WP/WQ Chipberaker. Improvement of Efficiency and Surface Roughness CP168-E. Machining Efficiency UP!

8JQFS*OTFSU

Improvement of Efficiency and

Surface Roughness

for Finishing

for Middle to Roughing

Large Radiused Wiper Edge

WP/WQ

Chipberaker

Machining

Efficiency UP!

Roughness DOWN!!

Surface

■

Note to Use Wiper Edge Insert

・

Use the toolholder of Approach Angle 95° for CNMG...WP/WQ, WNMG...WP/WQ

・

Index position of Wiper Edge Insert differs from that of no wiper insert,

 

and Check the index position when it is replaced

・

Effective & Ineffective Application for Wiper Edge Insert

Applicable Toolholder

CNMG1204○○WP/WQ

・・・・・・・・・

PCLN

R

_/

L

2525M-12、S32S-PCLN

R

/

L

12-40

WNMG0804○○WP/WQ

・・・・・・・・・

PWLN

R

_/

L

2525M-08、S32S-PWLN

R

/

L

08-40

0.03

0.04

0.05

0.06

0.05

0.4

0.8

0.4

0.8

1.2

0.03

0.04

0.05

0.06

0.05

Description

X

(mm)

Z

(mm)

Chipbreaker Corner-R

Index Position Differnce

CNMG120404WP

WNMG080404WP

CNMG120408WP

WNMG080408WP

CNMG120404WQ

WNMG080404WQ

CNMG120408WQ

WNMG080408WQ

CNMG120412WQ

WNMG080412WQ

Z

X

Corner-R of Conventional Edge

Corner-R of Wiper Edge

○

Effective Application

・

Straight cutting in parallel or perpendicular

to work's center line

・

Tapered or Curved Face Cutting

△

Ineffective Application

120404WP

120408WP

080404WP

080408WP

120404WQ

120408WQ

120412WQ

080404WQ

080408WQ

080412WQ

12.70

12.70

12.70

12.70

4.76

4.76

4.76

4.76

5.16

5.16

5.16

5.16

0.4

0.8

0.4

0.8

0.4

0.8

1.2

0.4

0.8

1.2

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

CNMG

WNMG

CNMG

WNMG

Description

TN6020

TN60

PV7020

PV90

CA5025

CR7015

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

CA5525

● ● ● ● ● ● ● ● ● ●

CA5515

● ● ● ● ● ● ● ● ● ●

CA5505

I.C.

Thickness

Hole

Corner-R

PVD Cermet

CVD Coated

Cermet

Shape

Dimension

(mm)

Insert Grade

●：Standard Stock

■

Stock Items

■

Features

■

Chipbreaker Design

■

Chip Control Range

Feed Rate

（mm／rev）

D.O.C

（mm）

for Finishing

for Middle to

_Roughing

0.1

0.2

0.3

0.4

0.5

0

1.0

2.0

3.0

4.0

5.0

Excellent Surface Finish due to Wiper Edge Effect

Machining Time Shortening by High Feed Rate Cutting

Tool Life Extension by Shortened Machining Time

Complete Chip Control Range with WP+WQ Chipbreaker

Surface Finish

Time

Tool Life

Chip Control

for Finishing

for Middle to Roughing

（Corner R0.8）

（Corner R1.2）

（Corner R0.8）

WP

Chipbreaker

WQ

Chipbreaker

Cutting Force Reduction due to Low and Gentle Projection

Well Curled Chips due to Dimple

Surface Roughness Improvement due to Arc Wiper Edge Sharp Cutting Performance

Optimum Projection for Wide Chip Control Range

High Feed Rate Machining due to Wide Chip Pocket

Surface Roughness Improvement due to Arc Wiper Edge Crack Resistance - Oriented Edge

POINT

1

POINT

2

Surface Finish

Chip Control

No Wiper Edge

SCM435 V=200m/min Wet CNMG120408WQ CA5025 SCM415 V=200m/min Wet CNMG120408WP CR7015 SUS304 V=100m/min d=0.2mm f=0.4mm/rev Wet CNMG120408 SCM435 V=200m/min d=1.0mm Wet CNMG120408

S10C

・

Core Stator

・

V

＝

200m/min

・

d

＝

0.5

∼

1.3mm

・

f

＝

0.16mm/rev

・

Wet

・

CNMG120408WP

      （

PV7020

）

WP's surface roughness was stabler than competitor even

at double feed rate.

