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Bagging scale (BAG)

In document Protocolo Profibus MEAG (Page 47-53)

10.1 Summary of standard data records 128/1

See following pages for detailed description and other data records.

Transmitted data Byte Received data

Bit 0: Start / stop

Bit 1: Clear bag counter/total Bit 2: Abort

Bit 3: FC alarm

Bit 4: Discharge release Bit 5: Continue feeding

Bit 6: Acknowledge "Tolerance alarms" Bit 7: Acknowledge "New values ready"

0 Bit 0: Operation Bit 1: No. of bags reached Bit 2: Weighing completed Bit 3: Feeding completed Bit 4: Bagging release Bit 5: Dump pulse Bit 6: Tolerance alarm Bit 7: New values ready Bit 0: Surge hopper empty

Bit 1: n.u. Bit 2: n.u. Bit 3: n.u.

Bit 4: Release adj. to nominal value MWSK Bit 5: Release closing MWSK

Bit 6: n.u. Bit 7: n.u.

1 Bit 0: Dribble feed Bit 1: Fast flow Bit 2: Discharge

Bit 3: Weight of checked bag Bit 4: Gate opens MWSK Bit 5: Gate closes MWSK Bit 6: Gate in position MWSK Bit 7: Gate closed MWSK

Bits 0…7: n.u. 2 Bit 0: Discharge delayed

Bit 1: Filter cleaning Bits 2…7: n.u. Bit 0: Control signals valid

Bit 1: Local mode Bit 2: n.u.

Bit 3: n.u. Bit 4: n.u.

Bit 5 Clear alarm

Bit 6: Modification to transmitted data record Bit 7: Acknow. "Modification to received data record"

3 Bit 0: DI 0.0 Bit 1: DI 0.1 Bit 2: DI 0.2

Bit 3: Remote control via Profibus DP Bit 4: Incorrect nominal value

Bit 5: Common alarm

Bit 6: Acknow. "Modification to transmitted data record"

Bit 7: Modification to received data record No. of transmitted data record = 128 4 No. of transmitted data record = 128 Index of transmitted data record = X 5 Index of transmitted data record = X No. of received data record = 1 6 No. of received data record = 1 Index of received data record = X 7 Index of received data record = X

n.u. 8 Nominal bag weight in DIV (0…50 000)

n.u. 9

n.u. 10 Actual bag weight in DIV (0…65 535)

n.u. 11

n.u. 12 Total weight in DIV (0…999 999 999)

n.u. 13 n.u. 14 n.u. 15 Nominal bag counter (0…99 999) 16 Bag counter (incremental)

17 (0…99’999)

18 19

n.u. 20 Number of decimal places (0…3)

Recipe number (0…50) 21 Recipe number (current recipe) (0…50)

n.u. 22 Step number (0…9)

48 Bagging scale (BAG) Profibus-DP Protocol

10.2 Control bits (transmitted data bytes 0…3)

Byte Bit Name Description

0 Start / stop 1 = Start feeding (filling of scales). Allow signal to remain until status bit "Dribble feed" = 1.

1 Clear bag counter / total

1 = Bag counter is reset and total weight is cleared (only possible in step 1 or 9 and with TCON.CCLR = ON)

2 Abort 1 = Switch to step 1

3 FC alarm 1 = Fault in frequency converter when TCON.FINV = ON (generates alarm FINV)

4 Discharge release 1 = Discharge of scales released.

Allow signal to remain until status bit "Discharge" = 1

5 Continue feeding 1 = Continue feeding without zeroing. The signal must be on with "Start". This also enables feeding of a started bag to be completed after an interrupt (e.g. big bag).

6 Acknowledge "Tolerance alarm"

1 = Acknowledgement of tolerance alarms.

Allow signal to remain until status bit "Tolerance alarm" = 0 0

7 Acknowledge "New values ready"

1 = Delete status bit "New values ready" (leave until "New values ready" = 0).

0 Surge hopper empty 1 = Probe in surge hopper is uncovered. Each bag weight is checked and corrected (always check cycle).

1…3 n.u.

4 Release adjustment to nominal value

1 = The bed depth adjustment of the MWSK belt feed to the nominal value is released.

5 Release closing 1 = Closing of the bed depth adjustment of the MWSK belt feed is released.

1

6…7 n.u. 2 0…7 n.u.

3 0…7 See "Data for all devices"

Profibus-DP Protocol Bagging scale (BAG) 49

10.3 Status bits (received data bytes 0…3)

Byte Bit Name Description

0 Operation 1 = During feeding up to discharge. 1 No. of bags reached Only with bag preselection.

1 = The preselected number of bags is reached.

2 Weighing completed 1 = The weighing process is completely finished (step 5). 0 = When switching to step 8.

3 Feeding completed 1 = The feeding process is completely finished (step 4). 0 = When switching to step 8.

4 Release bagging 1 = Without bag preselection, if the preselected nominal value has not yet been reached.

0 = The preselected number of bags is reached. 5 Dump pulse 1 = Pulse from start of discharge (length 1 s).

6 Tolerance alarm 1 = The bag weight is outside the set tolerance limits REC.TOL+, REC.TOL–.

0

7 New values ready 1 = New values are available (total weights, actual rate). 0 = Control bit "Acknowledge new values ready" = 1. 0 Dribble feed 1 = Filling of scales in dribble flow mode

(also release of frequency converter). Also activated during fast flow. 1 Fast flow 1 = Filling of scales in fast flow mode. 2 Discharge 1 = Discharge of scale.

3 Weight of checked bag

1 = Current bag has been checked (check cycle).

