BOOTLOAD_DOWNLOAD (3,2)

Indication adjustment:

A new bootloader program is being downloaded and programmed.

ID-key_VERIFY (4,1)

The ID-key is being checked. This should only take a couple of seconds.

ID-key_ERROR (4,2)

A ID-key error has been identified. Either the ID-key is missing, broken or holds an invalid value. Try to reprogram it.

ID-key_DIP (4,3)

The DIP-switch mounted on the CMI/O board is used for programming the ID-key. The programming process requires that this DIP-switch be reset before completing. This code is used for indicating this to the user. Reset the CMI/O board DIP switches to OFF/down.

Flowchart

Document id: 3090532-9.4.7 Connection and Function Test

11.6. Settings of Liquiphant level switch

High pressure leak flow Mounted in ACU-3 plug 21

Leakage from hydraulic unit-leak Alarm level Mounted in ACU-2 plug 27

Leakage from hydraulic unit-leak Shout down level Mounted in ACU-1 plug 27

Document id: 3090532-9.4.7 Connection and Function Test Settings of dipswitch:

ACU 1

Power Filter Board

Power input/Output plugs etc.

Plug No. Cabel ID Channel Type Signal ID Type Action Check

1 WPACU1 Power input A Power Supply Input A Analog 24 Vdc Check A= - / B= + 1 WPACU1 Power input B Power Supply Input B Analog 24 Vdc Check A= - / C= +

2 Power failure

3 W1202-A 2A output unfilt.

4 3.15 output unfilt.

5 WLOP3 2A output unfilt.

6 WLOP3 2A output unfilt. Power for Engine not ready Plug J83 Check A= - / B= + 7 WLOP3 2A output unfilt. Power for Start air distr. system in service Plug J84 Check A= -/ B= + 8 2A output unfilt Power for Main starting valve in service Plug J85 Check A= -/ B= + 9 Intern to J90 10A output filtered Power for prop-valve control amplifier Plug J90 Check C= -/ D= +

Control Main I/O Board Analog/Digital Input

Plug No. Cabel ID Channel Type Signal ID Type Action Check

20 Intern to J91 Low BW 1224-1 Prop valve amp. O.k. (DI)

Power on = reading in service terminal is on 21 W1111-A Low BW 1111-A Main starting Valve Blocked input (DI superv) Activate valve 22 W1109-A Low BW 1110-A Turning gear engaged input (indication) (DI superv) Activate turning gear 23 W1109-A Low BW 1109-A Turning gear disengaged input (DI superv) Activate turning gear 24 W1112-A Low BW 1112-A Main Starting valve "In Service" input (DI superv) Activate valve 25 W1116-A Low BW 1116-A Start Air Distribution system in service (DI superv) Activate valve

26 WLOP3 Low BW 2158-A Lamp test

Activate push buttom

on LOP

27 W1236 Low BW 1236

Lekage from hydraulic unit-leak shutdown level SHD

(NO) (DI superv) Activate the sensor

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Connection and Function Test

ACU 1

Loop Terminals

Plug No. Cabel ID

Channel

Type Signal ID Type Action Check

10 A

10 B

10 C

10 D

10 E

10 F

10 G

10 H

10 I

10 J

ACU 1

Control Main I/O Board Analog/Digital Input

Plug No. Cabel ID Channel Type Signal ID Type Action Check 30 W1238-1.1 High/Low BW 1238-1

Proportional valve position feedback (AL)

Dismount the plug on valve and the reading in service terminal to be app. 12mA

31 W1201-1 High/Low BW 1201-1

Hydraulic pressure after non-return valve (AL)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

32 W1204-A High/Low BW 1204-A

Lube oil pressure at pump inlet after filter (AL)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

33 W1208-A High/Low BW 1208-A Hydraulic booster pressure (AL)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

34 W1222-1.1 High/Low BW 1222-1 Swash-plate position feedback (AL)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

35 High/Low BW

36 W8503-A High/Low BW 8503-A Control air pressure (AL)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

37 W8501-A High/Low BW 8501-A Starting air pressure (AL)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

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Connection and Function Test

ACU 1

El. Driven pump 1 remote/local-fail (DI)

Change of switch in starter box for Start-up

pump

45 TPU ch.5

1213-A or 1219-1

Start up pump running or

Control Main I/O Board Fast Digital Output

Plug No. Cabel ID Channel Type Signal ID Type Action Check 48 Intern to J91 TPU ch.8 1223-1 Prop valve amplifier enabel (DO)

See internal elctric drawning 0794621-8.1and check fysical.