Chip Control was better too.

No Wiper Edge Rz（ μ m） 0.1 0.2 0.3 0.4 0.5 30 25 20 15 10 5 0

Feed Rate（mm/rev）

Comp. (No Wiper) Feed Rate 0.08mm/rev

8∼10μmRZ 0.15mm/rev 4∼8μmRz Roughness

S45C

・

Cover Front

・

V

＝

240m/min

・

d

＝

0.3mm

・

f

＝

0.13mm/rev

・

Wet

・

WNMG080404WP

      （

PV7020

）

WP performed better chip control than competitor and

tool life became 3times.

Cermet, PVD Cermet

For Finishing

For Chip Control

D.O.C. Under 1mm D.O.C. 1mm and Over

Competitor

WNMG080404WP

50pcs/edge

150pcs/edge

32 41 51 φ 13 φ 27.2 φ 49.7 φ 67 φ105 6.3Z 3 Under 12.5μmRz 0.2mm 10μm 0.2mm 10μm 6.9μmRz 23.2μmRz

・Surface Roughness Comparison

0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 3.0 5.7 8.7 11.9 15.2 18.6 22.0 25.5 29.1 0.4 0.9 1.7 2.6 3.8 5.1 6.7 8.5 10.4 1.6 3.5 5.9 8.6 11.4 14.4 17.4 20.6 23.8 0.3 0.6 1.0 1.6 2.3 3.1 4.0 5.1 6.3 0.2 0.5 0.8 1.3 1.9 2.6 3.3 4.2 5.2 1.0 2.4 4.2 6.4 8.9 11.5 14.3 17.1 20.1 0.4 0.8 1.2 Corner R No Wiper Wiper No Wiper Wiper No Wiper Wiper Feed Rate （mm/rev）

※The Table shows the theoretical surface roughness

d/f

Feed Rate（mm/rev）

D.O.C. （ mm ） 3.0 2.0 1.0 0.5 0.2 d/f 0.3 0.4 0.5

Feed Rate（mm/rev）

D.O.C. （ mm ） 0.4 0.3 0.2 0.1 0.1 0.3 0.5 1.0

WP

Chipbreaker

WP

Chipbreaker

WQ

Chipbreaker

WP

Chipbreaker

WQ

Chipbreaker

Cutting Conditions

 SCM435 (φ70)  V=200m/min  Wet  CNMG120408WP  CNMG120408WQ  CNMG120412WQ  PCLNL2525M-12

WP and WQ cover the range

from Finishing to Roughing

0.4 0.2

0.4 0.2

POINT

3

POINT

4

Time

Tool Life

S35C

・

Piston Rod

・

V

＝

150m/min

・

d

＝

1

∼

2mm

・

f

＝

0.2mm/rev

・

Dry

・

WNMG080404WQ

（

PV90

）

Competitor(No Wiper)'s surface roughness was 3

μ

mRa and

no chance to raise feed rate.

WQ finished the process at 1 pass and its surface roughness

was 1

μ

mRa and tool life became double.

Machining Time Shortening

Tool Life Extension

Finishing : Cermet, PVD Cermet Middle to Roughing : CVD Coat

Comp. (No Wiper)

WNMG080404WQ

1,000pcs/edge

2,000pcs/edge

Machining Time Shortening

by High Feed Rate Cutting

・

Machining Time to Half

・

Cutting Process Shortening

(One to Finish)

・

Double Feed Rate Available

Tool Life Extension

・

Tool Life Extension due to Less Cutting

Time and Less Wear

Productivity

：（

SCr420

）

：

20,000

：

Roughing

Work

Q'TY

加工工程

V=150m/min d=1∼1.5mm f=0.25mm/rev Wet Conventional Conditions

Change to WQ

（

CNMG120408WQ

（

CA5025

））

Double the Feed Rate

（ｆ＝

0.25mm/rev?

