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Parameters for configuring the scaling and limits for analog input 2 (terminal 54).

NOTE

Analog input 53 is preset for usage with “open loop”

control on 0-10 V. Terminal 54 is preset for “Process Loop”

control using a pressure sensor AKS with a pressure range of -1 : 12 bar.

6-20 Terminal 54 Low Voltage

Range: Function:

1.00V* [-10.0 - par.

6-11]

This analog input scaling value should correspond to the minimum output value of the pressure sensor 6-21 Terminal 54 High Voltage

Range: Function:

5.00V* [6-10 to 10 V] This analog input scaling value should correspond to the maximum output value of the pressure sensor.

6-22 Terminal 54 Low Current

Range: Function:

4.0mA * [0.0 to par. 6-13 mA]

This reference signal should correspond to the minimum output value of the pressure sensor.

6-23 Terminal 54 High Current

Range: Function:

20.0mA * [6-12 to 20 mA] This reference signal should correspond to the maximum output value of the pressure sensor.

6-24 Terminal 54 Low Ref./Feedb.

Range: Function:

-1 (bar) [Value] Enter the analog input scaling value that corresponds to the minimum reference feedback value set in 3-02 Minimum Reference.

6-25 Terminal 54 High Ref./Feedb.

Range: Function:

12 (bar) [Value ] Enter the analog input scaling value that corresponds to the maximum reference feedback value set in 3-03 Maximum Reference.

6-26 Terminal 54 Filter Time Constant

Range: Function:

0.001 s* [0.001 -10.000 s]

Enter the time constant. This is a first-order digital low pass filter time constant for suppressing electrical noise in terminal 54. A high time constant value improves dampening but also increases the time delay through the filter.

NOTE

This parameter cannot be adjusted while the motor is running.

6-50 Terminal 42 Output

Option: Function:

Select the function of Terminal 42 as an analog current output. Depending on the selection the output is either a 0-20 mA or 4-20 mA output. The current value can be read out in LCP in 16-65 Analog Output 42 [mA].

[0] No operation

There is no signal on the analog output.

[100] Output

3-00 Reference Range [-Max - Max] -100% = 0 mA; 0% = 10 mA; +100% = 20 mA

[103] Motor current 0-20 mA

Value is taken from 16-37 Inv. Max. Current.

Inverter max. current (160% current) is equal to 20 mA.

Example: Inverter norm current (11 kW) = 24 A. 160% = 38.4 A. Motor norm current = 22 A Read-out 11.46 mA.

20 mA x 22 A

38.4 A = 11.46 mA

In case the norm motor current is equal to 20 mA, the output setting of 6-52 Terminal 42 Output Max Scale is:

IVLTMax x 100

IMotorNorm = 38.4 x 10022 = 175 %

[104] Torque rel to lim 0-20 mA

The torque setting is related to setting in 4-16 Torque Limit Motor Mode

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6

6-50 Terminal 42 Output

Option: Function:

[105] Torque rel to rated motor torque 0-20 mA

The torque is related to the motor torque setting.

[106] Power 0-20 mA

Taken from 1-20 Motor Power [kW].

[107] Speed 0-20 mA

Taken from 3-03 Maximum Reference. 20 mA

= value in 3-03 Maximum Reference [108] Torque ref.

0-20 mA

Torque reference related to 160% torque.

[109] Max Out Freq 0-20 mA

In relation to 4-19 Max Output Frequency.

[134] Torque%

lim. 4-20 mA

The torque setting is related to setting in 4-16 Torque Limit Motor Mode.

[135] Torque%

nom 4-20 mA

The torque setting is related to the motor torque setting.

[141] Bus ctrl.

0-20 mA, timeout

4-54 Warning Reference Low defines the behaviour of the analog output in case of bus time-out.

[142] Bus ctrl.

4-20 mA, timeout

4-54 Warning Reference Low defines the behaviour of the analog output in case of bus time-out.

[150] Max Out Freq 4-20 mA

In relation to 4-19 Max Output Frequency.

[119] Torque % lim [149] Torque %

lim 4-20mA

Analog output at zero torque = 12 mA.

Motoric torque will increase the output current to max torque limit 20 mA (set in 4-16 Torque Limit Motor Mode).

Generative torque will decrease the output to torque limit Generator Mode (set in

4-17 Torque Limit Generator Mode)

Ex: 4-16 Torque Limit Motor Mode: 200% and 4-17 Torque Limit Generator Mode: 200%. 20 mA = 200% Motoric and 4 mA = 200%

Generatoric.

0mA 4mA 12 mA 20 mA

Par 4-17

(200%) Par 4-16

(200%)

When no signal on the analog output.

[52] MCO 0-20mA

6-50 Terminal 42 Output

Option: Function:

[101] Reference 3-00 Reference Range [Min - Max] 0% = 0 mA;

100% = 20 mA

3-00 Reference Range [-Max - Max] -100% = 0 mA; 0% = 10 mA; +100% = 20 mA

[102] Feedback [103] Motor

current

Value is taken from 16-37 Inv. Max. Current.

Inverter max. current (160% current) is equal to 20 mA.

Example: Inverter norm current (11 kW) = 24 A. 160% = 38.4 A. Motor norm current = 22A Read-out 11.46 mA.