49 WLOP3 TPU ch.9 2106-A Load Limitation-Local indication (DO) Activate in sevice terminal and check in LOP 50 WLOP3 TPU ch.10 2107-A Start failure (DO) Activate in sevice terminal and check in LOP 51 WLOP3 TPU ch.11 1264-A Aux. Blowers Warning (DO) Activate in sevice terminal and check in LOP 52 WLOP3 TPU ch.12 1263-A Aux. Blowers Running (DO) Activate in sevice terminal and check in LOP 53 WLOP3 TPU ch.13 2181-A Turning Gear Disengaged (DO) Activate in sevice terminal and check in LOP

Switch Output (memory mapped latch)

Plug No. Cabel ID Channel Type Signal ID Type Action Check 60 Start blocked (LOP indication) (DO)

Simulate a start block ad check indication in

LOP

61 WSTS1

1210-1 or 1217-1

Start Up Pump start/stop or

Analog Output (controlled by QSPI)

Plug No. Cabel ID Channel Type Signal ID Type Action Check 70

Intern to

J91 1240-1 Swash-plate command (set point) (AO)

Set output to valve and check on pump

feedback is the same on ch.34

71 1250

Hydraulic pressure (for LOP indication )

(AO)

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Connection and Function Test

ACU 1

Contact Output (memory mapped latch)

Plug No. Cabel ID Channel Type Signal ID Type Action Check

80 W1202-A 1202-A

System by-pass valve solenoid A (DO-superv)

When on in J47 it must be off in J80 and visa

versa

81 8620-4 Blower 4 start/stop (DO) (option)

82 WAUXB1 8620-1 Blower 1 start/stop (DO)

Give command to blower from service

terminal

83 WLOP3 2210-A

Engine not ready output for the LOP (DO)

Give command from service terminal and

check in LOP

84 WLOP3 1170-A

Start air distribution system in service (DO)

Give command from service terminal and

check in LOP

85 WLOP3 1171-A

Main starting valve in service position (DO)

Give command from service terminal and

check in LOP

Plug No. Cabel ID Channel Type Signal ID Type Action Check

90 W1238-P1 Supply for prop.valve via amplifier

0 Amper. =full ah and 1.5 Amper. = full astern.on swash plate. Remember hydraulic

pressure

See internal elctric drawning 0794621-8.1and check fysical.

ACU 2

Power Filter Board

Power input/Output plugs etc.

Plug No. Cabel ID Channel Type Signal ID Type Action Check 1 WPACU2 Power input A Power Supply Input A Analog 24 Vdc A= - / B= + 1 WPACU2 Power input B Power Supply Input B Analog 24 Vdc A= - / C= +

2 Power failure

3 2A out

4 3.15A out

5 2A out

6 2A out

7 2A out

8 2A out

Intern to J90

10A output

filtered Supply for prop-valve control amp. C= - / D= +

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Connection and Function Test

ACU 2

Control Main I/O Board Analog/Digital Input

Plug No. Cabel ID Channel Type Signal ID Type Action Check 20 Low BW 1224-2 Prop valve amp. O.k. (DI) Power on = reading in service terminal is on

