correct level with some boiled and cooled water

 Seal the fermenter with the airlock

 Within 4 to 12 hours, the airlock should begin to bubble, indicating fermentation

 For the next 2 to 3 days, the yeast should be very active – a couple of seconds between bubbles

 It will slow to a couple of bubbles per min.

 Fermentation is complete when all bubbles have stopped for 2 or 3 days.

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Up Next

Bottling Day

Preparing the bottles and caps

Priming sugar

Bottling

Serving Your Beer

Cleaning and Sanitizing

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