ｆ＝

0.5mm/rev

）

Time Shortening 68 sec.

→

34 sec./PC

Total 188 Hours Reduction

Result

Less Tools Tool Life Extension 150 pcs/edge→250 pcs/edge Inserts Used 34 pcs→20 pcs 1 2 1 2 18 φ 10 φ 5.5 18 φ 10 φ 5.5

●No Wiper (2 Passes)

●WQ Chipbreaker (1 Pass) φ 60 φ 40 300 φ 38 SCM435 V=200m/min d=1.0mm Wet CNMG120404WQ(CA5025) 0 10 20 Time（min） 30 40 Cutting Time (1/2)

Cutting Time Comparison (Metal Removal Volume 1500cm

3

₎

SCM435 V=200m/min d=1.0mm Wet

CNMG120404WQ(CA5025)

0 500 1000

Metal Remoral Volume（cm3_）

1500 2000

Tool Life Extension (2times)

Tool Life Comparison (VB=0.125mm)

Roughing  f=0.38mm/rev Finishing  f=0.18mm/rev f=0.2mm/rev Feed Rate （ mm/r ev ） Feed Rate （ mm/r ev ）

■

Features

■

Chipbreaker Design

■

Chip Control Range

Feed Rate

（mm／rev）

D.O.C

（mm）

for Finishing

for Middle to

_Roughing

0.1

0.2

0.3

0.4

0.5

0

1.0

2.0

3.0

4.0

5.0

Excellent Surface Finish due to Wiper Edge Effect

Machining Time Shortening by High Feed Rate Cutting

Tool Life Extension by Shortened Machining Time

Complete Chip Control Range with WP+WQ Chipbreaker

Surface Finish

Time

Tool Life

Chip Control

for Finishing

for Middle to Roughing

（Corner R0.8）

（Corner R1.2）

（Corner R0.8）

WP

Chipbreaker

WQ

Chipbreaker

Cutting Force Reduction due to Low and Gentle Projection

Well Curled Chips due to Dimple

Surface Roughness Improvement due to Arc Wiper Edge Sharp Cutting Performance

Optimum Projection for Wide Chip Control Range

High Feed Rate Machining due to Wide Chip Pocket

Surface Roughness Improvement due to Arc Wiper Edge Crack Resistance - Oriented Edge

POINT

1

POINT

2

Surface Finish

Chip Control

No Wiper Edge

SCM435 V=200m/min Wet CNMG120408WQ CA5025 SCM415 V=200m/min Wet CNMG120408WP CR7015 SUS304 V=100m/min d=0.2mm f=0.4mm/rev Wet CNMG120408 SCM435 V=200m/min d=1.0mm Wet CNMG120408

S10C

・

Core Stator

・

V

＝

200m/min

・

d

＝

0.5

∼

1.3mm

・

f

＝

0.16mm/rev

・

Wet

・

CNMG120408WP

      （

PV7020

）

WP's surface roughness was stabler than competitor even

at double feed rate.

Chip Control was better too.

No Wiper Edge Rz（ μ m） 0.1 0.2 0.3 0.4 0.5 30 25 20 15 10 5 0

Feed Rate（mm/rev）

Comp. (No Wiper) Feed Rate 0.08mm/rev

8∼10μmRZ 0.15mm/rev 4∼8μmRz Roughness

S45C

・

Cover Front

・

V

＝

240m/min

・

d

＝

0.3mm

・

f

＝

0.13mm/rev

・

Wet

・

WNMG080404WP

      （

PV7020

）

WP performed better chip control than competitor and

tool life became 3times.