21 W1111-B Low BW 1111-B

Main starting Valve Blocked input (DI

superv) Activate valve

22 W1109-B Low BW 1110-B Turning gear engaged input (DI superv) Activate turning gear

23 W1109-B Low BW 1109-B

Turning gear disengaged input (DI

superv) Activate turning gear

24 W1112-B Low BW 1112-B

Main Starting valve "In Service" input

(DI superv) Activate valve

25 W1116-B Low BW 1116-B

Start Air Distribution system in service

(DI superv) Activate valve

26 Low BW 2158-B Lamp test Activate push buttom in LOP

27 W1235 Low BW 1235

Leakage from hydraulic unit-leak alarm

level (NO) (DI superv) Activate the sensor

ACU 2

Loop Terminals

Plug No. Cabel ID Channel Type Signal ID Type Action Check

10 A

10 B

10 C

10 D

10 E

10 F

10 G

10 H

10 I

10 J

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Connection and Function Test

ACU 2

Control Main I/O Board Analog/Digital Input

Plug No. Cabel ID Channel Type Signal ID Type Action Check 30 W1238-2.1 High/Low BW 1238-2

Proportional valve position feedback (AL)

Dismount the plug on valve and the reading in service terminal to be app. 12mA

31 W1201-2 High/Low BW 1201-2

Lube oil pressure at pump inlet after filter (AL)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

32 W1204-B High/Low BW 1204-2

Lube oil pressure at pump inlet after filter (AL)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

33 1208-B High/Low BW 1208-4 Hydraulic booster pressure (AL)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

34 W1222-2.1 High/Low BW 1222-2 Swash-plate position feedback (AL)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

35 High/Low BW

36 W8503-B High/Low BW 8503-B Control air pressure (AL)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

37 W8501-B High/Low BW 8501-B Starting air pressure (AL)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

High/Low BW

ACU 2

Fast Digital Input

Plug No. Cabel ID Channel Type Signal ID Type Action Check 40 TPU ch.0 8621-2 Blower 2 remote/local-fail (DI) Check on / off signal in service teminal 41 TPU ch.1 8623-2 Blower 2 running (DI) Check on / off signal in service teminal 42 TPU ch.2 8621-5 Blower 5 remote/local-fail (DI) Check on / off signal in service teminal 43 TPU ch.3 8623-5 Blower 5 running (DI) Check on / off signal in service teminal

44 TPU ch.4

1212-B or 1218-2

Start Up pump remote/local-fail or

El. Driven pump 2 remote/local-fail(DI)

Change of switch in starter box for Start-up

pump

45 TPU ch.5

1213-B or 1219-2

Start up pump running or

El. Driven pump2 running(DI) Check on / off signal in service teminal

46 TPU ch.6

47 TPU ch.7

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Connection and Function Test

ACU 2

Control Main I/O Board Fast Digital Output Plug No. Cabel ID

Channel

Type Signal ID Type Action Check

48 Intern to J91 TPU ch.8 1223-2 Prop valve amplifier enabel (DO)

See internal elctric drawning 0794621-8.1and check fysical.

49 TPU ch.9 2106-B Load limitation (local indc) (DO)

50 TPU ch.10 2107-B Start failure (DO)

51 TPU ch.11 1264-B Aux.blower Warning (DO)

52 TPU ch.12 1263-B Aux.blower Warning (DO)

53 TPU ch.13 2181-B Turning Gear Disengaged (DO)

Switch Output (memory mapped latch)

Plug No. Cabel ID Channel Type Signal ID Type Action Check

60 W1216-A

61 WSTS2

1210-2 or 1217-2

Start Up Pump start/stop or

El.driven pump 2 start / stop(DO) Check pump start / stop

ACU 2

Control Network

Plug No. Cabel ID Channel Type Signal ID Type Action Check 65 WNACU3A Line A - Network line A Check with service terminal in EICU 65 WNACU2A Line A - Network line A Check with service terminal in EICU 66 WNACU3B Line B - Network line B Check with service terminal in EICU 66 WNACU2B Line B - Network line B Check with service terminal in EICU Serial communication

Plug No. Cabel ID Channel Type Signal ID Type Action Check

Document id: 3090532-9.3.4 Resp.:2300/AAJ/LLL 7/11/2006

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Connection and Function Test