4 Gate opens 1 = The gate of the bed depth adjustment of the MWSK belt feed opens.

5 Gate closes 1 = The gate of the bed depth adjustment of the MWSK belt feed closes.

6 Slide gate in position

1 = The gate of the bed depth adjustment of the MWSK belt feed is in the nominal position (open).

1

7 Gate closed 1 = The gate of the bed depth adjustment of the MWSK belt feed is closed.

0 Discharge delayed 1 = Off-delay signal "Discharge" according to REC.FDEL.

1 Filter cleaning 1 = 200 ms pulse of every nth bag for cleaning a filter according to TCON.CLN.

2

2…7 n.u.

3 0…7 See "Data for all devices"

50 Bagging scale (BAG) Profibus-DP Protocol

10.4 Transmitted data records (transmitted data bytes 8…23)

Transmitted data record 128 (default nominal values) Byte Name Range [unit] Description

8…15 n.u.

16…19 Nominal bag counter

0…99 999 0 = Operation without bag preselection

20 n.u.

21 Recipe number 0…50 1…50 = Load required recipe into working recipe 0 0 = Do not load recipe

22…23 n.u.

Transmitted data record 136 (recipe)

Index: 0…50 as recipe number (0 = working recipe)

Byte Name Range [unit] Description

8…9 Nominal bag weight

MINB…MAXB [DIV] Nominal bag weight (net weight) (REC.SIZE)

The nominal bag weight must be between the minimum (TCON.MINB) and maximum (TCON.MAXB) nominal bag weights.

10…11 Empty weight 10…9999 [DIV] Start closure of discharge gate when weight falls below this threshold (REC.EWT)

12…13 Tolerance positive

0…999 [DIV] Tolerance alarm when bag weight > nominal bag weight + tolerance positive (REC.TOL+)

0 = no monitoring 14…15 Tolerance

negative

0…999 [DIV] Tolerance alarm when bag weight < nominal bag weight - tolerance negative (REC.TOL-)

0 = no monitoring 16…17 Fast flow trigger

value

0…9999 [DIV or 0.01 s]

Fast flow cut-off point or time according to REC.DOSW. (REC.STRT)

0 = no fast flow 18…19 Dribble flow

cut-off weight

0…2000 [DIV] Dribble flow cut-off weight for switching off dribble feed (REC.CUTW)

Profibus-DP Protocol Bagging scale (BAG) 51

Transmitted data record 137 (recipe part 2)

Index: 0…50 as recipe number (0 = working recipe)

Byte Name Range [unit] Description

8 Control cycle 1…50 Check weight of every nth bag only (REC.CCYC) 1 = check every bag

9 Fast flow by weight

0…1 1 = Fast flow by weight (REC.DOSW) 0 = Fast flow by time

10 Nominal dribble flow time

10…200 [0.1 s] (1.0…20.0 s)

Nominal dribble flow time for control system (REC.TDRI)

11 Fast flow rate 3…99 [%] Fast flow rate (REC.FFLO) 12 Dribble flow rate 3…99 [%] Dribble flow rate (REC.DFLO) 13 Nominal position

of bed depth

5…100 [%] Nominal position of bed depth MWSK (REC.HCSP)

14 Closing delay closing cap

0…99 [0.1s] Close closing cap of MSDP double scale with delay (REC.FDEL)

15…23 n.u.

Received data record 13, index = 0 (Job data/calibration memory) Byte Name Range [unit] Description

8…11 ID number For details, see "Received data record 13 job data / calibration memory" chapter

12…15 Bag counter 0…99’999 Saved bag counter of all bags of last job. 16…19 Total weight 0…999 999 999

[kg]

Saved total weight of all bags of last job with resolution kg.

20…23 Average actual bag weight

0…999 999 [DIVx10]

Saved average of actual bag weights of last job with resolution 10 x DIV.

Received data record 13, index = 1

8…13 Date + time For details, see "Received data record 13 job data / calibration memory" chapter

14…15

16…19 Standard deviation

0…999 [DIVx10] Saved standard deviation of actual bag weights of last job with resolution 10 x DIV.

52 Bagging scale (BAG) Profibus-DP Protocol

10.5 Received data records (received data bytes 8…23)

Received data record 1 (default actual values) Byte Name Range [unit] Description

8…9 Nominal bag weight

0…50 000 [DIV] Current nominal weight

10…11 Actual bag weight

0…65 535 [DIV] Current actual bag weight of checked bags.

If bags are not checked, the nominal value is adopted. 12…15 Total weight 0…999 999 999

[DIV]

Corresponds to the bag counter

16…19 Bag counter 0…99 999 Bag counter which can be cleared (incremental)

20 Decimal places 0…3 Number of decimal places DIV on the Profibus interface according to the setting ADC.DIV

21 Recipe number 0…50 Currently loaded recipe

22 Step number 0…9 In accordance with operating instructions 66698-2-8 23 Alarm number 0…99 In accordance with operating instructions 66698-2-8

Received data record 2 (actual values part 2) Byte Name Range [unit] Description

8…11 Bag counter (cannot be cleared)

0…99’999’999 Bag counter (cannot be cleared)

12…23 n.u.

Received data record 128 (default nominal values)

For data contents, see transmitted data record 128

Received data record 136 (recipe)

Index: 0…50 as recipe number (0 = working recipe) For data contents, see transmitted data record 136

Received data record 137 (recipe part 2)

Index: 0…50 as recipe number (0 = working recipe) For data contents, see transmitted data record 137

Profibus-DP Protocol Bagging scale (BAG2) 53

In document Protocolo Profibus MEAG (Page 47-53)