Cermet, PVD Cermet

For Finishing

For Chip Control

D.O.C. Under 1mm D.O.C. 1mm and Over

Competitor

WNMG080404WP

50pcs/edge

150pcs/edge

32 41 51 φ 13 φ 27.2 φ 49.7 φ 67 φ105 6.3Z 3 Under 12.5μmRz 0.2mm 10μm 0.2mm 10μm 6.9μmRz 23.2μmRz

・Surface Roughness Comparison

0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 3.0 5.7 8.7 11.9 15.2 18.6 22.0 25.5 29.1 0.4 0.9 1.7 2.6 3.8 5.1 6.7 8.5 10.4 1.6 3.5 5.9 8.6 11.4 14.4 17.4 20.6 23.8 0.3 0.6 1.0 1.6 2.3 3.1 4.0 5.1 6.3 0.2 0.5 0.8 1.3 1.9 2.6 3.3 4.2 5.2 1.0 2.4 4.2 6.4 8.9 11.5 14.3 17.1 20.1 0.4 0.8 1.2 Corner R No Wiper Wiper No Wiper Wiper No Wiper Wiper Feed Rate （mm/rev）

※The Table shows the theoretical surface roughness

d/f

Feed Rate（mm/rev）

D.O.C. （ mm ） 3.0 2.0 1.0 0.5 0.2 d/f 0.3 0.4 0.5

Feed Rate（mm/rev）

D.O.C. （ mm ） 0.4 0.3 0.2 0.1 0.1 0.3 0.5 1.0

WP

Chipbreaker

WP

Chipbreaker

WQ

Chipbreaker

WP

Chipbreaker

WQ

Chipbreaker

Cutting Conditions

 SCM435 (φ70)  V=200m/min  Wet  CNMG120408WP  CNMG120408WQ  CNMG120412WQ  PCLNL2525M-12

WP and WQ cover the range

from Finishing to Roughing

0.4 0.2

0.4 0.2

POINT

3

POINT

4

Time

Tool Life

S35C

・

Piston Rod

・

V

＝

150m/min

・

d

＝

1

∼

2mm

・

f

＝

0.2mm/rev

・

Dry

・

WNMG080404WQ

（

PV90

）

Competitor(No Wiper)'s surface roughness was 3

μ

mRa and

no chance to raise feed rate.

WQ finished the process at 1 pass and its surface roughness

was 1

μ

mRa and tool life became double.

Machining Time Shortening

Tool Life Extension

Finishing : Cermet, PVD Cermet Middle to Roughing : CVD Coat

Comp. (No Wiper)

WNMG080404WQ

1,000pcs/edge

2,000pcs/edge

Machining Time Shortening

by High Feed Rate Cutting

・

Machining Time to Half

・

Cutting Process Shortening

(One to Finish)

・

Double Feed Rate Available

Tool Life Extension

・

Tool Life Extension due to Less Cutting

Time and Less Wear

Productivity

：（

SCr420

）

：

20,000

：

Roughing

Work

Q'TY

加工工程

V=150m/min d=1∼1.5mm f=0.25mm/rev Wet Conventional Conditions

Change to WQ

（

CNMG120408WQ

（

CA5025

））

Double the Feed Rate

（ｆ＝

0.25mm/rev?

ｆ＝

0.5mm/rev

）

Time Shortening 68 sec.

→

34 sec./PC

Total 188 Hours Reduction

Result

Less Tools Tool Life Extension 150 pcs/edge→250 pcs/edge Inserts Used 34 pcs→20 pcs 1 2 1 2 18 φ 10 φ 5.5 18 φ 10 φ 5.5

●No Wiper (2 Passes)

●WQ Chipbreaker (1 Pass) φ 60 φ 40 300 φ 38 SCM435 V=200m/min d=1.0mm Wet CNMG120404WQ(CA5025) 0 10 20 Time（min） 30 40 Cutting Time (1/2)

Cutting Time Comparison (Metal Removal Volume 1500cm

3

₎

SCM435 V=200m/min d=1.0mm Wet

CNMG120404WQ(CA5025)

0 500 1000

Metal Remoral Volume（cm3_）

1500 2000

Tool Life Extension (2times)