ACU 2

AO-DO Daughter Board

Analog Output (controlled by QSPI)

Plug No. Cabel ID Channel Type Signal ID Type Action Check 70

Intern to

J91 1240-2 Swash-plate command (set point) (AO)

Set output to valve and check on pump

feedback is the same on ch.34

71 8601 Scavenge air pressure (AO)

Contact Output (memory mapped latch)

Plug No. Cabel ID Channel Type Signal ID Type Action Check

80 2108 Start blocked (for LOP indication) (DO)

81 8620-5 Blower 5 start/stop (DO)

82 WAUXB2 8620-2 Blower 2 start/stop (DO)

Give command to blower from service

terminal

83 WLOP3 2210-B Engine not ready (LOP indication) (DO)

84 WLOP3 1116-B

Start air distribution system in service for LOP indication

Give command from service terminal and

check in LOP

85 WLOP3 1112-B

Main Starting Valve in service position for LOP indication

Give command from service terminal and

check in LOP

Plug No. Cabel ID Channel Type Signal ID Type Action Check

90 W1238-P2 Supply for prop.valve via amplifier

0 Amper. =full ah and 1.5 Amper. = full astern.on swash plate. Rember hydrulic

pressure

See internal elctric drawning 0794621-8.1and check fysical.

ACU 3

Power Filter Board

Power input/Output plugs etc.

Plug No. Cabel ID Channel Type Signal ID Type Action Check 1 WPACU3 Power input A Power Supply Input A Analog 24 Vdc A= - / B= +

1 WPACU3 Power input B Power Supply Input B Analog 24 Vdc A= - / C= +

2 Power failure

3 W1202-B 2A out

4 3.15A out

5 2A out

6 2A out

7 2A out

8 2A out

9 Intern ti J90

10A output

filtered Supply for prop-valve control amp. C= - / D= +

Control Main I/O Board Analog/Digital Input

Plug No. Cabel ID Channel Type Signal ID Type Action Check 20 Low BW 1224-3 Prop valve amplifier O.k. (DI) Power on = reading in service terminal is on

21 Low BW 1234 High pressure leak flow (NO) (DI superv)

22 Low BW 1233 High pressure leak pressure (AL superv)

23 Low BW 1231

Filter failure (basck fluhsing filter) (NC)

(DI)

24 Low BW 1232 Filter by-pass open (NC) (DI)

25 Low BW 1237 HCU common leak - oil (DI)

26 Low BW 1239 HCU common leak - fuel (DI)

27 Low BW

Document id: 3090532-9.3.4 Resp.:2300/AAJ/LLL 7/11/2006

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Connection and Function Test

ACU 3

Loop Terminals

Plug No. Cabel ID Channel Type Signal ID Type Action Check

10 A

10 B

10 C

10 D

10 E

10 F

10 G

10 H

10 I

10 J

ACU 3

Control Main I/O Board Analog/Digital Input

Plug No. Cabel ID Channel Type Signal ID Type Action Check 30

W1238-3.1 High/Low BW 1238-3 Proportional valve position feedback (AI)

Dismount the plug on valve and the reading in service terminal to be app. 12mA

31 W1201-3 High/Low BW 1201-3

Hydraulic pressure after non-return valve (AI-superv)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

W1204-C High/Low BW 1204-3

Lube oil pressure at pump inlet after filter (AI)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

33 W1221 High/Low BW 1204-5

Lube oil pressure at pump inlet after filter (AI)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

W1222-3.1 High/Low BW 1222-3 Swash-plate position feedback (AI)

Dismount the plug on valve and see the change of setting from mA to #value# reading

in service terminal

35 High/Low BW

36 High/Low BW

37 High/Low BW

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Connection and Function Test

ACU 3

Fast Digital Input

Plug No. Cabel ID Channel Type Signal ID Type Action Check

40 TPU ch. 0 8621-3 Blower 3 remote/local-fail (DI)

41 TPU ch.1 8623-3 Blower 3 running (DI)

42 TPU ch. 2

43 TPU ch. 3

44 TPU ch. 4 1218-3 El. Driven pump 3 remote/local-fail

45 TPU ch. 5 1219-3 El. Driven pump 3 running

46 TPU ch. 6

Intern to

J80 TPU ch.7 System by-pass 1202-B supervision

Change of DO in Service terminal parameter

80 Control Main I/O Board

Fast Digital Output

Plug No. Cabel ID Channel Type Signal ID Type Action Check 48 TPU ch.8 1223-3 Prop valve amplifier enabel (DO)

See internal elctric drawning 0794621-8.1and check fysical.