20 mA x 22 A

38.4 A = 11.46 mA

In case the norm motor current is equal to 20 mA, the output setting of 6-52 Terminal 42 Output Max Scale is:

IVLTMax x 100

IMotorNorm = 38.4 x 10022 = 175 %

[104] Torque rel to limit

The torque setting is related to setting in 4-16 Torque Limit Motor Mode

[105] Torq relate to rated

The torque is related to the motor torque setting.

[106] Power Taken from 1-20 Motor Power [kW].

[107] Speed Taken from 3-03 Maximum Reference. 20 mA

= value in 3-03 Maximum Reference [108] Torque Torque reference related to 160% torque.

[109] Max Out Freq

3-00 Reference Range [Min-Max] 0% = 4 mA;

100% = 20 mA

3-00 Reference Range [-Max-Max] -100% = 4 mA; 0% = 12 mA; +100% = 20 mA [132] Feedback

4-20mA [133] Motor cur.

4-20mA

Value is taken from 16-37 Inv. Max. Current.

Inverter max. current (160% current) is equal to 20 mA.

Example: Inverter norm current (11 kW) = 24 A. 160% = 38.4 A. Motor norm current = 22 A Read-out 11.46 mA.

16 mA x 22 A

38.4 A + 4 mA = 13.17 mA

In case the norm motor current is equal to 20 mA, the output setting of 6-62 Terminal X30/8 Max. Scale is:

IVLTMax x 100

IMotorNorm = 38.4 x 10022 = 175 %

Parameter Descriptions Operating Instructions VLT® CDS302 and CDS303

6 6

6-50 Terminal 42 Output

Option: Function:

[134] Torq.% lim 4-20 mA

The torque setting is related to setting in 4-16 Torque Limit Motor Mode.

[135] Torq.%

nom 4-20 mA

The torque setting is related to the motor torque setting.

[136] Power 4-20mA

Taken from 1-20 Motor Power [kW]

[137] Speed 4-20mA

Taken from 3-03 Maximum Reference. 20 mA

= Value in 3-03 Maximum Reference.

[138] Torque 4-20mA

Torque reference related to 160% torque.

[139] Bus ctrl.

0-20 mA

An output value set from fieldbus process data. The output will work independently of internal functions in the frequency converter.

[140] Bus ctrl.

4-20 mA

An output value set from fieldbus process data. The output will work independently of internal functions in the frequency converter.

[141] Bus ctrl 0-20mA t.o.

4-54 Warning Reference Low defines the behaviour of the analog output in case of bus time-out.

[142] Bus ctrl 4-20mA t.o.

4-54 Warning Reference Low defines the behaviour of the analog output in case of bus time-out.

[150] Max Out Fr 4-20mA

0 Hz = 0 mA,4-19 Max Output Frequency = 20 mA.

6-51 Terminal 42 Output Min Scale

Range: Function:

0.00 %* [0.00 -200.00 %]

Scale for the minimum output (0 or 4 mA) of the analog signal at terminal 42.

Set the value to be the percentage of the full range of the variable selected in 6-50 Terminal 42 Output.

6-52 Terminal 42 Output Max Scale

Range: Function:

100.00

%*

[0.00 -200.00 %]

Scale the maximum output of the selected analog signal at terminal 42. Set the value to the maximum value of the current signal output. Scale the output to give a current lower than 20 mA at full scale; or 20 mA at an output below 100% of the maximum signal value. If 20 mA is the desired output current at a value between 0 - 100% of the full-scale output, programme the

percentage value in the parameter, i.e. 50%

= 20 mA. If a current between 4 and 20 mA is desired at maximum output (100%), calculate the percentage value as follows:

20 mA / desired maximum current x 100 %

6-53 Terminal 42 Output Bus Control

Range: Function:

0.00 %* [0.00 - 100.00 %] Holds the level of Output 42 if controlled by bus.

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6.8 Parameters: 7-** Controllers

7-06 Speed PID Lowpass Filter Time

Range: Function:

Size related*

[1.0 -100.0 ms]

Set a time constant for the speed control low-pass filter. The low-pass filter improves steady-state performance and dampens oscillations on the feedback signal. This is an advantage if there is a great amount on noise in the system, see Illustration 6.9. For example, if a time constant (τ) of 100 ms is programmed, the cut-off frequency for the low-pass filter will be 1/0.1= 10 RAD/s., corresponding to (10/2 x π) = 1.6 Hz. The PID regulator only regulates a feedback signal that varies by a frequency of less than 1.6 Hz. If the feedback signal varies by a higher frequency than 1.6 Hz, the PID regulator does not react.

Practical settings of 7-06 Speed PID Lowpass Filter Time taken from the number of pulses per revolutions from encoder:

Encoder PPR 7-06 Speed PID Lowpass Filter Time

512 10 ms

1024 5 ms

2048 2 ms

4096 1 ms

Table 6.9

NOTE

Severe filtering can be detrimental to dynamic performance.

This parameter is used with 1-00 Configuration Mode [1]

Speed closed loop and [2] Torque control.

The filter time in flux sensorless must be adjusted to 3-5 ms.

0.6

0.6 fg = 10 Hz

175ZA293.11

Feedback

Disturbed feedback signal

t (Sec.)

t (Sec.) Filtered feedback signal

Lowpass filter

Feedback

Illustration 6.9