Tool Life Comparison (VB=0.125mm)

Roughing  f=0.38mm/rev Finishing  f=0.18mm/rev f=0.2mm/rev Feed Rate （ mm/r ev ） Feed Rate （ mm/r ev ）

■

Features

■

Chipbreaker Design

■

Chip Control Range

Feed Rate

（mm／rev）

D.O.C

（mm）

for Finishing

for Middle to

_Roughing

0.1

0.2

0.3

0.4

0.5

0

1.0

2.0

3.0

4.0

5.0

Excellent Surface Finish due to Wiper Edge Effect

Machining Time Shortening by High Feed Rate Cutting

Tool Life Extension by Shortened Machining Time

Complete Chip Control Range with WP+WQ Chipbreaker

Surface Finish

Time

Tool Life

Chip Control

for Finishing

for Middle to Roughing

（Corner R0.8）

（Corner R1.2）

（Corner R0.8）

WP

Chipbreaker

WQ

Chipbreaker

Cutting Force Reduction due to Low and Gentle Projection

Well Curled Chips due to Dimple

Surface Roughness Improvement due to Arc Wiper Edge Sharp Cutting Performance

Optimum Projection for Wide Chip Control Range

High Feed Rate Machining due to Wide Chip Pocket

Surface Roughness Improvement due to Arc Wiper Edge Crack Resistance - Oriented Edge

POINT

1

POINT

2

Surface Finish

Chip Control

No Wiper Edge

SCM435 V=200m/min Wet CNMG120408WQ CA5025 SCM415 V=200m/min Wet CNMG120408WP CR7015 SUS304 V=100m/min d=0.2mm f=0.4mm/rev Wet CNMG120408 SCM435 V=200m/min d=1.0mm Wet CNMG120408

S10C

・

Core Stator

・

V

＝

200m/min

・

d

＝

0.5

∼

1.3mm

・

f

＝

0.16mm/rev

・

Wet

・

CNMG120408WP

      （

PV7020

）

WP's surface roughness was stabler than competitor even

at double feed rate.

Chip Control was better too.

No Wiper Edge Rz（ μ m） 0.1 0.2 0.3 0.4 0.5 30 25 20 15 10 5 0

Feed Rate（mm/rev）

Comp. (No Wiper) Feed Rate 0.08mm/rev

8∼10μmRZ 0.15mm/rev 4∼8μmRz Roughness

S45C

・

Cover Front

・

V

＝

240m/min

・

d

＝

0.3mm

・

f

＝

0.13mm/rev

・

Wet

・

WNMG080404WP

      （

PV7020

）

WP performed better chip control than competitor and

tool life became 3times.

Cermet, PVD Cermet

For Finishing

For Chip Control

D.O.C. Under 1mm D.O.C. 1mm and Over

Competitor

WNMG080404WP

50pcs/edge

150pcs/edge

32 41 51 φ 13 φ 27.2 φ 49.7 φ 67 φ105 6.3Z 3 Under 12.5μmRz 0.2mm 10μm 0.2mm 10μm 6.9μmRz 23.2μmRz

・Surface Roughness Comparison

0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 3.0 5.7 8.7 11.9 15.2 18.6 22.0 25.5 29.1 0.4 0.9 1.7 2.6 3.8 5.1 6.7 8.5 10.4 1.6 3.5 5.9 8.6 11.4 14.4 17.4 20.6 23.8 0.3 0.6 1.0 1.6 2.3 3.1 4.0 5.1 6.3 0.2 0.5 0.8 1.3 1.9 2.6 3.3 4.2 5.2 1.0 2.4 4.2 6.4 8.9 11.5 14.3 17.1 20.1 0.4 0.8 1.2 Corner R No Wiper Wiper No Wiper Wiper No Wiper Wiper Feed Rate （mm/rev）