49 TPU ch.9

50 TPU ch.10

51 TPU ch.11

52 TPU ch.12

53 TPU ch.13

ACU 3

Switch Output (memory mapped latch)

Plug No. Cabel ID Channel Type Signal ID Type Action Check 60

61 1217-3 El. Driven pump 3 start/stop (DO)

Control Network

Plug No. Cabel ID Channel Type Signal ID Type Action Check 65 WN-XA Line A - Network line A Check with service terminal in EICU 65

WNACU3

A Line A - Network line A Check with service terminal in EICU

66 WN-XB Line B - Network line B Check with service terminal in EICU 66

WNACU3

B Line B - Network line B Check with service terminal in EICU

Serial communication

Plug No. Cabel ID Channel Type Signal ID Type Action Check

Document id: 3090532-9.3.4 Resp.:2300/AAJ/LLL 7/11/2006

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Connection and Function Test

ACU 3

AO-DO Daughter Board

Analog Output (controlled by QSPI)

Plug No. Cabel ID Channel Type Signal ID Type Action Check 70

Intern to

J91 1240-3 Swash-plate command (set point) (AO)

Set output to valve and check on pump

feedback is the same on ch.34 71 WALCU 8230 Actual Handel position for LCD AO) See in Alpha lub procedure Contact Output (memory mapped latch)

Plug No. Cabel ID Channel Type Signal ID Type Action Check

80 W1202-B 1202-B

System by-pass valve solonoide (DO-superv) astern.on swash plate. Rember hydrulic

pressure

See internal elctric drawning 0794621-8.1and check fysical.

ACU 4

Power Filter Board

Power input/Output plugs etc.

Plug No. Cabel ID Channel Type Signal ID Type Action Check 1 WPACU3 Power input A Power Supply Input A Analog 24 Vdc A= - / B= +

1 WPACU3 Power input B Power Supply Input B Analog 24 Vdc A= - / C= +

2 Power failure

3 2A out

4 3.15A out

5 2A out

6 2A out

7 2A out

8 2A out

9 Intern ti J90

10A output

filtered

Supply for by-pass valve motor control

amplifier C= - / D= +

Control Main I/O Board Analog/Digital Input

Plug No. Cabel ID Channel Type Signal ID Type Action Check 20 Low BW 8750 Var. Bypass Amp. OK. (DI) Power on = reading in service terminal is on

21 Low BW 8751 Var. Bypass Position (AI)

22 Low BW 8752 Var. Bypass Open (DI)

23 Low BW 8753 Var. Bypass Closed (DI)

24 Low BW 8762 On/Off Bypass Open (DI)

25 Low BW 8763 On/Off Bypass Closed (DI)

26 Low BW

27 Low BW

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Connection and Function Test

ACU 4

Loop Terminals

Plug No. Cabel ID Channel Type Signal ID Type Action Check

10 A

10 B

10 C

10 D

10 E

10 F

10 G

10 H

10 I

10 J

ACU 4

Control Main I/O Board Analog/Digital Input

Plug No. Cabel ID Channel Type Signal ID Type Action Check

30 High/Low BW

31 High/Low BW

32 High/Low BW

33 High/Low BW

34 High/Low BW

35 High/Low BW

36 High/Low BW

37 High/Low BW

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Connection and Function Test