※The Table shows the theoretical surface roughness

d/f

Feed Rate（mm/rev）

D.O.C. （ mm ） 3.0 2.0 1.0 0.5 0.2 d/f 0.3 0.4 0.5

Feed Rate（mm/rev）

D.O.C. （ mm ） 0.4 0.3 0.2 0.1 0.1 0.3 0.5 1.0

WP

Chipbreaker

WP

Chipbreaker

WQ

Chipbreaker

WP

Chipbreaker

WQ

Chipbreaker

Cutting Conditions

 SCM435 (φ70)  V=200m/min  Wet  CNMG120408WP  CNMG120408WQ  CNMG120412WQ  PCLNL2525M-12

WP and WQ cover the range

from Finishing to Roughing

0.4 0.2

0.4 0.2

POINT

3

POINT

4

Time

Tool Life

S35C

・

Piston Rod

・

V

＝

150m/min

・

d

＝

1

∼

2mm

・

f

＝

0.2mm/rev

・

Dry

・

WNMG080404WQ

（

PV90

）

Competitor(No Wiper)'s surface roughness was 3

μ

mRa and

no chance to raise feed rate.

WQ finished the process at 1 pass and its surface roughness

was 1

μ

mRa and tool life became double.

Machining Time Shortening

Tool Life Extension

Finishing : Cermet, PVD Cermet Middle to Roughing : CVD Coat

Comp. (No Wiper)

WNMG080404WQ

1,000pcs/edge

2,000pcs/edge

Machining Time Shortening

by High Feed Rate Cutting

・

Machining Time to Half

・

Cutting Process Shortening

(One to Finish)

・

Double Feed Rate Available

Tool Life Extension

・

Tool Life Extension due to Less Cutting

Time and Less Wear

Productivity

：（

SCr420

）

：

20,000

：

Roughing

Work

Q'TY

加工工程

V=150m/min d=1∼1.5mm f=0.25mm/rev Wet Conventional Conditions

Change to WQ

（

CNMG120408WQ

（

CA5025

））

Double the Feed Rate

（ｆ＝

0.25mm/rev?

ｆ＝

0.5mm/rev

）

Time Shortening 68 sec.

→

34 sec./PC

Total 188 Hours Reduction

Result

Less Tools Tool Life Extension 150 pcs/edge→250 pcs/edge Inserts Used 34 pcs→20 pcs 1 2 1 2 18 φ 10 φ 5.5 18 φ 10 φ 5.5

●No Wiper (2 Passes)

●WQ Chipbreaker (1 Pass) φ 60 φ 40 300 φ 38 SCM435 V=200m/min d=1.0mm Wet CNMG120404WQ(CA5025) 0 10 20 Time（min） 30 40 Cutting Time (1/2)

Cutting Time Comparison (Metal Removal Volume 1500cm

3

₎

SCM435 V=200m/min d=1.0mm Wet

CNMG120404WQ(CA5025)

0 500 1000

Metal Remoral Volume（cm3_）

1500 2000

Tool Life Extension (2times)

Tool Life Comparison (VB=0.125mm)

Roughing  f=0.38mm/rev Finishing  f=0.18mm/rev f=0.2mm/rev Feed Rate （ mm/r ev ） Feed Rate （ mm/r ev ）

8JQFS*OTFSU

Improvement of Efficiency and

Surface Roughness

for Finishing

for Middle to Roughing

Large Radiused Wiper Edge

WP/WQ

Chipberaker

Machining

Efficiency UP!

Roughness DOWN!!

Surface

■

Note to Use Wiper Edge Insert

・

Use the toolholder of Approach Angle 95° for CNMG...WP/WQ, WNMG...WP/WQ

・

Index position of Wiper Edge Insert differs from that of no wiper insert,

 

and Check the index position when it is replaced

・

Effective & Ineffective Application for Wiper Edge Insert

Applicable Toolholder

CNMG1204○○WP/WQ

・・・・・・・・・

PCLN

R

_/

L

2525M-12、S32S-PCLN

R

/

L

12-40

WNMG0804○○WP/WQ

・・・・・・・・・

PWLN

R

_/

L

2525M-08、S32S-PWLN

R

/

L

08-40

0.03

0.04

0.05

0.06

0.05

0.4

0.8

0.4

0.8

1.2

0.03

0.04

0.05

0.06

0.05

Description

X

(mm)

Z

(mm)

Chipbreaker Corner-R

Index Position Differnce

CNMG120404WP

WNMG080404WP

CNMG120408WP

WNMG080408WP

CNMG120404WQ

WNMG080404WQ

CNMG120408WQ

WNMG080408WQ

CNMG120412WQ

WNMG080412WQ

Z

X

Corner-R of Conventional Edge

Corner-R of Wiper Edge

○

Effective Application

・

Straight cutting in parallel or perpendicular

to work's center line

・

Tapered or Curved Face Cutting

△

Ineffective Application

120404WP

120408WP

080404WP

080408WP

120404WQ

120408WQ

120412WQ

080404WQ

080408WQ

080412WQ

12.70

12.70

12.70

12.70

4.76

4.76

4.76

4.76

5.16

5.16

5.16

5.16

0.4

0.8

0.4

0.8

0.4

0.8

1.2

0.4

0.8

1.2

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

CNMG

WNMG

CNMG

WNMG

Description

TN6020

TN60

PV7020

PV90

CA5025

CR7015

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

CA5525

● ● ● ● ● ● ● ● ● ●

CA5515

● ● ● ● ● ● ● ● ● ●

CA5505

I.C.

Thickness

Hole

Corner-R

PVD Cermet

CVD Coated

Cermet

Shape

Dimension

(mm)

Insert Grade

●：Standard Stock

8JQFS*OTFSU

Improvement of Efficiency and

Surface Roughness

for Finishing

for Middle to Roughing

Large Radiused Wiper Edge

WP/WQ

Chipberaker

Machining

Efficiency UP!

Roughness DOWN!!

Surface

■

Note to Use Wiper Edge Insert

・

Use the toolholder of Approach Angle 95° for CNMG...WP/WQ, WNMG...WP/WQ

・

Index position of Wiper Edge Insert differs from that of no wiper insert,

 

and Check the index position when it is replaced

・

Effective & Ineffective Application for Wiper Edge Insert

Applicable Toolholder

CNMG1204○○WP/WQ

・・・・・・・・・

PCLN

R

_/

L

2525M-12、S32S-PCLN

R

/

L

12-40

WNMG0804○○WP/WQ

・・・・・・・・・

PWLN

R

_/

L

2525M-08、S32S-PWLN

R

/

L

08-40

0.03

0.04

0.05

0.06

0.05

0.4

0.8

0.4

0.8

1.2

0.03

0.04

0.05

0.06

0.05

Description

X

(mm)

Z

(mm)

Chipbreaker Corner-R

Index Position Differnce

CNMG120404WP

WNMG080404WP

CNMG120408WP

WNMG080408WP

CNMG120404WQ

WNMG080404WQ

CNMG120408WQ

WNMG080408WQ

CNMG120412WQ

WNMG080412WQ

Z

X

Corner-R of Conventional Edge

Corner-R of Wiper Edge

○

Effective Application

・

Straight cutting in parallel or perpendicular

to work's center line

・

Tapered or Curved Face Cutting

△

Ineffective Application

120404WP

120408WP

080404WP

080408WP

120404WQ

120408WQ

120412WQ

080404WQ

080408WQ

080412WQ

12.70

12.70

12.70

12.70

4.76

4.76

4.76

4.76

5.16

5.16

5.16

5.16

0.4

0.8

0.4

0.8

0.4

0.8

1.2

0.4

0.8

1.2

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

CNMG

WNMG

CNMG

WNMG

Description

TN6020

TN60

PV7020

PV90

CA5025

CR7015

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

CA5525

● ● ● ● ● ● ● ● ● ●

CA5515

● ● ● ● ● ● ● ● ● ●

CA5505

I.C.

Thickness

Hole

Corner-R

PVD Cermet

CVD Coated

Cermet

Shape

Dimension

(mm)

Insert Grade

●：Standard Stock