ACU 4

Fast Digital Input

Plug No. Cabel ID Channel Type Signal ID Type Action Check

40 TPU ch. 0

41 TPU ch.1

42 TPU ch. 2

43 TPU ch. 3

44 TPU ch. 4

45 TPU ch. 5

46 TPU ch. 6

47 TPU ch.7

Control Main I/O Board Fast Digital Output

Plug No. Cabel ID Channel Type Signal ID Type Action Check

48 TPU ch.8 8754 Var. By-pass amplifier enabel (DO)

49 TPU ch.9

50 TPU ch.10

51 TPU ch.11

52 TPU ch.12

53 TPU ch.13

ACU 4

Switch Output (memory mapped latch)

Plug No. Cabel ID Channel Type Signal ID Type Action Check 60

61 Control Network

Plug No. Cabel ID Channel Type Signal ID Type Action Check 65 WN-XA Line A - Network line A Check with service terminal in EICU 65

WNACU3

A Line A - Network line A Check with service terminal in EICU

66 WN-XB Line B - Network line B Check with service terminal in EICU 66

WNACU3

B Line B - Network line B Check with service terminal in EICU

Serial communication

Plug No. Cabel ID Channel Type Signal ID Type Action Check

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Connection and Function Test

ACU 4

AO-DO Daughter Board

Analog Output (controlled by QSPI)

Plug No. Cabel ID Channel Type Signal ID Type Action Check

70 8755 Var. Bypass Amp. (Set point) (AO)

Contact Output (memory mapped latch)

Plug No. Cabel ID Channel Type Signal ID Type Action Check

80 8765 On/Off Bypass (Set point) (DO)

81 82 83 84 85

Plug No. Cabel ID Channel Type Signal ID Type Action Check 90

CCUs

Power Filter Board

Power input/Output plugs etc.

Plug No. Cabel ID Channel Type Signal ID Type Action Check

Supply to ELVA amplifier. Polarity on

ELVA plug = B+ og C- Polarity on plug J4 A= - / B= +

Control Main I/O Board Analog/Digital Input

Plug No. Cabel ID Channel Type Signal ID Type Action Check 20 Internal Low BW 4105 ELFI / FIVA amplifier OK (DI)

Disconect plug J9 and see change of value in service terminal, Please refer to chapter 6.1

21 Low BW 8285 Cyl. Lube Oil Supply Fail (DI-superv)

23 W4108-1 Low BW 4109 ELVA valve OK (DI)

Check cabling between ELVA plug and plug J 23, please refer to chapter 6.3

27 Low BW 4112

H.P. Fuel Pipe Leakage (NO) (DI-superv)

option (check by dummy plug), Please refer to

chapter 6.6

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Connection and Function Test

CCUs

Loop Terminals Plug No.

Cabel

ID Channel Type Signal ID Type Action Check

10 A

10 B

10 C

10 D

10 E

10 F

10 G

10 H

10 I

10 J

CCUs

Control Main I/O Board Analog/Digital Input

Plug No. Cabel ID Channel Type Signal ID Type Action Check 30

W4102-1.2 High/Low BW 4102 ELFI/FIVA Position feedback (AI)

Check cabling between ELFI plug and plug J 30, Please refer to chapter 6.1 31 W4114-1 High/Low BW 4114 Fuel pump Plunger Position (AI-superv)

Check cabling between Fuel pump plunger plug and plug J 31

32 WSCCU1 High/Low BW 2002

Shut Down Saftey system (DI- Special superv)

Simulate shut down in safty system and check in service terminal. And check ELFI and ELVA feedback go to zero, Please refer to chapter

6.1 33 Internal High/Low BW 4106 ELFI/FIVA Amp. actuel current (AI)

Same mA value as in ch.70, Please refer to

chapter 6.1

34 W4111-1 High/Low BW 4111 Exhaust valve position (AI-superv)

Check cabling between Exhaust Valve plug and plug J 34, Please refer to chapter 6.3

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30

Connection and Function Test

CCUs

Fast Digital Input

Check of cabling between TSA-A / B and MPC

In document Electrical Syst Me (Page 42-99)